CN103009056A - Full-automatic assembling line for electric fuel pump cores - Google Patents
Full-automatic assembling line for electric fuel pump cores Download PDFInfo
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- CN103009056A CN103009056A CN201210513246XA CN201210513246A CN103009056A CN 103009056 A CN103009056 A CN 103009056A CN 201210513246X A CN201210513246X A CN 201210513246XA CN 201210513246 A CN201210513246 A CN 201210513246A CN 103009056 A CN103009056 A CN 103009056A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 39
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- 238000000429 assembly Methods 0.000 claims abstract description 12
- 230000002950 deficient Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
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- 238000003860 storage Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000011017 operating method Methods 0.000 description 13
- 238000013519 translation Methods 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 6
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- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000011084 recovery Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
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Abstract
The invention provides a full-automatic assembling line for electric fuel pump cores, aiming at solving the problems that the manual assembling correctness is poor, the product accuracy is not guaranteed, the production efficiency is low and the potential safety hazards are big at present. The invention relates to the assembling field of automobile electric fuel pumps. The full-automatic assembling line is formed by an upper control computer system and independent control systems of special machines in a connecting way through a bus. The full-automatic assembling line mainly comprises a ring conveying line, a special numerical-control hydraulic rivet pressing machine, a special automatic assembling machine, a special automatic detection machine and an unqualified product unloading area. Follower tooling plates are conveyed by using the ring conveying line. Parts and assemblies which are required to be assembled are loaded on the follower tooling plates. Since the full-automatic assembling line adopts a full-automatic assembling mode, the assembling correctness and the assembling accuracy of the automobile fuel pumps can be guaranteed; the requirement on the detection of various necessary performances and the assembling correctness during assembling and the requirement on the detection of assembled products are satisfied, the labor is saved and the production efficiency is improved.
Description
Technical field:
The present invention relates to the equipped field of automobile electric fuel pump, relate in particular to the full-automatic assembling line of a kind of electric fuel punp pump core.
Background technology:
At present, domestic automobile fuel pump manufacturing enterprise substantially all is to adopt artificial being equipped with to the equipped of fuel pump, assembly mode is that workbench is manual equipped, brings many shortcomings: manually equipped so that the equipped correctness of product is relatively poor, the precision of product can not be guaranteed; Artificial participation is more, so that there is potential safety hazard in production line; Production capacity is lower, has affected the production efficiency of enterprise.
Summary of the invention:
The object of the present invention is to provide the full-automatic assembling line of a kind of electric fuel punp pump core, to solve the at present artificial equipped problem that correctness is relatively poor, the product precision can not be guaranteed, production efficiency is low, potential safety hazard is large, what this production line adopted is the pattern that automatically is equipped with, and can guarantee correctness and precision that automobile fuel pump is equipped; Satisfied the detection of performance and the assembling correctness of the various necessity in the assembling process, the assembling testing requirement of product; Strengthened pneumatic application at Automation Industry.
Technical problem to be solved by this invention realizes by the following technical solutions:
The full-automatic assembling line of a kind of electric fuel punp pump core, it is characterized in that: this production line by upper control computer system and each special plane independently the form of control system by bus form, mainly comprise annular conveyor line, numerical control hydraulic press special plane, automatically assemble special plane, automatically detect special plane, the defective work discharge zone forms; Production line adopts annular conveyor line to carry the accompany frock plate, loads parts and the assembly that needs assembling on the accompany frock plate; Necessary prepackage workbench is put on the pipeline next door, has configured corresponding assembling special plane and feeding system on the workbench; Production line arranges, revises production line and each device parameter and collection, storage and respectively detect station detection data, and show production, quality, calendar information on duty and accumulative total by a LED industrial LCD by a master control PC.
Described annular conveyor line is carried the accompany frock plate clockwise.
This production line comprises successively by technological process: the loading and unloading material station, and neglected loading, mistake dress detect station, armored pump housing unit station automatically, the limit station is received in the motor casing rotation, dress magnetic shoe and support chip station magnetize and the flux detection station, dress armature and detection rotation direction station, press-fit oiliness bearing and press-fit oil outlet end cap assemblies station, brush pressure detects station, and dress impeller station press-fits the positioning support dagger and station is prepared in upset, put into oil cap end and support column assembly station, defective work shunting station.
Above-mentioned loading and unloading material station adopts artificial top discharging, and its operating procedure is: manually scan bar code on each important spare part supplied materials container case with the bar code scan rifle, bar code information is stored on the main control computer this production and criticizes in the quality record file of pump; The accompany frock plate enters the station, puts in place, waits for, manually completed finished product is taken off from the accompany frock plate and put into finished product box, again the parts in the body feed tank (1 of pump case component, 1 of motor casing, 2 of magnetic shoes, 1 of support chip, 1 at armature, the fuel-displaced end cap of pairing and each 1 in impeller, 1 of oil-feed end cap) are correctly put into the accompany frock plate, foot-operated stopper, the accompany frock plate is let pass, departures; Whenever step on and once let pass one.
Above-mentioned neglected loading, the automatic station that detects of mistake dress are finished automatically detection operation of neglected loading, mistake dress, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Check-out console is stretched from the top to get off to detect; (Detection of content is: neglected loading part whether; Pump case cap assemblies armature on off operating mode; The both forward and reverse directions of impeller and gauge; Forward and reverse and the depth dimensions of fuel-displaced end cap; Oil-feed end cap both forward and reverse directions; Relatively whether impeller, oil outlet end mount cover and join the gap and meet the requirements; Support chip is forward and reverse; Armature is forward and reverse; Motor casing is forward and reverse) detect when not meeting, station top indicator lamp is shown as red light, wrong position, part name and the state of touch display screen prompting of PLC; Detect qualified working plate and reset, automatically let pass, set off, detect underproof working plate and automatically enter pending district, after artificial corrigendum, press the button, the accompany frock plate sequentially enters this detection station again.
Above-mentioned armored pump housing unit station is finished armored pump housing unit operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator takes out the pump case cap assemblies on the accompany frock plate, presses fit into after the translation in the motor casing, installs the motor casing assembly of pump case cap assemblies; Accompany frock sheet reset, departures.
Above-mentioned motor casing rotation is received the limit station and is finished motor casing rotation receipts limit operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Pump case cap assemblies on the horizontal mechanical handgrip accompany frock plate takes out, move to the rotation clamp mechanism clamping motor shell on the frock that presses, numerical control hydraulic presses the special plane riveted joint once, and rotating mechanism rotates 120 ° and rivets once, rotate again 120 ° of riveted joints once, unclamp the rotation clamp mechanism; The flip horizontal manipulator takes out and is positioned over air tightness detection tool, detects complete rear flip horizontal manipulator upset; The horizontal mechanical hand takes out puts into the accompany frock plate after housing is finished in riveted joint; Accompany frock sheet reset, departures.
Above-mentioned dress magnetic shoe and support chip station are finished dress magnetic shoe and support chip operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The manipulator of dress magnetic shoe takes out two magnetic shoes simultaneously on frock, run to motor casing assembly top and put into motor casing, and the auxiliary mould of manipulator and dress magnetic shoe keeps the origin-location; The support chip assembly manipulator has taken out the support chip on the frock, in the auxiliary mould insertion motor casing along the dress magnetic shoe; The inner chamber dust exhaust apparatus is to the dedusting of motor casing inner casing.
Above-mentioned magnetize and the flux detection station is finished and magnetized and the flux detection operation, its operating procedure is: the accompany frock plate that the sliding turnover manipulator is come from the jacking of upper station takes out motor casing assembly (having installed magnetic shoe and support chip); Overturn 180 °, deliver to the frock that magnetizes after the translation; Magnetize finish after, the workpiece that the frock that magnetizes will magnetize complete is released, the sliding turnover manipulator takes out workpiece, moves to accompany frock plate top, overturns 180 ° the motor casing assembly put into the accompany frock plate; Accompany frock sheet reset, departures.
Above-mentioned dress armature and detect the rotation direction station and finish the dress armature and detect the rotation direction operation, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator takes out armature (commutator end is inside) from the accompany frock plate, slowly put into motor, and displacement transducer detects whether be put into the position; Accompany frock sheet reset, departures.
Above-mentioned press-fit oiliness bearing and press-fit oil outlet end cap assemblies station finish and press-fit oiliness bearing and press-fit oil outlet end cap assemblies operation, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The translation manipulator is positioned on the pressing tool from oiliness bearing of conveying mechanism crawl of vibrating disk, and inductive pick-up is passed through in translation; The translation manipulator adsorbs fuel-displaced end cap from the accompany frock plate, moves on the pressing tool oiliness bearing is pressed in the fuel-displaced end cap; Be pressed into rear translation manipulator and move to motor casing top and be pressed into, displacement transducer detects and judges whether to be pressed onto the position; Accompany frock sheet reset, departures.
Above-mentioned brush pressure detects station and finishes brush pressure detection operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Detect electric current by low voltage starting, axiality after the indirect detection assembling; Whether the spring force that detects simultaneously brush holder spring changes, can stretch flexibly to judge spring; Accompany frock sheet reset, departures.
Above-mentioned dress impeller station is finished dress impeller operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator is drawn impeller from the accompany frock plate, move to the position of oil outlet end cap assemblies, slowly put down, and slow circumvolve is put into the fuel-displaced end cap of motor casing along armature shaft; Accompany frock sheet reset, departures.
Above-mentioned press-fit positioning support dagger and upset and prepare station and finish and press-fit positioning support dagger and upset preparatory process, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Support column is pressed into special plane and draws a support column (identification support column direction) from the conveying mechanism of vibrating disk, after translation has detected support column by inductive pick-up, be pressed in the oil-feed end cap, manipulator crawl oil inlet end cap assemblies turns over turnback and waits for subsequent processing; Accompany frock sheet reset, departures.
Above-mentioned threading oil cap end and support column assembly station are finished and put into oil cap end and support column assembly operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The translation manipulator supports from one of the conveying mechanism of vibrating disk crawl and is positioned on the pressing tool, and analog quantity judges whether workpiece is in place; The translation manipulator is from working plate gripping oil-feed end cap, moves on the pressing tool to be pressed in the oil-feed oil end cap supporting; Be pressed into rear translation manipulator and move to motor casing top and be pressed into, displacement transducer detects and judges whether to be pressed onto the position; Accompany frock sheet reset, departures.
Above-mentioned defective work shunting station is finished the shunting operation to defective work, and its operating procedure is: industrial card reader arrangement is identified the testing result of each station on the accompany frock plate automatically; The accompany frock plate that is labeled as qualified workpiece is let pass automatically, and the accompany frock plate that is labeled as defective workpiece enters defective staging area automatically, waits pending; After artificial treatment is finished, press the button, the accompany frock plate sequentially enters on the production line automatically.
The invention has the beneficial effects as follows:
1. this production line and each equipment adopt the circular line form, the staff who needs is few, operating personnel≤3 (wherein 1 people is responsible for production line inspection, vibrating disk material loading, lattice product shunting station is processed, and 2 people are responsible for loading and unloading material station and leakage order in addition, dress detects the processing of station by mistake);
2. this production line adopts with the accompany frock plate conveying of card reader and finishes loading and unloading material and the assembling of each station, possesses qualified and defective automatic mark function;
3. this production line and each equipment security of operation, steady have enough Rigidity and strengths, and production efficiency is high, and personnel labor intensity is low, constant product quality; The equipment operational reliability is high, full-automatic production, possesses the functions such as automatic diagnosis warning, sound and light alarm and emergent stopping, recovery, device height can realize capable of regulating (± 30mm), dock with the height of production line line body and manipulator realizing;
4. production line is by the operational design of standing, table surface height 850-900mm, and make things convenient for capable of regulating, the requirement of ergonomic design, demonstrate fully operating personnel's comfort level and exert oneself convenient, reduce as far as possible labour intensity; Each work station limit for height 2m of production line;
5. industrial control computer of this line configuration for the production of communication and the control of line bus, by this PC LCDs man machine operation interface, can be realized setting, fault diagnosis, running status of technological parameter etc.; Configure 1 42 cun LED industrial LCD, dynamically show the information such as production line production, quality, calendar, equipment state;
6. production line and each apparatus control system possess storage technique, parameter or program more than 10 kinds, and system should configure the RS232 data transmission interface and be convenient to transfer of data;
Through automatic mark be the accompany frock plate of defective work when flowing through each station of production line, identification no longer participates in process and assemble automatically, Rapid Flow is pending to " defective work shunting " station.
Description of drawings:
Fig. 1 is the station schematic diagram of production line of the present invention.
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with specific embodiments and the drawings, further set forth the present invention.
Please refer to Fig. 1, production line adopts annular conveyor line 15 to carry accompany frock plate 14, load parts and the assembly that needs assembling on the accompany frock plate 14, this production line comprises successively by technological process: loading and unloading material station 1, neglected loading, the mistake dress detects station 2 automatically, armored pump housing unit station 3, limit station 4 is received in the motor casing rotation, dress magnetic shoe and support chip station 5, magnetize and flux detection station 6, dress armature and detection rotation direction station 7 press-fit oiliness bearing and press-fit oil outlet end cap assemblies station 8, and brush pressure detects station 9, dress impeller station 10, press-fit positioning support dagger and upset preparation station 11, put into oil cap end and support column assembly station 12, defective work shunting station 13.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and the specification only is preference of the present invention; be not used for limiting the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (3)
1. full-automatic assembling line of electric fuel punp pump core, it is characterized in that: this production line by upper control computer system and each special plane independently the form of control system by bus form, mainly comprise annular conveyor line, numerical control hydraulic press special plane, automatically assemble special plane, automatically detect special plane, the defective work discharge zone forms; Production line adopts annular conveyor line to carry the accompany frock plate, loads parts and the assembly that needs assembling on the accompany frock plate; Necessary prepackage workbench is put on the pipeline next door, has configured corresponding assembling special plane and feeding system on the workbench; Production line arranges, revises production line and each device parameter and collection, storage and respectively detect station detection data, and show production, quality, calendar information on duty and accumulative total by a LED industrial LCD by a master control PC.
2. the full-automatic assembling line of electric fuel punp pump core according to claim 1, it is characterized in that: described annular conveyor line is carried the accompany frock plate clockwise.
3. the full-automatic assembling line of electric fuel punp pump core according to claim 1 and 2, it is characterized in that: this production line comprises successively by technological process: the loading and unloading material station, neglected loading, the mistake dress detects station automatically, armored pump housing unit station, the limit station is received in the motor casing rotation, dress magnetic shoe and support chip station, magnetize and the flux detection station, dress armature and detection rotation direction station press-fit oiliness bearing and press-fit oil outlet end cap assemblies station, and brush pressure detects station, dress impeller station, press-fit positioning support dagger and upset preparation station, put into oil cap end and support column assembly station, defective work shunting station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210513246XA CN103009056A (en) | 2012-12-05 | 2012-12-05 | Full-automatic assembling line for electric fuel pump cores |
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| CN201210513246XA CN103009056A (en) | 2012-12-05 | 2012-12-05 | Full-automatic assembling line for electric fuel pump cores |
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| CN103009056A true CN103009056A (en) | 2013-04-03 |
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| CN104355085A (en) * | 2014-11-02 | 2015-02-18 | 合肥联鑫智能科技有限公司 | Automatic flow division control system of assembly line |
| CN104827283A (en) * | 2015-05-07 | 2015-08-12 | 秦爱云 | Accessory assembling machine for producing sprayer |
| CN104959473A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Socket press-riveting detection equipment |
| CN105140756A (en) * | 2015-07-07 | 2015-12-09 | 江苏金铁人自动化科技有限公司 | Automation equipment capable of carrying out pressure riveting and detection on socket |
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| CN105499995A (en) * | 2016-01-26 | 2016-04-20 | 广州竞标汽车零部件制造有限公司 | Fuel pump production line |
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| CN106862926A (en) * | 2017-03-31 | 2017-06-20 | 长兴佰菲特机械有限公司 | A kind of oil pump process and assemble semi-automation production line |
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| CN104355085A (en) * | 2014-11-02 | 2015-02-18 | 合肥联鑫智能科技有限公司 | Automatic flow division control system of assembly line |
| CN104827283A (en) * | 2015-05-07 | 2015-08-12 | 秦爱云 | Accessory assembling machine for producing sprayer |
| CN104959473A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Socket press-riveting detection equipment |
| CN105140756A (en) * | 2015-07-07 | 2015-12-09 | 江苏金铁人自动化科技有限公司 | Automation equipment capable of carrying out pressure riveting and detection on socket |
| CN105436886A (en) * | 2016-01-08 | 2016-03-30 | 利欧集团股份有限公司 | Automatic assembly line for water pump |
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| CN105499995A (en) * | 2016-01-26 | 2016-04-20 | 广州竞标汽车零部件制造有限公司 | Fuel pump production line |
| CN106493562B (en) * | 2016-12-14 | 2018-07-31 | 广东文灿压铸股份有限公司 | Casing assembly method and the assembling line of application assembly method work |
| CN106624783B (en) * | 2016-12-30 | 2018-10-12 | 浙江大学台州研究院 | Electric fuel punp stator module automatic assembly equipment |
| CN106624783A (en) * | 2016-12-30 | 2017-05-10 | 浙江大学台州研究院 | Automatic assembly device for electric fuel pump stator assembly |
| CN106862926A (en) * | 2017-03-31 | 2017-06-20 | 长兴佰菲特机械有限公司 | A kind of oil pump process and assemble semi-automation production line |
| CN106862926B (en) * | 2017-03-31 | 2019-07-19 | 长兴佰菲特机械有限公司 | A kind of semi-automatic production line of oil pump process and assemble |
| CN107685032A (en) * | 2017-08-14 | 2018-02-13 | 苏州新视野自动化科技有限公司 | High-voltage DC contactor all-round property testing streamline |
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Application publication date: 20130403 |