CN102943247B - A kind of preparation method of inorganic proton conducting film - Google Patents
A kind of preparation method of inorganic proton conducting film Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及材料领域,具体地涉及新的无机质子导电膜及其制法和应用。The invention relates to the field of materials, in particular to a new inorganic proton conductive membrane and its preparation method and application.
背景技术Background technique
质子传导和质子导电材料在电池、电化学传感器、水/蒸汽电解以及生物系统中起着越来越重要的作用。例如,质子导电膜是聚合物电解质膜燃料电池的“心脏”。它不同于一般化学电源中的隔膜,因为它不但起着隔离燃料和氧化剂,防止它们直接发生反应的作用,更起着电解质的作用。它应对质子导通,对电子绝缘,是一种选择透过性的功能高分子膜。因此聚合物电解质膜燃料电池的输出功率、电池效率、成本及应用前景强烈地依赖于质子交换膜。Proton-conducting and proton-conducting materials play an increasingly important role in batteries, electrochemical sensors, water/steam electrolysis, and biological systems. For example, the proton-conducting membrane is the "heart" of a polymer electrolyte membrane fuel cell. It is different from the diaphragm in general chemical power sources, because it not only plays the role of isolating fuel and oxidant, preventing them from reacting directly, but also plays the role of electrolyte. It responds to proton conduction and electron insulation, and is a selectively permeable functional polymer membrane. Therefore, the output power, cell efficiency, cost and application prospect of polymer electrolyte membrane fuel cells strongly depend on the proton exchange membrane.
Yoshitaka Aoki(Adv.Mater.2008,20,4387-4393)等人成功研制出基于硅的一种双氧化物非晶态质子导电膜,这种质子导电膜可在300~400℃范围内展现出良好的质子交换效果,但是在制作中,他们发现薄膜中同时存在一些缺陷,这将制约其大规模工业应用。2008年,法国托马斯·贝特洛等人(申请号:2008801108961)通过放射性接枝技术制备出用于燃料电池的质子导电膜,该技术属于化学溶液合成。此外,Abe等发现某些磷酸盐玻璃,如BaO-和SrO-P2O5体系中质子以OH键基团形式存在,与其它玻璃系统相比(SiO2玻璃)具有较高的质子导电率,而且氧化物玻璃的化学稳定性好、容易制成各种形状。Yoshitaka Aoki (Adv. Mater. 2008, 20, 4387-4393) and others have successfully developed a silicon-based double oxide amorphous proton conducting film, which can exhibit the Good proton exchange effect, but in the production, they found that there are some defects in the film, which will restrict its large-scale industrial application. In 2008, French Thomas Berthelot et al. (application number: 2008801108961) prepared proton-conducting membranes for fuel cells through radioactive grafting technology, which belongs to chemical solution synthesis. In addition, Abe et al. found that some phosphate glasses, such as BaO- and SrO-P 2 O 5 systems, have protons in the form of OH bond groups, which have higher proton conductivity compared with other glass systems (SiO 2 glass) , and oxide glass has good chemical stability and is easy to make into various shapes.
介孔二氧化硅(SiO2)具有很大的比表面积,能够吸附大量水分子,这些水分子能在介孔通道中发生毛细凝结作用,使通道可以像“小水池”一样存储大量水分子,同时介孔状SiO2的通道还可以充当质子移动通道,如图1所示,由此可以避免有机复合质子导电膜或有机无机杂化复合质子导电膜中因添加大量细微颗粒而造成的导电能力下降问题。Mesoporous silica (SiO 2 ) has a large specific surface area and can absorb a large amount of water molecules. These water molecules can undergo capillary condensation in the mesoporous channels, so that the channels can store a large amount of water molecules like a "small pool". At the same time, the channel of mesoporous SiO 2 can also act as a channel for proton movement, as shown in Figure 1, which can avoid the conductivity caused by the addition of a large number of fine particles in the organic composite proton conductive membrane or organic-inorganic hybrid composite proton conductive membrane. drop problem.
中国专利申请号200810035587.4和200810035586中公开制备质子导电膜的方法,其中,通过在酸性或碱性聚合物中引入磺酸基团制备获得了无机二氧化硅中空微球(HSO3-HSS),从而在化学成分组成和空间结构两方面同时提高了体系对质子化助剂的保持能力。其制备的质子导电膜,在100℃以上仍有优良的质子导电性能,制备的质子导电膜可以作为中温(100-200℃)燃料电池的质子交换膜和膜电极。然而,该质子导电膜的制备工艺和性能还难以令人满意。Chinese patent application Nos. 200810035587.4 and 200810035586 disclose the method for preparing proton conducting membrane, wherein, by introducing sulfonic acid groups in acidic or basic polymers, inorganic silica hollow microspheres (HSO 3 -HSS) are prepared, thereby The retention ability of the system to the protonation aid is simultaneously improved in terms of chemical composition and spatial structure. The prepared proton conducting membrane still has excellent proton conducting performance above 100°C, and the prepared proton conducting membrane can be used as a proton exchange membrane and a membrane electrode of a medium temperature (100-200°C) fuel cell. However, the preparation process and performance of the proton conducting membrane are still unsatisfactory.
Haibin Li(Adv.Mater.2002,14(12):912-914)等人以(CH3(CH2)15N+(CH3)3Br-)和C16EO10等表面活性剂作为结构定向剂,在ITO玻璃上利用溶胶-凝胶技术成功制备出了可控孔状结构硅质子导电膜,研究了膜中孔的沟道平行于衬底与膜中孔的沟道垂直于衬底两种情况下的导电特性。Haibin Li (Adv.Mater.2002,14(12):912-914) et al. used surfactants such as (CH 3 (CH 2 ) 15 N + (CH 3 ) 3 Br - ) and C 16 EO 10 as structures Orienting agent, using sol-gel technology to successfully prepare silicon proton conductive film with controllable pore structure on ITO glass, and researched that the channel of the pores in the film is parallel to the substrate and the channel of the pores in the film is perpendicular to the substrate Conductive properties in both cases.
肖凯军等人采用溶胶-凝胶法成功制备了介孔SiO2薄膜,探讨了介孔状膜制备过程中溶胶液配方、溶胶液制备搅拌强度和成膜时间与其分离透过特性之间的关系,发现涂胶液粘度最好控制在30~40mPa·S范围内,并且经过高温灼烧之后,其介孔结构不会遭到破坏,最终得到纯水通量为4215L/m2·h的介孔状SiO2。Xiao Kaijun and others successfully prepared mesoporous SiO2 thin films by sol-gel method, and discussed the relationship between the sol solution formula, the stirring intensity of sol solution preparation and the film-forming time during the preparation of mesoporous films, and their separation and permeation characteristics. It is found that the viscosity of the coating solution is best controlled within the range of 30-40mPa·S, and the mesoporous structure will not be damaged after high-temperature burning, and the mesopore with a pure water flux of 4215L/m 2 h is finally obtained. Like SiO 2 .
上海交通大学李海滨等人(中国专利申请号:201010134580)利用水热工艺技术,发现磷酸中质子的离子性更强且每个磷原子附有3个OH,能够作为质子源提供更多质子,从而获得高质子传导率的导电玻璃体材料。Li Haibin of Shanghai Jiaotong University and others (Chinese patent application number: 201010134580) used hydrothermal technology to find that the protons in phosphoric acid are more ionic and each phosphorus atom has 3 OH, which can provide more protons as a proton source, thereby Conductive vitreous materials with high proton conductivity are obtained.
目前,现有的常规制备质子导电膜的方法大多采用化学溶液合成法、离子交换法、溶胶-凝胶法等,这些方法的共同特点是均匀性相对较差,而且工艺不易用于规模化生产等缺点,尤其是制备的介孔SiO2由于其介孔通道过大、且分布不够均匀,从而导致其质子的导电能力有限。At present, most of the existing conventional methods for preparing proton conductive membranes use chemical solution synthesis, ion exchange, sol-gel methods, etc. The common feature of these methods is that the uniformity is relatively poor, and the process is not easy to be used in large-scale production And other shortcomings, especially the prepared mesoporous SiO 2 due to its too large mesoporous channels and uneven distribution, resulting in limited proton conductivity.
因此,本领域迫切需要开发制备介孔通道小、分布均匀、具有优异的质子导电性能的无机质子导电膜及相应的制备工艺。Therefore, there is an urgent need in this field to develop and prepare inorganic proton-conducting membranes with small mesoporous channels, uniform distribution, and excellent proton-conducting properties and corresponding preparation processes.
发明内容Contents of the invention
本发明的目的是提供一种操作简便,适于大面积连续生产,产品介孔通道小、分布均匀、具有优异的质子导电性能的无机质子导电膜制备方法。The purpose of the present invention is to provide a method for preparing an inorganic proton conductive membrane which is easy to operate, suitable for large-area continuous production, has small mesoporous channels, uniform distribution, and excellent proton conductivity.
本发明的第一方面,提供了一种无机质子导电膜的制备方法,包括步骤:A first aspect of the present invention provides a method for preparing an inorganic proton conductive membrane, comprising the steps of:
将反应源通入反应腔室,并进行化学气相沉积,从而形成具有介孔结构的磷掺杂二氧化硅无机质子导电膜,其中,所述的反应源包括硅源、磷源和氧源。Leading the reaction source into the reaction chamber and performing chemical vapor deposition to form a phosphorus-doped silicon dioxide inorganic proton conduction film with a mesoporous structure, wherein the reaction source includes a silicon source, a phosphorus source and an oxygen source.
在另一优选例中,所述的化学气相沉积选自下组:等离子体化学气相沉积、大气压化学气相沉积。In another preferred embodiment, the chemical vapor deposition is selected from the group consisting of plasma chemical vapor deposition and atmospheric pressure chemical vapor deposition.
在另一优选例中,所述的化学气相沉积是大气压化学气相沉积。In another preferred example, the chemical vapor deposition is atmospheric pressure chemical vapor deposition.
在另一优选例中,所述硅源、磷源和氧源的比例满足以下关系:磷源:硅源=1:100~20:100;硅源:氧源=1:1~1:6。In another preferred example, the ratio of the silicon source, phosphorus source and oxygen source satisfies the following relationship: phosphorus source: silicon source = 1:100-20:100; silicon source: oxygen source = 1:1-1:6 .
在另一优选例中,所述方法还具有一个或多个以下特征:In another preferred example, the method also has one or more of the following features:
所述的硅源选自下组:三氯氢硅、四氯化硅、乙硅烷、硅烷,或其组合;The silicon source is selected from the group consisting of trichlorosilane, silicon tetrachloride, disilane, silane, or a combination thereof;
所述的磷源选自下组:三氯氧磷和/或磷烷(如磷化三氢PH3);The phosphorus source is selected from the group consisting of phosphorus oxychloride and/or phosphine (such as trihydrogen phosphine PH 3 );
所述的氧源选自下组:氮气或氩气携带去离子水和/或氧气,且所述去离子水为气态。The oxygen source is selected from the group consisting of nitrogen or argon carrying deionized water and/or oxygen, and the deionized water is in a gaseous state.
在另一优选例中,所述的硅烷为甲硅烷(SiH4)。In another preferred example, the silane is monosilane (SiH 4 ).
在另一优选例中,所述反应腔室内充有惰性气体(如氩气等)。In another preferred embodiment, the reaction chamber is filled with an inert gas (such as argon, etc.).
在另一优选例中,所述化学气相沉积是沉积于衬底表面,从而形成沉积于衬底上的无机质子导电膜。In another preferred embodiment, the chemical vapor deposition is deposited on the surface of the substrate, thereby forming an inorganic proton conductive film deposited on the substrate.
在另一优选例中,其特征在于,所述衬底选自下组:玻璃衬底、塑料衬底、纸衬底、陶瓷衬底、或其组合。In another preferred example, it is characterized in that the substrate is selected from the group consisting of glass substrates, plastic substrates, paper substrates, ceramic substrates, or combinations thereof.
在另一优选例中,所述的化学气相沉积过程中,所述衬底的温度为100~400℃。In another preferred example, during the chemical vapor deposition process, the temperature of the substrate is 100-400°C.
在另一优选例中,所述的等离子体化学气相沉积技术中,腔室压强为20~200Pa。In another preferred example, in the plasma chemical vapor deposition technique, the chamber pressure is 20-200Pa.
在另一优选例中,当采用等离子体化学气相沉积技术时,所述的衬底温度为0℃~100℃。In another preferred example, when plasma chemical vapor deposition technology is used, the substrate temperature is 0°C to 100°C.
在另一优选例中,当采用大气压化学气相沉积技术时,所述的腔室压强为0.1~1.0atm。In another preferred example, when the atmospheric pressure chemical vapor deposition technique is used, the pressure of the chamber is 0.1-1.0 atm.
在另一优选例中,当采用大气压化学气相沉积技术时,所述的衬底温度100~400℃。In another preferred example, when the atmospheric pressure chemical vapor deposition technique is used, the substrate temperature is 100-400°C.
在另一优选例中,所述反应过程中磷源与硅源的混合比例为1%~20%。In another preferred example, the mixing ratio of phosphorus source and silicon source in the reaction process is 1%-20%.
本发明的第二方面,提供了一种无机质子导电膜,所述的无机质子导电膜是通过化学气相沉积形成的。The second aspect of the present invention provides an inorganic proton-conducting membrane, and the inorganic proton-conducting membrane is formed by chemical vapor deposition.
本发明的第三方面,提供了一种无机质子导电膜,所述的无机质子导电膜是磷掺杂的介孔SiO2薄膜,并且所述无机质子导电膜具有以下导电特性:在环境湿度为80%和室温(如25℃)时,其质子电导率为1×10-2S/cm~10-4S/cm,且在环境湿度为85%~100%和50℃~80℃时,质子电导率为1×10-2S/cm~1×10-4S/cm。The third aspect of the present invention provides a kind of inorganic proton conductive membrane, described inorganic proton conductive membrane is phosphorus-doped mesoporous SiO2 thin film, and described inorganic proton conductive membrane has the following conductive properties: when the ambient humidity is At 80% and room temperature (such as 25°C), its proton conductivity is 1×10 -2 S/cm to 10 -4 S/cm, and when the ambient humidity is 85% to 100% and 50°C to 80°C, The proton conductivity is 1×10 -2 S/cm to 1×10 -4 S/cm.
在另一优选例中,随环境湿度和温度变化,质子电导率将不同程度地增加或减小。In another preferred example, the proton conductivity will increase or decrease to varying degrees as the ambient humidity and temperature change.
在另一优选例中,所述的无机质子导电膜是通过化学气相沉积形成的。In another preferred example, the inorganic proton conductive membrane is formed by chemical vapor deposition.
在另一优选例中,所述的无机质子导电膜是用如本发明第一方面所述的制备方法制备的。In another preferred example, the inorganic proton conductive membrane is prepared by the preparation method as described in the first aspect of the present invention.
在另一优选例中,所述的无机质子导电膜具有如下组分:磷、硅和氧。In another preferred example, the inorganic proton conductive membrane has the following components: phosphorus, silicon and oxygen.
在另一优选例中,所述的SiO2薄膜的孔径为2~50nm。In another preferred example, the SiO 2 thin film has a pore diameter of 2-50 nm.
在另一优选例中,所述的薄膜的厚度为50nm~50μm。In another preferred example, the thickness of the thin film is 50 nm˜50 μm.
在另一优选例中,所述的无机质子导电膜具有如下结构特征:In another preferred example, the inorganic proton-conducting membrane has the following structural features:
二氧化硅颗粒堆积组成具有介孔结构的膜骨架,和Silica particles stacked to form a mesoporous membrane framework, and
为质子提供输运通道的微介孔。Micro-mesopores that provide channels for the transport of protons.
在另一优选例中,所述的微介孔通道的平均直径≤20nm。In another preferred example, the average diameter of the micro-mesoporous channels is ≤20nm.
在另一优选例中,所述的无机质子导电膜的厚度为100nm~20μm。In another preferred example, the thickness of the inorganic proton conductive film is 100 nm-20 μm.
在另一优选例中,所述的导电膜还可包括衬底材料。In another preferred example, the conductive film may further include a substrate material.
本发明的第四方面,提供了一种制品,所述制品含有如本发明第二方面和第三方面所述的无机质子导电膜,或所述制品由如本发明第二方面和第三方面所述的无机质子导电膜制成。The fourth aspect of the present invention provides a product, the product contains the inorganic proton conducting membrane as described in the second aspect and the third aspect of the present invention, or the product is composed of The above-mentioned inorganic proton conductive membrane is made.
在另一优选例中,所述的制品选自下组:具有所述导电膜的玻板、以玻璃为基体的微纳元器件(如:透明氧化物薄膜晶体管、燃料电池),以塑料为基体的微纳元器件(如:柔性薄膜晶体管、柔性传感器等),以纸为基体的柔性微纳元器件(如柔性薄膜晶体管)。In another preferred example, the product is selected from the group consisting of glass plates with the conductive film, glass-based micro-nano components (such as: transparent oxide thin film transistors, fuel cells), plastic-based Substrate micro-nano components (such as flexible thin film transistors, flexible sensors, etc.), paper-based flexible micro-nano components (such as flexible thin film transistors).
应理解,在本发明范围内中,本发明的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。It should be understood that within the scope of the present invention, the above-mentioned technical features of the present invention and the technical features specifically described in the following (such as embodiments) can be combined with each other to form new or preferred technical solutions. Due to space limitations, we will not repeat them here.
附图说明Description of drawings
图1为本发明制备的磷掺杂二氧化硅无机质子导电膜结构示意图;Fig. 1 is the schematic diagram of the structure of the phosphorus-doped silicon dioxide inorganic proton conductive membrane prepared by the present invention;
图2为本发明制备的磷掺杂二氧化硅无机质子导电膜的扫描电子显微镜照片实例;Fig. 2 is the scanning electron micrograph example of the phosphorus-doped silicon dioxide inorganic proton-conducting film prepared by the present invention;
图3为本发明制备的磷掺杂二氧化硅无机质子导电膜阻抗分析图实例图,其中,Z'表示阻抗分析图谱中的实部,Z″表示阻抗分析图谱中的虚部。3 is an example diagram of the impedance analysis diagram of the phosphorus-doped silicon dioxide inorganic proton conductive film prepared in the present invention, wherein Z' represents the real part in the impedance analysis diagram, and Z" represents the imaginary part in the impedance analysis diagram.
具体实施方式Detailed ways
本发明人经过长期而深入的研究,意外地发现,采用化学气相沉积方法可高效率、大规模地制造性能优异的无机质子导电膜制备方法简单,制作原材料来源丰富,价格便宜,制备工艺与微电子加工工艺兼容,不需改变其他现有生产设备,重复性和均匀性高,适于大面积连续生产;通过本发明方法制备的无机质子导电膜质量高,电阻小,可在薄膜晶体管、聚合物电解质膜燃料电池、电化学传感器、水/蒸汽电解、生物系统等领域得到广泛应用。After long-term and in-depth research, the present inventors unexpectedly found that the chemical vapor deposition method can be used to manufacture high-efficiency and large-scale inorganic proton-conducting membranes with excellent performance. Compatible with electronic processing technology, no need to change other existing production equipment, high repeatability and uniformity, suitable for large-area continuous production; the inorganic proton conductive film prepared by the method of the present invention has high quality and low resistance, and can be used in thin film transistors, polymerization It has been widely used in the fields of bioelectrolyte membrane fuel cells, electrochemical sensors, water/steam electrolysis, and biological systems.
化学气相沉积法Chemical Vapor Deposition
化学气相沉积(CVD)是用来沉积多种材料的技术,包括大范围的绝缘材料,大多数金属材料和金属合金材料。通用的化学气相沉积法的操作方法为:将两种或两种以上的气态原材料导入到一个反应室内,所述原材料之间发生化学反应,形成的产物沉积到衬底表面上。Chemical Vapor Deposition (CVD) is a technique used to deposit a wide variety of materials, including a wide range of insulating materials, most metallic materials and metal alloy materials. The general operation method of chemical vapor deposition method is as follows: two or more gaseous raw materials are introduced into a reaction chamber, chemical reactions occur between the raw materials, and the formed products are deposited on the surface of the substrate.
在本发明中,所述的化学气相沉积系统采用射频辉光放电使反应发生,并通过控制沉积体系温度、压强的方法控制吸附、成核和生长的过程。较佳地,本发明所用的化学气相沉积法可为等离子体化学气相沉积法或大气压化学气相沉积法。In the present invention, the chemical vapor deposition system uses radio frequency glow discharge to make the reaction occur, and controls the process of adsorption, nucleation and growth by controlling the temperature and pressure of the deposition system. Preferably, the chemical vapor deposition method used in the present invention may be a plasma chemical vapor deposition method or an atmospheric pressure chemical vapor deposition method.
反应源Reactor
如本文所用,术语“反应源”指化学气相沉积法所用的原料,通常为气态,或通过一定方式(如高温,射频辉光放电等)转化为气态并在气相沉积系统中发生反应。As used herein, the term "reaction source" refers to the raw materials used in the chemical vapor deposition method, usually in gaseous state, or converted to gaseous state by certain means (such as high temperature, radio frequency glow discharge, etc.) and reacted in the vapor phase deposition system.
用于本发明的质子导电膜制备的反应源包括(但不限于):硅源、氧源和/或磷源。各反应源试剂可通过常规方法制备、或通过市售途径得到。The reaction sources used in the preparation of the proton conducting membrane of the present invention include (but are not limited to): silicon sources, oxygen sources and/or phosphorus sources. Reagents for each reaction source can be prepared by conventional methods, or can be obtained commercially.
其中,所述的硅源包括:三氯氢硅、四氯化硅、乙硅烷、硅烷,或其组合;所述的磷源包括:三氯氧磷、磷烷,或其组合;所述的氧源包括:载气携带的去离子水和/或氧气。较佳地,载气为惰性气体或氮气等不与反应源发生化学反应的组分,更佳地,载气为氩气。Wherein, the silicon source includes: trichlorosilane, silicon tetrachloride, disilane, silane, or a combination thereof; the phosphorus source includes: phosphorus oxychloride, phosphine, or a combination thereof; Oxygen sources include: deionized water and/or oxygen carried by the carrier gas. Preferably, the carrier gas is a component that does not chemically react with the reaction source such as inert gas or nitrogen, more preferably, the carrier gas is argon.
在本发明中,各反应源宜按一定比例通入腔室并发生反应。在本发明中,所述的磷源和硅源混合比例为1%~20%,所述氧源的比例没有特别限制,较佳地,所述的氧源通入量大于磷源和/或硅源的通入量(以摩尔数计)。In the present invention, each reaction source should pass into the chamber in a certain proportion and react. In the present invention, the mixing ratio of the phosphorus source and the silicon source is 1% to 20%, and the ratio of the oxygen source is not particularly limited. Preferably, the amount of the oxygen source introduced is greater than that of the phosphorus source and/or The input amount of silicon source (in moles).
制备方法Preparation
本发明提供了一种无机质子导电膜的制备方法,其采用化学气相沉积技术(如等离子体化学气相沉积技术、大气压化学气相沉积技术)。The invention provides a preparation method of an inorganic proton conductive film, which adopts chemical vapor deposition technology (such as plasma chemical vapor deposition technology, atmospheric pressure chemical vapor deposition technology).
为了便于理解本发明,提供以下机理。然而,应理解,本发明的保护范围并不受所述机理的限制。In order to facilitate the understanding of the present invention, the following mechanism is provided. However, it should be understood that the scope of protection of the present invention is not limited by the mechanism described.
在本发明中,将所述反应源通入腔室后,可在合适的条件(衬底温度、压强)下发生反应,在衬底上沉积形成导电薄膜。无机质子导电膜中硅原子、磷原子与水分子结合,形成Si-OH+和P-OH+等基团;在电场作用下,H+从OH+基团分离,提供可导电的质子,介孔通道可以储存水分子和提供质子的运输途径。In the present invention, after the reaction source is introduced into the chamber, the reaction can occur under suitable conditions (substrate temperature, pressure), and the conductive film is deposited on the substrate. In the inorganic proton conductive membrane, silicon atoms and phosphorus atoms combine with water molecules to form groups such as Si-OH + and P-OH + ; under the action of an electric field, H + is separated from OH + groups to provide conductive protons. Pore channels can store water molecules and provide transport pathways for protons.
在本发明中,通常将反应源按一定比例通入腔室,并进行化学气相沉积,就可形成具有介孔结构的磷掺杂二氧化硅无机质子导电膜。In the present invention, usually, the reaction source is passed into the chamber in a certain proportion, and chemical vapor deposition is carried out to form a phosphorus-doped silicon dioxide inorganic proton conductive film with a mesoporous structure.
此外,为了进一步提高质子导电膜的质量,宜利用氩气等惰性气体作为保护气体。In addition, in order to further improve the quality of the proton conductive membrane, it is advisable to use an inert gas such as argon as the shielding gas.
在优选例中,在三种反应源中宜先通入氧源,再通入硅源和磷源(后二种可同时通入)。In a preferred example, among the three reaction sources, the oxygen source should be fed first, and then the silicon source and the phosphorus source (the latter two can be fed simultaneously).
在本发明中,宜在衬底上进行化学气相沉积。在本发明中,适用的衬底没有特别限制,代表性的衬底包括(但并不限于):硅片、玻璃、塑料、纸、陶瓷。利用这些衬底,通过本发明化学气相沉积法,可制备带有衬底的磷掺杂二氧化硅无机质子导电膜。In the present invention, chemical vapor deposition is preferably performed on a substrate. In the present invention, applicable substrates are not particularly limited, and representative substrates include (but are not limited to): silicon wafers, glass, plastics, paper, and ceramics. Utilizing these substrates, the phosphorus-doped silicon dioxide inorganic proton conduction film with the substrate can be prepared by the chemical vapor deposition method of the present invention.
在本发明中,可使用常规的化学气相沉积设备,也可使用微电子加工中所用的其他生产设备。In the present invention, conventional chemical vapor deposition equipment can be used, as well as other production equipment used in microelectronics processing.
在一优选例中,所述的等离子体化学气相沉积技术中,反应压强为20~200Pa;所述的衬底温度为室温至100℃。In a preferred example, in the plasma chemical vapor deposition technique, the reaction pressure is 20-200 Pa; the substrate temperature is room temperature to 100°C.
在另一优选例中,所述的气压化学气相沉积技术中,反应压强为常压;所述的衬底温度为100~400℃。In another preferred example, in the pressure chemical vapor deposition technique, the reaction pressure is normal pressure; the substrate temperature is 100-400°C.
通过本发明方法制作的无机质子导电膜具有介孔通道小、分布均匀的特点,在一优选例中,所述薄膜具有直径小于20纳米的介孔通道。The inorganic proton conductive membrane produced by the method of the present invention has the characteristics of small mesoporous channels and uniform distribution. In a preferred example, the film has mesoporous channels with a diameter less than 20 nanometers.
本发明提供的制备方法操作简便,适于大面积连续生产,因而非常适合用于工业化大规模生产磷掺杂的无机质子导电膜以及基于具备所述特征的导电膜加工制成的制品。The preparation method provided by the invention is easy to operate and is suitable for large-scale continuous production, so it is very suitable for industrialized large-scale production of phosphorus-doped inorganic proton conductive membranes and products processed based on the conductive membranes with the above characteristics.
无机质子导电膜Inorganic Proton Conducting Membrane
本发明提供的无机质子导电膜为磷掺杂的具有介孔的SiO2薄膜。较佳地,本发明提供的无机质子导电膜具有如下结构:二氧化硅颗粒组成的具有介孔结构的膜骨架,且具有为质子提供输运通道的微介孔。The inorganic proton conductive membrane provided by the invention is a phosphorus-doped SiO2 thin film with mesoporous pores. Preferably, the inorganic proton-conducting membrane provided by the present invention has the following structure: a membrane skeleton composed of silica particles with a mesoporous structure, and has micro-mesopores that provide transport channels for protons.
所述的用于掺杂的磷为P2O5的水溶液,较佳地为磷酸。The phosphorus used for doping is an aqueous solution of P 2 O 5 , preferably phosphoric acid.
在另一优选例中,本发明的无机质子导电膜具有如下组分:磷、硅和氧。In another preferred embodiment, the inorganic proton conductive membrane of the present invention has the following components: phosphorus, silicon and oxygen.
本发明的无机质子导电膜的介孔通道直径为≤50nm,在一优选例中,所述的SiO2薄膜的孔径为2~50nm。在另一优选例中,所述的微介孔通道的平均直径≤20nm。The mesoporous channel diameter of the inorganic proton conductive membrane of the present invention is ≤50nm, and in a preferred example, the pore diameter of the SiO 2 thin film is 2-50nm. In another preferred example, the average diameter of the micro-mesoporous channels is ≤20nm.
本发明的导电薄膜的厚度为50nm~50μm,较佳地为100nm~20μm。The conductive thin film of the present invention has a thickness of 50 nm-50 μm, preferably 100 nm-20 μm.
本发明的导电膜具有优异的质子导电性能,在一优选例中,在湿度为80%,和温度为室温(如25℃)的条件下,所述的无机质子导电膜的质子电导率可达到10-4S/cm以上。The conductive film of the present invention has excellent proton conductivity. In a preferred example, the proton conductivity of the inorganic proton conductive film can reach 80% humidity and room temperature (such as 25°C). More than 10 -4 S/cm.
无机质子导电膜制品Inorganic Proton Conducting Membrane Products
用本发明提供的无机质子导电膜,可以制备常用的通过导电膜制备的制品,如带有基体的微纳元器件。优选的无机质子导电膜制品包括(但不限于):以玻璃为基体的微纳元器件(如:透明氧化物薄膜晶体管、燃料电池),以塑料为基体的微纳元器件(如:柔性薄膜晶体管、柔性传感器等),以纸为基体的柔性微纳元器件(如柔性薄膜晶体管)。The inorganic proton conductive film provided by the invention can be used to prepare commonly used products prepared by the conductive film, such as micro-nano components with a matrix. Preferred inorganic proton-conducting membrane products include (but are not limited to): glass-based micro-nano components (such as: transparent oxide thin film transistors, fuel cells), plastic-based micro-nano components (such as: flexible film Transistors, flexible sensors, etc.), paper-based flexible micro-nano components (such as flexible thin film transistors).
本发明的主要优点包括:The main advantages of the present invention include:
1)本发明无机质子导电膜的制备方法简单、制作原材料来源丰富、价格便宜、获得的质子导电膜质量高,电阻小。1) The preparation method of the inorganic proton conductive membrane of the present invention is simple, the source of raw materials is abundant, the price is cheap, and the obtained proton conductive membrane has high quality and low resistance.
2)本发明无机质子导电膜的制备工艺与微电子加工工艺兼容,不需改变其他现有生产设备,重复性和均匀性高,适于大面积连续生产;2) The preparation process of the inorganic proton conductive membrane of the present invention is compatible with the microelectronic processing technology, does not need to change other existing production equipment, has high repeatability and uniformity, and is suitable for large-area continuous production;
3)本发明无机质子导电膜性能优异,因而具有极强的应用潜力,可在薄膜晶体管、聚合物电解质膜燃料电池、电化学传感器、水/蒸汽电解、生物系统等领域得到广泛应用。3) The inorganic proton conductive membrane of the present invention has excellent performance, so it has strong application potential, and can be widely used in thin film transistors, polymer electrolyte membrane fuel cells, electrochemical sensors, water/steam electrolysis, biological systems and other fields.
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件,或按照制造厂商所建议的条件。除非另外说明,否则百分比和份数按重量计算。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, the conventional conditions or the conditions suggested by the manufacturer are usually followed. Percentages and parts are by weight unless otherwise indicated.
通用方法general method
原料:硅烷:浓度为99.9%;磷烷:浓度为99.9%;氧气:浓度为99.95%;氩气:浓度为99.95%,氮气浓度为99.95%。Raw materials: silane: 99.9% concentration; phosphine: 99.9% concentration; oxygen: 99.95% concentration; argon: 99.95% concentration, 99.95% nitrogen concentration.
在化学气相沉积系统中,采用射频辉光放电产生等离子体,在近真空环境中,控制腔室压强、衬底温度等工艺参数,使硅源、磷源、氧源等混合成分发生分解,并在衬底表面发生吸附、成核、生长等一系列化学反应生长磷掺杂二氧化硅无机质子导电膜,为提高无机质子导电膜的导电质量,制备完成后将无机质子导电膜在高氯酸锂溶液中浸泡半小时以上。In the chemical vapor deposition system, radio frequency glow discharge is used to generate plasma. In a near-vacuum environment, process parameters such as chamber pressure and substrate temperature are controlled to decompose mixed components such as silicon source, phosphorus source, and oxygen source, and A series of chemical reactions such as adsorption, nucleation, and growth occur on the surface of the substrate to grow phosphorus-doped silica inorganic proton conductive film. In order to improve the conductive quality of the inorganic proton conductive film, the inorganic proton conductive film was placed in perchloric acid Soak in lithium solution for more than half an hour.
导电性能的测定Determination of electrical conductivity
采用半导体阻抗仪对产品的阻抗特性进行测试,得到质子电阻;利用SEM等设备对薄膜的厚度进行表征,最后利用公式计算薄膜的质子电导率,Use a semiconductor impedance meter to test the impedance characteristics of the product to obtain the proton resistance; use SEM and other equipment to characterize the thickness of the film, and finally use the formula Calculate the proton conductivity of the thin film,
式中:l为薄膜厚度;R为薄膜的质子阻抗,A为薄膜面积。In the formula: l is the thickness of the film; R is the proton resistance of the film, and A is the area of the film.
实施例1:等离子体化学气相沉积法在玻璃衬底上制备导电膜Embodiment 1: Preparation of conductive film on glass substrate by plasma chemical vapor deposition
1)对玻璃衬底进行严格清洗。依次将玻璃衬底浸入酒精、去离子水超声清洗10分钟;再用去离子水反复冲洗;最后用氮气枪吹干。1) Strictly clean the glass substrate. Soak the glass substrate in alcohol and deionized water for 10 minutes; then rinse it repeatedly with deionized water; finally dry it with a nitrogen gun.
2)同时开启等离子体化学气相沉积设备,将腔室打开,为避免腔室对衬底以及生长的质子导电膜污染,首先用吸尘器抽出腔室内可能存在的细微颗粒,再分别依次经过丙酮、酒精反复擦拭腔室周围,最后立即将清洗好的衬底放入反应腔室;2) Simultaneously turn on the plasma chemical vapor deposition equipment and open the chamber. In order to prevent the chamber from contaminating the substrate and the growing proton conductive film, first use a vacuum cleaner to extract the fine particles that may exist in the chamber, and then pass through acetone and alcohol in sequence. Wipe around the chamber repeatedly, and finally put the cleaned substrate into the reaction chamber immediately;
3)依次开启机械泵将反应腔室本低真空抽至1Pa左右;3) Turn on the mechanical pump in turn to pump the reaction chamber to a low vacuum of about 1Pa;
4)通入氩气,流量为45sccm(standard-state cubic centimeter per minute,标况毫升每分),调节腔室压强至30Pa;开启射频电源,设定射频功率100W;4) Introduce argon gas, the flow rate is 45 sccm (standard-state cubic centimeter per minute, standard-state cubic centimeter per minute), adjust the chamber pressure to 30Pa; turn on the radio frequency power supply, set the radio frequency power to 100W;
5)通入氧源,流量为60sccm;待压强稳定后,通入硅烷和磷烷,总流量为10sccm;最后重新调整反应压强为30Pa;5) The oxygen source is introduced with a flow rate of 60 sccm; after the pressure is stabilized, silane and phosphine are introduced with a total flow rate of 10 sccm; finally, the reaction pressure is readjusted to 30 Pa;
6)控制生长时间50分钟,制备磷掺杂二氧化硅无机质子导电膜;6) Control the growth time for 50 minutes to prepare phosphorus-doped silicon dioxide inorganic proton conductive film;
7)为防止过量硅烷和磷烷自发反应生成二氧化硅粉末,造成污染,反应结束后,首先停止通入硅烷和磷烷混合气体,等待硅烷和磷烷混合气体质量流量显示为0时,等待2分钟,停止通入氧气;7) In order to prevent excessive silane and phosphine from reacting spontaneously to form silica powder and cause pollution, after the reaction, first stop feeding the mixed gas of silane and phosphine, and wait until the mass flow rate of the mixed gas of silane and phosphine shows 0, then wait 2 minutes, stop feeding oxygen;
8)氧气被抽完之后关闭射频;停止通入氩气保护气体;8) Turn off the radio frequency after the oxygen is exhausted; stop feeding the argon protective gas;
9)全部打开分子泵与腔室之间的插板阀,将腔室真空抽至实验前本底真空以下;9) Open all the flapper valves between the molecular pump and the chamber, and pump the vacuum of the chamber below the background vacuum before the experiment;
10)关闭分子泵与腔室之间的插板阀,通入高纯氮气,开启腔室,取出样品,并保存,或应用于以玻璃为基体的微纳元器件中。10) Close the flapper valve between the molecular pump and the chamber, feed high-purity nitrogen gas, open the chamber, take out the sample, and store it, or apply it to micro-nano components based on glass.
结果:制得的无机质子导电膜的结构示意图如图1所示,扫描电子显微镜照片如图2所示,从图中可以看出,该质子导电膜的厚度约为700nm,其剖面结构呈现竖状连接的条纹,这是由于微介孔道被剖开所致,说明质子导电膜的内部存在微介孔,其直径在20nm以下。Results: The schematic diagram of the structure of the prepared inorganic proton conductive membrane is shown in Figure 1, and the photo of the scanning electron microscope is shown in Figure 2. It can be seen from the figure that the thickness of the proton conductive membrane is about 700nm, and its cross-sectional structure presents a vertical The fringes connected in a similar way are caused by the dissection of the micro-mesoporous channel, indicating that there are micro-mesoporous pores inside the proton conducting membrane, and their diameters are below 20nm.
实施例2:等离子体化学气相沉积法在塑料衬底上制备导电膜Embodiment 2: Preparation of conductive film on plastic substrate by plasma chemical vapor deposition
1)对塑料衬底进行严格清洗。依次将塑料衬底浸入酒精、去离子水超声清洗10分钟;再用去离子水反复冲洗;最后用氮气枪吹干。1) Strictly clean the plastic substrate. Soak the plastic substrate in alcohol and deionized water for 10 minutes; then rinse it repeatedly with deionized water; finally dry it with a nitrogen gun.
2)同时开启等离子体化学气相沉积设备,将腔室打开,为避免腔室对衬底以及生长的质子导电膜污染,首先用吸尘器抽出腔室内可能存在的细微颗粒,再分别依次经过丙酮、酒精反复擦拭腔室周围,最后立即将清洗好的衬底放入反应腔室;2) Simultaneously turn on the plasma chemical vapor deposition equipment and open the chamber. In order to prevent the chamber from contaminating the substrate and the growing proton conductive film, first use a vacuum cleaner to extract the fine particles that may exist in the chamber, and then pass through acetone and alcohol in sequence. Wipe around the chamber repeatedly, and finally put the cleaned substrate into the reaction chamber immediately;
3)依次开启机械泵将反应腔室本低真空抽至1Pa左右;3) Turn on the mechanical pump in turn to pump the reaction chamber to a low vacuum of about 1Pa;
4)通入氩气,流量为60sccm;调节腔室压强至30Pa,开启射频电源,设定射频功率50W;4) Introduce argon gas with a flow rate of 60sccm; adjust the chamber pressure to 30Pa, turn on the radio frequency power supply, and set the radio frequency power to 50W;
5)通入氧气,流量为45sccm;待压强稳定后,通入硅烷和磷烷,总流量为7sccm;5) Feed oxygen with a flow rate of 45 sccm; after the pressure stabilizes, feed silane and phosphine with a total flow rate of 7 sccm;
6)控制生长时间45分钟,制备磷掺杂二氧化硅无机质子导电膜;6) Control the growth time for 45 minutes to prepare phosphorus-doped silicon dioxide inorganic proton conductive membrane;
7)为防止过量硅源与氧源自发反应生成二氧化硅粉末,造成污染,反应结束后,首先停止通入硅烷和磷烷混合气体,等待硅烷和磷烷混合气体质量流量显示为0时,等待2分钟,停止通入氧源;7) In order to prevent the excessive silicon source and oxygen source from spontaneously reacting to form silica powder and cause pollution, after the reaction is completed, first stop feeding the mixed gas of silane and phosphine, and wait until the mass flow rate of the mixed gas of silane and phosphine is displayed as 0 , wait for 2 minutes, stop feeding the oxygen source;
8)氧气被抽完之后关闭射频;停止通入氩气保护气体;8) Turn off the radio frequency after the oxygen is exhausted; stop feeding the argon protective gas;
9)全部打开分子泵与腔室之间的插板阀,将腔室真空抽至实验前本底真空以下;9) Open all the flapper valves between the molecular pump and the chamber, and pump the vacuum of the chamber below the background vacuum before the experiment;
10)关闭分子泵与腔室之间的插板阀,通入高纯氮气,开启腔室,取出样品,并保存;或应用于以塑料为基体的柔性微纳元器件中,如:柔性薄膜晶体管、柔性传感器等。10) Close the flapper valve between the molecular pump and the chamber, introduce high-purity nitrogen, open the chamber, take out the sample, and store it; or apply it to flexible micro-nano components based on plastic, such as: flexible film Transistors, flexible sensors, etc.
实施例3:等离子体化学气相沉积法在纸衬底上制备导电膜Embodiment 3: Preparation of conductive film on paper substrate by plasma chemical vapor deposition
1)以纸作为衬底,用氮气枪吹去表面附着的颗粒。1) Using paper as a substrate, use a nitrogen gun to blow off the particles attached to the surface.
2)同时开启等离子体化学气相沉积设备,将腔室打开,为避免腔室对衬底以及生长的质子导电膜污染,首先用吸尘器抽出腔室内可能存在的细微颗粒,再分别依次经过丙酮、酒精反复擦拭腔室周围,最后立即将清洗好的衬底放入反应腔室;2) Simultaneously turn on the plasma chemical vapor deposition equipment and open the chamber. In order to prevent the chamber from contaminating the substrate and the growing proton conductive film, first use a vacuum cleaner to extract the fine particles that may exist in the chamber, and then pass through acetone and alcohol in sequence. Wipe around the chamber repeatedly, and finally put the cleaned substrate into the reaction chamber immediately;
3)依次开启机械泵依次开启机械泵将反应腔室本低真空抽至1Pa左右。3) Turn on the mechanical pumps in turn to pump the reaction chamber to a low vacuum of about 1Pa.
4)通入氩气,流量为20sccm,调节腔室压强至35Pa;开启射频电源,设定射频功率50W;4) Introduce argon gas with a flow rate of 20sccm, adjust the chamber pressure to 35Pa; turn on the RF power supply, and set the RF power to 50W;
5)通入氮气携带去离子水,流量为40sccm;待压强稳定后,通入三氯氢硅和三氯氧磷,总流量为5sccm;最后重新调整反应压强为35Pa;5) Introduce nitrogen to carry deionized water, the flow rate is 40 sccm; after the pressure is stabilized, trichlorosilane and phosphorus oxychloride are introduced, the total flow rate is 5 sccm; finally readjust the reaction pressure to 35 Pa;
6)控制生长时间60分钟,制备磷掺杂二氧化硅无机质子导电膜;6) Control the growth time for 60 minutes to prepare phosphorus-doped silicon dioxide inorganic proton conductive film;
7)反应结束后,首先停止通入三氯氢硅和三氯氧磷混合气体,等待三氯氢硅和三氯氧磷混合气体质量流量显示为0时,等待2分钟,停止通入氮气携带去离子水;7) After the reaction is over, first stop feeding the mixed gas of trichlorosilane and phosphorus oxychloride, wait for the mass flow rate of the mixed gas of trichlorosilane and phosphorus oxychloride to show 0, wait for 2 minutes, and stop feeding nitrogen to carry Deionized water;
8)通入氮气携带去离子水被抽完之后关闭射频;停止通入氩气保护气体;8) Turn off the radio frequency after feeding nitrogen and carrying deionized water; stop feeding argon protective gas;
9)全部打开分子泵与腔室之间的插板阀,将腔室真空抽至实验前本底真空以下;9) Open all the flapper valves between the molecular pump and the chamber, and pump the vacuum of the chamber below the background vacuum before the experiment;
10)关闭分子泵与腔室之间的插板阀,通入高纯氮气,开启腔室,取出样品,并保存,或应用于以纸为基体的柔性微纳元器件中,如:柔性薄膜晶体管。10) Close the flapper valve between the molecular pump and the chamber, introduce high-purity nitrogen, open the chamber, take out the sample, and store it, or apply it to flexible micro-nano components based on paper, such as: flexible film transistor.
实施例4:大气压化学气相沉积法在玻璃衬底上制备导电膜Embodiment 4: Preparation of conductive film on glass substrate by atmospheric pressure chemical vapor deposition
1)对玻璃衬底进行严格清洗。依次将玻璃衬底浸入酒精、去离子水超声清洗10分钟;再用去离子水反复冲洗;最后用氮气枪吹干。1) Strictly clean the glass substrate. Soak the glass substrate in alcohol and deionized water for 10 minutes; then rinse it repeatedly with deionized water; finally dry it with a nitrogen gun.
2)同时开启大气压化学气相沉积设备,将腔室打开,为避免腔室对衬底以及生长的质子导电膜污染,首先用吸尘器抽出腔室内可能存在的细微颗粒,再分别依次经过丙酮、酒精反复擦拭腔室周围,最后立即将清洗好的衬底放入反应腔室;2) At the same time, turn on the atmospheric pressure chemical vapor deposition equipment and open the chamber. In order to avoid contamination of the substrate and the growing proton conductive film in the chamber, first use a vacuum cleaner to extract the fine particles that may exist in the chamber, and then pass through acetone and alcohol in sequence. Wipe around the chamber, and finally put the cleaned substrate into the reaction chamber immediately;
3)依次开启机械泵、分依次开启机械泵将反应腔室本低真空抽至1Pa左右,设定衬底温度为300℃,并对衬底预热5分钟。3) Turn on the mechanical pumps one by one, turn on the mechanical pumps one by one to pump the reaction chamber to a low vacuum of about 1Pa, set the substrate temperature to 300°C, and preheat the substrate for 5 minutes.
4)通入氩气,流量为60sccm;在常压下,开启射频电源,设定射频功率300W;4) Introduce argon gas with a flow rate of 60 sccm; under normal pressure, turn on the radio frequency power supply and set the radio frequency power to 300W;
5)通入氧气,流量为100sccm;等待压强稳定后,通入硅烷和磷烷,总流量为15sccm;5) Introduce oxygen with a flow rate of 100 sccm; after waiting for the pressure to stabilize, inject silane and phosphine with a total flow rate of 15 sccm;
6)控制生长时间30分钟,制备可用于透明氧化物薄膜晶体管的磷掺杂二氧化硅无机质子导电膜;6) Control the growth time for 30 minutes to prepare a phosphorus-doped silicon dioxide inorganic proton conductive film that can be used for transparent oxide thin film transistors;
7)为防止过量硅烷与氧气自发反应生成二氧化硅粉末,造成污染,反应结束后,首先停止通入磷烷和硅烷混合气体,待磷烷和硅烷混合气体质量流量显示为0时,等待2分钟,停止通入氧气;7) In order to prevent excessive silane and oxygen from spontaneously reacting to form silicon dioxide powder and cause pollution, after the reaction is over, first stop feeding the mixed gas of phosphine and silane, and wait for 2 Minutes, stop feeding oxygen;
8)氧气被抽完之后关闭射频;停止通入氩气保护气体;8) Turn off the radio frequency after the oxygen is exhausted; stop feeding the argon protective gas;
9)全部打开分子泵与腔室之间的插板阀,将腔室真空抽至实验前本底真空以下;9) Open all the flapper valves between the molecular pump and the chamber, and pump the vacuum of the chamber below the background vacuum before the experiment;
10)关闭分子泵与腔室之间的插板阀,通入高纯氮气,开启腔室,取出样品,并保存。10) Close the slide valve between the molecular pump and the chamber, feed high-purity nitrogen, open the chamber, take out the sample, and store it.
实施例5:等离子体化学气相沉积法在陶瓷衬底上制备导电膜Embodiment 5: Preparation of conductive film on ceramic substrate by plasma chemical vapor deposition
1)对陶瓷衬底进行严格清洗。依次将陶瓷衬底浸入去离子水超声清洗10分钟;再用去离子水反复冲洗;最后用氮气枪吹干。1) Strictly clean the ceramic substrate. Submerge the ceramic substrate in deionized water and ultrasonically clean it for 10 minutes; then rinse it repeatedly with deionized water; finally blow dry it with a nitrogen gun.
2)同时开启等离子体化学气相沉积设备,将腔室打开,为避免腔室对衬底以及生长的质子导电膜污染,首先用吸尘器抽出腔室内可能存在的细微颗粒,再分别依次经过丙酮、酒精反复擦拭腔室周围,最后立即将清洗好的衬底放入反应腔室;2) Simultaneously turn on the plasma chemical vapor deposition equipment and open the chamber. In order to prevent the chamber from contaminating the substrate and the growing proton conductive film, first use a vacuum cleaner to extract the fine particles that may exist in the chamber, and then pass through acetone and alcohol in sequence. Wipe around the chamber repeatedly, and finally put the cleaned substrate into the reaction chamber immediately;
3)依次开启机械泵、依次开启机械泵将反应腔室本低真空抽至1Pa左右,设定衬底温度为100℃,并对衬底预热5分钟。3) Turn on the mechanical pumps one by one to evacuate the low vacuum of the reaction chamber to about 1Pa, set the substrate temperature to 100°C, and preheat the substrate for 5 minutes.
4)通入氩气,流量为60sccm,调节腔室压强至200Pa;开启射频电源,设定射频功率300W;4) Introduce argon gas, the flow rate is 60sccm, adjust the chamber pressure to 200Pa; turn on the radio frequency power supply, set the radio frequency power to 300W;
5)通入氧气,流量为100sccm;等待压强稳定后,通入硅烷和磷烷,总流量为15sccm;最后重新调整反应压强为200Pa;5) Introduce oxygen with a flow rate of 100 sccm; wait for the pressure to stabilize, then inject silane and phosphine with a total flow rate of 15 sccm; finally readjust the reaction pressure to 200 Pa;
6)控制生长时间20分钟,制备可用于电解质膜燃料电池的磷掺杂二氧化硅无机质子导电膜;6) Control the growth time for 20 minutes to prepare phosphorus-doped silicon dioxide inorganic proton conductive membranes that can be used in electrolyte membrane fuel cells;
7)为防止过量硅烷与氧气自发反应生成二氧化硅粉末,造成污染,反应结束后,首先停止通入磷烷和硅烷混合气体,待磷烷和硅烷混合气体质量流量显示为0时,等待2分钟,停止通入氧气;7) In order to prevent excessive silane and oxygen from spontaneously reacting to form silicon dioxide powder and cause pollution, after the reaction is over, first stop feeding the mixed gas of phosphine and silane, and wait for 2 Minutes, stop feeding oxygen;
8)氧气被抽完之后关闭射频;停止通入氩气保护气体;8) Turn off the radio frequency after the oxygen is exhausted; stop feeding the argon protective gas;
9)全部打开分子泵与腔室之间的插板阀,将腔室真空抽至实验前本底真空以下;9) Open all the flapper valves between the molecular pump and the chamber, and pump the vacuum of the chamber below the background vacuum before the experiment;
10)关闭分子泵与腔室之间的插板阀,通入高纯氮气,开启腔室,取出样品,并保存。10) Close the slide valve between the molecular pump and the chamber, feed high-purity nitrogen, open the chamber, take out the sample, and store it.
实施例2-5的测试结果如下:以上实例中计算得到质子电导率为10-2S/cm~10-4S/cm。The test results of Examples 2-5 are as follows: the calculated proton conductivity in the above examples is 10 -2 S/cm to 10 -4 S/cm.
实施例6导电膜阻抗分析Embodiment 6 conductive film impedance analysis
其中实施例1的测试结果如图3所示,由图3可以看出,磷掺杂质子导电膜的组成有一个半圆弧和一线直线组成,根据阻抗分析理论,其阻抗值取圆弧和直线在虚部为0时的交点,87.3Ω,根据公式计算薄膜的质子电导率为10-4S/cm,式中:l为薄膜厚度;R为薄膜的质子阻抗,A为薄膜面积。Wherein the test result of embodiment 1 is as shown in Figure 3, as can be seen from Figure 3, the composition of phosphorus-doped proton conductive membrane has a semicircle and a straight line to form, and according to impedance analysis theory, its impedance value takes arc and The intersection point of the straight line when the imaginary part is 0, 87.3Ω, according to the formula Calculate the proton conductivity of the film to be 10 -4 S/cm, where: l is the thickness of the film; R is the proton resistance of the film, and A is the area of the film.
实施例7无机质子导电膜制品的制备Example 7 Preparation of Inorganic Proton Conducting Membrane Products
1、在上述制备质子导电膜的基础上,采用ITO玻璃为基体制备质子导电膜作为晶体管的栅层。1. On the basis of the above-mentioned preparation of the proton-conducting film, the proton-conducting film is prepared as the gate layer of the transistor by using ITO glass as the substrate.
2、采用自组装绕射技术,一次完成晶体管的沟道、源极和漏极的生长。2. Using self-assembly diffraction technology, the growth of the channel, source and drain of the transistor is completed at one time.
3、采用ALD技术,制备Al2O3作为晶体管的钝化层。3. Using ALD technology, prepare Al 2 O 3 as the passivation layer of the transistor.
在本发明提及的所有文献都在本申请中引用作为参考,就如同每一篇文献被单独引用作为参考那样。此外应理解,在阅读了本发明的上述讲授内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。All documents mentioned in this application are incorporated by reference in this application as if each were individually incorporated by reference. In addition, it should be understood that after reading the above teaching content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
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