CN103041826A - Bimetal nanometer catalyst as well as preparation and application method thereof - Google Patents
Bimetal nanometer catalyst as well as preparation and application method thereof Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 7
- 239000011943 nanocatalyst Substances 0.000 claims abstract description 37
- LOMVENUNSWAXEN-UHFFFAOYSA-N Methyl oxalate Chemical compound COC(=O)C(=O)OC LOMVENUNSWAXEN-UHFFFAOYSA-N 0.000 claims abstract description 34
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Abstract
本发明公开了一种CO气相氧化偶联制草酸二甲酯用双金属纳米催化剂及其制备和应用方法,属于草酸二甲酯制备技术领域。该催化剂载体为α-氧化铝,活性组分为Pd-Cu纳米颗粒,颗粒平均尺寸为2-3nm;以催化剂载体的质量计,活性组分Pd含量为0.01–2%,Cu含量为0.01-0.04%。该催化剂通过室温原位负载法制备,制备方法简单、能耗低,适合工业化生产。催化剂中活性组分Pd-Cu纳米颗粒分散度高、比表面积大、尺寸小且分布均匀。本发明的催化剂采用Pd-Cu双金属纳米颗粒作为活性组分,在保持催化剂高活性和稳定性的前提下,利用双金属组分协同效应和纳米效应将贵金属Pd的含量降低到0.1%,大大降低了催化剂的成本,实现了贵金属的部分替代。
The invention discloses a bimetallic nano-catalyst for producing dimethyl oxalate through gas-phase oxidation coupling of CO and a preparation and application method thereof, belonging to the technical field of dimethyl oxalate preparation. The catalyst carrier is α-alumina, the active component is Pd-Cu nanoparticles, and the average particle size is 2-3nm; based on the mass of the catalyst carrier, the active component Pd content is 0.01-2%, and the Cu content is 0.01- 0.04%. The catalyst is prepared by an in-situ loading method at room temperature, the preparation method is simple, the energy consumption is low, and the catalyst is suitable for industrial production. The active component Pd-Cu nanoparticles in the catalyst have high dispersion, large specific surface area, small size and uniform distribution. The catalyst of the present invention adopts Pd-Cu bimetallic nanoparticles as the active component, and under the premise of maintaining the high activity and stability of the catalyst, the content of the noble metal Pd is reduced to 0.1% by utilizing the synergistic effect and the nano effect of the bimetallic component, which is greatly improved. The cost of the catalyst is reduced, and partial substitution of noble metals is realized.
Description
技术领域: Technical field:
本发明属于草酸二甲酯制备技术领域,涉及一种用于煤制乙二醇中CO气相氧化偶联制草酸二甲酯用双金属纳米催化剂及其制备和应用方法。The invention belongs to the technical field of dimethyl oxalate preparation, and relates to a bimetallic nano-catalyst used for preparing dimethyl oxalate through gas-phase oxidation coupling of CO in coal-based ethylene glycol and a preparation and application method thereof.
技术背景: technical background:
草酸二甲酯是一种重要的有机化工原料,可用于制备草酸、草酰氯、草酸胺,还可用于精细化工生产各种染料、医药、重要的溶剂,萃取剂以及各种中间体。此外,草酸二甲酯加氢可制备极其重要的化工基本原料乙二醇。乙二醇用途十分广泛,大量用于聚酯和防冻剂的生产。2011年,全世界乙二醇需求量超过2500万吨,而其中40%的需求在中国。但是,我国的生产能力310万吨,进口超过700万吨。通常乙二醇的生产是采用石油乙烯技术路线,而我国是一个富煤少油的国家,因此发展煤制乙二醇不仅可以有效地缓解乙二醇的供需矛盾,还可以弥补我国石油资源的不足,具有重要的战略意义。Dimethyl oxalate is an important organic chemical raw material, which can be used to prepare oxalic acid, oxalyl chloride, oxalic acid ammonium, and can also be used in fine chemical industry to produce various dyes, medicines, important solvents, extractants and various intermediates. In addition, the hydrogenation of dimethyl oxalate can produce ethylene glycol, an extremely important chemical basic raw material. Ethylene glycol is widely used and is widely used in the production of polyester and antifreeze. In 2011, the global demand for ethylene glycol exceeded 25 million tons, of which 40% was in China. However, my country's production capacity is 3.1 million tons, and imports exceed 7 million tons. Usually, the production of ethylene glycol adopts the technical route of petroleum ethylene, and my country is a country rich in coal and low in oil. Therefore, the development of coal-based ethylene glycol can not only effectively alleviate the contradiction between supply and demand of ethylene glycol, but also make up for the shortage of my country's petroleum resources. Insufficient, has important strategic significance.
煤制乙二醇技术包括三个主要步骤。它们分别是:1)一氧化碳脱氢净化;2)一氧化碳气相氧化偶联制草酸二甲酯;3)草酸二甲酯加氢制乙二醇。其中,一氧化碳气相氧化偶联制草酸二甲酯是煤制乙二醇中实现无机一氧化碳到有机化学品草酸二甲酯转化的关键步骤。尽管煤制乙二醇技术已经完全进入工业化阶段,并且取得了良好的经济效益,但是煤制乙二醇前两个步骤中都采用贵金属钯催化剂,且钯的含量都较高(>1%)。自从上世纪八十年代以来,国内外陆续报道了CO气相氧化偶联制草酸酯的研究新进展。专利JP8242.656公开特许公报报道了一种采用铂族金属负载型催化剂,利用CO和亚硝酸甲酯常压合成草酸二甲酯的工艺流程。该专利报道的催化剂时空收率为432g∙L-1∙h-1,经过480小时连续反应,收率不减少。随后有很多专利相继报道了在催化剂中加入Zr、Ce、Ti、Fe、La、Re、Ga等助剂组成的催化剂,应用于CO和亚硝酸酯气相合成草酸酯的工艺中,但已报道的专利中催化剂贵金属Pd的负载量普遍偏高。如中国专利CN95116136.9报道的Pd-Zr/Al2O3催化剂和CN101791555A报道的Pd-La-Re/Al2O3催化剂中Pd的含量都在1.5%左右;中国专利CN1381310A报道的Pd-Ce/Al2O3催化剂、CN1055492A报道的Pd-Ga/Al2O3催化剂、CN101138722A报道的Pd-Ti-Ce/Al2O3和CN101596455A报道的Pd-La/Al2O3催化剂中Pd的含量均在1%左右。Pd是一种贵金属,价格昂贵,储量有限,高的负载量致使催化剂成本高,影响其在工业中的使用。Coal-to-ethylene glycol technology includes three main steps. They are: 1) dehydrogenation and purification of carbon monoxide; 2) gas-phase oxidative coupling of carbon monoxide to produce dimethyl oxalate; 3) hydrogenation of dimethyl oxalate to produce ethylene glycol. Among them, the gas-phase oxidative coupling of carbon monoxide to dimethyl oxalate is a key step in the conversion of inorganic carbon monoxide to organic chemical dimethyl oxalate in coal-to-ethylene glycol. Although coal-to-ethylene glycol technology has fully entered the stage of industrialization and achieved good economic benefits, the first two steps of coal-to-ethylene glycol use precious metal palladium catalysts, and the content of palladium is relatively high (>1%) . Since the 1980s, new progress in the research of CO gas-phase oxidation coupling to oxalate has been reported at home and abroad. The Patent JP8242.656 Patent Publication reports a process flow for synthesizing dimethyl oxalate at atmospheric pressure using CO and methyl nitrite using platinum group metal-supported catalysts. The space-time yield of the catalyst reported in this patent is 432g∙L -1 ∙h -1 , and the yield does not decrease after 480 hours of continuous reaction. Subsequently, many patents have successively reported that catalysts such as Zr, Ce, Ti, Fe, La, Re, Ga and other additives are added to the catalyst, which are applied in the process of gas-phase synthesis of oxalate from CO and nitrite, but it has been reported that The loading amount of catalyst noble metal Pd in the patent is generally on the high side. For example, the Pd-Zr/Al 2 O 3 catalyst reported by Chinese patent CN95116136.9 and the Pd-La-Re/Al 2 O 3 catalyst reported by CN101791555A contain about 1.5% of Pd; the Pd-Ce reported by Chinese patent CN1381310A /Al 2 O 3 catalyst, Pd-Ga/Al 2 O 3 catalyst reported by CN1055492A, Pd-Ti-Ce/Al 2 O 3 reported by CN101138722A and Pd-La/Al 2 O 3 content of Pd in the catalyst reported by CN101596455A Both are around 1%. Pd is a noble metal with high price and limited reserves. The high loading of Pd leads to high catalyst cost and affects its use in industry.
中国专利CN101612580A公开了一种Pd-Cu/Al2O3催化剂应用于一氧化碳气相催化偶联合成草酸二乙酯反应中。本发明的催化剂尽管在组成上和前面专利相似,但在组分的的结构和含量上有明显的差异。本发明的催化剂活性组分Pd-Cu是平均尺寸为2-3nm的高度分散在载体上的纳米小颗粒,而且Cu的含量低于0.05%,本发明的催化剂制备的目标产物也不一样,是用于一氧化碳和亚硝酸甲酯气相氧化偶联制草酸二甲酯。本发明的催化剂利用了纳米颗粒的小尺寸效应显著地改善了催化性能。许多负载型纳米催化剂正是存在纳米颗粒小尺寸效应在多种催化反应中显示出了较好的催化性能。例如,文献CATTECH,2002,6:102-115中,作者Haruta. M. 发现块状的金是化学惰性的,没有催化活性的,但当金颗粒尺寸小到10nm以下时在很多反应中表现出了惊异的催化性能。 因此,系列新型高效低贵金属负载量纳米催化剂的研究开发可以节约大量贵金属,对解决贵金属资源消耗过度,贯彻可持续发展战略具有重要意义。Chinese patent CN101612580A discloses that a Pd-Cu/Al 2 O 3 catalyst is used in the gas-phase catalytic coupling of carbon monoxide to synthesize diethyl oxalate. Although the catalyst of the present invention is similar to the previous patent in composition, there are obvious differences in the structure and content of the components. The catalyst active component Pd-Cu of the present invention is that the average size is 2-3nm highly dispersed nanometer particle on the support, and the content of Cu is lower than 0.05%, and the target product prepared by the catalyst of the present invention is also different, is It is used for gas-phase oxidative coupling of carbon monoxide and methyl nitrite to prepare dimethyl oxalate. The catalyst of the present invention utilizes the small size effect of nanoparticles to significantly improve the catalytic performance. Many supported nanocatalysts show better catalytic performance in various catalytic reactions because of the small size effect of nanoparticles. For example, in the literature CATTECH, 2002, 6: 102-115, the author Haruta. M. found that bulk gold is chemically inert and has no catalytic activity, but when the gold particle size is as small as 10nm or less, it exhibits in many reactions. amazing catalytic performance. Therefore, the research and development of a series of new high-efficiency and low-loaded noble metal nanocatalysts can save a lot of precious metals, which is of great significance to solve the excessive consumption of precious metal resources and implement sustainable development strategies.
发明内容: Invention content:
本发明的主要目的是:针对煤制乙二醇技术中CO气相氧化偶联制草酸二甲酯工艺中催化剂贵金属Pd的负载量较高,催化剂成本高等不足,提供一种贵金属负载量低、性能高、稳定性好的用于CO气相氧化偶联制草酸二甲酯的双金属纳米催化剂及其制备方法。The main purpose of the present invention is: to provide a kind of noble metal loading capacity low, high performance for the catalyst noble metal Pd loading capacity is higher in CO gas-phase oxidation coupling process of producing dimethyl oxalate in the coal-to-ethylene glycol technology, catalyst cost is high, etc. A bimetallic nano-catalyst with high stability and high stability used for CO gas-phase oxidation coupling to prepare dimethyl oxalate and a preparation method thereof.
本发明的另一目的在于提供上述纳米催化剂在制备草酸二甲酯中的应用。Another object of the present invention is to provide the application of above-mentioned nano catalyst in the preparation of dimethyl oxalate.
为了解决以上技术问题,本发明是通过以下技术方案实现的:In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
一种CO气相氧化偶联制草酸二甲酯用双金属纳米催化剂,催化剂的载体为α-氧化铝为,活性组分为Pd-Cu纳米颗粒;催化剂的组成以载体的质量计,活性组分Pd含量为0.01–2%,Cu含量为0.01-0.04%。A bimetallic nanocatalyst for producing dimethyl oxalate by CO gas-phase oxidation coupling, the carrier of the catalyst is α-alumina, and the active component is Pd-Cu nanoparticles; the composition of the catalyst is based on the mass of the carrier, and the active component is The Pd content is 0.01–2%, and the Cu content is 0.01–0.04%.
所述的α-氧化铝载体的比表面积为1–20m2/g,比孔容为0.01-0.1cm3/g,平均孔径为10-50nm;所述的Pd-Cu纳米颗粒的尺寸分布在1–20nm,优选为1-5nm;所述的Pd-Cu纳米颗粒分散度为15-60%,比表面积为50-400m2/gThe specific surface area of the α-alumina carrier is 1-20m 2 /g, the specific pore volume is 0.01-0.1cm 3 /g, and the average pore diameter is 10-50nm; the size distribution of the Pd-Cu nanoparticles is in 1-20nm, preferably 1-5nm; the dispersion of the Pd-Cu nanoparticles is 15-60%, and the specific surface area is 50-400m 2 /g
本发明所述的纳米催化剂的制备方法是采用室温原位负载法制备,包括以下步骤:The preparation method of the nano-catalyst of the present invention is prepared by adopting room temperature in-situ loading method, comprising the following steps:
(1)将贵金属钯盐、铜盐、有机络合剂和表面活性剂配成混合水溶液;(1) Precious metal palladium salt, copper salt, organic complexing agent and surfactant are formulated into a mixed aqueous solution;
所述的钯盐选自硝酸钯、氯化钯、氯亚钯酸钾、氯钯酸钾或氯钯酸铵中的任意一种;所述的铜盐选自氯化铜、醋酸铜、硝酸铜或硫酸铜中的任意一种;所述的有机络合剂选自柠檬酸、柠檬酸钠、柠檬酸钾或柠檬酸铵中的任意一种;所述的表面活性剂选自聚乙烯吡咯烷酮、聚乙烯醇、十二烷基硫酸钠、十二烷基苯磺酸钠或十六烷基三甲基溴化铵中的任意一种。The palladium salt is selected from any one of palladium nitrate, palladium chloride, potassium chloropalladate, potassium chloropalladate or ammonium chloropalladate; the copper salt is selected from copper chloride, copper acetate, nitric acid Any one in copper or copper sulfate; Described organic complexing agent is selected from any one in citric acid, sodium citrate, potassium citrate or ammonium citrate; Described surfactant is selected from polyvinylpyrrolidone , polyvinyl alcohol, sodium lauryl sulfate, sodium dodecylbenzenesulfonate, or cetyltrimethylammonium bromide.
(2)将α-氧化铝载体加入到步骤(1)的混合水溶液中并搅拌0.5-2小时;(2) Adding the α-alumina carrier to the mixed aqueous solution in step (1) and stirring for 0.5-2 hours;
(3)将还原剂配成溶液加入到上述步骤(2)的悬浊液中,并且室温下搅拌还原10-48小时;(3) Add the reducing agent into a solution to the suspension in the above step (2), and stir and reduce at room temperature for 10-48 hours;
所述的还原剂选自抗坏血酸、葡萄糖、甲酸或甲酸钠中的任意一种,优选抗坏血酸。The reducing agent is selected from any one of ascorbic acid, glucose, formic acid or sodium formate, preferably ascorbic acid.
(4)将步骤(3)的产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤多次,真空60-80℃干燥5–20小时;(4) Filter and separate the product of step (3) to obtain filtrate and solid matter, then wash the solid matter with water, absolute ethanol, and acetone several times, and dry in vacuum at 60-80°C for 5-20 hours;
(5)将步骤(4)干燥后的固体物在纯氢气氛下活化处理3-6小时,氢气流速10-60 ml/min,活化温度250-450℃,然后在纯氢气氛中降温至室温,即得所述的纳米催化剂。(5) Activate the dried solid in step (4) for 3-6 hours in a pure hydrogen atmosphere, the hydrogen flow rate is 10-60 ml/min, the activation temperature is 250-450°C, and then cool down to room temperature in a pure hydrogen atmosphere , to obtain the nanocatalyst.
所述制备方法的步骤(1)中加入的可溶性铜盐是过量的,Cu2+离子在反应过程中起到了显著的作用,Cu2+离子的引入会影响Pd纳米颗粒的成核和生长,能够有效的改善Pd纳米颗粒的分散,而Cu2+离子本身在室温下很难被较弱的还原剂还原,仅痕量的Cu2+离子由于在Pd表面存在欠电位沉积作用被还原成Cu纳米颗粒,构成催化剂活性组分之一。The soluble copper salt added in step (1) of the preparation method is excessive, Cu 2+ ions play a significant role in the reaction process, and the introduction of Cu 2+ ions will affect the nucleation and growth of Pd nanoparticles, It can effectively improve the dispersion of Pd nanoparticles, while Cu 2+ ions themselves are difficult to be reduced by weaker reducing agents at room temperature, and only trace amounts of Cu 2+ ions are reduced to Cu due to the underpotential deposition on the Pd surface Nanoparticles, constituting one of the active components of the catalyst.
所述制备方法的步骤(4)滤液中未反应完全的钯盐,可以再次使用。The unreacted palladium salt in the filtrate of step (4) of the preparation method can be used again.
本发明提供的CO气相氧化偶联制草酸二甲酯用双金属纳米催化剂的应用方法包括如下步骤:采用固定床反应器,催化剂用量为0.2–2mL,原料气CO和亚硝酸甲酯流量比控制在1.2-1.6之间,气相空速为2000–5000h-1,原料气在常压、90–150℃的条件下与所述的纳米催化剂接触,获得草酸二甲酯产物。原料气和产物是通过气相色谱在线监测分析。The application method of the bimetallic nano-catalyst for producing dimethyl oxalate through gas-phase oxidation coupling of CO provided by the present invention comprises the following steps: using a fixed-bed reactor, the amount of catalyst is 0.2-2mL, and the flow ratio of raw gas CO and methyl nitrite is controlled Between 1.2-1.6, the gas phase space velocity is 2000-5000h -1 , the raw material gas is contacted with the nano-catalyst under the condition of normal pressure and 90-150°C to obtain the dimethyl oxalate product. Feed gas and products are monitored and analyzed online by gas chromatography.
本发明与现有技术相比,具有如下显著效果:Compared with the prior art, the present invention has the following remarkable effects:
1.本发明的双金属纳米催化剂采用Pd-Cu双金属纳米颗粒作为活性组分,Pd-Cu纳米颗粒分散度高、比表面积大、尺寸小、分布均匀。1. The bimetallic nano-catalyst of the present invention adopts Pd-Cu bimetallic nano-particles as active components, and the Pd-Cu nano-particles have high dispersion, large specific surface area, small size and uniform distribution.
2.本发明的双金属纳米催化剂利用双金属组分协同效应和纳米效应将催化剂中贵金属Pd的含量降低到0.1%,可节约大量贵金属,将大大降低了催化剂的成本,实现了贵金属的部分替代。2. The bimetallic nanocatalyst of the present invention reduces the content of the noble metal Pd in the catalyst to 0.1% by utilizing the synergistic effect of the bimetallic component and the nanometer effect, which can save a large amount of noble metal, greatly reduce the cost of the catalyst, and realize partial substitution of the noble metal.
3.本发明的双金属纳米催化剂在低贵金属负载量(约0.1%)和反应温度130℃下具有很好的催化活性,CO单程转化率高达62%,草酸二甲酯选择性97%,草酸二甲酯时空收率大于1300 g∙L-1∙h-1;而工业上催化剂贵金属Pd负载量较高(约2%),在反应温度130℃下CO单程转化率仅为35%,草酸二甲酯时空收率为750 g∙L-1∙h-1。3. The bimetallic nanocatalyst of the present invention has good catalytic activity at a low noble metal loading (about 0.1%) and a reaction temperature of 130°C, the single-pass conversion rate of CO is as high as 62%, the selectivity of dimethyl oxalate is 97%, and the selectivity of dimethyl oxalate is 97%. The space-time yield of ester is greater than 1300 g∙L -1 ∙h -1 ; while the loading of noble metal Pd on industrial catalysts is relatively high (about 2%), and the single-pass conversion rate of CO is only 35% at the reaction temperature of 130°C, and dimethyl oxalate The space-time yield of ester is 750 g∙L -1 ∙h -1 .
4.本发明的双金属纳米催化剂在较低反应温度100℃下就有较高的催化活性,CO单程转化率达42%,草酸二甲酯选择性98%,草酸二甲酯时空收率达911 g∙L-1∙h-1,这将大大降低工业上能耗。4. The bimetallic nanocatalyst of the present invention has higher catalytic activity at a lower reaction temperature of 100°C, the single-pass conversion rate of CO reaches 42%, the selectivity of dimethyl oxalate reaches 98%, and the space-time yield of dimethyl oxalate reaches 911 g ∙L -1 ∙h -1 , which will greatly reduce industrial energy consumption.
5.本发明的双金属纳米催化剂制备过程简便易操作、能耗低、成本较低。5. The preparation process of the bimetallic nano-catalyst of the invention is simple and easy to operate, low in energy consumption and low in cost.
附图说明 Description of drawings
图1为实施例1制备的纳米催化剂在反应温度130℃下采集的色谱分析图。Fig. 1 is the chromatogram of the nano catalyst prepared in Example 1 collected at a reaction temperature of 130°C.
图2为比较例1制备的纳米催化剂在反应温度130℃下采集的色谱分析图。Fig. 2 is the chromatographic analysis graph collected at the reaction temperature of 130° C. for the nano-catalyst prepared in Comparative Example 1.
图3为实施例1制备的纳米催化剂Pd3d元素XPS谱图。FIG. 3 is an XPS spectrum of the nanocatalyst Pd 3d element prepared in Example 1.
图4为实施例1制备的纳米催化剂Cu2p元素XPS谱图。Fig. 4 is the nano-catalyst Cu 2p element XPS spectrogram prepared in
图5为比较例1制备的纳米催化剂Pd3d元素XPS谱图。FIG. 5 is an XPS spectrum of the nanocatalyst Pd 3d element prepared in Comparative Example 1.
图6为实施例1制备的纳米催化剂透射电镜照片。FIG. 6 is a transmission electron micrograph of the nano-catalyst prepared in Example 1.
图7为比较例1制备的纳米催化剂透射电镜照片。FIG. 7 is a transmission electron micrograph of the nano-catalyst prepared in Comparative Example 1.
图8为实施例2制备的纳米催化剂透射电镜照片。FIG. 8 is a transmission electron micrograph of the nano-catalyst prepared in Example 2.
图9为实施例3制备的纳米催化剂透射电镜照片。FIG. 9 is a transmission electron micrograph of the nano-catalyst prepared in Example 3.
图10为实施例4制备的纳米催化剂透射电镜照片。FIG. 10 is a transmission electron micrograph of the nano-catalyst prepared in Example 4.
图11为实施例5制备的纳米催化剂透射电镜照片。FIG. 11 is a transmission electron micrograph of the nano-catalyst prepared in Example 5.
图12为实施例6制备的纳米催化剂透射电镜照片。FIG. 12 is a transmission electron micrograph of the nano-catalyst prepared in Example 6.
具体实施方式 Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1:Example 1:
称取1g α-氧化铝加入到含有0.0163g氯亚钯酸钾、0.0170g氯化铜、0.2220g聚乙烯吡咯烷酮(PVP)、0.2100g柠檬酸的15ml水溶液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原16小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂XPS谱图见图3和图4,由Pd3d和Cu2P电子结合能可知催化剂中Pd和Cu元素价态均为零价。催化剂电镜照片见图6,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-5nm,平均尺寸为2.7nm,通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.13%,Cu的实际负载量为0.014%。Weigh 1g of α-alumina and add it to 15ml aqueous solution containing 0.0163g potassium chloropalladate, 0.0170g copper chloride, 0.2220g polyvinylpyrrolidone (PVP), 0.2100g citric acid, stir at room temperature for 0.5 hours, then add A 5ml aqueous solution of 0.0700g ascorbic acid was stirred and reduced at room temperature for 16 hours, and the product was separated by filtration to obtain a filtrate and a solid, and then the solid was washed 6 times with water, absolute ethanol, and acetone, and dried in vacuum at 60°C for 8 hours. The dried solid was activated at 400°C for 3 hours in an atmosphere of pure hydrogen (flow rate 40ml/min), and then cooled to room temperature in an atmosphere of pure hydrogen to prepare the catalyst. The XPS spectra of the catalyst are shown in Figures 3 and 4. From the electronic binding energies of Pd3d and Cu2P, it can be known that the valence states of Pd and Cu elements in the catalyst are both zero valence. The electron microscope photo of the catalyst is shown in Figure 6. The electron microscope photo shows that the Pd-Cu nanoparticles on the catalyst are highly dispersed on the surface of the carrier, the size of the nanoparticles is distributed in the range of 1-5nm, and the average size is 2.7nm. The actual loading of Pd is 0.13%, and the actual loading of Cu is 0.014%.
催化剂评价:将本发明实施例中的催化剂应用于CO气相氧化偶联制草酸二甲酯反应中,催化剂用量为1mL,原料气CO和亚硝酸甲酯流量比为1.4,气相空速为3000h-1,反应温度为90-150℃,反应压力为0.1Mpa,原料气和产物是通过气相色谱在线监测分析,色谱分析见图1,反应结果见表1。Catalyst evaluation: The catalyst in the example of the present invention was applied to the CO gas-phase oxidative coupling reaction to produce dimethyl oxalate, the catalyst dosage was 1 mL, the flow ratio of feed gas CO and methyl nitrite was 1.4, and the gas-phase space velocity was 3000 h - 1. The reaction temperature is 90-150°C, and the reaction pressure is 0.1Mpa. The raw material gas and products are monitored and analyzed by gas chromatography on-line. The chromatographic analysis is shown in Figure 1, and the reaction results are shown in Table 1.
表1:实施例1催化剂在CO气相氧化偶联制草酸二甲酯反应中的催化性能Table 1: Catalytic performance of the catalyst of Example 1 in CO gas-phase oxidative coupling reaction to produce dimethyl oxalate
从表1数据可以看出:本发明的催化剂能在低贵金属负载量和较低的温度下高效地催化CO气相氧化偶联合成草酸酯,并且该催化剂具有较好的稳定性,在反应温度130℃下经历了100小时的连续反应,催化剂活性和选择性都没有下降。As can be seen from the data in Table 1: the catalyst of the present invention can efficiently catalyze CO gas-phase oxidative coupling to synthesize oxalate at low noble metal loads and lower temperatures, and the catalyst has good stability. After 100 hours of continuous reaction at 130°C, the catalyst activity and selectivity did not decrease.
比较例1:Comparative example 1:
称取1g α-氧化铝加入到含有0.0163g氯亚钯酸钾、0.2220g聚乙烯吡咯烷酮(PVP)、0.2100g柠檬酸的15ml水溶液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原16小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂XPS谱图见图5,由Pd3d电子结合能可知催化剂中Pd元素价态为零价。催化剂电镜照片见图7,电镜照片可知催化剂上的Pd纳米颗粒尺寸较大且分布不均匀,有点团聚,纳米颗粒平均尺寸为11.6nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.37%。Weigh 1g of α-alumina and add it to 15ml aqueous solution containing 0.0163g potassium chloropalladate, 0.2220g polyvinylpyrrolidone (PVP), 0.2100g citric acid, stir at room temperature for 0.5 hours, then add 5ml aqueous solution containing 0.0700g ascorbic acid , stirred and reduced at room temperature for 16 hours, the product was separated by filtration to obtain a filtrate and a solid, and then the solid was washed 6 times with water, absolute ethanol, and acetone, and dried in vacuum at 60°C for 8 hours. The dried solid was activated at 400°C for 3 hours in an atmosphere of pure hydrogen (flow rate 40ml/min), and then cooled to room temperature in an atmosphere of pure hydrogen to prepare the catalyst. The XPS spectrum of the catalyst is shown in Figure 5. From the Pd3d electron binding energy, it can be known that the valence state of the Pd element in the catalyst is zero. The electron microscope photo of the catalyst is shown in Figure 7. The electron microscope photo shows that the Pd nanoparticles on the catalyst are large in size and unevenly distributed, a little agglomerated, and the average size of the nanoparticles is 11.6nm. The actual loading of Pd in the catalyst was determined to be 0.37% by plasma emission spectroscopy (ICP).
以与实施例1相同方式对比较例1的催化剂进行评价,其中反应温度为130℃,色谱分析见图2,反应结果见表2。The catalyst of Comparative Example 1 was evaluated in the same manner as in Example 1, wherein the reaction temperature was 130° C., the chromatographic analysis is shown in FIG. 2 , and the reaction results are shown in Table 2.
表2:实施例1和比较例1催化剂在CO气相氧化偶联制草酸二甲酯反应中的催化性能Table 2: Catalytic performance of the catalysts of Example 1 and Comparative Example 1 in CO gas-phase oxidative coupling reaction to produce dimethyl oxalate
表3:实施例1和比较例1催化剂的不同物理性质Table 3: Different physical properties of the catalysts of Example 1 and Comparative Example 1
从表2数据可以发现,尽管实施例1催化剂中贵金属Pd负载量是比较例1催化剂中Pd负载量的三分之一,但实施例1催化剂的催化活性是比较例1催化剂活性的2倍。从表3数据可以说明,产生催化活性差异的主要原因是实施例1催化剂中活性组分Pd-Cu纳米颗粒具有更小的颗粒尺寸,更高的分散度和更大的比表面积。From the data in Table 2, it can be found that although the loading amount of noble metal Pd in the catalyst of Example 1 is one-third of the loading amount of Pd in the catalyst of Comparative Example 1, the catalytic activity of the catalyst of Example 1 is twice that of the catalyst of Comparative Example 1. It can be shown from the data in Table 3 that the main reason for the difference in catalytic activity is that the active component Pd-Cu nanoparticles in the catalyst of Example 1 have smaller particle size, higher dispersion and larger specific surface area.
实施例2:Example 2:
称取1g α-氧化铝加入到实施例1中的滤液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原24小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂透射电镜照片见图8,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-5nm,平均尺寸为2.7nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.121%,Cu的实际负载量为0.019%。Take by weighing 1g α-alumina and join in the filtrate among the
实施例3:Example 3:
称取1g α-氧化铝加入到含有0.0163g氯亚钯酸钾、0.0200g乙酸铜、0.2220g聚乙烯吡咯烷酮(PVP)、0.2100g柠檬酸的15ml水溶液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原16小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂透射电镜照片见图9,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-4nm,平均尺寸为2.0nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.087%,Cu的实际负载量为0.026%。Weigh 1g of α-alumina and add it to 15ml aqueous solution containing 0.0163g potassium chloropalladate, 0.0200g copper acetate, 0.2220g polyvinylpyrrolidone (PVP), 0.2100g citric acid, stir at room temperature for 0.5 hours, then add 0.0700 5ml of aqueous solution of ascorbic acid was stirred and reduced at room temperature for 16 hours, and the product was filtered and separated to obtain a filtrate and a solid, and then the solid was washed 6 times with water, absolute ethanol, and acetone, and dried at 60° C. in vacuum for 8 hours. The dried solid was activated at 400°C for 3 hours in an atmosphere of pure hydrogen (flow rate 40ml/min), and then cooled to room temperature in an atmosphere of pure hydrogen to prepare the catalyst. The transmission electron microscope photo of the catalyst is shown in Figure 9. The electron microscope photo shows that the Pd-Cu nanoparticles on the catalyst are highly dispersed on the surface of the carrier, the size of the nanoparticles is distributed in the range of 1-4nm, and the average size is 2.0nm. The actual loading of Pd in the catalyst was 0.087% and the actual loading of Cu was 0.026% as measured by plasma emission spectroscopy (ICP).
实施例4:Example 4:
称取1g α-氧化铝加入到实施例3中的滤液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原24小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂透射电镜照片见图10,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-4nm,平均尺寸为2.0nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.119%,Cu的实际负载量为0.015%。Take by weighing 1g α-alumina and join in the filtrate among the
实施例5:Example 5:
称取1g α-氧化铝加入到含有0.0163g氯亚钯酸钾、0.0242g硝酸铜、0.2220g聚乙烯吡咯烷酮(PVP)、0.2100g柠檬酸的15ml水溶液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原16小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂透射电镜照片见图11,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-5nm,平均尺寸为2.9nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.118%,Cu的实际负载量为0.027%。Weigh 1g of α-alumina and add it to 15ml aqueous solution containing 0.0163g potassium chloropalladate, 0.0242g copper nitrate, 0.2220g polyvinylpyrrolidone (PVP), 0.2100g citric acid, stir at room temperature for 0.5 hours, then add 0.0700 5ml of aqueous solution of ascorbic acid was stirred and reduced at room temperature for 16 hours, and the product was filtered and separated to obtain a filtrate and a solid, and then the solid was washed 6 times with water, absolute ethanol, and acetone, and dried at 60° C. in vacuum for 8 hours. The dried solid was activated at 400°C for 3 hours in an atmosphere of pure hydrogen (flow rate 40ml/min), and then cooled to room temperature in an atmosphere of pure hydrogen to prepare the catalyst. The transmission electron microscope photos of the catalyst are shown in Figure 11. The electron microscope photos show that the Pd-Cu nanoparticles on the catalyst are highly dispersed on the surface of the carrier, the size of the nanoparticles is distributed in the range of 1-5nm, and the average size is 2.9nm. The actual loading of Pd in the catalyst was 0.118%, and the actual loading of Cu was 0.027% measured by plasma emission spectroscopy (ICP).
实施例6:Embodiment 6:
称取1g α-氧化铝加入到实施例5中的滤液中,室温搅拌0.5小时,然后加入含有0.0700g抗坏血酸的5ml水溶液,在室温下搅拌还原24小时,产物过滤分离得到滤液和固体物,然后固体物用水、无水乙醇、丙酮洗涤6次,真空60℃干燥8小时。干燥后的固体物在纯氢(流速40ml/min)气氛下400℃活化处理3小时,然后在纯氢气氛中降温至室温,即制得催化剂。催化剂透射电镜照片见图12,电镜照片可知催化剂上的Pd-Cu纳米颗粒高度分散在载体表面,纳米颗粒尺寸分布在1-5nm,平均尺寸为2.7nm。通过等离子体发射光谱(ICP)测得催化剂中Pd的实际负载量为0.106%,Cu的实际负载量为0.019%。Take by weighing 1g α-alumina and join in the filtrate among the
以与实施例1相同方式对实施例2-6的催化剂进行评价,其中反应温度为130℃,反应结果见表4。The catalysts of Examples 2-6 were evaluated in the same manner as in Example 1, wherein the reaction temperature was 130° C., and the reaction results are shown in Table 4.
表4:实施例催化剂在CO气相氧化偶联制草酸二甲酯反应中的催化性能Table 4: Catalytic performance of the example catalysts in CO gas-phase oxidative coupling reaction to produce dimethyl oxalate
从表4数据可以看出:本发明的催化剂能在低的贵金属负载量(约0.1%)下高效地催化CO气相氧化偶联成草酸二甲酯,CO转化率、草酸二甲酯选择性和时空收率都比较高。这说明本发明所述的双金属纳米催化剂中活性组分Pd-Cu纳米颗粒分散度高、比表面积大、尺寸小且分布均匀。这一点可以通过透射电镜照片和尺寸分布直方图得到印证。It can be seen from the data in Table 4 that the catalyst of the present invention can efficiently catalyze CO gas-phase oxidation coupling into dimethyl oxalate at a low noble metal loading (about 0.1%), and the CO conversion rate, dimethyl oxalate selectivity and The space-time yield is relatively high. This shows that the active component Pd-Cu nanoparticles in the bimetallic nanocatalyst of the present invention have high dispersion, large specific surface area, small size and uniform distribution. This point can be verified by transmission electron microscope photos and size distribution histograms.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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