CN103045307B - A pyrolysis gasification method and pyrolysis gasification device for preparing tar-free hydrogen-rich gas - Google Patents
A pyrolysis gasification method and pyrolysis gasification device for preparing tar-free hydrogen-rich gas Download PDFInfo
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Abstract
本发明涉及固体燃料能源化工技术领域,具体地,本发明涉及一种制备无焦油富氢气体的热解气化方法及热解气化装置。本发明的制备无焦油富氢气体的热解气化方法,包括以下步骤:1)将含碳固体原料通过供料装置送入上游热解反应器内进行有氧热解,产生热解气相产物及固体产物;2)将步骤1)产生的热解气相产物及固体产物通入下游焦油裂解反应器内,通过高温热裂解、部分氧化及热解半焦催化裂解反应除去焦油;同时热解半焦发生部分气化,获得热解气和热解半焦。本发明避免了传统工艺中的燃料燃烧提供热量的同时将挥发分一并燃烧,致使热解气体中H2、CH4含量低,后续气体组成重整反应处理量大等问题。
The invention relates to the technical field of solid fuel energy chemical industry, in particular, the invention relates to a pyrolysis gasification method and a pyrolysis gasification device for preparing tar-free hydrogen-rich gas. The pyrolysis and gasification method for preparing tar-free hydrogen-rich gas of the present invention includes the following steps: 1) Sending carbon-containing solid raw materials into an upstream pyrolysis reactor through a feeding device for aerobic pyrolysis to produce pyrolysis gas phase products and solid products; 2) Pass the pyrolysis gas phase products and solid products produced in step 1) into the downstream tar cracking reactor, and remove tar through high-temperature pyrolysis, partial oxidation and catalytic cracking reactions of pyrolysis semi-coke; Coke is partially gasified to obtain pyrolysis gas and pyrolysis semi-coke. The invention avoids the problems of burning volatile matter while fuel combustion provides heat in the traditional process, resulting in low content of H 2 and CH 4 in the pyrolysis gas, and large processing capacity of subsequent gas composition reforming reaction.
Description
技术领域technical field
本发明涉及固体燃料能源化工技术领域,具体地,本发明涉及一种制备无焦油富氢气体的热解气化方法及热解气化装置。The invention relates to the technical field of solid fuel energy chemical industry, in particular, the invention relates to a pyrolysis gasification method and a pyrolysis gasification device for preparing tar-free hydrogen-rich gas.
背景技术Background technique
含碳固体燃料(煤,生物质及其他含碳固体废弃物等)的气化是其利用过程中的一种重要方式。目前工业运行的气化工艺一般采用自热法,即气化反应过程中所需的热量由燃烧部分气化原料来提供。由于整个气化过程中的反应温度较高,因此需要燃烧40%以上的含碳原料以维持反应所需的温度(1000℃以上)。在该过程中不仅部分气化原料被燃烧,同时产生的H2,CH4等有用气体组分也被燃烧,致使所得气体中H2/CO比例大大下降。而H2作为一种高效、清洁的气体资源,在后续如:合成甲烷,合成氨等工艺中有大量需求。以合成甲烷为例:在实际生产中要求原料气中H2/CO=3.0,而现行气化工艺出口气体组成中H2/CO比例最高的鲁奇炉工艺也仅仅为1.6左右。因此为了满足后续工业生产的需要必须对所得的气氛进行重整反应,以调节气体的组成。整个过程操作繁琐复杂,并伴有大量能耗。煤制兰炭工艺虽然所得气体中的H2含量大大增加,但与此同时所得干馏煤气中伴生大量焦油,致使气体净化工艺复杂,设备运行稳定性差。为解决以上问题,一些研究已经进行,如专利:CN101045525提出,在高压条件下喷动床或流化床反应器内,以水蒸气为气化气体,通过添加二氧化碳吸收剂将二氧化碳全部吸收从而实现提高氢气产率的目的。但该工艺是在高压条件下进行,其中的二氧化碳吸收剂KOH或Ca(OH)2结块现象严重,影响工艺的正常运行。同时在整个过程中的焦油产生情况及其处理方式并未提及。The gasification of carbon-containing solid fuels (coal, biomass and other carbon-containing solid wastes, etc.) is an important way in the process of its utilization. At present, the gasification process in industrial operation generally adopts the autothermal method, that is, the heat required in the gasification reaction process is provided by burning part of the gasification raw materials. Due to the high reaction temperature in the whole gasification process, it is necessary to burn more than 40% of carbon-containing raw materials to maintain the temperature required for the reaction (above 1000°C). In this process, not only part of the gasification raw materials are burned, but also useful gas components such as H 2 and CH 4 are also burned at the same time, so that the ratio of H 2 /CO in the obtained gas is greatly reduced. As an efficient and clean gas resource, H 2 has a large demand in subsequent processes such as methane synthesis and ammonia synthesis. Take synthetic methane as an example: In actual production, H 2 /CO=3.0 is required in the feed gas, but the Lurgi furnace process with the highest H 2 /CO ratio in the outlet gas composition of the current gasification process is only about 1.6. Therefore, in order to meet the needs of subsequent industrial production, the resulting atmosphere must be reformed to adjust the composition of the gas. The whole process is cumbersome and complicated to operate, and is accompanied by a large amount of energy consumption. Although the H 2 content in the gas produced by the coal-to-semi-coke process is greatly increased, a large amount of tar is associated with the dry distillation gas obtained at the same time, which makes the gas purification process complicated and the equipment operation stability is poor. In order to solve the above problems, some studies have been carried out, such as the patent: CN101045525 proposes that in a spouted bed or fluidized bed reactor under high pressure conditions, water vapor is used as the gasification gas, and carbon dioxide is fully absorbed by adding a carbon dioxide absorbent to achieve The purpose of increasing the hydrogen production rate. However, this process is carried out under high pressure conditions, and the carbon dioxide absorbent KOH or Ca(OH) 2 agglomerates seriously, which affects the normal operation of the process. At the same time, the production of tar and its treatment in the whole process have not been mentioned.
由以上分析可以看出气化工艺急需解决的问题:一是尽量提高气化气中的高品质气体如:H2,CH4等的含量,以提高H2/CO比例,减少后续重整反应的负荷;二是最大限度脱除所得气化气中的焦油。From the above analysis, it can be seen that there are urgent problems to be solved in the gasification process: first, try to increase the content of high-quality gases such as H 2 and CH 4 in the gasification gas, so as to increase the ratio of H 2 /CO and reduce the subsequent reforming reaction. The second is to remove the tar in the obtained gasification gas to the greatest extent.
发明内容Contents of the invention
本发明的目的在于,为解决上述问题,提供一种制备无焦油富氢气体的热解气化方法。The object of the present invention is to provide a pyrolysis gasification method for preparing tar-free hydrogen-rich gas in order to solve the above problems.
本发明的另一目的在于,提供一种基于上述制备无焦油富氢气体的热解气化方法的热解气化装置。Another object of the present invention is to provide a pyrolysis gasification device based on the above pyrolysis gasification method for preparing tar-free hydrogen-rich gas.
本发明的制备无焦油富氢气体的热解气化方法,包括以下步骤:The pyrolysis gasification method for preparing tar-free hydrogen-rich gas of the present invention comprises the following steps:
1)将含碳固体原料通过供料装置送入上游热解反应器内进行有氧热解,产生热解气相产物及固体产物;1) Send carbon-containing solid raw materials into the upstream pyrolysis reactor through the feeding device for aerobic pyrolysis to produce pyrolysis gas phase products and solid products;
2)将步骤1)产生的热解气相产物及固体产物通入下游焦油裂解反应器内,通过高温热裂解、部分氧化及热解半焦催化裂解反应去除焦油,同时热解半焦发生部分气化反应,获得热解气和热解半焦。2) The pyrolysis gas phase products and solid products produced in step 1) are passed into the downstream tar cracking reactor, and the tar is removed through high-temperature pyrolysis, partial oxidation and pyrolysis semi-coke catalytic cracking reaction, and at the same time, part of the gas is generated by pyrolysis semi-coke chemical reaction to obtain pyrolysis gas and pyrolysis semi-coke.
根据本发明的热解气化方法,所述含碳固体原料为煤、生物质或其它含碳固体废弃物等。According to the pyrolysis gasification method of the present invention, the carbon-containing solid raw material is coal, biomass or other carbon-containing solid wastes.
根据本发明的热解气化方法,所述上游热解反应器内反应温度为700-1000℃,热量既可采用外热式获得,即通过在上游热解反应器外燃烧燃料或者通入热烟气来提供反应所需的热量,又可采用自热方式获得,即利用向反应器内通入部分氧气/空气等与反应原料进行反应放出的热量来维持;所述下游焦油裂解反应器内反应温度为900-1300℃,通过来自上游的溢流物料自身所带热量和含氧气化气氛与半焦反应所放出的热量来维持。上述具体反应温度可根据不同反应原料进行调整。According to the pyrolysis gasification method of the present invention, the reaction temperature in the upstream pyrolysis reactor is 700-1000°C, and the heat can be obtained by external heating, that is, by burning fuel outside the upstream pyrolysis reactor or passing heat Flue gas is used to provide the heat required for the reaction, and it can be obtained by self-heating, that is, by introducing a part of oxygen/air into the reactor and reacting with the reaction raw materials to maintain the heat released; the downstream tar cracking reactor The reaction temperature is 900-1300°C, which is maintained by the heat carried by the overflow material from the upstream and the heat released by the reaction between the oxygen-containing oxidation atmosphere and the semi-coke. The specific reaction temperature above can be adjusted according to different reaction raw materials.
根据本发明的热解气化方法,对步骤2)获得的热解气进行气固分离;对步骤2)获得的热解半焦熄焦后,进行废热回收。具体地,可以同时在半焦排出过程中与熄焦装置8相连,通过热量交换产生高温高压蒸汽,回收半焦所携带的热量,同时将半焦温度降低。According to the pyrolysis gasification method of the present invention, the pyrolysis gas obtained in step 2) is subjected to gas-solid separation; after the pyrolysis semi-coke obtained in step 2) is quenched, waste heat is recovered. Specifically, it can be connected with the coke quenching device 8 during the semi-coke discharge process, generate high-temperature and high-pressure steam through heat exchange, recover the heat carried by the semi-coke, and reduce the temperature of the semi-coke.
根据本发明的热解气化方法,可以在热解原料内加入适量钙基矿物质或其它具有焦油裂解能力的矿物质或催化剂。According to the pyrolysis gasification method of the present invention, an appropriate amount of calcium-based minerals or other minerals or catalysts capable of cracking tar can be added to the pyrolysis raw material.
本发明的制备无焦油富氢气体的热解气化方法即可在常压下进行又可在加压条件下进行。The pyrolysis gasification method for preparing tar-free hydrogen-rich gas of the present invention can be carried out under normal pressure or under pressurized conditions.
本发明的基于上述制备无焦油富氢气体的热解气化方法的热解气化装置,包括供料装置1、溢流管3,还包括上游热解反应器2和下游焦油裂解反应器4,二者通过溢流管3连通,所述供料装置1与上游热解反应器2连通。The pyrolysis gasification device of the present invention based on the above-mentioned pyrolysis gasification method for preparing tar-free hydrogen-rich gas includes a feeding device 1, an overflow pipe 3, and also includes an upstream pyrolysis reactor 2 and a downstream tar cracking reactor 4 , the two communicate through the overflow pipe 3, and the feed device 1 communicates with the upstream pyrolysis reactor 2.
根据本发明的热解气化装置,所述上游热解反应器优选为回转窑、流化床或稀相输送床;所述下游焦油裂解反应器优选为回转窑、稀相输送床、沉降炉或固定床。According to the pyrolysis gasification device of the present invention, the upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute-phase conveying bed; the downstream tar cracking reactor is preferably a rotary kiln, a dilute-phase conveying bed, and a settling furnace or fixed bed.
根据本发明的热解气化装置,还可以包括旋风分离器5、料腿6、排焦管7和熄焦装置8,所述排焦管7分别与下游焦油裂解反应器4与熄焦装置8相连通,所述旋风分离器5上部物料入口通过管道与熄焦装置8相连通,旋风分离器5底部固体产物出口通过料腿6与固体产物收集装置连通。According to the pyrolysis gasification device of the present invention, it can also include a cyclone separator 5, a dipleg 6, a coke discharge pipe 7 and a coke quenching device 8, and the coke discharge pipe 7 is connected with the downstream tar cracking reactor 4 and the coke quenching device respectively. 8 is connected, the upper material inlet of the cyclone separator 5 is connected with the coke quenching device 8 through a pipeline, and the solid product outlet at the bottom of the cyclone separator 5 is connected with the solid product collection device through the dipleg 6 .
基于上述热解气化装置,可以优选以下几种方式:Based on the above-mentioned pyrolysis gasification device, the following methods can be preferred:
所述上游热解反应器可以为第一回转窑反应器13,所述下游焦油裂解反应器为第二回转窑反应器14。The upstream pyrolysis reactor may be the first rotary kiln reactor 13 , and the downstream tar cracking reactor is the second rotary kiln reactor 14 .
所述上游热解反应器可以为流化床10,所述下游焦油裂解反应器为第二回转窑反应器14。进一步,所述流化床10还可以与若干第二回转窑反应器14相连形成装置组。The upstream pyrolysis reactor may be a fluidized bed 10 , and the downstream tar cracking reactor is a second rotary kiln reactor 14 . Further, the fluidized bed 10 can also be connected with several second rotary kiln reactors 14 to form a device group.
所述上游热解反应器可以为稀相输送床11,所述下游焦油裂解反应器为第二回转窑反应器14。The upstream pyrolysis reactor can be a dilute phase transport bed 11 , and the downstream tar cracking reactor is a second rotary kiln reactor 14 .
在上述包括旋风分离器5、料腿6、排焦管7和熄焦装置8装置的基础上,还可以仅包括旋风分离器5、料腿6、熄焦装置8,所述旋风分离器5上部物料入口通过管道与下游焦油裂解反应器4相连通,旋风分离器5底部固体产物出口通过料腿6与熄焦装置8连通。On the basis of the above-mentioned device including cyclone separator 5, dipleg 6, coke discharge pipe 7 and coke quenching device 8, it may also only include cyclone separator 5, dipleg 6, coke quenching device 8, and said cyclone separator 5 The upper material inlet communicates with the downstream tar cracking reactor 4 through a pipeline, and the solid product outlet at the bottom of the cyclone separator 5 communicates with a coke quenching device 8 through a dipleg 6 .
基于上述热解气化装置,可以优选以下几种方式:Based on the above-mentioned pyrolysis gasification device, the following methods can be preferred:
所述上游热解反应器为流化床10,所述下游焦油裂解反应器可以为稀相输送床11。The upstream pyrolysis reactor is a fluidized bed 10, and the downstream tar cracking reactor may be a dilute-phase transport bed 11.
所述上游热解反应器为流化床10,所述下游焦油裂解反应器可以为沉降炉12。The upstream pyrolysis reactor is a fluidized bed 10 , and the downstream tar cracking reactor may be a settling furnace 12 .
进一步地,可以优选为,所述沉降炉12的侧壁下部气体出口与旋风分离器5的入口相连通,沉降炉12的底部直接与熄焦装置8相连通。Further, it may be preferred that the gas outlet at the lower part of the side wall of the settling furnace 12 communicates with the inlet of the cyclone separator 5 , and the bottom of the settling furnace 12 directly communicates with the coke quenching device 8 .
在上述的制备无焦油富氢气体的热解气化方法以及热解气化装置中,所述供料装置1优选为螺旋进料装置。In the above pyrolysis gasification method and pyrolysis gasification device for preparing tar-free hydrogen-rich gas, the feeding device 1 is preferably a screw feeding device.
本发明的主体思想是先将含碳固体燃料中的挥发分通过热解的方式提取出来,然后进一步将热解气体中焦油的脱除,半焦的部分气化,热解气氛组成的调整转化反应耦合在一起,以提高热解气体中的高品质组分(H2,CH4等)含量,减少后续转化处理工艺的负荷。整个反应所需的热量可由副产的热解半焦燃烧提供。本发明避免了传统工艺中的燃料燃烧提供热量的同时将挥发分一并燃烧,致使热解气体中H2、CH4含量低,后续气体组成重整反应处理量大等问题。The main idea of the present invention is to first extract the volatile matter in the carbon-containing solid fuel by pyrolysis, and then further remove the tar in the pyrolysis gas, partially gasify the semi-coke, and adjust the composition of the pyrolysis atmosphere The reactions are coupled together to increase the content of high-quality components (H 2 , CH 4 , etc.) in the pyrolysis gas and reduce the load of the subsequent conversion treatment process. The heat required for the entire reaction can be provided by the pyrolysis semi-char combustion of the by-product. The invention avoids the problems of burning volatile matter while fuel combustion provides heat in the traditional process, resulting in low content of H 2 and CH 4 in the pyrolysis gas, and large processing capacity of subsequent gas composition reforming reaction.
附图说明Description of drawings
图1为本发明热解气化装置示意图Fig. 1 is the schematic diagram of pyrolysis gasification device of the present invention
图2为本发明两级回转窑相结合的热解气化装置示意图;Fig. 2 is the combined pyrolysis gasification device schematic diagram of two-stage rotary kiln of the present invention;
图3为本发明两级回转窑相结合的以热烟气为热源的热解气化装置示意图;Fig. 3 is a schematic diagram of a pyrolysis gasification device with hot flue gas as a heat source in combination with two-stage rotary kilns of the present invention;
图4为本发明流化床与回转窑相结合的热解气化装置示意图;Fig. 4 is the pyrolysis gasification device schematic diagram that fluidized bed of the present invention combines with rotary kiln;
图5为本发明流化床与多个回转窑相结合的热解气化装置示意图;Fig. 5 is the schematic diagram of the pyrolysis gasification device combining the fluidized bed and a plurality of rotary kilns of the present invention;
图6为本发明稀相输送床与回转窑相结合的热解气化装置示意图;Fig. 6 is a schematic diagram of a pyrolysis gasification device combining a dilute-phase conveying bed and a rotary kiln of the present invention;
图7为本发明流化床与稀相输送床相结合的热解气化装置示意图;Fig. 7 is a schematic diagram of a pyrolysis gasification device combining a fluidized bed and a dilute-phase conveying bed according to the present invention;
图8为本发明流化床与沉降炉相结合的热解气化装置示意图;Fig. 8 is a schematic diagram of a pyrolysis gasification device combining a fluidized bed and a settling furnace according to the present invention;
附图标识Reference sign
1、供料装置 2、上游热解反应器 3、溢流管1. Feeding device 2. Upstream pyrolysis reactor 3. Overflow pipe
4、下游焦油裂解反应器 5、旋风分离器 6、料腿4. Downstream tar cracking reactor 5. Cyclone separator 6. Die leg
7、排焦管 8、熄焦装置 9、燃烧器7. Coke discharge tube 8. Coke quenching device 9. Burner
10、流化床 11、稀相输送床 12、沉降炉10. Fluidized bed 11. Dilute phase conveying bed 12. Settling furnace
13、第一回转窑反应器 14、第二回转窑反应器13. The first rotary kiln reactor 14. The second rotary kiln reactor
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明的制备无焦油富氢气体的热解气化方法,包括以下步骤:The pyrolysis gasification method for preparing tar-free hydrogen-rich gas of the present invention comprises the following steps:
1)将含碳固体原料通过供料装置送入上游热解反应器内进行热解,产生热解气相产物及固体产物;1) The carbon-containing solid raw material is sent into the upstream pyrolysis reactor through the feeding device for pyrolysis to produce pyrolysis gas phase products and solid products;
2)将步骤1)产生的热解气相产物及固体产物通入下游焦油裂解反应器内,通过高温热裂解、部分氧化及热解半焦催化裂解反应去除焦油,获得热解气和热解半焦。2) The pyrolysis gas phase products and solid products produced in step 1) are passed into the downstream tar cracking reactor, and the tar is removed through high-temperature pyrolysis, partial oxidation and pyrolysis semi-coke catalytic cracking reactions to obtain pyrolysis gas and pyrolysis semi-coke. coke.
上游热解反应器可以为回转窑、流化床或稀相输送床。上述下游焦油裂解反应器可以为回转窑、稀相输送床、沉降炉或固定床。The upstream pyrolysis reactor can be a rotary kiln, a fluidized bed or a dilute phase transport bed. The above-mentioned downstream tar cracking reactor can be a rotary kiln, a dilute phase conveying bed, a settling furnace or a fixed bed.
所述含碳固体原料为煤、生物质或其它含碳固体废弃物等。The carbon-containing solid raw material is coal, biomass or other carbon-containing solid wastes.
所述上游热解反应器内反应温度为700-1000℃,所述下游焦油裂解反应器内反应温度为900-1300℃。The reaction temperature in the upstream pyrolysis reactor is 700-1000°C, and the reaction temperature in the downstream tar cracking reactor is 900-1300°C.
进一步地优选地,对步骤2)获得的热解气进行气固分离;对步骤2)获得的热解半焦采用干法熄焦,并进行废热回收。Further preferably, the pyrolysis gas obtained in step 2) is subjected to gas-solid separation; the pyrolysis semi-coke obtained in step 2) is quenched by dry method, and waste heat is recovered.
本发明的基于上述制备无焦油富氢气体的热解气化方法的热解气化装置,如图1所示,包括供料装置1、溢流管3,还包括上游热解反应器2和下游焦油裂解反应器4,二者通过溢流管3连通,所述供料装置1与上游热解反应器2连通。The pyrolysis gasification device of the present invention based on the above-mentioned pyrolysis gasification method for preparing tar-free hydrogen-rich gas, as shown in Figure 1, includes a feeding device 1, an overflow pipe 3, and also includes an upstream pyrolysis reactor 2 and The downstream tar cracking reactor 4 communicates with the upstream pyrolysis reactor 2 through the overflow pipe 3 .
上述上游热解反应器优选为回转窑、流化床或稀相输送床;上述下游焦油裂解反应器优选为回转窑、稀相输送床、沉降炉或固定床。The above-mentioned upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute-phase conveying bed; the above-mentioned downstream tar cracking reactor is preferably a rotary kiln, a dilute-phase conveying bed, a settling furnace or a fixed bed.
含碳固体燃料经供料装置1加入到上游热解反应器2内,进行热解。产生的热解半焦随热解气相产物一同经溢流管3,进入到下游焦油裂解反应器4内,在下游焦油裂解反应器4内,热解焦油在高温热裂解,部分氧化以及热解半焦催化裂解的共同作用下得以去除,从而得到大量高品质热解气体。The carbon-containing solid fuel is fed into the upstream pyrolysis reactor 2 through the feeding device 1 for pyrolysis. The pyrolysis semi-coke produced passes through the overflow pipe 3 together with the pyrolysis gas phase products, and enters the downstream tar cracking reactor 4. In the downstream tar cracking reactor 4, the pyrolysis tar is pyrolyzed at high temperature, partially oxidized and pyrolyzed The semi-coke is removed under the joint action of catalytic cracking, so that a large amount of high-quality pyrolysis gas can be obtained.
优选地,上述热解气化装置还可以包括旋风分离器5、料腿6、排焦管7和熄焦装置8,所述排焦管7分别与下游焦油裂解反应器4与熄焦装置8相连通,所述旋风分离器5上部物料入口通过管道与熄焦装置8相连通,旋风分离器5底部固体产物出口通过料腿6与固体产物收集装置连通。Preferably, the above-mentioned pyrolysis gasification device can also include a cyclone separator 5, a dipleg 6, a coke discharge pipe 7 and a coke quenching device 8, and the coke discharge pipe 7 is connected with the downstream tar cracking reactor 4 and the coke quenching device 8 respectively. The upper material inlet of the cyclone separator 5 is connected with the coke quenching device 8 through a pipeline, and the solid product outlet at the bottom of the cyclone separator 5 is connected with the solid product collection device through a dipleg 6 .
含碳固体燃料经供料装置1加入到上游热解反应器2内,进行热解。产生的热解半焦随热解气相产物一同经溢流管3,进入到下游焦油裂解反应器4内,在下游焦油裂解反应器4内,热解焦油在高温热裂解,部分氧化以及热解半焦催化裂解的共同作用下得以去除,从而得到大量高品质热解气体。产生的气体经旋风分离器5进行气固分离,所得半焦经排焦管7,进入到熄焦装置8内进行熄焦处理。The carbon-containing solid fuel is fed into the upstream pyrolysis reactor 2 through the feeding device 1 for pyrolysis. The pyrolysis semi-coke produced passes through the overflow pipe 3 together with the pyrolysis gas phase products, and enters the downstream tar cracking reactor 4. In the downstream tar cracking reactor 4, the pyrolysis tar is pyrolyzed at high temperature, partially oxidized and pyrolyzed The semi-coke is removed under the joint action of catalytic cracking, so that a large amount of high-quality pyrolysis gas can be obtained. The generated gas passes through the cyclone separator 5 for gas-solid separation, and the obtained semi-coke passes through the coke discharge pipe 7 and enters the coke quenching device 8 for coke quenching treatment.
进一步地,在上述包括旋风分离器5、料腿6、排焦管7和熄焦装置8装置的基础上,还可以仅包括旋风分离器5、料腿6、和熄焦装置8,所述旋风分离器5上部物料入口通过管道与下游焦油裂解反应器4相连通,旋风分离器5底部固体产物出口通过料腿6与熄焦装置8连通。Further, on the basis of the above-mentioned device including the cyclone separator 5, the dipleg 6, the coke discharge tube 7 and the coke quenching device 8, it may also only include the cyclone separator 5, the dipleg 6, and the coke quenching device 8, the The upper material inlet of the cyclone separator 5 communicates with the downstream tar cracking reactor 4 through a pipeline, and the solid product outlet at the bottom of the cyclone separator 5 communicates with the coke quenching device 8 through a dipleg 6 .
含碳固体燃料经供料装置1加入到上游热解反应器2内,进行热解。热解半焦随热解气相产物一同经溢流管3,进入到下游焦油裂解反应器4内进行反应。产生的气固混合物进入旋风分离器5进行气固分离,所得热解半焦进入熄焦装置8内进行熄焦处理。The carbon-containing solid fuel is fed into the upstream pyrolysis reactor 2 through the feeding device 1 for pyrolysis. The pyrolysis semi-coke passes through the overflow pipe 3 together with the pyrolysis gas phase products, and enters the downstream tar cracking reactor 4 for reaction. The generated gas-solid mixture enters the cyclone separator 5 for gas-solid separation, and the obtained pyrolysis semi-coke enters the coke quenching device 8 for coke quenching treatment.
实施例1Example 1
本实施例的两级回转窑反应器相结合的热解气化装置示意图如图2所示,包括供料装置1、第一回转窑反应器13、第二回转窑反应器14、熄焦装置8、旋风分离器5和料腿6等。The schematic diagram of the pyrolysis gasification device combined with two-stage rotary kiln reactors in this embodiment is shown in Figure 2, including a feeding device 1, a first rotary kiln reactor 13, a second rotary kiln reactor 14, and a coke quenching device 8. Cyclone separator 5 and material leg 6, etc.
使用该热解气化装置制备无焦油富氢气体时,将粒径<20mm的含碳固体燃料(例如煤)经供料装置1(如螺旋进料器)送入到上游的第一回转窑反应器13内在700-900℃下进行热解,产生的混合气以及固体产物经溢流管3进入到下游的第二回转窑反应器14。向第二回转窑反应器14内通入一定量的氧气,水蒸汽等气体并维持在1100℃。在第二回转窑反应器14内主要发生热解焦油的热裂解,部分氧化,以及半焦对热解焦油的催化裂解等作用从而去除焦油;同时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体和热解半焦经过排焦管7进入到熄焦装置8中,所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器5进行气固分离后得到的气化气体用于工业生产和民用。经旋风分离器5分离出的固体产物通过料腿6进入固体产物收集装置。When using this pyrolysis gasification device to prepare tar-free hydrogen-rich gas, carbon-containing solid fuel (such as coal) with a particle size of <20mm is sent to the upstream first rotary kiln through the feeding device 1 (such as a screw feeder) Pyrolysis is carried out at 700-900°C in the reactor 13, and the generated mixed gas and solid products enter the downstream second rotary kiln reactor 14 through the overflow pipe 3. A certain amount of oxygen, water vapor and other gases are introduced into the second rotary kiln reactor 14 and maintained at 1100°C. In the second rotary kiln reactor 14, the thermal cracking and partial oxidation of the pyrolytic tar mainly occur, and the catalytic cracking of the semi-coke to the pyrolytic tar is used to remove the tar; at the same time, the partial gasification of the pyrolytic coke occurs, thereby obtaining a large amount of High quality pyrolysis gas. The reacted product gas and pyrolysis semi-coke enter the coke quenching device 8 through the coke discharge pipe 7, and the obtained semi-coke can be used for industrial production after coke quenching treatment. The gasification gas obtained after the gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the solid product collecting device through the dipleg 6 .
以粒径小于5mm的锡林浩特煤为原料,实验处理量为50kg/h的实验装置上进行研究,所的气体中H2/CO=2.3,焦油含量达到30mg/Nm3。气体热值达到2300kcal/Nm3。Using Xilinhot coal with a particle size of less than 5mm as raw material, the experiment was carried out on an experimental device with an experimental treatment capacity of 50kg/h. The H 2 /CO=2.3 in the obtained gas and the tar content reached 30mg/Nm 3 . The calorific value of the gas reaches 2300kcal/Nm 3 .
实施例2Example 2
本实施例的热解气化装置示意图如图3所示,本实施例在实施例1中的所述的上游的第一回转窑反应器13外部增设燃烧器9,以热烟气为第一回转窑反应器13的热源,其它同实施例1。The schematic diagram of the pyrolysis gasification device of this embodiment is shown in Figure 3. In this embodiment, a burner 9 is added outside the first rotary kiln reactor 13 in the upstream described in Embodiment 1, and the hot flue gas is used as the first The heat source of rotary kiln reactor 13, others are with embodiment 1.
实施例3Example 3
本实施例的流化床与回转窑反应器相结合的热解气化装置示意图如图4所示,包括供料装置1、流化床10、第二回转窑反应器14、熄焦装置8、旋风分离器5和料腿6等。The schematic diagram of the combined fluidized bed and rotary kiln reactor pyrolysis gasification device in this embodiment is shown in Figure 4, including a feeding device 1, a fluidized bed 10, a second rotary kiln reactor 14, and a coke quenching device 8 , Cyclone separator 5 and material leg 6 etc.
使用该热解气化装置制备无焦油富氢气体时,将粒径<20mm的含碳固体燃料经供料装置1送入到流化床反应器10内在700-1000℃下进行热解,产生的混合气以及固体产物经溢流管3进入到下游的第二回转窑反应器14内。向第二回转窑反应器14内通入一定量的氧气,水蒸汽等气体并维持在1300℃。在第二回转窑反应器14内主要发生热解焦油的热裂解,部分氧化,以及半焦对热解焦油的催化裂解等作用从而去除焦油;同时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体和热解半焦经过排焦管7进入到熄焦装置8中,所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器5进行气固分离后得到的气化气体用于工业生产和民用。经旋风分离器5分离出的固体产物通过料腿6进入固体产物收集装置。When using the pyrolysis gasification device to prepare tar-free hydrogen-rich gas, the carbon-containing solid fuel with a particle size of <20mm is fed into the fluidized bed reactor 10 through the feeding device 1 and pyrolyzed at 700-1000°C to produce The mixed gas and solid products enter the downstream second rotary kiln reactor 14 through the overflow pipe 3. A certain amount of oxygen, water vapor and other gases are introduced into the second rotary kiln reactor 14 and maintained at 1300°C. In the second rotary kiln reactor 14, the thermal cracking and partial oxidation of the pyrolytic tar mainly occur, and the catalytic cracking of the semi-coke to the pyrolytic tar is used to remove the tar; at the same time, the partial gasification of the pyrolytic coke occurs, thereby obtaining a large amount of High quality pyrolysis gas. The reacted product gas and pyrolysis semi-coke enter the coke quenching device 8 through the coke discharge pipe 7, and the obtained semi-coke can be used for industrial production after coke quenching treatment. The gasification gas obtained after the gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the solid product collecting device through the dipleg 6 .
实施例4Example 4
本实施例的流化床与多个回转窑反应器相结合的热解气化装置示意图如图5所示,包括由供料装置1、流化床10、第二回转窑反应器14、熄焦装置8、旋风分离器5和料腿6。其具体处理反应物料过程和实施例3相似,只是将多个第二回转窑反应器14与流化床10相连形成装置组,增加了处理量,提高了处理效率。The schematic diagram of the pyrolysis gasification device combined with a fluidized bed and a plurality of rotary kiln reactors in this embodiment is shown in Figure 5, which includes a feeding device 1, a fluidized bed 10, a second rotary kiln reactor 14, a Coke device 8, cyclone separator 5 and dipleg 6. The specific process of treating the reaction materials is similar to that of Example 3, except that a plurality of second rotary kiln reactors 14 are connected with the fluidized bed 10 to form a device group, which increases the processing capacity and improves the processing efficiency.
实施例5Example 5
本实施例的稀相输送床与回转窑反应器相结合的热解气化装置示意图如图6所示,包括由供料装置1、稀相输送床11、第二回转窑反应器14、熄焦装置8、旋风分离器5和料腿6等。The schematic diagram of the pyrolysis gasification device combined with the dilute-phase conveying bed and the rotary kiln reactor of this embodiment is shown in Figure 6, which includes a feeding device 1, a dilute-phase conveying bed 11, a second rotary kiln reactor 14, and a Coke device 8, cyclone separator 5 and dipleg 6, etc.
使用该热解气化装置制备无焦油富氢气体时,将粒径<5mm的含碳固体燃料几个供料装置1送入到稀相输送床11内在700-900℃下进行热解,产生的混合气以及固体产物经溢流管3进入到下游的第二回转窑反应器14内。向第二回转窑反应器14内通入一定量的氧气,水蒸汽等气体并维持在1100℃。在第二回转窑反应器14内主要发生热解焦油的热裂解,部分氧化,以及半焦对热解焦油的催化裂解等作用从而去除焦油;同时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体和热解半焦经过排焦管7进入到熄焦装置8中,所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器5进行气固分离后得到的气化气体用于工业生产和民用。经旋风分离器5分离出的固体产物通过料腿6进入固体产物收集装置。When the pyrolysis gasification device is used to prepare tar-free hydrogen-rich gas, several feeders 1 of carbon-containing solid fuels with a particle size of <5mm are fed into the dilute-phase conveying bed 11 for pyrolysis at 700-900°C to produce The mixed gas and solid products enter the downstream second rotary kiln reactor 14 through the overflow pipe 3. A certain amount of oxygen, water vapor and other gases are introduced into the second rotary kiln reactor 14 and maintained at 1100°C. In the second rotary kiln reactor 14, the thermal cracking and partial oxidation of the pyrolytic tar mainly occur, and the catalytic cracking of the semi-coke to the pyrolytic tar is used to remove the tar; at the same time, the partial gasification of the pyrolytic coke occurs, thereby obtaining a large amount of High quality pyrolysis gas. The reacted product gas and pyrolysis semi-coke enter the coke quenching device 8 through the coke discharge pipe 7, and the obtained semi-coke can be used for industrial production after coke quenching treatment. The gasification gas obtained after the gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the solid product collecting device through the dipleg 6 .
实施例6Example 6
本实施例的流化床与稀相输送床相结合的热解气化装置示意图如图7所示,包括供料装置1、流化床10、稀相输送床11、熄焦装置8、旋风分离器5和料腿6等。The schematic diagram of the pyrolysis gasification device combining the fluidized bed and the dilute-phase conveying bed in this embodiment is shown in Figure 7, including a feeding device 1, a fluidized bed 10, a dilute-phase conveying bed 11, a coke quenching device 8, a cyclone Separator 5 and material leg 6 etc.
使用该热解气化装置制备无焦油富氢气体时,将粒径<20mm的含碳固体燃料经供料装置1送入到流化床10内,在700-900℃下进行热解,产生的混合气以及固体产物经溢流管3进入到稀相输送床11内。向稀相输送床11内通入一定量的氧气,水蒸汽等气体并维持在1100℃。在稀相输送床11内主要发生热解焦油的热裂解,部分氧化,以及半焦对热解焦油的催化裂解等作用从而去除焦油;同时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体和热解半焦经旋风分离器5进行气固分离后得到的气化气体和热解半焦可用于工业生产和民用。经旋风分离器5分离出的固体产物通过料腿6进入熄焦装置8内,进行熄焦处理后可用于工业生产。When using the pyrolysis gasification device to prepare tar-free hydrogen-rich gas, the carbon-containing solid fuel with a particle size of <20mm is fed into the fluidized bed 10 through the feeding device 1, and is pyrolyzed at 700-900°C to produce The mixed gas and solid product enter the dilute-phase conveying bed 11 through the overflow pipe 3. A certain amount of oxygen, water vapor and other gases are introduced into the dilute-phase transport bed 11 and maintained at 1100°C. In the dilute-phase conveying bed 11, the thermal cracking and partial oxidation of the pyrolytic tar mainly occurs, and the catalytic cracking of the semi-coke to the pyrolytic tar is used to remove the tar; at the same time, the partial gasification of the pyrolytic coke occurs, thereby obtaining a large amount of high-quality pyrolysis gas. The gasification gas and pyrolysis semi-coke obtained after the reacted product gas and pyrolysis semi-coke are separated from gas to solid by the cyclone separator 5 can be used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the coke quenching device 8 through the dipleg 6, and can be used for industrial production after coke quenching treatment.
以粒径为0.5-1.5mm的锡林浩特煤为原料,实验处理量为50kg/h的实验装置上进行研究,所的气体中H2/CO=2,焦油含量达到50mg/Nm3。气体热值达到1500kcal/Nm3。Using Xilinhot coal with a particle size of 0.5-1.5mm as raw material, the experimental device with an experimental treatment capacity of 50kg/h is used for research. The H 2 /CO=2 in the gas obtained, and the tar content reaches 50mg/Nm 3 . The calorific value of gas reaches 1500kcal/Nm 3 .
实施例7Example 7
本实施例的流化床与沉降炉反应器相结合的热解气化装置示意图如图8所示,包括由供料装置1、流化床10、沉降炉12、熄焦装置8、旋风分离器5和料腿6等。The schematic diagram of the combined pyrolysis and gasification device of the fluidized bed and the settling furnace reactor of this embodiment is shown in Figure 8, including a feeding device 1, a fluidized bed 10, a settling furnace 12, a coke quenching device 8, and a cyclone separation device. Device 5 and material leg 6 etc.
使用该热解气化装置制备无焦油富氢气体时,将粒径<20mm的含碳固体燃料经螺旋进料器1送入到流化床10内在700-900℃下进行热解,产生的混合气以及固体产物经溢流管3进入到沉降炉12内。向沉降炉12内通入一定量的氧气,水蒸汽等气体并维持在1100℃。在沉降炉12内主要发生热解焦油的热裂解,部分氧化,以及半焦对热解焦油的催化裂解等作用从而去除焦油;同时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的热解半焦由沉降炉12直接进入到熄焦装置8中,所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器5进行气固分离后得到的气化气体用于工业生产和民用。经旋风分离器5分离出的固体产物通过料腿6进入熄焦装置8内,进行熄焦处理后可用于工业生产。When using the pyrolysis gasification device to prepare tar-free hydrogen-rich gas, the carbon-containing solid fuel with a particle size of <20 mm is fed into the fluidized bed 10 through the screw feeder 1 and pyrolyzed at 700-900 ° C to produce The mixed gas and solid products enter into the settling furnace 12 through the overflow pipe 3 . A certain amount of oxygen, water vapor and other gases are introduced into the settling furnace 12 and maintained at 1100°C. In the settling furnace 12, the thermal cracking and partial oxidation of the pyrolysis tar mainly occurs, and the catalytic cracking of the semi-coke to the pyrolysis tar is performed to remove the tar; at the same time, the partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount of high-quality pyrolysis gas. The pyrolysis semi-coke after the reaction directly enters the coke quenching device 8 from the settling furnace 12, and the obtained semi-coke can be used for industrial production after coke quenching treatment. The gasification gas obtained after the gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the coke quenching device 8 through the dipleg 6, and can be used for industrial production after coke quenching treatment.
需要指出的是,对于本发明具体实施方法,如反应器的不同组织形式,反应气氛等均可根据具体的实际需要进行改进;整套反应装置即可在常压下进行,又可在加压条件下进行;反应原料中可以加入一定量的钙基矿物质或其它具有焦油裂解能力的矿物质或催化剂,所有这些均不违背本发明的主体思想。It should be pointed out that for the specific implementation method of the present invention, such as different organizational forms of the reactor, the reaction atmosphere, etc. can be improved according to specific actual needs; Under carry out; A certain amount of calcium-based minerals or other minerals or catalysts with tar cracking ability can be added in the reaction raw materials, all of which do not violate the main idea of the present invention.
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| GB2539447B (en) * | 2015-06-16 | 2017-07-05 | Sage & Time Llp | Converting a carbonaceous feedstock into a product gas e.g. methane gas |
| CN106833693A (en) * | 2017-02-28 | 2017-06-13 | 中国环境科学研究院 | Semicoke performing catalytic pyrolysis on tar device and method |
| CN107474879A (en) * | 2017-09-07 | 2017-12-15 | 北京神雾电力科技有限公司 | For fine coal fast pyrogenation and the system and method for gasification |
| CN107502388B (en) * | 2017-09-11 | 2020-07-07 | 哈尔滨工业大学 | Two-stage low-temperature gasification device and method based on low-order fuel autocatalysis |
| CN107400539B (en) * | 2017-09-11 | 2020-06-30 | 哈尔滨工业大学 | Low-temperature gasification device for low-rank fuel based on spiral pyrolyzer and fluidized bed gasifier |
| CN111278953A (en) * | 2017-10-12 | 2020-06-12 | 丹麦技术大学 | Gasification unit, method for producing product gas and use of such method |
| CN108587662B (en) * | 2018-05-11 | 2021-02-09 | 中国科学院过程工程研究所 | A two-stage pyrolysis device and method for solid fuel |
| CN109355071B (en) * | 2018-11-02 | 2024-01-26 | 武汉兰多生物科技有限公司 | Urban household garbage treatment method and treatment system |
| CN111378509B (en) * | 2018-12-28 | 2021-05-04 | 中国石油化工股份有限公司 | Biomass microwave pyrolysis gasification method and system |
| CN116850999A (en) * | 2023-07-07 | 2023-10-10 | 云南大学 | Application of a supported catalyst in lignite pyrolysis-semi-coke steam gasification |
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