CN102989436A - Coating with antibacterial and air-purifying functions - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及光催化剂材料技术领域及涂料制备领域,具体地说,涉及一种具有抗菌和空气净化功能的涂料。The invention relates to the technical field of photocatalyst materials and the field of paint preparation, in particular to a paint with antibacterial and air purification functions.
背景技术Background technique
随着科技进步及现代工业的迅猛发展,环境问题日趋严重。人类更加关注健康,随着环保意识的逐渐提高,对功能性环保涂料的需求日益迫切。而传统涂料中常添加一些对身体有害的杀菌剂等成分,易造成环境污染,极大降低了涂料使用的安全性。With the advancement of science and technology and the rapid development of modern industry, environmental problems are becoming more and more serious. Human beings pay more attention to health. With the gradual improvement of environmental protection awareness, the demand for functional environmental protection coatings is increasingly urgent. However, some harmful fungicides and other ingredients are often added to traditional paints, which can easily cause environmental pollution and greatly reduce the safety of paints.
纳米二氧化钛作为一种新型无机功能材料,因其具有耐酸碱、耐光化学腐蚀特性,且能利用太阳光中含有的紫外光作激发光源,产生氧化能力极强的表面光生空穴,在诸如废水处理、空气净化、石油污染物的清除、抗菌、超级亲水抗雾等方面得到了广泛应用,纳米二氧化钛的光催化技术日益成为国内外研究的热点。然而,由于纳米二氧化钛粒径极小,在废水、废气处理中存在着回收困难、易聚集等缺点,严重制约了其产业化。因此,制备负载型纳米二氧化钛光催化剂成为亟待解决的问题。As a new type of inorganic functional material, nano-titanium dioxide has the characteristics of acid and alkali resistance, light and chemical corrosion resistance, and can use the ultraviolet light contained in sunlight as an excitation light source to generate surface photogenerated holes with strong oxidation ability. Treatment, air purification, removal of petroleum pollutants, antibacterial, super hydrophilic anti-fog, etc. have been widely used, and the photocatalytic technology of nano-titanium dioxide has increasingly become a research hotspot at home and abroad. However, due to the extremely small particle size of nano-titanium dioxide, there are disadvantages such as difficult recovery and easy aggregation in wastewater and waste gas treatment, which seriously restricts its industrialization. Therefore, the preparation of supported nano-TiO photocatalysts has become an urgent problem to be solved.
以特殊制备的纳米二氧化钛光催化剂代替传统的杀菌剂应用于家装涂料中,不仅能起到杀菌消毒的作用,还可以提高对有机挥发性物质的降解效率。Using specially prepared nano-titanium dioxide photocatalysts instead of traditional fungicides in home decoration coatings can not only play a role in sterilization and disinfection, but also improve the degradation efficiency of organic volatile substances.
发明内容Contents of the invention
本发明的目的是提供一种具有抗菌和空气净化功能的新型涂料。The purpose of the present invention is to provide a novel coating with antibacterial and air purification functions.
为了实现本发明目的,本发明首先提供一种多孔二氧化硅与二氧化钛复合光催化材料,其制备方法包括以下步骤:向含有Ti4+的溶液中加入尿素,加热使尿素溶液水解生成NH4+和OH-,然后溶液中的OH-与Ti4+结合生成TiO(OH)2晶体析出,利用多孔二氧化硅为载体,使反应析出的TiO(OH)2包覆在多孔二氧化硅表面,经过滤、洗涤、干燥、煅烧,使TiO(OH)2分解得到的TiO2更牢固地结合在多孔二氧化硅的表面上,再添加负离子粉混合分散,即得。In order to achieve the purpose of the present invention, the present invention firstly provides a composite photocatalytic material of porous silicon dioxide and titanium dioxide, the preparation method of which comprises the following steps: adding urea to the solution containing Ti 4+ , heating the urea solution to hydrolyze to generate NH 4+ and OH - , then the OH - in the solution combines with Ti 4+ to form TiO(OH) 2 crystals, and the porous silica is used as the carrier to coat the TiO(OH) 2 precipitated on the surface of the porous silica. After filtration, washing, drying, and calcination, the TiO 2 obtained by decomposing TiO(OH) 2 is more firmly combined on the surface of porous silica, and then anion powder is added to mix and disperse to obtain the product.
其中,所述多孔二氧化硅的原料来自硅藻土、沸石粉、合成二氧化硅等中的一种或多种。所述负离子粉为电气石粉等。Wherein, the raw material of the porous silica is from one or more of diatomite, zeolite powder, synthetic silica and the like. Described anion powder is tourmaline powder etc.
所述含有Ti4+的溶液可由钛盐(如四氯化钛、硫酸氧钛或钛酸丁酯等)溶解于水而制备。The solution containing Ti 4+ can be prepared by dissolving titanium salt (such as titanium tetrachloride, titanyl sulfate or butyl titanate, etc.) in water.
本发明还提供所述多孔二氧化硅与二氧化钛复合光催化材料在涂料制备中的应用。The invention also provides the application of the composite photocatalytic material of porous silicon dioxide and titanium dioxide in the preparation of paint.
本发明还提供一种具有抗菌和空气净化功能的涂料,各组分的重量百分比为:The present invention also provides a coating with antibacterial and air-purifying functions, the weight percent of each component is:
其中,所述有机聚合物的原料来自可分散乳胶粉和/或聚乙烯醇粉等。Wherein, the raw material of the organic polymer comes from dispersible latex powder and/or polyvinyl alcohol powder and the like.
所述碳酸钙为250~800目,灰钙粉为400~800目,滑石粉为300~2500目。The calcium carbonate is 250-800 mesh, the ash calcium powder is 400-800 mesh, and the talcum powder is 300-2500 mesh.
将上述原料按比例混合,搅拌均匀,即得到本发明的具有抗菌和空气净化功能的涂料,将干粉涂料与水按重量比1:0.3~1的比例混合,搅拌均匀后经一般的喷涂或刮涂施工,固化成膜后具有长效的抗菌和空气净化效果。对室内空气中常见的,如大肠埃希氏菌等细菌的抗菌效果达到98%以上,48h内能分解净化甲醛达83%以上,分解净化甲苯49%以上,较同类产品降解甲醛/甲苯的能力更强,可用作室内涂料。Mix the above raw materials in proportion and stir evenly to obtain the coating with antibacterial and air purification functions of the present invention. Mix the dry powder coating with water in a weight ratio of 1:0.3~1, stir evenly, and then pass through general spraying or scraping. After coating construction, it has long-term antibacterial and air purification effects after curing to form a film. The antibacterial effect against common bacteria in indoor air, such as Escherichia coli, can reach more than 98%. It can decompose and purify more than 83% of formaldehyde within 48 hours, and decompose and purify more than 49% of toluene. Compared with similar products, the ability to degrade formaldehyde/toluene Stronger and can be used as an interior paint.
具体实施方式Detailed ways
以下实施例用于说明本发明,但不用来限制本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段,所用原料均为市售商品。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art, and the raw materials used are all commercially available products.
实施例1多孔二氧化硅与二氧化钛复合光催化材料的制备Embodiment 1 Preparation of porous silicon dioxide and titanium dioxide composite photocatalytic material
取多孔二氧化硅50克、尿素187克加水15000ml,搅拌均匀,另向625ml0.5mol/L的TiOSO4溶液中加水15600ml,然后将两种液体混合搅拌,调pH值为1.5,于75℃搅拌60mim,过滤,洗涤,于150℃干燥2小时,500℃煅烧2小时,再添加1克电气石粉混合分散,即得多孔二氧化硅与二氧化钛复合光催化材料。Take 50 grams of porous silicon dioxide, 187 grams of urea, add 15000 ml of water, stir well, and add 15600 ml of water to 625 ml of 0.5 mol/L TiOSO 4 solution, then mix and stir the two liquids, adjust the pH value to 1.5, and stir at 75 ° C 60mim, filtered, washed, dried at 150°C for 2 hours, calcined at 500°C for 2 hours, and then added 1 gram of tourmaline powder to mix and disperse to obtain a composite photocatalytic material of porous silica and titanium dioxide.
其中,所述多孔二氧化硅的制备方法为:取200克硅藻原土,用清水洗后,取100克水洗后的硅藻土在550℃下煅烧1.5小时,冷却后加入浓度为1.3%的硫酸120ml搅拌均匀,于250℃煅烧2.5小时,然后用除铁剂洗涤,再用水洗至pH值为7,过滤\、干燥,即得多孔二氧化硅。Wherein, the preparation method of the porous silica is as follows: take 200 grams of diatomite raw earth, wash it with water, take 100 grams of washed diatomite and calcinate it at 550° C. for 1.5 hours, and add 1.3% diatomite after cooling. 120ml of sulfuric acid was stirred evenly, and calcined at 250°C for 2.5 hours, then washed with iron remover, and then washed with water until the pH value was 7, filtered and dried to obtain porous silica.
实施例2多孔二氧化硅与二氧化钛复合光催化材料的制备Embodiment 2 Preparation of porous silicon dioxide and titanium dioxide composite photocatalytic material
取多孔二氧化硅100克、尿素375克加水30000ml,搅拌均匀,另向1250ml0.5mol/L的TiOSO4溶液中加水32000ml,然后将两种液体混合搅拌、调pH值为1.5,于75℃搅拌90mim,过滤,洗涤,用150℃干燥2.5小时,650℃煅烧3小时,再添加2克电气石粉混合分散,即得多孔二氧化硅与二氧化钛复合光催化材料。Take 100 grams of porous silicon dioxide, 375 grams of urea, add 30,000 ml of water, stir well, and add 32,000 ml of water to 1250 ml of 0.5 mol/L TiOSO 4 solution, then mix and stir the two liquids, adjust the pH value to 1.5, and stir at 75 ° C 90mim, filtered, washed, dried at 150°C for 2.5 hours, calcined at 650°C for 3 hours, and then added 2 grams of tourmaline powder to mix and disperse to obtain a composite photocatalytic material of porous silica and titanium dioxide.
其中,所述多孔二氧化硅的制备方法为:取沸石原矿1000克粉碎至100目,用浓度为6-10%的盐酸或硫酸3000ml浸渍3小时后过滤,再用蒸馏水洗至pH值为7,将所得的沸石沉淀干燥,于350-500℃煅烧,即得多孔二氧化硅。Wherein, the preparation method of the porous silica is as follows: take 1000 grams of zeolite raw ore and pulverize it to 100 mesh, impregnate it with 3000 ml of hydrochloric acid or sulfuric acid with a concentration of 6-10%, filter it for 3 hours, and then wash it with distilled water until the pH value is 7. , The obtained zeolite precipitate is dried and calcined at 350-500°C to obtain porous silica.
实施例3多孔二氧化硅与二氧化钛复合光催化材料的制备The preparation of embodiment 3 porous silicon dioxide and titanium dioxide composite photocatalytic material
取多孔二氧化硅50克加水1500ml搅拌均匀,另取2.9mol/L的TiCl4溶液100ml,然后将两种液体混合搅拌均匀,向其中加入1.49mol/L硫酸铵溶液230ml,使其在25-30℃反应2小时,调pH值为4.5,过滤,洗涤,于105℃干燥2小时,650℃煅烧3小时,再添加1克电气石粉混合分散,即得多孔二氧化硅与二氧化钛复合光催化材料。Get 50 grams of porous silicon dioxide and add 1500 ml of water and stir evenly; get another 100 ml of 2.9 mol/L TiCl solution; React at 30°C for 2 hours, adjust the pH value to 4.5, filter, wash, dry at 105°C for 2 hours, calcine at 650°C for 3 hours, add 1 gram of tourmaline powder to mix and disperse, and the composite photocatalytic material of porous silica and titanium dioxide is obtained .
其中,所述多孔二氧化硅的制备方法为:取1000克高岭土或硬质高岭土粉碎至80目,然后在500-600℃下煅烧2小时,再将煅烧土与浓度为30%的盐酸按1:2.5的重量比混合,90℃酸浸7小时,经中和、过滤、干燥,即得多孔二氧化硅。Wherein, the preparation method of the porous silica is as follows: take 1000 grams of kaolin or hard kaolin and pulverize to 80 meshes, then calcined at 500-600° C. for 2 hours, and then mix the calcined soil with 30% hydrochloric acid by 1 : Mixed at a weight ratio of 2.5, soaked in acid at 90°C for 7 hours, neutralized, filtered, and dried to obtain porous silica.
实施例4多孔二氧化硅与二氧化钛复合光催化材料的制备Embodiment 4 Preparation of porous silicon dioxide and titanium dioxide composite photocatalytic material
取多孔二氧化硅100克加水3000ml搅拌均匀,另取2.9mol/L的TiCl4溶液200ml,然后将两种液体混合搅拌均匀,向其中加入1.49mol/L硫酸铵溶液450ml,使其在25-30℃反应2.5小时,调pH值为4.2,过滤,洗涤,用105℃干燥2小时,700℃煅烧4小时,再添加2克电气石粉混合分散,即得多孔二氧化硅与二氧化钛复合光催化材料。Get 100 grams of porous silicon dioxide and add 3000 ml of water and stir evenly; get another 2.9 mol/L TiCl 4 solution 200 ml; React at 30°C for 2.5 hours, adjust the pH value to 4.2, filter, wash, dry at 105°C for 2 hours, calcine at 700°C for 4 hours, add 2 grams of tourmaline powder to mix and disperse, and the composite photocatalytic material of porous silica and titanium dioxide is obtained .
其中,所述多孔二氧化硅的制备方法为:取200克硅藻原土,用清水洗后,取100克水洗后的硅藻土在500℃下煅烧2小时,冷却后加入浓度为1.4%的硫酸110ml搅拌均匀,于220℃煅烧3小时,然后用除铁剂洗涤,再用水洗至pH值为7,过滤\、干燥,即得多孔二氧化硅。Wherein, the preparation method of the porous silica is as follows: take 200 grams of diatomite raw earth, wash it with water, take 100 grams of diatomite washed with water and calcinate it at 500 ° C for 2 hours, and add the concentration of 1.4% after cooling. 110ml of sulfuric acid was stirred evenly, calcined at 220°C for 3 hours, then washed with iron remover, and then washed with water until the pH value was 7, filtered and dried to obtain porous silica.
实施例5具有抗菌和空气净化功能的涂料的制备Embodiment 5 has the preparation of the coating of antibacterial and air purification function
取10克实施例1或实施例4中制备的多孔二氧化硅与二氧化钛复合光催化材料、800目碳酸钙粉275克、800目灰钙粉150克、2500目滑石粉50克、白水泥25克、可分散乳胶粉5克、纤维素2.5克,混合搅拌均匀,即得具有抗菌和空气净化功能的涂料。Get the porous silicon dioxide and titanium dioxide composite photocatalytic material prepared in 10 grams of embodiment 1 or embodiment 4, 800 mesh calcium carbonate powder 275 grams, 800 mesh ash calcium powder 150 grams, 2500 mesh talcum powder 50 grams, white cement 25 grams gram, 5 grams of dispersible latex powder, 2.5 grams of cellulose, mix and stir evenly, obtain the coating with antibacterial and air purification function.
实施例6具有抗菌和空气净化功能的涂料的制备Embodiment 6 has the preparation of the coating of antibacterial and air purification function
取20克实施例2或实施例3中制备的多孔二氧化硅与二氧化钛复合光催化材料、400目碳酸钙粉300克、600目灰钙粉150克、1000目滑石粉50克、白水泥25克、聚乙烯醇粉6克、纤维素3克,混合搅拌均匀,即得具有抗菌和空气净化功能的涂料。Get the porous silicon dioxide and titanium dioxide composite photocatalyst material prepared in 20 grams of embodiment 2 or embodiment 3, 300 grams of 400 mesh calcium carbonate powder, 150 grams of 600 mesh ash calcium powder, 50 grams of 1000 mesh talc powder, 25 grams of white cement gram, 6 grams of polyvinyl alcohol powder, 3 grams of cellulose, mix and stir evenly, promptly get the coating with antibacterial and air purification function.
实施例7本发明涂料在杀菌消毒及室内空气净化中的应用Embodiment 7 Application of coating of the present invention in sterilization and indoor air purification
本发明的具有抗菌和空气净化功能的涂料主要应用于室内分解、净化甲醛、甲苯等有害气体、除去空气中的异味。室内墙体每平方米用实施例5或实施例6中制备的具有抗菌和空气净化功能涂料500克加水200克搅拌均匀后涂刮在最面层,干燥后在无日光或灯光情况下,该涂料可吸附室内甲醛、甲苯及异味,对室内空气中常见的,如大肠埃希氏菌等细菌的抗菌效果达到98%以上,在有日光或灯光照48小时后,分解净化甲醛达83%以上(国标合格≥75%),分解净化甲苯49%以上(国标合格≥35%),并且具有持久性的分解功能,同时具有释放负氧离子功能。The coating with antibacterial and air purification functions of the present invention is mainly used for indoor decomposition, purification of harmful gases such as formaldehyde and toluene, and removal of peculiar smells in the air. Indoor wall per square meter with 500 grams of antibacterial and air-purifying functional coatings prepared in Example 5 or Example 6, add 200 grams of water and stir evenly, and then apply and scrape on the top layer. After drying, in the absence of sunlight or light, the The coating can absorb indoor formaldehyde, toluene and peculiar smell, and the antibacterial effect on common bacteria in indoor air, such as Escherichia coli, can reach more than 98%. After 48 hours of sunlight or lighting, the decomposition and purification of formaldehyde can reach more than 83%. (National standard qualified ≥ 75%), decomposes and purifies more than 49% of toluene (national standard qualified ≥ 35%), and has a persistent decomposition function, and also has the function of releasing negative oxygen ions.
本发明解决了用硅藻泥制备的不足问题,如:用量大、不易施工、表面粗糙、成本高、耐水性差,分解、净化室内空气中的甲醛、甲苯等有害气体的功能性效率低。本发明的具有抗菌和空气净化功能涂料提高了分解、净化室内空气中的甲醛、甲苯等有害气体的功能性效率、达到并超过了国家JC/T1074-2008《室内空气净化功能材料净化性能》标准,不会造成二次污染,还会释放负氧离子,且用量小、易施工、表面光滑细腻、硬度高、水洗后仍光亮如瓷、防潮、防霉、成本低。The invention solves the disadvantages of diatom mud preparation, such as large dosage, difficult construction, rough surface, high cost, poor water resistance, and low functional efficiency in decomposing and purifying harmful gases such as formaldehyde and toluene in indoor air. The antibacterial and air-purifying functional coating of the present invention improves the functional efficiency of decomposing and purifying harmful gases such as formaldehyde and toluene in indoor air, and reaches and exceeds the national JC/T1074-2008 "Purification Performance of Indoor Air Purifying Functional Materials" standard , will not cause secondary pollution, and will release negative oxygen ions, and the dosage is small, easy to construct, smooth and delicate surface, high hardness, still bright as porcelain after washing, moisture-proof, mildew-proof, and low cost.
虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.
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| CN107178196A (en) * | 2017-06-16 | 2017-09-19 | 深圳市纳路特科技有限公司 | A kind of preparation technology of terrazzo floor |
| CN108300012A (en) * | 2017-09-11 | 2018-07-20 | 东莞市长安沃土装饰材料店 | Antimicrobial form art coatings |
| CN107746227A (en) * | 2017-11-08 | 2018-03-02 | 关其焕 | A thermal insulation dry powder wall decoration material with health care function |
| WO2019091327A1 (en) * | 2017-11-08 | 2019-05-16 | 关其焕 | Thermal insulation dry powder wall decoration material having healthcare function |
| CN108673679A (en) * | 2018-04-24 | 2018-10-19 | 阜南县宇翔工艺品有限公司 | A kind of preparation method of deodorizing antibiotic wicker plaiting article shoe rack |
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| CN111607282A (en) * | 2020-06-29 | 2020-09-01 | 上海心球蓝环保科技有限公司 | Preparation method and application of novel negative oxygen ion material |
| CN112892487A (en) * | 2021-01-19 | 2021-06-04 | 广州华晟科创科技发展有限公司 | Composite antibacterial air purifying agent and preparation method thereof |
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