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CN103032503B - Semi-active suspension energy feedback device of hybrid electric vehicle - Google Patents

Semi-active suspension energy feedback device of hybrid electric vehicle Download PDF

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CN103032503B
CN103032503B CN201210585089.3A CN201210585089A CN103032503B CN 103032503 B CN103032503 B CN 103032503B CN 201210585089 A CN201210585089 A CN 201210585089A CN 103032503 B CN103032503 B CN 103032503B
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piston rod
valve body
connecting rod
mover
shock absorber
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CN103032503A (en
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汪若尘
施德华
孟祥鹏
陈龙
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Jiangsu University
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Abstract

本发明涉及一种混合动力车辆半主动悬架馈能器,属于车辆节能减排技术领域。本发明将一筒式直线发电机集成到传统的被动减振器中,并在活塞杆上开设节流口以使减振器阻尼力可调。在车辆正常行驶过程中,作为动子的活塞杆与定子相对运动,在电枢绕组内感应出交流电,通过馈能电路,给电池充电,从而回收车辆运行过程中悬架系统的一部分振动能量;同时,可以根据车辆运行工况,调节节流口孔径大小以改变减振器阻尼力,以提高车辆的平顺性、操纵稳定性以及安全性。

The invention relates to a semi-active suspension energy feeder for a hybrid vehicle, belonging to the technical field of vehicle energy saving and emission reduction. The invention integrates a barrel type linear generator into a traditional passive shock absorber, and sets a throttling port on the piston rod so that the damping force of the shock absorber can be adjusted. During the normal running of the vehicle, the piston rod as the mover moves relative to the stator, and the alternating current is induced in the armature winding, and the battery is charged through the energy feeding circuit, thereby recovering part of the vibration energy of the suspension system during the running of the vehicle; At the same time, according to the operating conditions of the vehicle, the size of the orifice aperture can be adjusted to change the damping force of the shock absorber, so as to improve the ride comfort, handling stability and safety of the vehicle.

Description

混合动力车辆半主动悬架馈能器Hybrid vehicle semi-active suspension energy feeder

技术领域 technical field

 本发明涉及一种混合动力车辆半主动悬架馈能器,属于汽车节能减排技术领域。  The invention relates to a hybrid vehicle semi-active suspension energy feeder, which belongs to the technical field of automobile energy saving and emission reduction. the

背景技术 Background technique

近年来,国际油价跌宕起伏,能源与环境问题日益突出,节能减排、低碳经济已成为实现国家可持续发展的主要举措之一。混合动力汽车,在保持传统汽车特点的同时,具有优化车辆动态性能、有效提高燃油经济性、大大降低废气排放等优点,受到国内外汽车企业和相关领域专家学者的广泛关注和高度重视。目前,由工信部牵头制定的《节能与新能源汽车产业发展规划(2011-2020)》已经公布,该规定明确提出,经过十年努力,建立起以电动汽车和插电式混合动力汽车为代表的、较为完整的新能源汽车产业体系。在混合动力汽车方面,到2020年的总体目标是,混合动力汽车将实现大规模产业化和普及,具有自动启停功能的轻度混合动力系统成为乘用车的标准配置,中/重度混合动力乘用车占乘用车年产销的50%以上,汽车的燃油经济性整体水平与国际先进水平接轨。随着该规划中各种措施的实施,将为实现传统汽车的转型升级、混合动力汽车等新能源汽车的快速发展提供前所未有的机遇。 In recent years, international oil prices have fluctuated, and energy and environmental issues have become increasingly prominent. Energy conservation, emission reduction, and low-carbon economy have become one of the main measures to achieve national sustainable development. Hybrid vehicles, while maintaining the characteristics of traditional vehicles, have the advantages of optimizing vehicle dynamic performance, effectively improving fuel economy, and greatly reducing exhaust emissions. At present, the "Energy Conservation and New Energy Vehicle Industry Development Plan (2011-2020)" led by the Ministry of Industry and Information Technology has been announced. , A relatively complete new energy vehicle industry system. In terms of hybrid electric vehicles, the overall goal by 2020 is that large-scale industrialization and popularization of hybrid electric vehicles will be achieved, mild hybrid systems with automatic start-stop functions will become standard configurations for passenger cars, and medium/severe hybrid systems will Passenger cars account for more than 50% of the annual production and sales of passenger cars, and the overall level of fuel economy of cars is in line with the international advanced level. With the implementation of various measures in the plan, it will provide unprecedented opportunities for the transformation and upgrading of traditional vehicles and the rapid development of hybrid vehicles and other new energy vehicles.

众所周知,我国已成为汽车产销第一大国,截止2011年8月底,全国机动车保有量达到2.19亿辆,其中,汽车保有量首次突破1亿辆,占机动车总量的45.88%。随着国内对汽车保有量的不断攀高,汽车的节能减排压力巨大,节能减排已成为中国汽车发展的重中之重。混合动力车辆已经证明其在节能减排领域起到的良好效果,是发展新能源汽车的一个重要选择。对于混合动力车辆来说,因为其总功率消耗相对较低,而且对于效率的要求很严格,所以需要一种能够回收振动能量的悬架系统,可以直接利用悬架所回收的能量,从而减轻电池的质量、降低百公里燃油消耗量。 As we all know, my country has become the largest country in automobile production and sales. As of the end of August 2011, the number of motor vehicles in the country reached 219 million, of which the number of automobiles exceeded 100 million for the first time, accounting for 45.88% of the total number of motor vehicles. With the continuous increase of domestic car ownership, the pressure on energy saving and emission reduction of automobiles is huge, and energy saving and emission reduction has become the top priority of China's automobile development. Hybrid vehicles have proved their good effect in the field of energy saving and emission reduction, and are an important choice for the development of new energy vehicles. For hybrid vehicles, because the total power consumption is relatively low and the requirements for efficiency are very strict, a suspension system that can recover vibration energy is needed, which can directly use the energy recovered by the suspension, thereby reducing battery life. quality and reduce fuel consumption per 100 kilometers.

发明内容 Contents of the invention

    本发明所要解决的技术问题是:将筒式永磁直线发电机集成到传统的混合动力车辆液压减振器上,与其串联,并在液压减振器的活塞杆上开设两个径向的小孔,构建一个混合动力车辆半主动悬架馈能器。在车辆运行过程中,通过控制孔的开度大小调节减振器阻尼力,以提高车辆的平顺性、操纵稳定性,同时,在汽车运行过程中,利用悬架簧上质量与簧下质量之间的相对运动回收一部分振动能量,并以电能形式进行储存,提高车辆的燃油经济性,减少能源消耗。 The technical problem to be solved by the present invention is to integrate the cylindrical permanent magnet linear generator into the traditional hybrid vehicle hydraulic shock absorber, connect it in series, and set two radial small holes on the piston rod of the hydraulic shock absorber. Hole, constructing a hybrid vehicle semi-active suspension energy feeder. During the operation of the vehicle, the damping force of the shock absorber is adjusted by controlling the opening of the hole to improve the ride comfort and handling stability of the vehicle. Part of the vibration energy is recovered from the relative movement between them, and stored in the form of electric energy, which improves the fuel economy of the vehicle and reduces energy consumption.

       本发明解决该技术问题所采用的技术方案是:针对传统的被动式液压减振器进行了结构上的优化,利用活塞杆与减振器缸筒之间相对直线运动的原理,在减振器储液筒外周集成一个直线电机结构,回收悬架部分振动能量;并根据半主动悬架通过改变节流口孔径来改变阻尼力的原理,在传统液压减振器的活塞杆上开设小孔,达到汽车在运行过程中根据工况改变振动阻尼力的目的。通过这样一种结构创新,得到了一种新型的混合动力车辆半主动悬架馈能器。 The technical solution adopted by the present invention to solve the technical problem is: to optimize the structure of the traditional passive hydraulic shock absorber, using the principle of relative linear motion between the piston rod and the shock absorber cylinder, A linear motor structure is integrated on the periphery of the liquid cylinder to recover part of the vibration energy of the suspension; and according to the principle of changing the damping force of the semi-active suspension by changing the aperture of the orifice, a small hole is opened on the piston rod of the traditional hydraulic shock absorber to achieve The purpose of changing the vibration damping force according to the working conditions during the running of the car. Through such a structural innovation, a new type of hybrid vehicle semi-active suspension energy feeder is obtained.

    本发明由传统的液压减振器进行结构改进,活塞杆被依次螺纹连接的活塞杆动子、阀体以及空心螺杆所取代。 In the present invention, the structure of the traditional hydraulic shock absorber is improved, and the piston rod is replaced by a piston rod mover, a valve body and a hollow screw that are sequentially threaded.

本发明包括:馈能机构、节流口调节机构、阻尼力控制机构、液压减振器主体以及外罩; The invention includes: an energy feeding mechanism, a throttle adjusting mechanism, a damping force control mechanism, a main body of a hydraulic shock absorber and an outer cover;

馈能机构为筒式永磁直线发电机,由相对运动的活塞杆动子和定子组成。其中活塞杆动子由传统的液压减振器活塞杆结构进行改变,所述定子位于储液筒外周侧,三相饼式电枢绕组和定子铁芯沿储液筒轴向依次排列在活塞杆动子的一周;所述活塞杆动子为液压减振器活塞杆,液压减振器活塞杆为中空结构,活塞杆动子伸出定子的一端设置法兰盘状结构,活塞杆动子的法兰盘状结构为非导磁材料,活塞杆动子的法兰盘状结构沿圆周方向轴向开有四个光孔,活塞杆动子的法兰盘状结构与阻尼力控制机构的固定板连接,活塞杆动子其他部分由永磁材料制成,活塞杆动子的另一端攻有螺纹,与节流口调节机构的阀体通过螺纹连接,而定子则与液压减振器的储液筒焊接在一起,位于储液筒的外周侧,包括沿储液筒轴向依次排列的三相饼式电枢绕组以及定子铁芯。 The energy feeding mechanism is a barrel-type permanent magnet linear generator, which is composed of a relative moving piston rod mover and a stator. The piston rod mover is changed from the traditional hydraulic shock absorber piston rod structure. The stator is located on the outer peripheral side of the liquid storage cylinder. A circle of the mover; the piston rod mover is a hydraulic shock absorber piston rod, the hydraulic shock absorber piston rod is a hollow structure, the end of the piston rod mover protruding from the stator is provided with a flange plate structure, and the The flange plate structure is non-magnetic material. The flange plate structure of the piston rod mover has four light holes axially along the circumferential direction. The flange plate structure of the piston rod mover is fixed to the damping force control mechanism. The other part of the piston rod mover is made of permanent magnet material, the other end of the piston rod mover is threaded, and the valve body of the throttle adjustment mechanism is connected through threads, and the stator is connected with the reservoir of the hydraulic shock absorber. The liquid cylinders are welded together and located on the outer peripheral side of the liquid storage cylinder, including three-phase pie-shaped armature windings and stator cores arranged in sequence along the axial direction of the liquid storage cylinder.

所述液压减振器主体包括密封总成、储液筒、工作缸、活塞总成以及底阀总成,储液筒内设置同轴心线的工作缸,工作缸被活塞总成分为上腔和下腔两部分,密封总成将储液筒与工作缸的上端密封,活塞杆动子从密封总成中心穿过;底阀总成设于工作缸的底端且密封连接。 The main body of the hydraulic shock absorber includes a sealing assembly, a liquid storage cylinder, a working cylinder, a piston assembly and a bottom valve assembly. A working cylinder with a coaxial center line is arranged in the liquid storage cylinder, and the working cylinder is divided into an upper chamber by the piston assembly. and the lower chamber, the sealing assembly seals the liquid storage cylinder and the upper end of the working cylinder, and the piston rod mover passes through the center of the sealing assembly; the bottom valve assembly is arranged at the bottom of the working cylinder and is sealed and connected.

节流口调节机构包括阀体、阀芯、橡胶密封、和空心螺杆。阀体为中空结构,且沿径向对称钻有两个小孔,阀体两端内孔有螺纹,且两端螺纹孔直径大于阀体内径,螺纹孔一端与活塞杆动子较细的一端固连,另一端与空心螺杆连接。而阀芯位于阀体内部,阀芯上端面有一螺纹孔,用以与连杆固定螺纹连接,靠近上端面处沿圆周开有固定密封圈的凹槽,并通过橡胶密封与阀体组成密封,以防止油液溢出,阀芯在阻尼力调节机构的作用下可以沿轴向相对阀体滑动,以此控制节流口孔径的大小,阀芯底部在吸盘电磁铁无电磁力作用时抵靠在空心螺杆的端部。另外,空心螺杆为中空结构,外圆为阶梯轴形状,且在轴径变化处有退刀槽,空心螺杆两端外圆周攻有螺纹,轴径较大的一端端部与阀体螺纹连接,轴径较小的一端端部连有空心螺杆螺母,用于固定复原阀弹簧,空心螺杆的内孔与阀体圆周的两个径向小孔组成液压减振器上腔与下腔的液流回路。 The orifice adjusting mechanism includes a valve body, a valve core, a rubber seal, and a hollow screw rod. The valve body is a hollow structure, and two small holes are drilled symmetrically along the radial direction. The inner holes at both ends of the valve body are threaded, and the diameter of the threaded holes at both ends is larger than the inner diameter of the valve body. One end of the threaded hole is connected to the thinner end of the piston rod mover. Fixed connection, the other end is connected with the hollow screw rod. The valve core is located inside the valve body. There is a threaded hole on the upper surface of the valve core, which is used for fixed screw connection with the connecting rod. There is a groove for fixing the sealing ring along the circumference near the upper end surface, and the rubber seal forms a seal with the valve body. To prevent oil from overflowing, the spool can slide axially relative to the valve body under the action of the damping force adjustment mechanism to control the size of the orifice aperture. The bottom of the spool rests on the The end of the hollow screw. In addition, the hollow screw has a hollow structure, the outer circle is in the shape of a stepped shaft, and there is a tool relief groove at the place where the shaft diameter changes. The outer circumference of both ends of the hollow screw is tapped with threads, and the end of the larger shaft diameter is threaded with the valve body. The end of the smaller shaft diameter is connected with a hollow screw nut, which is used to fix the recovery valve spring. The inner hole of the hollow screw and the two radial holes on the circumference of the valve body form the liquid flow of the upper and lower chambers of the hydraulic shock absorber. circuit.

阻尼力控制机构包括圆形吸盘电磁铁、限位弹簧、连杆和固定板。其中,圆形吸盘电磁铁可以根据通入电流的大小而改变吸力的大小,从而改变吸引连杆的电磁力的大小,通过带动连杆的上下运动来控制阀芯与阀体之间的阀口相对开度,即节流口孔径的大小,吸盘电磁铁顶部有一螺纹孔,可以通过一T型螺钉固定于外罩上,防止其径向的相对运动。而限位弹簧安装于连杆和圆形吸盘电磁铁之间,且有一预压缩量,防止车辆运行过程中连杆的上下跳动对阀口开度的影响。另外连杆一端为类似法兰盘的结构,且在法兰盘端面上开有一凹槽,用以固定限位弹簧,该部分由导磁材料制成,在吸盘电磁铁电磁力的作用下可以沿轴向运动,从而带动阀芯相对于阀体的轴向运动,其余部分由非导磁材料制成,以防止活塞杆动子和定子对连杆产生轴向力的作用;连杆的另一端的端面上有一凸出的螺钉结构,连杆穿过活塞杆动子与阀芯通过螺纹连接。所述固定板为环形圆柱结构,用于轴向固定住圆形吸盘电磁铁,使其在上下方向没有相对移动,固定板沿径向开有四个螺纹孔,用于与外罩固定,下端面上沿轴向也均布有四个螺纹孔,且其轴线与相邻的径向布置的螺纹孔错开90度,用于与活塞杆的固定连接。 The damping force control mechanism includes a circular suction cup electromagnet, a limit spring, a connecting rod and a fixed plate. Among them, the circular sucker electromagnet can change the size of the suction force according to the size of the incoming current, thereby changing the size of the electromagnetic force that attracts the connecting rod, and controls the valve port between the valve core and the valve body by driving the connecting rod to move up and down. Relative to the opening, that is, the size of the orifice aperture, there is a threaded hole on the top of the suction cup electromagnet, which can be fixed on the outer cover by a T-shaped screw to prevent its radial relative movement. The limit spring is installed between the connecting rod and the circular sucker electromagnet, and has a pre-compression amount to prevent the impact of the up and down jump of the connecting rod on the opening of the valve port during the operation of the vehicle. In addition, one end of the connecting rod has a structure similar to a flange, and there is a groove on the end surface of the flange to fix the limit spring. This part is made of magnetically conductive material, which can be It moves in the axial direction, so as to drive the axial movement of the valve core relative to the valve body, and the rest is made of non-magnetic material to prevent the axial force of the piston rod mover and stator on the connecting rod; the other part of the connecting rod There is a protruding screw structure on the end surface of one end, and the connecting rod passes through the piston rod mover and is threadedly connected with the valve core. The fixed plate is an annular cylindrical structure, which is used to axially fix the circular suction cup electromagnet so that it does not move relative to the up and down directions. The fixed plate has four threaded holes in the radial direction for fixing with the outer cover. There are also four threaded holes evenly distributed in the axial direction, and the axes thereof are staggered by 90 degrees from the adjacent radially arranged threaded holes, which are used for fixed connection with the piston rod.

液压减振器主体包括密封总成、储液筒、工作缸、活塞总成以及底阀总成等除活塞杆外的传统液压式减振器,减振器工作缸被活塞总成分为上腔和下腔两部分。 The main body of the hydraulic shock absorber includes a seal assembly, a liquid storage cylinder, a working cylinder, a piston assembly and a bottom valve assembly, etc., except for the piston rod. The shock absorber working cylinder is divided into an upper chamber by the piston assembly. and the lower cavity.

附图说明 Description of drawings

图1是发明实施例的结构图。 Fig. 1 is a structural diagram of an embodiment of the invention.

图中:10-馈能机构  101-活塞杆动子  102-定子  1021-定子铁芯  1022-三相饼式电枢绕组  20-节流口调节机构  201-阀体  202-阀芯  203-橡胶密封  204-空心螺杆  2041-空心螺杆螺母  30-阻尼力控制机构  301-圆形吸盘电磁铁  302-限位弹簧  303-连杆  304-固定块  40-液压减振器主体  401-密封总成  402-储液筒  403-工作缸  404-活塞总成  4041-复原阀弹簧  405-底阀总成  406-上腔  407-下腔  50-外罩  501-T形螺钉 In the figure: 10-energy feeding mechanism 101-piston rod mover 102-stator 1021-stator core 1022-three-phase pie-type armature winding 20-throttle port adjustment mechanism 201-valve body 202-spool 203-rubber seal 204-Hollow screw 2041-Hollow screw nut 30-Damping force control mechanism 301-Circular suction cup electromagnet 302-Limiting spring 303-Connecting rod 304-Fixed block 40-Hydraulic shock absorber main body 401-Seal assembly 402-Reservoir Liquid cylinder 403-working cylinder 404-piston assembly 4041-recovery valve spring 405-bottom valve assembly 406-upper chamber 407-lower chamber 50-outer cover 501-T-shaped screw

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.

该新型半主动悬架馈能器是将筒式永磁直线发电机集成到传统的混合动力车辆液压减振器上,并在液压减振器的活塞杆上开设两个径向的小孔而得到,包括:馈能机构10、节流口调节机构20、阻尼力控制机构30、液压减振器主体40以及外罩50。 The new semi-active suspension energy feeder integrates the barrel permanent magnet linear generator into the traditional hybrid vehicle hydraulic shock absorber, and opens two small radial holes on the piston rod of the hydraulic shock absorber. Obtained, including: an energy feeding mechanism 10 , an orifice adjusting mechanism 20 , a damping force control mechanism 30 , a hydraulic shock absorber main body 40 and an outer cover 50 .

馈能机构10为筒式永磁直线发电机,由可以相对运动的活塞杆动子101和定子102组成。定子102与液压减振器的储液筒402焊接在一起,位于储液筒402外周侧,包括沿储液筒402轴向依次排列的三相饼式电枢绕组1022以及定子铁芯1021。活塞杆动子101由传统的液压减振器活塞杆结构进行改变,设计为中空结构,活塞杆动子101一端为类似法兰盘形状,为非导磁材料,沿圆周方向轴向开有四个光孔,以与阻尼力控制机构30的固定板304连接,活塞杆动子101其余部分由永磁材料制成,活塞杆动子101的另一端攻有螺纹,以与节流口调节机构20的阀体201通过螺纹连接。 The energy feeding mechanism 10 is a cylindrical permanent magnet linear generator, which is composed of a piston rod mover 101 and a stator 102 that can move relatively. The stator 102 is welded together with the liquid storage cylinder 402 of the hydraulic shock absorber, located on the outer peripheral side of the liquid storage cylinder 402 , and includes three-phase pie-shaped armature windings 1022 and stator cores 1021 arranged in sequence along the axial direction of the liquid storage cylinder 402 . The piston rod mover 101 is changed from the traditional hydraulic shock absorber piston rod structure and is designed as a hollow structure. One end of the piston rod mover 101 is shaped like a flange and is a non-magnetic material. There are four axial openings along the circumferential direction. A light hole, to be connected with the fixed plate 304 of the damping force control mechanism 30, the rest of the piston rod mover 101 is made of permanent magnetic material, and the other end of the piston rod mover 101 is tapped with threads, so as to be connected with the orifice adjustment mechanism. The valve body 201 of 20 is connected by thread.

节流口调节机构20包括阀体201、阀芯202、橡胶密封203和空心螺杆204。阀体201为中空结构,且沿径向对称钻有两个小孔,阀体201两端内孔有螺纹,且两端螺纹孔直径大于阀体201内径,螺纹孔一端与活塞杆动子101较细的一端固连,另一端与空心螺杆204连接。阀芯202位于阀体201内部,阀芯202上端面有一螺纹孔,用以与连杆303固定螺纹连接,靠近上端面处沿圆周开有固定密封圈的凹槽,并通过橡胶密封203与阀体201组成密封,以防止油液溢出,阀芯202在阻尼力调节机构30的作用下可以沿轴向相对阀体201滑动,以此控制节流口孔径的大小,阀芯202底部在吸盘电磁铁301无电磁力作用时抵靠在空心螺杆204的端部此时,节流口小孔被堵住,开度为零。空心螺杆204为中空结构,外圆为阶梯轴形状,且在轴径变化处有退刀槽,空心螺杆204两端外圆周攻有螺纹,轴径较大的一端端部与阀体201螺纹连接,轴径较小的一端端部连有空心螺杆螺母2041,用于固定复原阀弹簧4041,空心螺杆204的内孔与阀体201圆周的两个径向小孔组成液压减振器上腔406与下腔407的液流回路。 The throttle adjusting mechanism 20 includes a valve body 201 , a valve core 202 , a rubber seal 203 and a hollow screw 204 . The valve body 201 is a hollow structure, and two small holes are drilled symmetrically along the radial direction. The inner holes at both ends of the valve body 201 are threaded, and the diameter of the threaded holes at both ends is larger than the inner diameter of the valve body 201. One end of the threaded hole is connected to the piston rod mover 101 The thinner end is fixedly connected, and the other end is connected with the hollow screw rod 204 . The valve core 202 is located inside the valve body 201. There is a threaded hole on the upper surface of the valve core 202, which is used for fixed screw connection with the connecting rod 303. There is a groove for fixing the sealing ring along the circumference near the upper surface, and the rubber seal 203 is connected with the valve. Body 201 constitutes a seal to prevent oil from overflowing. The spool 202 can slide axially relative to the valve body 201 under the action of the damping force adjustment mechanism 30 to control the size of the orifice aperture. Iron 301 leans against the end of hollow screw rod 204 when there is no electromagnetic force effect. At this time, the small hole of the orifice is blocked, and the opening is zero. The hollow screw 204 has a hollow structure, the outer circle is in the shape of a stepped shaft, and there is an undercut at the place where the shaft diameter changes. The outer circumference of both ends of the hollow screw 204 is tapped with threads, and the end with a larger shaft diameter is screwed to the valve body 201. The hollow screw nut 2041 is connected to the end of the smaller shaft diameter, which is used to fix the recovery valve spring 4041. The inner hole of the hollow screw 204 and the two radial holes on the circumference of the valve body 201 form the upper chamber 406 of the hydraulic shock absorber. Liquid flow circuit with the lower chamber 407 .

阻尼力控制机构30包括圆形吸盘电磁铁301、限位弹簧302、连杆303和固定板304。圆形吸盘电磁铁301可以根据通入电流的大小而改变吸力的大小,从而改变吸引连杆303的电磁力的大小,通过带动连杆303的上下运动来控制阀芯202与阀体201之间的阀口相对开度,即节流口孔径的大小,圆形吸盘电磁铁301顶部有一螺纹孔,可以通过一T型螺钉501固定于外罩50上,防止其径向的相对运动。限位弹簧302安装于连杆303和圆形吸盘电磁铁301之间,且有一预压缩量,防止车辆运行过程中连杆303的上下跳动对阀口开度的影响。连杆303一端为类似法兰盘的结构,且在法兰盘端面上开有一凹槽,用以固定限位弹簧302,该部分由导磁材料制成,在圆形吸盘电磁铁301电磁力的作用下可以沿轴向运动,从而带动阀芯202相对于阀体201的轴向运动,其余部分由非导磁材料制成,以防止活塞杆动子101和定子102对连杆303产生轴向力的作用;连杆303的另一端的端面上有一凸出的螺钉结构,连杆303穿过活塞杆动子101与阀芯202通过螺纹连接。固定板304为环形圆柱结构,用于轴向固定住圆形吸盘电磁铁301,使其在上下方向没有相对移动,固定板304沿径向开有四个螺纹孔,用于与外罩50固定,下端面上沿轴向也均布有四个螺纹孔,且其轴线与相邻的径向布置的螺纹孔错开90度,用于与活塞杆动子101的法兰结构固定连接。 The damping force control mechanism 30 includes a circular suction cup electromagnet 301 , a limit spring 302 , a connecting rod 303 and a fixing plate 304 . The circular suction cup electromagnet 301 can change the size of the suction force according to the size of the incoming current, thereby changing the size of the electromagnetic force that attracts the connecting rod 303, and controls the gap between the valve core 202 and the valve body 201 by driving the connecting rod 303 to move up and down. The relative opening of the valve port is the size of the orifice aperture. There is a threaded hole at the top of the circular suction cup electromagnet 301, which can be fixed on the outer cover 50 by a T-shaped screw 501 to prevent its radial relative movement. The limit spring 302 is installed between the connecting rod 303 and the circular suction cup electromagnet 301, and has a pre-compression amount to prevent the impact of the up and down jump of the connecting rod 303 on the opening of the valve port during the running of the vehicle. One end of the connecting rod 303 is a structure similar to a flange, and there is a groove on the end face of the flange to fix the limit spring 302. This part is made of magnetically conductive material. It can move in the axial direction under the action of the valve core 202 relative to the valve body 201, and the rest is made of non-magnetic material to prevent the piston rod mover 101 and the stator 102 from producing axial movement on the connecting rod 303. There is a protruding screw structure on the end surface of the other end of the connecting rod 303, and the connecting rod 303 passes through the piston rod mover 101 and is threadedly connected with the valve core 202. The fixed plate 304 is an annular cylindrical structure, which is used to axially fix the circular sucker electromagnet 301 so that it does not move relative to each other in the up and down direction. The fixed plate 304 has four threaded holes in the radial direction for fixing with the outer cover 50. There are also four threaded holes evenly distributed in the axial direction on the lower end surface, and the axes thereof are staggered by 90 degrees from the adjacent radially arranged threaded holes, which are used for fixed connection with the flange structure of the piston rod mover 101 .

液压减振器主体40包括密封总成401、储液筒402、工作缸403、活塞总成404和底阀总成405等除活塞杆外的传统液压式减振器,减振器工作缸403被活塞总成404分为上腔406和下腔407两部分。 The main body 40 of the hydraulic shock absorber includes a sealing assembly 401, a liquid storage cylinder 402, a working cylinder 403, a piston assembly 404, and a bottom valve assembly 405, which are traditional hydraulic shock absorbers except the piston rod, and the shock absorber working cylinder 403 It is divided into two parts by the piston assembly 404, an upper cavity 406 and a lower cavity 407.

外罩50为圆柱形盒状,且上端凸起一部分,凸起部分内径等于圆形吸盘电磁铁301外径,且凸起部分顶端开有一小孔,用于以T形螺钉501固定圆形吸盘电磁铁301,外罩50的下端沿圆周径向钻有四个通孔,用于与固定板304连接。 The outer cover 50 is cylindrical box-shaped, and a part protrudes from the upper end, the inner diameter of the protruding part is equal to the outer diameter of the circular suction cup electromagnet 301, and the top of the protruding part has a small hole for fixing the circular suction cup electromagnet with T-shaped screws 501. The lower end of the iron 301 and the outer cover 50 is drilled with four through holes radially along the circumference for connecting with the fixing plate 304 .

下面结合附图对本发明具体实施过程作进一步说明。 The specific implementation process of the present invention will be further described below in conjunction with the accompanying drawings.

由路面不平激励以及复杂的道路工况引起簧上质量(车身)与簧下质量(车轮)之间产生相对运动,从而引起半主动悬架馈能器的活塞杆动子101与定子102之间的相对直线运动,由于活塞杆动子101为导磁材料,在定子102的三相饼式电枢绕组1022中产生交流电,所产生的电流通过适当的处理,以电能的形式储存到混合动力车辆的车载电源或超级电容中,供汽车启动或加速。 The relative motion between the sprung mass (body) and the unsprung mass (wheel) is caused by the excitation of uneven road surface and complex road conditions, thus causing the piston rod mover 101 and the stator 102 of the semi-active suspension energy feeder to move. Since the piston rod mover 101 is a magnetically permeable material, an alternating current is generated in the three-phase pie-shaped armature winding 1022 of the stator 102, and the generated current is stored in the form of electric energy to the hybrid vehicle through proper processing In the on-board power supply or supercapacitor, it is used for starting or accelerating the car.

由于直线发电机发电时产生的电流与活塞杆动子101的磁场的相互作用,会产生电磁阻力。这样,使得半主动悬架馈能器的阻尼力要大于传统液压筒式减振器,因而在活塞杆动子101上连接了一个开有径向小孔的阀体201,通过阻尼力控制机构带动阀芯202的运动,使阀芯202与阀体201的相对位置发生变化,改变径向小孔的开度,从而改变液流通道面积,达到改变阻尼力的效果。在汽车运行过程中,悬架系统ECU采集簧上质量加速度传感器和簧下质量加速度传感器的信号,并进行运算,判断筒式直线发电机所能产生电磁阻力的大小。然后ECU根据车身控制要求和适当的控制算法,发出控制信号给控制器,从而改变输入给圆形吸盘电磁铁301的电流的大小,以改变吸引连杆303力的大小。由于连杆303的上端为导磁材料,在圆形吸盘电磁铁301吸力的作用下,连杆303克服限位弹簧302的弹力而沿轴线向上运动,从而带动与之螺纹连接的阀芯202向上运动,使得阀芯202处于不同的位置,阀芯202与阀体201的相对位置改变引起径向小孔节流面积的改变。根据汽车运行工况所需阻尼力的大小,可以改变圆形吸盘电磁铁301的工作电流,以使径向小孔的节流面积可以根据工况要求而改变。这样,半主动悬架馈能器上腔406与下腔407之间的油液流通路径除了活塞总成404上的小孔外,还包括阀体201上的径向小孔与空心螺杆204内孔组成的油液通路,从而改变了阻尼力的大小,提高了汽车运行的稳定性、舒适性以及安全性。 Due to the interaction between the electric current generated when the linear generator generates electricity and the magnetic field of the piston rod mover 101 , electromagnetic resistance will be generated. In this way, the damping force of the semi-active suspension energy feeder is greater than that of the traditional hydraulic cylinder shock absorber, so a valve body 201 with a small radial hole is connected to the piston rod mover 101, and the damping force control mechanism The movement of the valve core 202 is driven to change the relative position of the valve core 202 and the valve body 201, and change the opening of the radial small hole, thereby changing the area of the liquid flow channel to achieve the effect of changing the damping force. During the operation of the car, the ECU of the suspension system collects the signals of the sprung mass acceleration sensor and the unsprung mass acceleration sensor, and performs calculations to judge the electromagnetic resistance that the cylindrical linear generator can generate. Then the ECU sends a control signal to the controller according to the vehicle body control requirements and an appropriate control algorithm, thereby changing the magnitude of the current input to the circular suction cup electromagnet 301 to change the magnitude of the force attracting the connecting rod 303 . Since the upper end of the connecting rod 303 is made of magnetically conductive material, under the action of the suction force of the circular sucker electromagnet 301, the connecting rod 303 overcomes the elastic force of the limit spring 302 and moves upward along the axis, thereby driving the valve core 202 threadedly connected therewith to move upward. Movement, so that the valve core 202 is in different positions, and the relative position change between the valve core 202 and the valve body 201 causes the change of the radial orifice throttling area. According to the size of the damping force required by the operating conditions of the automobile, the operating current of the circular suction cup electromagnet 301 can be changed, so that the throttling area of the radial holes can be changed according to the requirements of the operating conditions. In this way, the oil flow path between the upper cavity 406 and the lower cavity 407 of the semi-active suspension energy feeder includes not only the small hole on the piston assembly 404, but also the radial small hole on the valve body 201 and the hollow screw rod 204. The oil passage composed of holes can change the damping force and improve the stability, comfort and safety of the car.

当半主动悬架馈能器出现故障而不能回收悬架振动能量时,圆形吸盘电磁铁301的输入电流则被切断,连杆303在限位弹簧302的弹力作用下,使得与之螺纹连接的阀芯202被抵在空心螺杆204的端部,阀体201与阀芯202闭合,即阀体201上径向小孔节流面积为零。此时,半主动悬架馈能器上腔406与下腔407油液的流通路径仅为活塞总成404上的小孔,半主动悬架馈能器以传统的筒式液压减振器形式工作。 When the semi-active suspension energy feeder breaks down and the vibration energy of the suspension cannot be recovered, the input current of the circular suction cup electromagnet 301 is cut off, and the connecting rod 303 is screwed to it under the elastic force of the limit spring 302. The spool 202 is pressed against the end of the hollow screw 204, and the valve body 201 and the spool 202 are closed, that is, the throttle area of the small radial hole on the valve body 201 is zero. At this time, the oil circulation path of the upper cavity 406 and the lower cavity 407 of the semi-active suspension energy feeder is only the small hole on the piston assembly 404, and the semi-active suspension energy feeder is in the form of a traditional cylinder hydraulic shock absorber. Work.

通过半主动悬架馈能器的作用,悬架的一部分振动能量得到了回收,以电能的形式储存到混合动力车辆的电源中,以供混合动力车辆的二次利用。同时,由于半主动悬架的阻尼力可以根据路面行驶工况的改变而得到调节,使得整车的平顺性、稳定性以及安全性得到很大的提高。 Through the function of the semi-active suspension energy feeder, part of the vibration energy of the suspension is recovered and stored in the form of electric energy in the power supply of the hybrid vehicle for secondary utilization of the hybrid vehicle. At the same time, since the damping force of the semi-active suspension can be adjusted according to changes in road conditions, the ride comfort, stability and safety of the vehicle are greatly improved.

Claims (3)

1.一种混合动力车辆半主动悬架馈能器,包括馈能机构(10)、节流口调节机构(20)、阻尼力控制机构(30)和液压减振器主体(40);所述液压减振器主体(40)包括密封总成(401)、储液筒(402)、工作缸(403)、活塞总成(404)以及底阀总成(405),储液筒(402)内设置同轴心线的工作缸(403),工作缸(403)被活塞总成(404)分为上腔(406)和下腔(407)两部分,密封总成(401)将储液筒(402)与工作缸(403)的上端密封,活塞杆动子(101)从密封总成(401)中心穿过;底阀总成(405)设于工作缸(403)的底端且密封连接;其特征在于:还包括外罩(50); 1. An energy feeder for a semi-active suspension of a hybrid vehicle, comprising an energy feed mechanism (10), an orifice adjustment mechanism (20), a damping force control mechanism (30) and a hydraulic shock absorber main body (40); The hydraulic shock absorber main body (40) includes a sealing assembly (401), a liquid storage cylinder (402), a working cylinder (403), a piston assembly (404) and a bottom valve assembly (405), and a liquid storage cylinder (402 ) is provided with a coaxial working cylinder (403), the working cylinder (403) is divided into upper chamber (406) and lower chamber (407) by the piston assembly (404), and the sealing assembly (401) will store The liquid cylinder (402) is sealed with the upper end of the working cylinder (403), and the piston rod mover (101) passes through the center of the sealing assembly (401); the bottom valve assembly (405) is set at the bottom of the working cylinder (403) And sealed connection; It is characterized in that: it also includes an outer cover (50); 所述的馈能机构(10)为筒式永磁直线发电机;所述筒式永磁直线发电机由相对运动的活塞杆动子(101)和定子(102)组成;所述定子(102)与液压减振器的储液筒(402)焊接在一起,所述定子(102)位于储液筒(402)外周侧,三相饼式电枢绕组(1022)和定子铁芯(1021)沿储液筒(402)轴向依次排列在活塞杆动子(101)的一周;所述活塞杆动子(101)为液压减振器活塞杆,液压减振器活塞杆为中空结构,活塞杆动子(101)伸出定子(102)的一端设置法兰盘状结构,活塞杆动子(101)的法兰盘状结构为非导磁材料,活塞杆动子(101)的法兰盘状结构沿圆周方向轴向开有四个光孔,活塞杆动子(101)的法兰盘状结构与阻尼力控制机构(30)的固定板(304)连接,活塞杆动子(101)其他部分由永磁材料制成,活塞杆动子(101)的另一端攻有螺纹,与节流口调节机构(20)的阀体(201)通过螺纹连接; The energy feeding mechanism (10) is a cylindrical permanent magnet linear generator; the cylindrical permanent magnet linear generator is composed of a relative moving piston rod mover (101) and a stator (102); the stator (102 ) is welded together with the liquid storage cylinder (402) of the hydraulic shock absorber, the stator (102) is located on the outer peripheral side of the liquid storage cylinder (402), and the three-phase pie-type armature winding (1022) and the stator core (1021) Along the axial direction of the liquid storage cylinder (402), they are arranged one week around the piston rod mover (101); the piston rod mover (101) is a hydraulic shock absorber piston rod, and the hydraulic shock absorber piston rod is a hollow structure. The end of the rod mover (101) protruding from the stator (102) is provided with a flange-shaped structure, the flange-shaped structure of the piston rod mover (101) is made of non-magnetic material, and the flange of the piston rod mover (101) The disc-shaped structure has four light holes axially along the circumferential direction. The flange disc-shaped structure of the piston rod mover (101) is connected with the fixed plate (304) of the damping force control mechanism (30). The piston rod mover (101) ) other parts are made of permanent magnet material, the other end of the piston rod mover (101) is threaded, and is connected with the valve body (201) of the orifice adjusting mechanism (20) through threads; 所述的节流口调节机构(20)包括阀体(201)、阀芯(202)、橡胶密封(203)和空心螺杆(204);所述阀体(201)为中空圆筒结构,且沿径向对称钻有两个小孔;阀体(201)两端内壁设有螺纹,螺纹孔直径大于阀体(201)内径,阀体(201)一端与活塞杆动子(101)的一端螺纹连接,阀体(201)与空心螺杆(204)螺纹连接;所述阀芯(202)位于阀体(201)内部,阀芯(202)上端面有一螺纹孔,与连杆(303)的下端固定螺纹连接,阀芯(202)靠近上端面处沿圆周开有固定密封圈的凹槽,并通过橡胶密封(203)与阀体(201)组成密封,防止油液溢出,阀芯(202)在阻尼力控制机构(30)的作用下沿轴向相对阀体(201)上下滑动,控制阀芯(202)与阀体(201)之间的阀口相对开度的大小,阀芯(202)底部在吸盘电磁铁(301)无电磁力作用时抵靠在空心螺杆(204)的上端部,此时阀芯(202)与阀体(201)之间的阀口相对开度开度为零;所述空心螺杆(204)为中空结构,外圆为阶梯轴形状,且在轴径变化处有退刀槽,空心螺杆(204)两端外圆周攻有螺纹,轴径大的一端端部与阀体(201)螺纹连接,轴径小的一端端部连有空心螺杆螺母(2041),空心螺杆螺母(2041)固定复原阀弹簧(4041),空心螺杆(204)的内孔与阀体(201)圆周的两个径向小孔组成液压减振器上腔(406)与下腔(407)的液流回路; The orifice adjusting mechanism (20) includes a valve body (201), a valve core (202), a rubber seal (203) and a hollow screw (204); the valve body (201) is a hollow cylinder structure, and Two small holes are drilled symmetrically along the radial direction; the inner walls of both ends of the valve body (201) are threaded, the diameter of the threaded holes is larger than the inner diameter of the valve body (201), and one end of the valve body (201) is connected to one end of the piston rod mover (101). Threaded connection, the valve body (201) is threaded with the hollow screw rod (204); the valve core (202) is located inside the valve body (201), and the upper end surface of the valve core (202) has a threaded hole, which is connected with the connecting rod (303) The lower end is fixedly threaded, the spool (202) has a groove for fixing the sealing ring along the circumference near the upper end surface, and forms a seal with the valve body (201) through the rubber seal (203) to prevent oil from overflowing, the spool (202 ) slides up and down relative to the valve body (201) in the axial direction under the action of the damping force control mechanism (30), to control the relative opening of the valve port between the valve core (202) and the valve body (201), and the valve core ( 202) The bottom is against the upper end of the hollow screw (204) when the suction cup electromagnet (301) has no electromagnetic force. At this time, the relative opening of the valve port between the valve core (202) and the valve body (201) is zero; the hollow screw (204) is a hollow structure, the outer circle is in the shape of a stepped shaft, and there is an undercut at the place where the shaft diameter changes, and the outer circumference of both ends of the hollow screw (204) is threaded, and the end with a larger shaft diameter The end is threadedly connected with the valve body (201), and the end of the small shaft diameter is connected with a hollow screw nut (2041), and the hollow screw nut (2041) fixes the recovery valve spring (4041), and the inner hole of the hollow screw (204) is connected with the Two small radial holes on the circumference of the valve body (201) form the liquid flow circuit of the upper cavity (406) and the lower cavity (407) of the hydraulic shock absorber; 所述的阻尼力控制机构(30)包括圆形吸盘电磁铁(301)、限位弹簧(302)、连杆(303)和固定板(304);连杆(303)设于活塞杆动子(101)内,所述圆形吸盘电磁铁(301)根据通入电流的大小而改变吸引连杆(303)的电磁力的大小,通过带动连杆(303)的上下运动控制阀芯(202)与阀体(201)之间的阀口相对开度,圆形吸盘电磁铁(301)顶部有一螺纹孔,通过一T型螺钉(501)将圆形吸盘电磁铁(301)固定于外罩(50)上;所述限位弹簧(302)安装于连杆(303)的上端和圆形吸盘电磁铁(301)之间,且有预压缩量; The damping force control mechanism (30) includes a circular suction cup electromagnet (301), a limit spring (302), a connecting rod (303) and a fixed plate (304); the connecting rod (303) is arranged on the piston rod mover (101), the circular sucker electromagnet (301) changes the size of the electromagnetic force attracting the connecting rod (303) according to the size of the incoming current, and controls the spool (202) by driving the connecting rod (303) to move up and down. ) and the valve body (201), there is a threaded hole on the top of the circular suction cup electromagnet (301), and the circular suction cup electromagnet (301) is fixed to the outer cover ( 50); the limit spring (302) is installed between the upper end of the connecting rod (303) and the circular suction cup electromagnet (301), and has a pre-compression amount; 所述的外罩(50)为上端封闭的圆筒状,且上端为台阶状凸起,凸起部分内径等于圆形吸盘电磁铁(301)外径,且凸起部分顶端开有一小孔,T形螺钉(501)通过小孔固定圆形吸盘电磁铁(301),外罩(50)的下端沿圆周径向钻有四个通孔,外罩(50)通过四个通孔与固定板(304)连接。 The outer cover (50) is cylindrical with a closed upper end, and the upper end is a stepped protrusion, the inner diameter of the raised part is equal to the outer diameter of the circular sucker electromagnet (301), and a small hole is opened at the top of the raised part, T The shape screw (501) fixes the circular sucker electromagnet (301) through the small hole, and the lower end of the outer cover (50) is drilled with four through holes radially along the circumference, and the outer cover (50) is connected with the fixed plate (304) through the four through holes. connect. 2.根据权利要求1所述的混合动力车辆半主动悬架馈能器,其特征在于,所述连杆(303)一端为法兰盘状结构,在连杆(303)的法兰盘状结构端面上开有一凹槽,凹槽内固定限位弹簧(302),连杆(303)的法兰盘状结构由导磁材料制成,在圆形吸盘电磁铁(301)电磁力的作用下沿轴向运动,带动阀芯(202)相对于阀体(201)的轴向运动,所述连杆(303)的其他部分由非导磁材料制成,防止活塞杆动子(101)和定子(102)对连杆(303)产生轴向力的作用。 2. The hybrid vehicle semi-active suspension energy feeder according to claim 1, characterized in that one end of the connecting rod (303) is a flange-shaped structure, and the flange-shaped structure of the connecting rod (303) There is a groove on the end surface of the structure, and the limit spring (302) is fixed in the groove. The flange-shaped structure of the connecting rod (303) is made of magnetically conductive material. The bottom moves axially, driving the valve core (202) to move axially relative to the valve body (201), and the other parts of the connecting rod (303) are made of non-magnetic materials to prevent the piston rod mover (101) from and the stator (102) produces an axial force on the connecting rod (303). 3.根据权利要求2所述的混合动力车辆半主动悬架馈能器,其特征在于,所述固定板(304)为环形圆柱结构,轴向固定住圆形吸盘电磁铁(301),使圆形吸盘电磁铁(301)在上下方向没有相对移动,固定板(304)沿径向开有四个螺纹孔,固定板(304)与外罩(50)通过螺栓固定,固定板(304)下端面上沿轴向均布有四个螺纹孔,且四个螺纹孔的轴线与相邻的径向布置的螺纹孔错开90度,固定板(304)通过螺栓与活塞杆动子(101)的法兰盘状结构固定连接。 3. The hybrid vehicle semi-active suspension energy feeder according to claim 2, characterized in that, the fixing plate (304) is an annular cylindrical structure, which axially fixes the circular suction cup electromagnet (301), so that The circular sucker electromagnet (301) does not move relative to the up and down direction, the fixed plate (304) has four threaded holes along the radial direction, the fixed plate (304) and the outer cover (50) are fixed by bolts, the fixed plate (304) There are four threaded holes evenly distributed in the axial direction on the end face, and the axes of the four threaded holes are staggered by 90 degrees from the adjacent radially arranged threaded holes. The flange disc structure is fixedly connected.
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