CN103029225B - Topping machanism - Google Patents
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- CN103029225B CN103029225B CN201210367191.6A CN201210367191A CN103029225B CN 103029225 B CN103029225 B CN 103029225B CN 201210367191 A CN201210367191 A CN 201210367191A CN 103029225 B CN103029225 B CN 103029225B
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Abstract
本发明提供一种切削装置,实现了平直修整中的作业的简化和生产率的提高。切削装置(1)具有卡盘工作台(10)、具有装配于主轴(22a)上的切削刀具(21a)的切削构件(20a、20b)、使主轴(22a)沿Y轴方向移动的Y轴移动构件(30a、30b)和使主轴(22a)沿Z轴方向移动的Z轴移动构件(40a、40b),其还具有修整构件(50a、50b),所述修整构件与卡盘工作台(10)相邻且被配设在由Y轴移动构件(30a、30b)驱动切削刀具(21a)移动的移动路径上,修整构件(50a、50b)具有修整板和保持构件,所述保持构件保持修整板且能够以中心轴线为中心旋转,由保持构件保持的修整板的研磨面的高度(H1)等于或低于卡盘工作台(10)的表面的高度(H2)。
The present invention provides a cutting device capable of simplifying operations and improving productivity in straightening. The cutting device (1) has a chuck table (10), cutting members (20a, 20b) having a cutting tool (21a) mounted on a main shaft (22a), and a Y-axis for moving the main shaft (22a) in the Y-axis direction. The moving member (30a, 30b) and the Z-axis moving member (40a, 40b) that moves the main shaft (22a) in the Z-axis direction also has a trimming member (50a, 50b) that is in contact with the chuck table ( 10) Adjacent to and arranged on the moving path driven by the Y-axis moving member (30a, 30b) to move the cutting tool (21a), the trimming member (50a, 50b) has a trimming plate and a holding member that holds The dressing plate is rotatable around the central axis, and the height (H1) of the grinding surface of the dressing plate held by the holding member is equal to or lower than the height (H2) of the surface of the chuck table (10).
Description
技术领域 technical field
本发明涉及切削装置,所述切削装置用于切削由卡盘工作台保持的被加工物。The present invention relates to a cutting device for cutting a workpiece held by a chuck table.
背景技术 Background technique
对于形成有多个IC(IntegratedCircuit,集成电路)、LSI(LargeScaleIntegration,大规模集成电路)等器件的晶片,为了防止制造过程中的裂纹和粉尘,对所述晶片的外周施行倒角加工。因此,当磨削晶片到很薄时,外周的倒角部分形成为刃口状(檐状)。当外周的倒角部分成为刃口状时,存在着发生从外周产生缺口而使晶片损伤的问题的危险。因此,提出有下述技术(例如,参照专利文献1):预先利用切削刀具沿周向切削外周的倒角部分,在沿Z轴方向除去外周的一部分后,磨削晶片的背面。For wafers formed with devices such as IC (Integrated Circuit) and LSI (LargeScale Integration, large-scale integration), in order to prevent cracks and dust during the manufacturing process, the outer periphery of the wafer is chamfered. Therefore, when the wafer is ground to be thin, the chamfered portion of the outer periphery is formed into an edge shape (eave shape). When the chamfered portion of the outer periphery is shaped like a cutting edge, there is a possibility that a chip is formed from the outer periphery and the wafer is damaged. Therefore, a technique has been proposed (for example, refer to Patent Document 1) in which the chamfered portion of the outer periphery is cut in advance with a cutting tool in the circumferential direction, and the back surface of the wafer is ground after removing a part of the outer periphery in the Z-axis direction.
此处,当利用切削刀具沿周向切削晶片的外周时,切削刀具的末端的承担切削的部分消耗,而其它部分并不消耗,从而产生偏磨耗。当偏磨耗发生时,不能进行精度良好的切削,因此,在偏磨耗加重之前,定期地进行平直修整(例如,参照专利文献2),所述平直修整为利用修整板将切削刀具的末端整形为平直状。Here, when the outer periphery of the wafer is cut in the circumferential direction with the cutting tool, the portion of the tip end of the cutting tool that undertakes the cutting is consumed, while the other portion is not consumed, resulting in partial wear. When partial wear occurs, cutting with good precision cannot be performed. Therefore, before partial wear becomes serious, regular flat dressing (for example, refer to Patent Document 2) that uses a dressing plate to flatten the tip of the cutting tool Shaped into a straight shape.
专利文献1:日本特开2000-173961号公报Patent Document 1: Japanese Patent Laid-Open No. 2000-173961
专利文献2:日本特开2010-588号公报Patent Document 2: Japanese Patent Laid-Open No. 2010-588
但是,在现有的平直修整中,要拆下由卡盘工作台保持的被加工物,将修整板放置并保持于卡盘工作台,亦即要进行置换,存在作业变得繁琐的问题。而且,在进行平直修整后,必须拆下由卡盘工作台保持的修整板,并再次将被加工物放置并保持于卡盘工作台,为了进行平直修整而中断被加工物的切削加工的时间变长,存在使生产率降低的问题。However, in the conventional straight dressing, the workpiece held by the chuck table is removed, and the dressing plate is placed and held on the chuck table, that is, replacement is required, and there is a problem that the work becomes cumbersome. . In addition, after straight dressing, the dressing plate held by the chuck table must be removed, and the workpiece must be placed and held on the chuck table again, and the cutting process of the workpiece must be interrupted for straight dressing. The time becomes longer, and there is a problem that the productivity is lowered.
发明内容 Contents of the invention
本发明正是鉴于上文而完成的,其目的在于提供一种切削装置,能够实现平直修整中的作业的简化或者生产率的提高中的至少任意一方。The present invention has been made in view of the above, and an object of the present invention is to provide a cutting device capable of achieving at least one of simplification of work in flat dressing and improvement of productivity.
为解决上述课题、达成目的,本发明涉及的切削装置具有:卡盘工作台,其用于将被加工物保持在形成为水平面的表面;切削构件,其具有能够旋转的主轴以及装配于所述主轴的切削刀具;Y轴移动构件,其用于使所述主轴沿Y轴方向移动,所述Y轴方向是与所述主轴的旋转轴线平行的方向;以及Z轴移动构件,其用于使所述主轴沿Z轴方向移动,所述Z轴方向是接近和远离卡盘工作台的方向,其特征在于,所述切削装置还具有修整构件,所述修整构件与所述卡盘工作台相邻,并且所述修整构件配设在由Y轴移动构件驱动的所述切削刀具的移动路径上,所述修整构件具有:修整板;以及保持构件,所述保持构件用于保持所述修整板,所述保持构件能够以中心轴线为中心旋转,由所述保持构件保持的修整板的研磨面的高度等于或低于所述卡盘工作台的表面的高度。In order to solve the above-mentioned problems and achieve the object, the cutting device according to the present invention has: a chuck table for holding a workpiece on a surface formed as a horizontal plane; a cutting member having a rotatable main shaft and mounted on the a cutting tool of the main shaft; a Y-axis moving member for moving the main shaft in a Y-axis direction which is a direction parallel to the rotation axis of the main shaft; and a Z-axis moving member for moving the main shaft The main shaft moves along the Z-axis direction, and the Z-axis direction is a direction approaching and away from the chuck table, and it is characterized in that the cutting device also has a trimming member, and the trimming member is in contact with the chuck table Adjacent, and the trimming member is arranged on the moving path of the cutting tool driven by the Y-axis moving member, the trimming member has: a trimming plate; and a holding member for holding the trimming plate , the holding member is rotatable around the central axis, and the height of the grinding surface of the dressing plate held by the holding member is equal to or lower than that of the surface of the chuck table.
而且,优选的是,在上述切削装置中,在利用所述修整构件修整所述切削刀具的时候,使所述切削刀具在Y轴方向移动到与所述修整板相向的预定切入位置,利用所述Y轴移动构件使旋转的所述切削刀具从所述预定切入位置沿着与所述研磨面接触的方向移动,当所述切削刀具与所述研磨面成为非接触之后,使所述保持构件旋转,以在所述移动路径上使所述研磨面中的没有切削痕的区域与所述切削刀具在Z轴方向相向。Furthermore, it is preferable that in the above-mentioned cutting device, when dressing the cutting tool by the dressing member, the cutting tool is moved in the Y-axis direction to a predetermined cutting position facing the dressing plate, The Y-axis moving member moves the rotating cutting tool from the predetermined cutting position in a direction in contact with the grinding surface, and when the cutting tool is out of contact with the grinding surface, the holding member Rotate so that a region without cutting marks on the grinding surface faces the cutting tool in the Z-axis direction on the moving path.
而且,优选的是,在上述切削装置中,所述修整构件以使所述中心轴线位于所述旋转轴线上的方式配设。Furthermore, preferably, in the cutting device described above, the dressing member is arranged such that the central axis is located on the rotation axis.
本发明的切削装置,配设有相对于保持被加工物的卡盘工作台独立的能够旋转的修整板,利用Y轴移动构件和Z轴移动构件使切削刀具相对于修整板移动,从而进行平直修整。从而,不必为了进行平直修整而从卡盘工作台拆下被加工物,因此,能够实现作业的简化。而且,由于能够利用没有由切削刀具进行被加工物的切削加工的时间来进行平直修整,因此,可以缩短使切削加工中断的时间,起到了能够实现生产率的提高的效果。The cutting device of the present invention is equipped with a rotatable trimming plate that is independent of the chuck table holding the workpiece, and the cutting tool is moved relative to the trimming plate by the Y-axis moving member and the Z-axis moving member to perform leveling. Straight trim. Therefore, it is not necessary to remove the workpiece from the chuck table in order to perform straightening, so that the work can be simplified. Furthermore, since the straightening can be performed by using the time when the workpiece is not being cut by the cutting tool, the time for cutting the workpiece can be shortened, thereby achieving an effect of improving productivity.
附图说明 Description of drawings
图1是表示实施方式涉及的切削装置的结构例的图。FIG. 1 is a diagram showing a configuration example of a cutting device according to an embodiment.
图2是表示切削构件和修整构件的图。Fig. 2 is a diagram showing a cutting member and a dressing member.
图3是表示切削构件和修整构件的位置关系的图。Fig. 3 is a diagram showing a positional relationship between a cutting member and a trimming member.
图4是表示由实施方式涉及的切削装置进行的平直修整的流程图。Fig. 4 is a flow chart showing straightness trimming performed by the cutting device according to the embodiment.
标号说明Label description
1:切削装置;1: cutting device;
10:卡盘工作台;10: chuck table;
20a、20b:切削构件;20a, 20b: cutting member;
30a、30b:Y轴移动构件;30a, 30b: Y-axis moving member;
40a、40b:Z轴移动构件;40a, 40b: Z-axis moving member;
50a、50b:修整构件;50a, 50b: trimming components;
51a、51b:修整板;51a, 51b: trimming plate;
52a、52b:保持构件;52a, 52b: holding member;
53a、53b:研磨面;53a, 53b: grinding surface;
54a、54b:开口部;54a, 54b: openings;
60:盒升降机;60: box lift;
70:临时放置构件;70: Temporary placement of components;
80:清洗和干燥构件;80: cleaning and drying components;
90:控制构件;90: control component;
A:旋转轴线;A: axis of rotation;
B:中心轴线。B: Central axis.
具体实施方式 detailed description
关于用于实施本发明的方式(实施方式),一边参照附图,一边详细进行说明。但本发明并不由下面的实施方式记载的内容所限定。而且,在下面记载的构成要素中,包括本领域技术人员能够容易地设想的要素,以及实质上相同的要素。并且,下面记载的结构能够适当地组合。而且,能够在不脱离本发明的主旨的范围内进行结构的各种省略、置换或变更。Modes (embodiments) for carrying out the present invention will be described in detail with reference to the drawings. However, the present invention is not limited by the contents described in the following embodiments. In addition, the constituent elements described below include elements that can be easily assumed by those skilled in the art, and elements that are substantially the same. In addition, the configurations described below can be appropriately combined. Furthermore, various omissions, substitutions, or changes in the structure can be made without departing from the gist of the present invention.
图1是表示实施方式涉及的切削装置的结构例的图。图2是表示切削构件和修整构件的图。图3是表示切削构件和修整构件的位置关系的图。另外,图3是从Z轴方向观察切削构件和修整构件的图,其示意性地图示了切削构件。FIG. 1 is a diagram showing a configuration example of a cutting device according to an embodiment. Fig. 2 is a diagram showing a cutting member and a dressing member. Fig. 3 is a diagram showing a positional relationship between a cutting member and a trimming member. In addition, FIG. 3 is a view of the cutting member and the dressing member viewed from the Z-axis direction, and schematically illustrates the cutting member.
本实施方式涉及的切削装置用于通过使具有切削刀具的切削构件与保持被加工物的卡盘工作台相对移动从而对被加工物进行切削加工。如图1所示,切削装置1是双主轴切割机(dicer),就是所谓双切割机,其构成为包括卡盘工作台10、两个切削构件20a、20b、两个Y轴移动构件30a、30b、两个Z轴移动构件40a、40b、两个修整构件50a、50b以及控制构件90。另外,本实施方式涉及的切削装置1构成为还包括未图示的X轴移动构件、盒升降机60、临时放置构件70以及清洗和干燥构件80。切削装置1在装置主体2上设有门型的柱部3。The cutting device according to the present embodiment cuts a workpiece by relatively moving a cutting member having a cutting tool and a chuck table holding the workpiece. As shown in FIG. 1 , the cutting device 1 is a double-spindle cutting machine (dicer), so-called double cutting machine, which is composed of a chuck table 10, two cutting members 20a, 20b, two Y-axis moving members 30a, 30b, two Z-axis moving members 40a, 40b, two trimming members 50a, 50b and a control member 90. In addition, the cutting device 1 according to the present embodiment is configured to further include an X-axis moving member, a cassette elevator 60 , a temporary placing member 70 , and a washing and drying member 80 , which are not shown. The cutting device 1 is provided with a gate-shaped post 3 on a device main body 2 .
卡盘工作台10用于将被加工物W保持在形成为水平面的表面。在本实施方式中,卡盘工作台10通过从被加工物W的背面进行抽吸来保持被加工物W。构成卡盘工作台10的表面的部分是由多孔陶瓷等形成的圆盘形状,所述构成卡盘工作台10的表面的部分通过未图示的真空抽吸通路与未图示的真空抽吸源连接。另外,在卡盘工作台10的周围设有一对夹持部11。夹持部11由空气致动器驱动而夹持被加工物W的周围的框体F。The chuck table 10 is used to hold the workpiece W on a horizontal surface. In the present embodiment, the chuck table 10 holds the workpiece W by suction from the back surface of the workpiece W. As shown in FIG. The part constituting the surface of the chuck table 10 is a disc shape formed of porous ceramics, etc., and the part constituting the surface of the chuck table 10 is sucked by a vacuum suction path not shown and a vacuum suction channel not shown. source connection. In addition, a pair of grippers 11 are provided around the chuck table 10 . The gripper 11 is driven by an air actuator to grip the frame F around the workpiece W. As shown in FIG.
此处,被加工物W是利用切削装置1加工的加工对象,在本实施方式中,被加工物W是以硅、蓝宝石、镓等作为母材的晶片。被加工物W以与形成有多个器件的器件侧的表面相反的一侧的背面粘贴在切割带T,通过将与被加工物W粘贴在一起的切割带T粘贴到框体F,从而将被加工物W固定于框体F。Here, the workpiece W is an object to be processed by the cutting device 1 , and in the present embodiment, the workpiece W is a wafer whose base material is silicon, sapphire, gallium, or the like. The workpiece W is attached to the dicing tape T on the back surface of the opposite side to the device side surface on which the plurality of devices are formed, and the dicing tape T attached to the workpiece W is attached to the frame F, so that The workpiece W is fixed to the frame body F. As shown in FIG.
X轴移动构件用于使被保持的被加工物W沿X轴方向相对于切削刀具21相对移动。X轴移动构件被设置为使柱部3横跨在装置主体2,所述X轴移动构件构成为包括X轴滚珠丝杠、X轴脉冲马达以及一对X轴导轨。X轴滚珠丝杠沿X轴方向配设,并与设置在工作台移动底座4的下部的未图示的螺母螺合,所述X轴滚珠丝杠的一端与X轴脉冲马达连接在一起。一对X轴导轨与X轴滚珠丝杠平行地形成,并且所述一对X轴导轨以能够滑动的方式载置工作台移动底座4。X轴移动构件通过利用由X轴脉冲马达产生的旋转力使X轴滚珠丝杠旋转驱动,从而一边利用一对X轴导轨引导工作台移动底座4(卡盘工作台10),一边使所述工作台移动底座(卡盘工作台10)相对于装置主体2沿X轴方向移动。The X-axis moving member is used to relatively move the held workpiece W relative to the cutting tool 21 in the X-axis direction. The X-axis moving member is provided so that the column portion 3 straddles the device main body 2 , and the X-axis moving member includes an X-axis ball screw, an X-axis pulse motor, and a pair of X-axis guide rails. The X-axis ball screw is arranged along the X-axis direction, and is screwed with an unillustrated nut provided on the bottom of the table moving base 4 , and one end of the X-axis ball screw is connected to the X-axis pulse motor. A pair of X-axis guide rails is formed parallel to the X-axis ball screw, and the table moving base 4 is slidably mounted on the pair of X-axis guide rails. The X-axis moving member rotates and drives the X-axis ball screw by using the rotational force generated by the X-axis pulse motor, and guides the table moving base 4 (chuck table 10 ) with a pair of X-axis guide rails while moving the The table moving base (chuck table 10 ) moves in the X-axis direction relative to the device main body 2 .
此处,工作台移动底座4在装置主体2被支承成能够以工作台移动底座4的中心轴线为中心自由旋转。工作台移动底座4与收纳于装置主体2的未图示的底座驱动源连接在一起。工作台移动底座4能够利用由底座驱动源产生的旋转力旋转任意的角度(例如90度)或者连续旋转,能够使卡盘工作台10相对于切削刀具21a、21b以工作台移动底座4的中心轴线为中心进行任意的角度旋转和连续旋转等旋转驱动。Here, the table movable base 4 is supported by the apparatus main body 2 so as to be rotatable around the central axis of the table movable base 4 . The table moving base 4 is connected to a base drive source (not shown) housed in the apparatus main body 2 . The table moving base 4 can be rotated by an arbitrary angle (for example, 90 degrees) or continuously rotated by the rotational force generated by the base driving source, and the chuck table 10 can be moved with the center of the table moving base 4 relative to the cutting tools 21a, 21b. Rotation drives such as arbitrary angular rotation and continuous rotation with the axis as the center.
切削构件20a、20b用于利用切削刀具21a、21b切削由卡盘工作台10保持的被加工物W。切削构件20a被支承在支承部5a,所述切削构件20a隔着Y轴移动构件30a、Z轴移动构件40a和刀具移动底座6a设在柱部3的一方。切削构件20b被支承在支承部5b,所述切削构件20b隔着Y轴移动构件30b、Z轴移动构件40b和刀具移动底座6b设在柱部3的另一方。两个切削构件20a、20b夹着卡盘工作台10对置设置。如图2所示,切削刀具21a、21b是具有大致环形形状的极薄的切削磨具,所述切削刀具21a、21b分别自由装拆地装配于主轴22a、22b。主轴22a、22b分别由圆筒形状的壳体23a、23b支承成能够旋转,并且所述主轴22a、22b分别与未图示的刀具驱动源连接在一起,所述刀具驱动源分别收纳于壳体23a、23b。切削刀具21a、21b借助由刀具驱动源产生的旋转力而旋转驱动。另外,对于切削构件20a、20b,如图3所示,将主轴22a、22b设置成使得主轴22a、22b的旋转轴线A与Y轴方向平行。The cutting members 20a, 20b are used to cut the workpiece W held by the chuck table 10 with the cutting tools 21a, 21b. The cutting member 20a provided on one side of the column portion 3 via the Y-axis moving member 30a, the Z-axis moving member 40a, and the tool moving base 6a is supported by the supporting portion 5a. The cutting member 20b provided on the other side of the column portion 3 via the Y-axis moving member 30b, the Z-axis moving member 40b, and the tool moving base 6b is supported by the support portion 5b. The two cutting members 20a, 20b are arranged to face each other across the chuck table 10 . As shown in FIG. 2, the cutting blades 21a, 21b are extremely thin cutting abrasives having a substantially ring shape, and the cutting blades 21a, 21b are detachably attached to the main shafts 22a, 22b, respectively. The main shafts 22a, 22b are rotatably supported by cylindrical housings 23a, 23b, respectively, and the main shafts 22a, 22b are respectively connected to tool drive sources not shown in the figure, and the tool drive sources are respectively housed in the housings. 23a, 23b. The cutting blades 21a, 21b are rotationally driven by the rotational force generated by the blade driving source. In addition, as for the cutting members 20a, 20b, as shown in FIG. 3, the main shafts 22a, 22b are arranged such that the rotation axes A of the main shafts 22a, 22b are parallel to the Y-axis direction.
如图1所示,Y轴移动构件30a、30b用于使切削刀具21a、21b沿Y轴方向分别相对于由卡盘工作台10保持的被加工物W和修整构件50a、50b相对移动。Y轴移动构件30a、30b分别设于柱部3,所述Y轴移动构件30a、30b各自构成为具有Y轴滚珠丝杠31a、31b、Y轴脉冲马达32a、32b和一对Y轴导轨33。Y轴滚珠丝杠31a、31b沿Y轴方向配设,分别与在刀具移动底座6a、6b内部设置的未图示的螺母螺合,所述Y轴滚珠丝杠的一端分别与Y轴脉冲马达32a、32b连接在一起。一对Y轴导轨33与Y轴滚珠丝杠31a、31b平行地形成,所述一对Y轴导轨33以能够滑动的方式分别载置刀具移动底座6a、6b。Y轴移动构件30a、30b通过利用由Y轴脉冲马达32a、32b产生的旋转力使Y轴滚珠丝杠31a、31b旋转驱动,从而一边利用一对Y轴导轨33引导刀具移动底座6a、6b,一边使所述刀具移动底座6a、6b相对于装置主体2沿Y轴方向分别移动。As shown in FIG. 1 , the Y-axis moving members 30a, 30b are used to move the cutting tools 21a, 21b relative to the workpiece W held by the chuck table 10 and the dressing members 50a, 50b in the Y-axis direction, respectively. Y-axis moving members 30a, 30b are respectively provided on the column portion 3, and each of the Y-axis moving members 30a, 30b is composed of Y-axis ball screws 31a, 31b, Y-axis pulse motors 32a, 32b, and a pair of Y-axis guide rails 33. . Y-axis ball screws 31a, 31b are arranged along the Y-axis direction, and are respectively screwed with unillustrated nuts provided inside the tool moving bases 6a, 6b. One end of the Y-axis ball screws is respectively connected to the Y-axis pulse motor. 32a, 32b are connected together. A pair of Y-axis guide rails 33 is formed parallel to the Y-axis ball screws 31 a and 31 b, and the pair of Y-axis guide rails 33 respectively mount the tool moving bases 6 a and 6 b in a slidable manner. The Y-axis moving members 30a, 30b rotate and drive the Y-axis ball screws 31a, 31b by the rotational force generated by the Y-axis pulse motors 32a, 32b, thereby guiding the tool moving bases 6a, 6b by the pair of Y-axis guide rails 33, The tool moving bases 6 a and 6 b are moved in the Y-axis direction with respect to the apparatus main body 2 , respectively.
Z轴移动构件40a、40b用于使切削刀具21a、21b相对于由卡盘工作台10保持的被加工物W和修整构件50a、50b沿Z轴方向、亦即沿主轴22a、22b接近和远离卡盘工作台10的方向分别相对移动。Z轴移动构件40a、40b分别设在刀具移动底座6a、6b,所述Z轴移动构件40a、40b分别构成为具有Z轴滚珠丝杠41a、41b、Z轴脉冲马达42a、42b和一对Z轴导轨43a、43b。Z轴滚珠丝杠41a、41b沿Z轴方向配设,与设置在支承部5a、5b内部的未图示的螺母分别螺合,所述Z轴滚珠丝杠41a、41b的一端分别与Z轴脉冲马达42a、42b连接在一起。一对Z轴导轨43a、43b与Z轴滚珠丝杠41a、41b平行地形成,所述一对Z轴导轨43a、43b以能够滑动的方式载置支承部5a、5b。Z轴移动构件40a、40b通过利用由Z轴脉冲马达42a、42b产生的旋转力使Z轴滚珠丝杠41a、41b旋转驱动,从而一边利用一对Z轴导轨43a、43b引导支承部5a、5b,一边使所述支承部5a、5b相对于装置主体2沿Z轴方向分别移动。The Z-axis moving members 40a, 40b are used to move the cutting tools 21a, 21b closer to and away from the workpiece W held by the chuck table 10 and the dressing members 50a, 50b in the Z-axis direction, that is, along the main shafts 22a, 22b. The directions of the chuck table 10 are relatively moved respectively. The Z-axis moving members 40a, 40b are respectively provided on the tool moving bases 6a, 6b, and the Z-axis moving members 40a, 40b are respectively composed of Z-axis ball screws 41a, 41b, Z-axis pulse motors 42a, 42b and a pair of Z-axis moving members. Shaft guides 43a, 43b. The Z-axis ball screws 41a, 41b are arranged along the Z-axis direction, and are respectively screwed with nuts (not shown) provided inside the supporting parts 5a, 5b. One end of the Z-axis ball screws 41a, 41b is respectively connected to the Z-axis The pulse motors 42a, 42b are connected together. A pair of Z-axis guide rails 43a, 43b are formed parallel to the Z-axis ball screws 41a, 41b, and the pair of Z-axis guide rails 43a, 43b place the support parts 5a, 5b in a slidable manner. The Z-axis moving members 40a, 40b rotate and drive the Z-axis ball screws 41a, 41b by the rotational force generated by the Z-axis pulse motors 42a, 42b, thereby guiding the supporting parts 5a, 5b by a pair of Z-axis guide rails 43a, 43b. , while moving the support parts 5 a and 5 b in the Z-axis direction relative to the device main body 2 .
修整构件50a、50b以与切削构件20a、20b对应地与卡盘工作台10相邻(在本实施方式中,夹着卡盘工作台10沿Y轴方向对置)的方式分别配设于装置主体2。如图2所示,修整构件50a、50b构成为分别具有修整板51a、51b和保持构件52a、52b。The trimming members 50a, 50b are respectively disposed on the device so as to be adjacent to the chuck table 10 (in the present embodiment, face each other in the Y-axis direction across the chuck table 10 ) corresponding to the cutting members 20a, 20b. Subject 2. As shown in FIG. 2, the trimming members 50a, 50b are configured to include trimming plates 51a, 51b and holding members 52a, 52b, respectively.
修整板51a、51b形成有作为水平面的研磨面53a、53b。研磨面53a、53b形成为环状,在本实施方式中,包含研磨面53a、53b的修整板51a、51b本身形成为环状,并且在中央部形成有开口部54a、54b。修整板51a、51b由将磨粒粒径比切削刀具21a、21b的磨粒粒径小的白刚玉(whitealundum)、绿碳化硅(greencarbon)等磨粒用树脂等结合起来而成的结合材料形成。The trimming plates 51a, 51b are formed with grinding surfaces 53a, 53b which are horizontal surfaces. The grinding surfaces 53a, 53b are formed in an annular shape. In this embodiment, the dressing plates 51a, 51b themselves including the grinding surfaces 53a, 53b are formed in an annular shape, and openings 54a, 54b are formed in the center. The dressing plates 51a and 51b are formed of a bonding material in which abrasive grains such as white corundum and green silicon carbide having a grain size smaller than that of the cutting blades 21a and 21b are bound together with a resin or the like. .
保持构件52a、52b用于以使研磨面53a、53b配设在与保持构件52a、52b相向的一侧的相反侧的方式分别保持修整板51a、51b。保持构件52a、52b通过从与研磨面53a、53b相反的一侧的背面进行抽吸来保持修整板51a、51b。构成保持构件52a、52b的表面(与修整板51a、51b相向的面)的部分是由多孔陶瓷等形成的圆盘形状,并且所述构成保持构件52a、52b的表面(与修整板51a、51b相向的面)的部分通过未图示的真空抽吸路径与未图示的真空抽吸源连接在一起。而且,如图3所示,保持构件52a、52b在装置主体2分别被支承成能够以平行于Z轴的中心轴线B为中心旋转。保持构件52a、52b与收纳于装置主体2的未图示的修整驱动源连接在一起。保持构件52a、52b能够借助由修整驱动源产生的旋转力而旋转任意的角度(该图中表示的标号S),能够使修整板51a、51b相对于切削刀具21a、21b以中心轴线B为中心旋转驱动任意的旋转角度。The holding members 52a, 52b are used to hold the dressing plates 51a, 51b, respectively, so that the grinding surfaces 53a, 53b are arranged on the side opposite to the side facing the holding members 52a, 52b. The holding members 52a, 52b hold the trimming plates 51a, 51b by suctioning from the back surface on the opposite side to the grinding surfaces 53a, 53b. The parts constituting the surfaces of the holding members 52a, 52b (faces facing the trimming plates 51a, 51b) are disk-shaped formed of porous ceramics, etc., and the surfaces constituting the holding members 52a, 52b (facing the trimming plates 51a, 51b The parts facing each other) are connected to an unillustrated vacuum suction source through an unillustrated vacuum suction path. Furthermore, as shown in FIG. 3 , the holding members 52 a and 52 b are supported by the device main body 2 so as to be rotatable around a center axis B parallel to the Z axis. The holding members 52a and 52b are connected to an unillustrated dressing drive source housed in the device main body 2 . The holding members 52a, 52b can be rotated by an arbitrary angle (symbol S shown in the figure) by the rotational force generated by the dressing drive source, and the dressing plates 51a, 51b can be centered on the central axis B with respect to the cutting tools 21a, 21b. Rotary drives any rotation angle.
此处,修整构件50a、50b被配设成使处于由保持构件52a、52b保持的状态下的研磨面53a、53b相对于装置主体2的高度H1与卡盘工作台10的表面相对于装置主体2的高度H2相同或比所述高度H2低。亦即,在切削刀具21a、21b与卡盘工作台10的表面处于非接触的状态下,即使将切削构件20a、20b沿Y轴方向移动,切削刀具21a、21b也不会与处于由保持构件52a、52b保持的状态下的研磨面53a、53b接触。从而,即使为了对由卡盘工作台10保持的被加工物W进行切削加工而使切削构件20a、20b沿Y轴方向移动,也不会与修整构件50a、50b发生干涉。从而,由于能够将修整构件50a、50b配设在卡盘工作台10的附近,因此,能够减少从卡盘工作台10到修整构件50a、50b为止在Y轴方向上的移动量,能够缩短在切削加工后进行平直修整并再次转移到切削加工所需要的时间(下面,简单称为“修整时间”)。Here, the trimming members 50a, 50b are arranged so that the height H1 of the grinding surfaces 53a, 53b held by the holding members 52a, 52b relative to the apparatus main body 2 is the same as the height H1 of the surface of the chuck table 10 relative to the apparatus main body. The height H2 of 2 is the same or lower than said height H2. That is, in the state where the cutting tools 21a, 21b are not in contact with the surface of the chuck table 10, even if the cutting members 20a, 20b are moved in the Y-axis direction, the cutting tools 21a, 21b will not come into contact with the surface held by the holding member. The polishing surfaces 53a, 53b in the state held by 52a, 52b are in contact. Therefore, even if the cutting members 20 a , 20 b are moved in the Y-axis direction to cut the workpiece W held by the chuck table 10 , they do not interfere with the dressing members 50 a , 50 b. Thereby, since the trimming members 50a, 50b can be arranged near the chuck table 10, the amount of movement in the Y-axis direction from the chuck table 10 to the trimming members 50a, 50b can be reduced, and the The time required for straight dressing after cutting and then shifting to cutting again (hereinafter simply referred to as "dressing time").
而且,修整构件50a、50b配设在刀具移动路径上,所述刀具移动路径是切削刀具21a、21b借助Y轴移动构件30a、30b移动的路径。在本实施方式中,修整构件50a、50b以其中心轴线B位于主轴22a、22b的旋转轴线A上,亦即以使修整板51a、51b的径向与Y轴方向平行的方式进行配设。从而,当使切削构件20a、20b相对于修整构件50a、50b在Z轴方向上沿接近的方向移动时,以切削刀具21a、21b的外周中的、与下述直线相交的点作为基准,切削刀具21a、21b与修整板51a、51b接触,所述直线是与Z轴方向平行且通过旋转轴线A上的直线。Furthermore, the trimming members 50a, 50b are arranged on a tool moving path, which is a path along which the cutting tools 21a, 21b move via the Y-axis moving members 30a, 30b. In this embodiment, the trimming members 50a, 50b are arranged such that their central axis B is located on the rotation axis A of the spindles 22a, 22b, that is, the radial direction of the trimming plates 51a, 51b is parallel to the Y-axis direction. Therefore, when the cutting members 20a, 20b are moved in the approaching direction in the Z-axis direction with respect to the trimming members 50a, 50b, cutting The cutters 21a, 21b are in contact with the trimming plates 51a, 51b, and the said straight line is a straight line parallel to the Z-axis direction and passing through the rotation axis A. As shown in FIG.
盒升降机60沿Z轴方向形成有多个收纳部,所述收纳部用于一个一个地收纳被加工物W,所述盒升降机60一起收纳多个被加工物W。盒升降机60构成为在装置主体2内部形成的空间部中沿Z轴方向自由升降。临时放置构件70具有一对轨道71,用于将加工前后的被加工物W临时放置在一对轨道71上。清洗和干燥构件80具有旋转工作台81,用于对加工后的被加工物W进行载置和保持。旋转工作台81与收纳于装置主体2的旋转工作台驱动源连接在一起。当将被加工物W保持在旋转工作台81时,清洗和干燥构件80通过由旋转工作台驱动源产生的旋转力使被加工物W旋转,从未图示的清洗液喷射装置对被加工物W喷射清洗液进行清洗,并从未图示的气体喷射装置对清洗后的被加工物W喷射气体,使其干燥。The cassette elevator 60 has a plurality of storage portions for storing workpieces W one by one along the Z-axis direction, and the cassette elevator 60 accommodates a plurality of workpieces W together. The cassette elevator 60 is configured to freely move up and down in the Z-axis direction in a space portion formed inside the apparatus main body 2 . The temporary placing member 70 has a pair of rails 71 for temporarily placing the workpiece W before and after processing on the pair of rails 71 . The cleaning and drying unit 80 has a rotary table 81 for placing and holding the processed workpiece W. As shown in FIG. The rotary table 81 is connected to a rotary table drive source housed in the apparatus main body 2 . When the workpiece W is held on the rotary table 81, the cleaning and drying member 80 rotates the workpiece W by the rotational force generated by the driving source of the rotary table, and sprays the workpiece W from a washing liquid spraying device (not shown). W is sprayed with a cleaning liquid to perform cleaning, and a gas spraying device (not shown) sprays gas on the cleaned workpiece W to dry it.
控制构件90用于对构成切削装置1的上述构成要素分别进行控制。控制构件90用于使切削装置1进行对被加工物W加工的加工动作。而且,控制构件90用于控制由修整构件50a、50b进行的对切削构件20a、20b的平直修整。另外,控制构件90以未图示的微处理器作为主体构成,所述未图示的微处理器具有例如由CPU等构成的运算处理装置和ROM、RAM等,并且所述控制构件90与显示加工动作的状态的显示构件和供操作员登录加工内容信息等时使用的操作构件连接在一起。The control means 90 is used to individually control the above-mentioned components constituting the cutting device 1 . The control means 90 is used to cause the cutting device 1 to perform a machining operation for machining the workpiece W. As shown in FIG. Furthermore, the control member 90 is used to control the straight dressing of the cutting members 20a, 20b by the dressing members 50a, 50b. In addition, the control means 90 is mainly constituted by an unillustrated microprocessor having, for example, an arithmetic processing device constituted by a CPU or the like, ROM, RAM, etc., and the control means 90 is connected to the display The display means for the state of the processing operation is connected to the operation means for the operator to register the processing content information and the like.
接着,对本实施方式涉及的切削装置1的加工动作进行说明。首先,操作员登录加工内容信息,在存在加工动作开始指令的情况下,开始加工动作。在加工动作中,通过未图示的搬入搬出构件将被加工物W从盒升降机60搬出到临时放置构件70,在将被加工物W载置到临时放置构件70的一对轨道71上后,通过未图示的搬送构件将被加工物W搬送到卡盘工作台10并由卡盘工作台10保持。保持被加工物W的卡盘工作台10沿X轴方向移动到加工开始位置,进行沿周向切削被加工物W的外周来除去被加工物W的外周的一部分的加工(下面,简称为“除去加工”),或者进行用于沿分割预定线切削被加工物以使后述的多个器件分别小片化的分割加工等。在除去加工的时候,使切削刀具21a、21b中一方或两方的切削刀具21a、21b位于被加工物W的外周,并且,通过使被加工物W在该位置旋转,从而由一方的切削刀具在Z轴方向上切削和除去被加工物W的外周的一部分。在分割加工的时候,一边使切削刀具21a、21b中使一方或两方的切削刀具21a、21b与被加工物W的相对位置沿分割预定线改变,一边通过一方或两方的切削刀具21a、21b切削被加工物W,留下切割带T地将各器件分割为小块(dice)状。进行加工后的被加工物W通过未图示的搬送构件从卡盘工作台10搬送到清洗和干燥构件80,在由清洗和干燥构件80清洗和干燥后,通过未图示的搬送构件搬送到临时放置构件70,然后通过搬入搬出构件从临时放置构件70搬入到盒升降机60。另外,由于具有两个切削构件20a、20b,因此,由上述切削装置1进行的对被加工物W的切削加工可以每切削一片或多片被加工物W则使切削构件20a、20b交替,或者也可以在一方的切削刀具到达磨耗(也包含偏磨耗)的限度之后,更换为另一方的切削刀具。Next, the machining operation of the cutting device 1 according to the present embodiment will be described. First, the operator registers the processing content information, and starts the processing operation when there is a processing operation start command. During the processing operation, the workpiece W is carried out from the cassette elevator 60 to the temporary placement member 70 by a loading and unloading member not shown, and after the workpiece W is placed on the pair of rails 71 of the temporary placement member 70, The workpiece W is conveyed to the chuck table 10 by a conveyance member not shown, and is held by the chuck table 10 . The chuck table 10 holding the workpiece W is moved to the machining start position in the X-axis direction, and the outer circumference of the workpiece W is cut along the circumferential direction to remove a part of the outer circumference of the workpiece W (hereinafter, simply referred to as " Removal processing"), or dividing processing for cutting the workpiece along planned dividing lines to separate a plurality of devices described later into small pieces, etc. In the removal process, one or both cutting tools 21a, 21b of the cutting tools 21a, 21b are positioned on the outer periphery of the workpiece W, and by rotating the workpiece W at this position, one cutting tool A part of the outer circumference of the workpiece W is cut and removed in the Z-axis direction. At the time of divisional processing, one or both of the cutting tools 21a, 21b and the workpiece W are changed in relative position along the planned dividing line, while one or both of the cutting tools 21a, 21b 21b cuts the workpiece W, and divides each device into dice with dicing bands T left. The processed workpiece W is conveyed from the chuck table 10 to the washing and drying member 80 by a conveying member not shown, and after being cleaned and dried by the washing and drying member 80, it is conveyed to The temporary storage unit 70 is then loaded into the cassette elevator 60 from the temporary storage unit 70 by the loading and unloading unit. In addition, since there are two cutting members 20a, 20b, the cutting of the workpiece W by the cutting device 1 may alternate the cutting members 20a, 20b every time one or more workpieces W are cut, or After the one cutting tool reaches the limit of wear (including partial wear), it may be replaced with the other cutting tool.
接着,对本实施方式涉及的切削装置1的平直修整进行说明。图4是表示由实施方式涉及的切削装置进行的平直修整的流程图。另外,由于对切削构件20a、20b的平直修整是相同的,因此,此处仅对切削构件20a进行平直修整的情况进行说明。对切削刀具21a的平直修整是通过使旋转的切削刀具21a与修整构件50a相对移动来进行的。Next, straightening of the cutting device 1 according to the present embodiment will be described. Fig. 4 is a flow chart showing straightness trimming performed by the cutting device according to the embodiment. In addition, since the straightening of the cutting members 20a and 20b is the same, only the case where the cutting member 20a is straightened will be described here. The straight dressing of the cutting tool 21a is performed by relatively moving the rotating cutting tool 21a and the dressing member 50a.
首先,控制构件90判断是否有必要对切削构件20a进行平直修整(步骤ST1)。此处,判断是否切削刀具21a的偏磨耗加重到了需要利用修整构件50a对切削刀具21a进行平直修整。另外,优选的是,基于由切削构件20a进行除去加工后的被加工物W的加工距离和磨耗量来判断是否需要平直修整。优选的是,基于除去加工后的被加工物W的片数、被加工物W的直径、相对于被加工物W的分割预定线的根数和距离、切削刀具21a的切入量、切削刀具21a的硬度等中的至少一项来判断加工距离和磨耗量。First, the control member 90 judges whether it is necessary to straighten the cutting member 20 a (step ST1 ). Here, it is judged whether or not the uneven wear of the cutting tool 21a has increased so much that the cutting tool 21a needs to be straightened by the dressing member 50a. In addition, it is preferable to determine whether flat dressing is necessary based on the machining distance and the wear amount of the workpiece W after removal machining by the cutting member 20 a. Preferably, based on the number of workpieces W after removal of the machining, the diameter of the workpiece W, the number and distance of the planned dividing lines with respect to the workpiece W, the cutting amount of the cutting tool 21a, the cutting tool 21a At least one of the hardness, etc. to judge the processing distance and wear amount.
接着,当控制构件90判断为有必要对切削构件20a进行平直修整(步骤ST1的肯定)时,判断是否正由切削构件20a进行切削加工中(步骤ST2)。另外,当判断为没有必要对切削构件20a进行平直修整(步骤ST1的否定)时,循环执行步骤ST1,直到判断有必要进行平直修整为止。Next, when the control means 90 determines that it is necessary to straighten the cutting means 20a (Yes in step ST1), it is determined whether cutting is being performed by the cutting means 20a (step ST2). In addition, when it is judged that the cutting member 20 a is not necessary to be straightened (Negative of step ST1 ), step ST1 is executed in a loop until it is judged that straightening is necessary.
接着,当控制构件90判断没有处于由切削构件20a进行的切削加工中(步骤ST2的否定)时,实行对切削构件20a的平直修整(步骤ST3)。此处,在需要平直修整的切削构件20a在当前不处于切削加工中的状态下才实行平直修整,例如,在由切削装置1进行的被加工物W的加工动作中,处于由切削构件20b进行的切削加工中而切削构件20a并不处于切削加工中的状态,或者在没有进行由切削装置1进行的被加工物W的加工动作的状态下,才实行平直修整。Next, when the control means 90 determines that the cutting means 20a is not being cut (No in step ST2), straightening of the cutting means 20a is carried out (step ST3). Here, the straight dressing is carried out when the cutting member 20a requiring straight dressing is not currently in the cutting process. The straightness dressing is performed when the cutting member 20a is not in the cutting process during the cutting process by 20b, or when the machining operation of the workpiece W by the cutting device 1 is not being performed.
在对切削构件20a的平直修整中,首先,控制构件90通过Z轴移动构件40a使未进行切削加工而位于待机位置的切削刀具21a移动到预定切入位置。此处,预定切入位置是使切削刀具21a在Y轴方向与修整板51a相向的位置,亦即,是能够在Z轴方向使切削刀具21a与修整板51a接触的位置。而且,预定切入位置就是切削刀具21a相对于修整板51a的切入量,其根据下述等条件决定:切削刀具21a的偏磨耗程度;和对切削刀具21a的平直修整的次数,亦即切削刀具21a相对于研磨面53a的接触次数(例如在通过一次接触来进行平直修整的情况下增大,而在通过反复多次接触来进行平直修整的情况下减小)。In straightening the cutting member 20a, first, the control member 90 moves the cutting tool 21a at the standby position without cutting to a predetermined cutting position by the Z-axis moving member 40a. Here, the predetermined cutting position is a position where the cutting tool 21a faces the trimming plate 51a in the Y-axis direction, that is, a position where the cutting tool 21a can contact the trimming plate 51a in the Z-axis direction. Moreover, the predetermined incision position is exactly the incision amount of the cutting tool 21a relative to the trimming plate 51a, which is determined according to the following conditions: the degree of partial wear of the cutting tool 21a; The number of times of contact of 21 a with the polishing surface 53 a (for example, increases when performing straight dressing by one contact, and decreases when performing straight dressing by repeating multiple contacts).
接着,控制构件90利用Y轴移动构件使旋转的切削刀具21a从预定切入位置沿Y轴方向(此处为向与研磨面53a接触的方向)移动。切削刀具21a通过一边旋转一边沿Y轴方向移动而与研磨面53a接触,从而利用修整板51a将该切削刀具21a的末端整形为平直。另外,控制构件90使旋转的切削刀具21a沿Y轴方向移动直到切削刀具21a与研磨面53a成为非接触为止。亦即,控制构件90至少使旋转的切削刀具21a从研磨面53a的一端移动到另一端。此处,从研磨面53a的一端到另一端包含:从修整板51a的外周到沿径向相向的外周(从图3所示的C1到C2,或者从C2到C1)、从修整板51a的外周到沿径向相向的开口部54a(从图3所示的C1到D1,或者从C2到D2)、从修整板51a的开口部54a到沿径向相向的外周(从图3所示的D1到C1,或者从D2到C2)。从而,在预定切入位置,在沿Z轴方向观察时(沿图3的铅直方向观察时),切削刀具21a位于修整板51a的外周附近或修整板51a的开口部54a。而且,为了进行平直修整,切削刀具21a沿Y轴方向至少移动相当于修整板51a的直径或半径的距离。另外,控制构件90在使切削刀具21a从预定切入位置沿Y轴方向移动的期间使切削刀具21a旋转,不过,在切削刀具21a移动到预定切入位置之前或者移动之后开始旋转都可以。例如,也可以是,在由切削刀具21a进行切削加工后,并不使移动到待机位置的切削刀具21a的旋转停止,而使其保持原状地移动到预定切入位置。Next, the control member 90 moves the rotating cutting tool 21 a in the Y-axis direction (here, the direction to contact the grinding surface 53 a ) from the predetermined cutting position by the Y-axis moving member. The cutting blade 21a moves in the Y-axis direction while rotating to contact the grinding surface 53a, and the tip of the cutting blade 21a is straightened by the dressing plate 51a. In addition, the control member 90 moves the rotating cutting blade 21a in the Y-axis direction until the cutting blade 21a and the grinding surface 53a are out of contact. That is, the control member 90 moves at least the rotating cutting tool 21a from one end to the other end of the grinding surface 53a. Here, from one end to the other end of the grinding surface 53a includes: from the outer periphery of the trimming plate 51a to the radially opposite outer periphery (from C1 to C2 shown in FIG. 3, or from C2 to C1), from the trimming plate 51a From the outer periphery to the radially facing opening 54a (from C1 to D1 shown in FIG. 3, or from C2 to D2), from the opening 54a of the trimming plate 51a to the radially facing outer periphery (from D1 to C1, or from D2 to C2). Therefore, at the predetermined cutting position, the cutting tool 21a is located near the outer periphery of the trimming plate 51a or the opening 54a of the trimming plate 51a when viewed along the Z-axis direction (when viewed along the vertical direction in FIG. 3 ). Furthermore, for straight dressing, the cutting tool 21a is moved in the Y-axis direction by at least a distance corresponding to the diameter or radius of the dressing plate 51a. In addition, the control member 90 rotates the cutting blade 21a while moving the cutting blade 21a from the predetermined cutting position in the Y-axis direction, but the rotation may be started before or after the cutting blade 21a moves to the predetermined cutting position. For example, after cutting with the cutting blade 21a, the cutting blade 21a moved to the standby position may be moved to the predetermined cutting position without stopping the rotation.
接着,控制构件90在切削刀具21a与研磨面53a成为非接触之后,使保持构件52a旋转。此处,当使旋转的切削刀具21a相对于所接触的研磨面53a沿Y轴方向移动时,在研磨面53a形成直线状的切削痕。研磨面53a的形成有切削痕的区域(下面,简称为“切削痕区域”)相对于没有形成切削痕的区域(下面,简称为“非切削痕区域”)来说,对切削刀具21a的切削性能降低,因此,最好不要再次用于平直修整。从而,为了在切削刀具21a再次接触研磨面53a的时候以非切削痕区域接触切削刀具21a,控制构件90使保持构件52a旋转,以在刀具的移动路径上使非切削痕区域与切削刀具21a在Z轴方向(从铅直下方观察图3的情况)相向。另外,旋转角度也可以是预定值,但由于切削痕的宽度(在水平面中与形成切削痕的方向正交的方向上的长度)随预定切入位置而变化,因此,也可以根据预定切入位置决定旋转角度。而且,也可以在非切削痕区域中包含一部分切削痕区域。例如,也可以是,在Z轴方向(从铅直下方观察图3的情况)在刀具的移动路径上的开口部54a侧包含切削痕区域。在该情况下,能够减小修整板51a的旋转角度,与在Z轴方向(从铅直下方观察图3的情况)在刀具的移动路径上完全不包含切削痕区域的情况下相比,能够将修整板51a反复利用在平直修整中。Next, the control member 90 rotates the holding member 52a after the cutting tool 21a is out of contact with the grinding surface 53a. Here, when the rotating cutting blade 21a is moved in the Y-axis direction with respect to the grinding surface 53a in contact, linear cutting marks are formed on the grinding surface 53a. The area in which the cutting marks are formed (hereinafter, simply referred to as "cutting mark area") of the grinding surface 53a has a greater effect on the cutting of the cutting tool 21a than the area where no cutting marks are formed (hereinafter, simply referred to as "non-cutting mark area"). Performance is reduced, so it is best not to use again for flat trimming. Therefore, in order to contact the cutting tool 21a with the non-cutting mark region when the cutting tool 21a contacts the grinding surface 53a again, the control member 90 rotates the holding member 52a so that the non-cutting mark region and the cutting tool 21a are aligned on the moving path of the tool. The Z-axis directions (when viewed from vertically below in FIG. 3 ) face each other. In addition, the rotation angle can also be a predetermined value, but since the width of the cutting mark (the length in the direction perpendicular to the direction in which the cutting mark is formed in the horizontal plane) changes with the predetermined cutting position, it can also be determined according to the predetermined cutting position. Rotation angle. In addition, a part of the cut mark area may be included in the non-cut mark area. For example, in the Z-axis direction (when FIG. 3 is viewed from vertically below), the cutting mark region may be included on the side of the opening 54 a on the moving path of the tool. In this case, the rotation angle of the trimming plate 51a can be reduced, and compared with the case where the movement path of the tool does not include the cutting mark area at all in the Z-axis direction (when FIG. 3 is viewed from vertically below), it can The trimming plate 51a is repeatedly used for flat trimming.
如以上所述,本实施方式涉及的切削装置1将修整板51a、51b配设成能够独立于卡盘工作台10旋转,并且使切削刀具21a、21b相对于修整板51a、51b相对移动,由此进行切削刀具21a、21b的平直修整。从而,与为了进行平直修整而与从卡盘工作台拆下被加工物W来将修整板保持在卡盘工作台并进行平直修整的情况相比,由于没有了操作员或搬送构件用于进行平直修整的作业,因此,能够实现平直修整作业的简单化。As described above, the cutting device 1 according to this embodiment arranges the trimming plates 51a, 51b so as to be rotatable independently of the chuck table 10, and relatively moves the cutting blades 21a, 21b with respect to the trimming plates 51a, 51b. This performs straight dressing of the cutting tools 21a, 21b. Therefore, compared with the case where the workpiece W is removed from the chuck table for straight dressing, and the trimming plate is held on the chuck table for straight dressing, there is no need for an operator or a transport member. Because it is suitable for performing straight dressing operations, it is possible to simplify the straight dressing work.
而且,能够利用没有由切削刀具21a、21b进行被加工物W的切削加工的时间进行平直修整。例如,在上述切削装置1中,能够在切削刀具21a、21b中的一个进行切削加工的时候,对另一个没有进行切削加工的切削刀具进行平直修整。而且,在只有一个切削刀具的切削装置中,能够在从卡盘工作台10拆下加工后的被加工物W,保持新的被加工物W,直到达到能够切削加工的状态的期间,对切削刀具进行平直修整。从而,能够不必中断被加工物W的切削加工,或者即使中断也缩短了中断的时间,能够实现生产率的提高。In addition, straightness dressing can be performed using the time when the workpiece W is not being cut by the cutting tools 21a and 21b. For example, in the cutting device 1 described above, when one of the cutting blades 21a, 21b is being cut, the other cutting blade that is not being cut can be straightened. Moreover, in the cutting device having only one cutting tool, it is possible to remove the processed workpiece W from the chuck table 10 and keep a new workpiece W until it reaches a state where cutting can be performed. The tool is trimmed straight. Therefore, it is not necessary to interrupt the cutting process of the workpiece W, or even if it is interrupted, the interruption time can be shortened, and productivity can be improved.
而且,由于将修整板51a、51b的研磨面53a、53b形成为环状且能够以中心轴线B为中心旋转,因此,即使因使切削刀具21a、21b沿Y轴方向移动而在研磨面53a、53b形成了切削痕,也能够通过使修整板51a、51b旋转而在再次使切削刀具21a、21b沿Y轴方向移动时,以非切削痕区域与切削刀具21a、21b接触。从而,由于通过使修整板51a、51b旋转而能够将修整板51a、51b反复使用在平直修整中,因此,能够使生产率提高。若研磨面是圆盘状,即使为了反复进行平直修整而以中心轴线为中心进行旋转,切削刀具仍会多次通过中心轴线上的研磨面,而且,为了使切削刀具与研磨面非接触,就要使切削刀具移动相当于直径的距离。但是,当研磨面53a、53b是环状时,通过使切削刀具21a、21b相对于修整板51a、51b移动相当于半径的距离,就能够使切削刀具21a、21b与研磨面53a、53b成为非接触,不必使切削刀具21a、21b移动相当于直径的距离来进行平直修整。而且,即使使切削刀具21a、21b移动相当于直径的距离,但由于在中心轴线B上形成有开口部54a、54b,因此,切削刀具21a、21b不会多次通过研磨面53a、53b。从而,能够提高修整板51a、51b的耐久性。并且,在切削加工中,不必使用用于进行切削构件20a、20b与被加工物W的相对移动的移动构件,就能够在Z轴方向(从铅直下方观察图3的情况)在刀具的移动路径上非切削痕区域就位。从而,由于不会使被加工物W的切削加工中断,因此,能够实现生产率的提高。Furthermore, since the grinding surfaces 53a, 53b of the trimming plates 51a, 51b are formed in an annular shape and are rotatable about the central axis B, even if the cutting blades 21a, 21b are moved in the Y-axis direction, the grinding surfaces 53a, 53b 53b forms the cutting marks, and by rotating the trimming plates 51a and 51b, when the cutting blades 21a and 21b are moved in the Y-axis direction again, the cutting blades 21a and 21b can contact the cutting blades 21a and 21b in the non-cutting mark region. Therefore, since the trimming boards 51a, 51b can be repeatedly used for straight trimming by rotating the trimming boards 51a, 51b, productivity can be improved. If the grinding surface is disc-shaped, even if it is rotated around the central axis for repeated flat dressing, the cutting tool will pass through the grinding surface on the central axis many times, and in order to keep the cutting tool from contacting the grinding surface, It is necessary to move the cutting tool by a distance equivalent to the diameter. However, when the grinding surfaces 53a, 53b are annular, by moving the cutting tools 21a, 21b relative to the trimming plates 51a, 51b by a distance corresponding to the radius, the cutting tools 21a, 21b and the grinding surfaces 53a, 53b can be non-aligned. contact, it is not necessary to move the cutting tools 21a, 21b by a distance corresponding to the diameter to carry out straight dressing. Furthermore, even if the cutting blades 21a, 21b are moved by a distance corresponding to the diameter, since the openings 54a, 54b are formed on the central axis B, the cutting blades 21a, 21b do not pass through the grinding surfaces 53a, 53b multiple times. Therefore, the durability of the trimming boards 51a and 51b can be improved. In addition, in the cutting process, it is not necessary to use a moving member for relative movement of the cutting members 20a, 20b and the workpiece W, and it is possible to move the tool in the Z-axis direction (the situation in FIG. 3 viewed from vertically below). The non-cutting area of the path is in place. Therefore, since the cutting process of the workpiece W is not interrupted, productivity can be improved.
另外,在上述实施方式中,修整板51a、51b构成为形成有研磨面53a、53b的环状的一个构件,但本发明并不仅限于此,也可以通过将包含研磨面53a、53b的修整层与用于形成修整层的基底层层叠起来而构成,在此情况下,也可以只将修整层构成为环状。In addition, in the above-mentioned embodiment, the trimming plates 51a, 51b are constituted as one ring-shaped member formed with the grinding surfaces 53a, 53b, but the present invention is not limited thereto, and the trimming layer including the grinding surfaces 53a, 53b may also be In this case, only the trimming layer may be configured in a ring shape.
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| JP2011222276A JP5764031B2 (en) | 2011-10-06 | 2011-10-06 | Cutting equipment |
| JPJP2011-222276 | 2011-10-06 | ||
| JP2011-222276 | 2011-10-06 |
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| JP6223238B2 (en) * | 2014-03-07 | 2017-11-01 | 株式会社ディスコ | Cutting equipment |
| JP6223237B2 (en) * | 2014-03-07 | 2017-11-01 | 株式会社ディスコ | Cutting equipment |
| JP6223239B2 (en) * | 2014-03-07 | 2017-11-01 | 株式会社ディスコ | Cutting equipment |
| JP6230477B2 (en) * | 2014-04-25 | 2017-11-15 | 株式会社ディスコ | Cutting equipment |
| JP2016078215A (en) * | 2014-10-22 | 2016-05-16 | 株式会社ディスコ | Sub chuck table |
| JP6457327B2 (en) * | 2015-04-28 | 2019-01-23 | 株式会社ディスコ | Setup method |
| JP6541546B2 (en) * | 2015-10-21 | 2019-07-10 | 株式会社ディスコ | Cutting device |
| JP6600267B2 (en) * | 2016-03-15 | 2019-10-30 | 株式会社ディスコ | Workpiece cutting method |
| JP6812079B2 (en) * | 2017-03-13 | 2021-01-13 | 株式会社ディスコ | Processing method of work piece |
| JP6967386B2 (en) | 2017-07-12 | 2021-11-17 | 株式会社ディスコ | Dressing method |
| JP7222636B2 (en) * | 2018-09-12 | 2023-02-15 | 株式会社ディスコ | Edge trimming device |
| JP7242129B2 (en) * | 2019-01-21 | 2023-03-20 | 株式会社ディスコ | Cutting device and cutting blade dressing method |
| CN109940498B (en) * | 2019-03-30 | 2024-03-15 | 浙江联宜电机有限公司 | Gear polishing device |
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| JP5764031B2 (en) | 2015-08-12 |
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