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CN103001034A - Electric connector - Google Patents

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Publication number
CN103001034A
CN103001034A CN2012103354441A CN201210335444A CN103001034A CN 103001034 A CN103001034 A CN 103001034A CN 2012103354441 A CN2012103354441 A CN 2012103354441A CN 201210335444 A CN201210335444 A CN 201210335444A CN 103001034 A CN103001034 A CN 103001034A
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CN
China
Prior art keywords
contact
punching
electrical connector
spring
folded
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Granted
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CN2012103354441A
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Chinese (zh)
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CN103001034B (en
Inventor
片野哲也
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TE Connectivity Corp
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Tyco Electronics Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/28End pieces consisting of a ferrule or sleeve
    • H01R11/281End pieces consisting of a ferrule or sleeve for connections to batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/7088Arrangements for power supply
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2428Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using meander springs
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B1/00Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
    • H04B1/38Transceivers, i.e. devices in which transmitter and receiver form a structural unit and in which at least one part is used for functions of transmitting and receiving
    • H04B1/3827Portable transceivers
    • H04B1/3883Arrangements for mounting batteries or battery chargers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/026Details of the structure or mounting of specific components
    • H04M1/0262Details of the structure or mounting of specific components for a battery compartment

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  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

本发明涉及内置于例如便携电话机并作为电池连接用而使用的电连接器,谋求小型化和耐久性的提高。本发明具备的接触件(30)的形状为:位于接触部(31)的后方并受到接触部(31)的来自该对方接点的按压而弹性变形的弹簧部(32),在冲裁时刻具有线材沿左右方向反复折回并前后延伸的形状,经过弯折加工,由此冲裁时刻的左右方向的折回部分(321)弯折至与弹簧部(32)的其他部分相对的朝向以上。

Figure 201210335444

The present invention relates to an electrical connector built in, for example, a mobile phone and used for battery connection, and aims at miniaturization and improvement of durability. The shape of the contact piece (30) provided by the present invention is: the spring portion (32) which is located behind the contact portion (31) and is elastically deformed by being pressed by the contact portion (31) from the counterpart contact, and has a The shape in which the wire is repeatedly folded back and forth in the left and right direction and extended back and forth is subjected to bending processing, whereby the folded back part ( 321 ) in the left and right direction at the time of punching is bent to the direction facing the other parts of the spring part ( 32 ).

Figure 201210335444

Description

电连接器electrical connector

技术领域 technical field

本发明涉及内置于例如便携电话机并作为电池连接用使用的电连接器。 The present invention relates to an electrical connector built in, for example, a mobile phone and used for battery connection.

背景技术 Background technique

对便携电话机有薄型化的要求。为了应对该要求,在专利文献1中,提出了与电池等的对方接点(相手接点)接触的接触部从壳体向前方突出且在该接触部的后部配置有弹性收缩的螺旋弹簧的所谓的弹簧针(pogo pin)连接器。然而,该专利文献1所提出的弹簧针连接器部件件数多且成本高。 There is a demand for thinner mobile phones. In order to meet this requirement, in Patent Document 1, a so-called contact portion protruding forward from the case and an elastically contracted coil spring arranged at the rear of the contact portion, which is in contact with a counterpart contact (hand contact) such as a battery, is proposed. pogo pin connectors. However, the pogo pin connector proposed in Patent Document 1 has a large number of parts and high cost.

在专利文献2中,提出了通过金属板的冲裁及弯折加工而一体地形成包括担负着上述的螺旋弹簧的任务的弹簧部的接触件且部件件数少的电连接器。 Patent Document 2 proposes an electrical connector in which a contact including a spring portion serving as the above-mentioned coil spring is integrally formed by punching and bending a metal plate, and the number of parts is reduced.

专利文献1:日本特开2011-96606号公报 Patent Document 1: Japanese Patent Laid-Open No. 2011-96606

专利文献2:日本特开平11-162592号公报。 Patent Document 2: Japanese Patent Application Laid-Open No. 11-162592.

发明内容 Contents of the invention

然而,专利文献2所提出的电连接器,为了确保接触部的充分的位移量,需要增大接触件的高度、前后方向的长度。因此,难以进行电连接器的小型化。另外,关于该专利文献2的电连接器,其接触件的弹簧部的通过冲裁加工而形成的冲裁面与壳体的内壁面相对。由于每次对方接点按压接触部时,该弹簧部都变形,所以存在壳体被弹簧部的冲裁面刮削的担忧,电连接器的耐久性也残留有问题。 However, in the electrical connector proposed in Patent Document 2, in order to ensure sufficient displacement of the contact portion, it is necessary to increase the height of the contact and the length in the front-rear direction. Therefore, it is difficult to miniaturize the electrical connector. In addition, in the electrical connector of Patent Document 2, the punched surface of the spring portion of the contact formed by punching faces the inner wall surface of the housing. Since the spring portion is deformed each time the mating contact presses the contact portion, the case may be scratched by the punched surface of the spring portion, and there remains a problem with the durability of the electrical connector.

本发明鉴于上述情况,其目的在于,提供谋求小型化和耐久性提高的电连接器。 In view of the above circumstances, the present invention aims to provide an electrical connector that achieves miniaturization and improved durability.

达成上述目的的本发明的电连接器的特征在于,具备: The electrical connector of the present invention that achieves the above object is characterized in that it has:

接触件,该接触件具有:接触部,突出至前方,与对方接点接触,受到来自对方接点的向后方的按压;弹簧部,相对接触部位于后方,受到接触部的来自对方接点的按压而弹性变形;以及端子部,相对该弹簧部位于更后方,担负着电连接,并且该接触件经过金属板的冲裁及弯折加工而一体形成;以及 The contact member has: a contact part protruding to the front, contacting the counterpart contact, and being pressed backward from the counterpart contact; deformation; and the terminal portion, which is located more rear than the spring portion, is responsible for electrical connection, and the contact member is integrally formed by punching and bending a metal plate; and

壳体,容纳上述接触件,使接触部突出至前方, The housing accommodates the above-mentioned contact piece so that the contact portion protrudes to the front,

上述弹簧部在冲裁时刻具有线材沿左右方向反复折回并前后延伸的形状,经过弯折加工,由此冲裁时刻的左右方向的折回部分弯折至与弹簧部的其他部分相对的方向以上。 The above-mentioned spring portion has a shape in which the wire is repeatedly folded back and forth in the left and right direction at the time of punching and extends back and forth.

在本发明的电连接器中,该接触件经过金属板的冲裁及弯折加工而一体形成这点与前述专利文献2相同。但是,在本发明中,该接触件的弹簧部的冲裁时刻的左右方向的折回部分弯折至与弹簧部的其他部分相对的朝向以上。因此,能够达成小型化,而且由于冲裁面不与壳体的内壁面相对,所以也提高了耐久性。 In the electrical connector of the present invention, the point that the contact is integrally formed by punching and bending a metal plate is the same as that of the aforementioned Patent Document 2. However, in the present invention, the folded-back portion in the left-right direction at the time of punching the spring portion of the contact is bent in a direction facing the other portion of the spring portion or more. Therefore, miniaturization can be achieved, and durability is also improved because the punched surface does not face the inner wall surface of the housing.

在此,在本发明的电连接器中,优选上述弹簧部具有的形状为,与形成该弹簧部的线材的冲裁时刻的一个折回部分的内侧的前后方向的间隔相比,该线材的冲裁时刻的沿前后方向互相邻接的折回部分彼此的前后方向的间隔更宽。 Here, in the electrical connector of the present invention, it is preferable that the spring portion has a shape such that the punching of the wire forming the spring portion is smaller than the distance in the front-rear direction inside one folded portion at the time of punching of the wire forming the spring portion. The intervals in the front-back direction between the folded portions adjacent to each other in the front-back direction at the time of cutting are wider.

在将折回部分的内侧和外侧相比时,在接触部被对方接点按压时,折回部分成为变形的阻力,且内侧比外侧更难以变形。因此,在将接触部压下至后方时,如果内侧和外侧的间隔互相相同,则在内侧的变形具有富余的阶段,外侧成为线材彼此接触而不能进行进一步的变形的状态。 When comparing the inside and outside of the folded portion, when the contact portion is pressed by the counterpart contact, the folded portion acts as a resistance to deformation, and the inside is more difficult to deform than the outside. Therefore, when the contact portion is pressed backward, if the distance between the inner side and the outer side is equal to each other, there is a margin for deformation on the inner side, and the outer side is in a state where the wires are in contact with each other and further deformation cannot be performed.

因此,通过预先使外侧的间隔比内侧更宽,能够用小尺寸的弹簧部确保更大的变形量。 Therefore, by making the intervals on the outside wider than those on the inside, a larger amount of deformation can be ensured with a small-sized spring portion.

如以上那样,依据本发明的电连接器,达成小型化和耐久性的提高。 As described above, according to the electrical connector of the present invention, miniaturization and improvement in durability are achieved.

附图说明 Description of drawings

图1是作为本发明的一个实施方式的电连接器的外观立体图。 FIG. 1 is an external perspective view of an electrical connector as an embodiment of the present invention.

图2是将其壳体的上壁面断裂而示出图1所示的电连接器的1根接触件的平面图。 FIG. 2 is a plan view showing one contact of the electrical connector shown in FIG. 1 by breaking the upper wall of the housing.

图3是图1所示的电连接器的图1所示的X-X截面图。 FIG. 3 is a XX cross-sectional view of the electrical connector shown in FIG. 1 .

图4是构成图1所示的电连接器的接触件的立体图。 FIG. 4 is a perspective view of contacts constituting the electrical connector shown in FIG. 1 .

图5是示出接触件的制造过程中冲裁加工时的接触件形状的立体图。 FIG. 5 is a perspective view showing the shape of the contact during punching in the manufacturing process of the contact.

附图标记说明 Explanation of reference signs

10 电连接器;20 壳体;30 接触件;31 接触部;32 弹簧部;33 固定部;34 端子部;321 折回部分。 10 electrical connector; 20 shell; 30 contact piece; 31 contact part; 32 spring part; 33 fixed part; 34 terminal part; 321 foldback part.

具体实施方式 Detailed ways

以下,说明本发明的实施方式。 Embodiments of the present invention will be described below.

图1是作为本发明的一个实施方式的电连接器的外观立体图。另外,图2是将其壳体的上壁面断裂而示出图1所示的电连接器的1根接触件的平面图。另外,图3是图1所示的电连接器的图1所示的X-X截面图。 FIG. 1 is an external perspective view of an electrical connector as an embodiment of the present invention. In addition, FIG. 2 is a plan view showing one contact of the electrical connector shown in FIG. 1 by breaking the upper wall surface of the housing. In addition, FIG. 3 is a XX cross-sectional view shown in FIG. 1 of the electrical connector shown in FIG. 1 .

而且,图4是构成图1所示的电连接器的接触件的立体图。图5是示出接触件的制造过程中冲裁加工时的接触件形状的立体图。 Moreover, FIG. 4 is a perspective view of contacts constituting the electrical connector shown in FIG. 1 . FIG. 5 is a perspective view showing the shape of the contact during punching in the manufacturing process of the contact.

该电连接器10由壳体20和接触件30构成。3根接触件30容纳于在此所示的电连接器10,在图1中,这3根接触件30的接触部31从壳体20突出。此外,接触件30的数量也可以是3根以外的数量,例如4根。该电连接器10是搭载于便携电话机(未图示)并用于将电池和电路基板等电连接的连接器。接触件30的接触部31,如果其与电池的接点接触,则成为沿引入壳体20内的方向被按压的状态。 The electrical connector 10 is composed of a housing 20 and contacts 30 . Three contacts 30 are accommodated in the electrical connector 10 shown here, and in FIG. 1 , contact portions 31 of these three contacts 30 protrude from the housing 20 . In addition, the number of contacts 30 may be other than three, for example, four. The electrical connector 10 is a connector mounted on a mobile phone (not shown) for electrically connecting a battery, a circuit board, and the like. The contact portion 31 of the contact 30 is in a state of being pressed in a direction of being drawn into the case 20 when it comes into contact with a contact point of the battery.

该接触件30经过金属板材的冲裁加工及弯折加工而形成为图4所示的形状。在图5中,示出该接触件的制造过程中的冲裁加工后且弯折加工前的状态。尽管该图5所示的是冲裁加工成在弯折加工后作为接触件起作用的形状的板材而不是接触件,但在此,使用与弯折加工后相同的附图标记来示出,而且,使用弯折加工后的名称来进行说明。 The contact 30 is formed into a shape shown in FIG. 4 by punching and bending a metal sheet. In FIG. 5 , the state after punching and before bending in the manufacturing process of the contact is shown. Although what is shown in FIG. 5 is a plate material punched into a shape that functions as a contact after bending rather than a contact, but here, the same reference numerals as after bending are used to show, In addition, the name after bending process is used for description.

该接触件30在冲裁加工成该图5所示的形状之后,弯折加工成图4所示的形状。 The contact 30 is punched into the shape shown in FIG. 5 and then bent into the shape shown in FIG. 4 .

该接触件30在其前方形成有接触部31,在该接触部31的后方形成有弹簧部32。而且,在弹簧部32的后方形成有固定部33及端子部34。 The contact 30 has a contact portion 31 formed in front thereof, and a spring portion 32 formed behind the contact portion 31 . Furthermore, a fixing portion 33 and a terminal portion 34 are formed behind the spring portion 32 .

如上所述,接触部31是突出至前方并与对方接点(在此,假设为电池接点)接触且受到来自该对方接点的向后方的按压的部分。 As described above, the contact portion 31 is a portion that protrudes forward, contacts a counterpart contact (here, assumed to be a battery contact), and is pressed backward from the counterpart contact.

另外,弹簧部32是在接触部31从对方接点受到按压时弹性变形的部分。 In addition, the spring portion 32 is a portion that elastically deforms when the contact portion 31 is pressed from the counterpart contact point.

另外,固定部33是用于将该接触件30在插入壳体20内时压入壳体20内并压接于壳体20的内壁从而将该接触件30固定在壳体20内的既定位置的部分。在固定部33的端缘设有压入突起331。 In addition, the fixing portion 33 is used to press the contact piece 30 into the housing 20 when it is inserted into the housing 20 and press it against the inner wall of the housing 20 so as to fix the contact piece 30 at a predetermined position in the housing 20 part. A press-fit protrusion 331 is provided on an end edge of the fixing portion 33 .

而且,如图2、图3所示,端子部34是从壳体20的后方露出并担负着与电路基板等(未图示)之间的电连接的部分。 Furthermore, as shown in FIGS. 2 and 3 , the terminal portion 34 is a portion exposed from the rear of the case 20 and responsible for electrical connection with a circuit board or the like (not shown).

在此,弹簧部32,在图5所示的冲裁时刻,具有将线材沿左右方向反复折回并前后延伸的形状。而且,通过将该弹簧部32经过弯折加工,如图4所示,冲裁时刻的左右方向的折回部分321沿与该弹簧部32的其他部分相对的朝向(向き)弯折。每次接触部31被对方接点按压时,弹簧部32进行伸缩。因此,在冲裁加工时所形成的接触件的断裂面与壳体的内壁面相接的现有构造的情况下,存在着壳体的内壁面反复被刮削的担忧、耐久性存在着问题。相对于此,在本实施方式中,由于折回部分321沿与该弹簧部32的其他部分相对的朝向弯折,所以即使弹簧部32伸缩,也能缓和壳体20的内壁面被断裂面刮削的情况,提高了耐久性。另外,由于弹簧部32弯折成图4所示的形状,所以接触件30的外形小型化,能谋求电连接器10整体的小型化。 Here, the spring portion 32 has a shape in which the wire is repeatedly folded back and forth in the left and right directions and extended back and forth at the time of punching shown in FIG. 5 . Then, by subjecting the spring portion 32 to the bending process, as shown in FIG. The spring portion 32 expands and contracts each time the contact portion 31 is pressed by the counterpart contact. Therefore, in the case of the conventional structure in which the fracture surface of the contact formed during punching contacts the inner wall surface of the housing, the inner wall surface of the housing may be repeatedly scraped and there is a problem in durability. On the other hand, in this embodiment, since the folded-back portion 321 is bent in a direction opposite to the other portion of the spring portion 32, even if the spring portion 32 expands and contracts, the inner wall surface of the housing 20 can be lessened from being scratched by the fractured surface. case, increased durability. In addition, since the spring portion 32 is bent into the shape shown in FIG. 4 , the external shape of the contact 30 can be reduced, and the overall size of the electrical connector 10 can be reduced.

此外,在该实施方式中,该折回部分321弯折至与其他部分相对的朝向,但折回部分321也可以在空间具有富余时更深地弯折。 In addition, in this embodiment, the folded portion 321 is bent in a direction opposite to that of the other portions, but the folded portion 321 may be bent deeper if there is a margin.

该弹簧部32的特征还在于形成该弹簧部32的线材彼此的间隔。在此,如图2、图4所示,将形成该弹簧部32的冲裁时刻的一个折回部分321的内侧的前后方向的间隔设为d1,将冲裁时刻的沿前后方向互相邻接的折回部分321彼此的前后方向的间隔设为d2。此时,对于弹簧部32,d1<d2。 The spring portion 32 is also characterized by the distance between the wires forming the spring portion 32 . Here, as shown in FIG. 2 and FIG. 4 , the interval in the front-rear direction of the inner side of one folded portion 321 at the time of punching forming the spring portion 32 is d1, and the folded-back portions adjacent to each other in the front-rear direction at the time of punching are defined as d1. The distance between the parts 321 in the front-back direction is d2. At this time, for the spring portion 32, d1<d2.

在接触部31被对方接点按压且弹簧部32收缩时,折回部分321具有相对较高的刚性且作为变形的阻力起作用。即,在弹簧部32收缩时,如果将折回部分321的内侧(尺寸d1的部分)和外侧(尺寸d2的部分)相比,则与内侧(尺寸d1的部分)相比,外侧(尺寸d2的部分)沿前后方向收缩更多。因此,在d1=d2的情况下,在弹簧部32收缩时,外侧(尺寸d2的部分)先成为线材彼此接触而不进一步收缩的状态。 When the contact portion 31 is pressed by the counterpart contact and the spring portion 32 is contracted, the folded-back portion 321 has relatively high rigidity and acts as a resistance to deformation. That is, when the spring part 32 contracts, if the inner side (the part of the dimension d1) and the outer side (the part of the dimension d2) of the folded-back part 321 are compared, then the outer side (the part of the dimension d2) is compared with the inner side (the part of the dimension d1). part) contract more in the front-to-back direction. Therefore, in the case of d1=d2, when the spring part 32 contracts, the outer side (the part with the dimension d2) first becomes a state where the wires are in contact with each other and does not further contract.

由于在本实施方式中d1<d2,所以与d1=d2的情况相比,能够由更小的尺寸的弹簧部32确保更大的变形量。 Since d1<d2 in this embodiment, compared with the case where d1=d2, a larger deformation amount can be ensured by the spring part 32 of a smaller size.

此外,在此,采纳预定内置于便携电话机的电连接器来进行说明,但本发明的电连接器不限于便携电话机用,能够广泛地适用。 In addition, here, an electrical connector intended to be incorporated in a mobile phone is assumed to be described, but the electrical connector of the present invention is not limited to a mobile phone, and can be widely applied.

Claims (2)

1. 一种电连接器,其特征在于,具备: 1. An electrical connector, characterized in that, possesses: 接触件,具有:接触部,突出至前方,与对方接点接触,受到来自该对方接点的向后方的按压;弹簧部,相对该接触部位于后方,受到该接触部的来自该对方接点的按压而弹性变形;以及端子部,相对该弹簧部位于更后方,担负着电连接,并且该接触件经过金属板的冲裁及弯折加工而一体形成;以及 The contact member has: a contact part protruding to the front, contacting a counterpart contact, and being pressed backward from the counterpart contact; Elastic deformation; and the terminal part, which is located more rearward than the spring part, is responsible for electrical connection, and the contact is integrally formed by punching and bending a metal plate; and 壳体,容纳所述接触件,使所述接触部突出至前方, a housing for accommodating the contact piece so that the contact portion protrudes to the front, 所述弹簧部在冲裁时刻具有线材向左右方向反复折回并向前后延伸的形状,经过弯折加工,由此冲裁时刻的左右方向的折回部分弯折至与该弹簧部的其他部分相对的朝向以上。 The spring part has a shape in which the wire rod is folded back and forth repeatedly in the left and right directions and extends forward and backward at the time of punching. After the bending process, the folded part in the left and right direction at the time of punching is bent to a position opposite to the other parts of the spring part. towards the above. 2. 如权利要求1所述的电连接器,其特征在于, 2. The electrical connector as claimed in claim 1, wherein, 所述弹簧部具有的形状为,与形成该弹簧部的线材的冲裁时刻的一个折回部分的内侧的前后方向的间隔相比,该线材的冲裁时刻的沿前后方向互相邻接的折回部分彼此的前后方向的间隔更宽。 The spring portion has a shape such that, compared with the distance in the front-rear direction inside one folded portion at the time of punching of the wire rod forming the spring portion, the folded portions adjacent to each other in the front-rear direction at the time of punching the wire rod The spacing in the front-to-back direction is wider.
CN201210335444.1A 2011-09-12 2012-09-12 Electric connector Expired - Fee Related CN103001034B (en)

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JP5758756B2 (en) 2015-08-05
KR101963844B1 (en) 2019-04-01

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