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CN103041869B - Preparation method of spherical catalyst carrier - Google Patents

Preparation method of spherical catalyst carrier Download PDF

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CN103041869B
CN103041869B CN201110313809.6A CN201110313809A CN103041869B CN 103041869 B CN103041869 B CN 103041869B CN 201110313809 A CN201110313809 A CN 201110313809A CN 103041869 B CN103041869 B CN 103041869B
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spherical
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gemini surfactant
catalyst carrier
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CN103041869A (en
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张艳侠
袁胜华
张皓
王鼎聪
段日
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

The invention discloses a preparation method of a spherical catalyst carrier. According to the method, a spherical size stabilization method is adopted for preparation, and a gemini surfactant is added into an aluminum oxide precursor, so that the physical properties of the surface of an aluminum oxide carrier are improved, the adhesion and rheology of materials during the carrier forming process are regulated, the plastic deformation of the carrier after forming is reduced, the yield of the spherical carrier is greatly improved, the strength of the spherical carrier is improved, and the proportion of complete particles in the spherical carrier is improved. In addition, the gemini surfactant is adopted, so that Na<+>, Ca<2+>, K<+>, Cl<->, Br<->, F<->, I<-> and other negative and positive hetero ions can not be introduced; and furthermore, the gemini surfactant is larger in molecular weight and good in reaming effect.

Description

球形催化剂载体的制备方法Preparation method of spherical catalyst carrier

技术领域 technical field

本发明涉及一种球形催化剂载体的制备方法,尤其是球形加氢催化剂载体。该方法可用于石油蜡料加氢精制催化剂载体,也可用于重质馏分油的加氢处理催化剂载体,尤其适合于高径比大、反应器直径较小的反应器。 The invention relates to a method for preparing a spherical catalyst carrier, in particular to a spherical hydrogenation catalyst carrier. The method can be used for the catalyst carrier of petroleum wax hydrotreating, and can also be used for the hydrotreating catalyst carrier of heavy distillate oil, and is especially suitable for reactors with large aspect ratio and small reactor diameter.

背景技术 Background technique

近年来,随着髙含蜡原油资源的日益减少和劣质化,造成了石蜡资源的短缺和劣质化;同时,国内石蜡产量的增长以及市场需求品种的增多,致使加工劣质石蜡和高熔点蜡的需求增加;而环保法规的要求日益严格,则要求催化剂的生产和使用尽可能无污染和实现清洁化操作。因此有必要进行髙活性﹑低成本和环保型的石蜡加氢精制催化剂研究。 In recent years, with the increasing reduction and inferiority of high-waxy crude oil resources, the shortage and inferiority of paraffin resources have been caused; at the same time, the increase in domestic paraffin production and the increase in market demand have resulted in the processing of inferior paraffin and high-melting point waxes. The demand is increasing; while the requirements of environmental protection regulations are becoming increasingly stringent, the production and use of catalysts are required to be as pollution-free as possible and to achieve clean operation. Therefore, it is necessary to study high activity, low cost and environment-friendly catalysts for paraffin hydrotreating.

目前工业应用的石油蜡类加氢精制催化剂基本为圆柱或三﹑四叶草条形,这类催化剂具有成型效率高,生产量大的优点。但由于石油蜡类加氢反应器的特点为高径比大,反应器直径较小(0.80~1.40m),不利于催化剂的装填和卸出,如果在此类反应器采用圆柱和三叶草条形催化剂较难实现均匀的密相装填,因为在如此小的直径的反应器中密相装填器无法安装,所以无法实现密相装填。因此,石油蜡类加氢精制催化剂应该制备成球形,球形催化剂的装填和卸出容易,而且容易达到密相装填的要求。 At present, the petroleum wax hydrorefining catalysts used in industry are basically cylindrical or three- and four-leaf clover strips. This type of catalyst has the advantages of high molding efficiency and large production capacity. However, since the petroleum wax hydrogenation reactor is characterized by a large height-to-diameter ratio and a small reactor diameter (0.80-1.40m), it is not conducive to the loading and unloading of the catalyst. It is difficult to achieve uniform dense-phase packing of the catalyst, because the dense-phase packing cannot be installed in such a small-diameter reactor, so dense-phase packing cannot be realized. Therefore, the petroleum wax hydrorefining catalyst should be prepared in a spherical shape. The loading and unloading of the spherical catalyst is easy, and it is easy to meet the requirements of dense phase packing.

目前,工业上加氢处理催化剂通常是以氧化铝或含有少量助剂的氧化铝为载体,球形颗粒催化剂的制备方法主要有:喷雾干燥成型、滚动成型、油中成型、球形整粒法等。 At present, industrial hydrotreating catalysts are usually supported by alumina or alumina containing a small amount of additives. The preparation methods of spherical particle catalysts mainly include: spray drying molding, rolling molding, molding in oil, spherical sizing method, etc.

喷雾干燥成型是利用喷雾干燥原理,生产粉状、微球状产品的一种方法。即采用雾化器将原料浆液分散成雾滴,并用热风干燥雾滴。喷雾成型的技术关键在于浆料固体的微粒化(即雾化),要求雾化液滴较细,因此,喷雾成型适于制备微球(几微米或几十微米)催化剂,流化催化裂化催化剂多采用喷雾干燥方法制备。 Spray drying molding is a method of producing powdery and microspherical products using the principle of spray drying. That is, an atomizer is used to disperse the raw material slurry into droplets, and the droplets are dried with hot air. The key technology of spray molding lies in the micronization (atomization) of slurry solids, which requires finer atomized droplets. Therefore, spray molding is suitable for the preparation of microsphere (several microns or tens of microns) catalysts, fluid catalytic cracking catalysts It is mostly prepared by spray drying method.

转动成型是将粉体、适量水(或其它粘结剂)送入低速转动的容器中,粉体微粒在液桥和毛细管力作用下团聚一起,形成微核,在容器转动所产生的摩擦力和滚动冲击作用下,不断地在粉体层回转、长大,最后成为一定大小的球形颗粒而离开容器。转动成型处理量大,设备投资少,运转率高,但颗粒密度不高,强度差,难以制备较小颗粒的球,操作时粉尘较大。由于该方法的上述不足,其应用逐渐减少。 Rotational molding is to send powder and appropriate amount of water (or other binders) into a low-speed rotating container. The powder particles are agglomerated under the action of liquid bridge and capillary force to form micronuclei. Under the action of rolling and rolling impact, it continuously turns and grows in the powder layer, and finally becomes spherical particles of a certain size and leaves the container. Rotational molding has a large processing capacity, less equipment investment, and high operating rate, but the particle density is not high, the strength is poor, it is difficult to prepare smaller particle balls, and the dust is relatively large during operation. Due to the above-mentioned shortcomings of this method, its application has gradually decreased.

油中成型是利用溶胶在适当 pH 值和浓度下凝胶化的特性,把溶胶以小滴形式,滴入煤油等介质中,由于表面张力的作用,收缩成球,再凝胶化形成小颗粒。此种方法存在着环境污染问题,其应用也逐渐减少。 Molding in oil is to use the characteristics of gelation of sol at an appropriate pH value and concentration. The sol is dropped into a medium such as kerosene in the form of small droplets. Due to the effect of surface tension, it shrinks into a ball and then gels to form small particles. . This kind of method exists the problem of environmental pollution, and its application is also gradually reduced.

球形整粒法是将物料中加入水、胶溶剂和成型助剂,混捏成软块状可塑体,然后加入到挤条机中,通过圆柱形孔板挤出圆柱条,经切粒,滚球,干燥,焙烧,制得球形催化剂载体。此种方法对环境没有污染,球形载体的制备就向此方向发展。 Spherical granulation method is to add water, peptizer and forming aids to the material, knead it into a soft block plastic body, then add it to the extruder, extrude the cylindrical strip through the cylindrical orifice plate, pelletize, roll the ball , dried and calcined to obtain a spherical catalyst carrier. This method has no pollution to the environment, and the preparation of spherical carriers is developing in this direction.

CN1085594A公开了一种蜡料加氢精制催化剂,以 Mo、Ni为活性组分,该催化剂的制备过程:用氨水中和经低温老化后的硅铝混合溶胶,过滤、洗涤后,用磷酸和硝酸胶溶,然后通过油氨柱成型,载体通过油氨柱成型,此成球过程复杂,而且有氨氮污染问题,不符合环境保护要求。在滴球及油氨柱成型过程中采用手工操作,工人长期暴露在充满氨气的环境中,对其身体健康会造成较大的伤害。 CN1085594A discloses a kind of wax material hydrogenation refining catalyst, with Mo, Ni as active components, the preparation process of this catalyst: neutralize the silica-alumina mixed sol after low-temperature aging with ammonia water, after filtering, washing, with phosphoric acid and nitric acid Peptization, and then forming through the oily ammonia column, and the carrier is formed through the oily ammonia column. This ball forming process is complicated, and there is ammonia nitrogen pollution problem, which does not meet the environmental protection requirements. Manual operation is adopted in the forming process of drop ball and oil ammonia column, and workers are exposed to the environment full of ammonia gas for a long time, which will cause great harm to their health.

CN01114183.2公开一种蜡料加氢精制催化剂及其制备方法。该方法采用一种大孔容、大比表面积、孔分布高度集中及弱酸性的SiO2-P2O5-Al2O3作为载体,以W和Ni作为活性金属组分,Ni/W(摩尔)比值为0.30~0.80。催化剂孔容为0.40~0.55cm3/g,孔直径为4~15nm范围内的孔容积分率占孔直径为0~100nm范围内的孔容积分率为95%~99%之间。该催化剂用于蜡料加氢精制时具有更高的活性和选择性。但是此方法也采取通过室温下的油氨柱成球,过程复杂,在生产过程有氨氮污染,而且成球颗粒度不均一,强度较低,收率低,成型效率低。 CN01114183.2 discloses a wax hydrorefining catalyst and its preparation method. This method adopts SiO 2 -P 2 O 5 -Al 2 O 3 with large pore volume, large specific surface area, highly concentrated pore distribution and weak acidity as the carrier, and W and Ni as the active metal components. Ni/W( Mole) ratio is 0.30~0.80. The pore volume of the catalyst is 0.40-0.55 cm 3 /g, and the pore volume fraction within the pore diameter range of 4-15 nm accounts for 95%-99% of the pore volume fraction within the pore diameter range of 0-100 nm. The catalyst has higher activity and selectivity when it is used for hydrofinishing of wax. However, this method also adopts the process of forming into balls through the oily ammonia column at room temperature, the process is complicated, and there is ammonia nitrogen pollution in the production process, and the ball size is not uniform, the strength is low, the yield is low, and the molding efficiency is low.

CN200910079772.8公开了一种齿球形重质油加氢处理催化剂及其制备方法。氧化铝载体前身物的制备:氢氧化铝中加入胶溶剂、扩孔剂和成型助剂,混合均匀后,加入去离子水及硝酸,混合均匀,制得软块状可塑体;所述胶溶剂为硝酸、柠檬酸、乙酸或酒石酸或前述任意两种以上的混合物。这样强酸与氧化铝势必会发生较强的相互作用,会造成孔容和比表面损失严重,使最终催化剂的孔容和比表面积降低。 CN200910079772.8 discloses a toothed spherical heavy oil hydrotreating catalyst and a preparation method thereof. Preparation of alumina carrier precursor: add peptizer, pore expander and forming aid to aluminum hydroxide, after mixing evenly, add deionized water and nitric acid, mix evenly, and obtain soft block plastic body; said peptizer It is nitric acid, citric acid, acetic acid or tartaric acid or a mixture of any two or more of the foregoing. In this way, the strong acid and alumina will inevitably have a strong interaction, which will cause serious loss of pore volume and specific surface area, and reduce the pore volume and specific surface area of the final catalyst.

CN03134003.2公开了一种石油蜡料加氢精制催化剂及其制备方法,该催化剂是以钨、钼和镍(或钴)为活性金属,以含硅和磷两种助剂的氧化铝为载体,其制备方法是由含硅和磷的氧化铝载体分别浸渍含钨-镍或钴水溶液、含钼-硼水溶液而制得。其中含硅和磷的氧化铝载体是以 CO2中和法制备的含硅氢氧化铝作为原料,在载体成型过程中加入含磷的化合物来制备的。该方法通过两种复合助剂的协同调节作用可有效地调节催化剂的理化性质,使催化剂具有合理的孔结构,适宜的表面酸性质。该催化剂可以加工包括高熔点蜡料在内的石油蜡料,可以生产食品级的石油蜡产品。CN03133997.2公开了一种石油蜡加氢催化剂及其制备方法。该方法是采用CO2中和法制备的含硅和磷氢氧化铝作为催化剂的载体材料,其中含硅和磷氢氧化铝中的硅和磷两种助剂是分步加入的,部分含硅和含磷的化合物与偏铝酸钠溶液混合后进行成胶,部分的含硅化合物是在成胶后或老化过程中加入的,大部分含磷化合物是在氢氧化铝生成经洗涤后在胶溶或浆化过程中加入的,这样使大部分的硅和磷分布于氢氧化铝的表面,有效发挥硅和磷协同调节催化剂表面理化性质及孔结构的作用。该催化剂在加工石油蜡料,包括高熔点石油蜡时具有良好的活性和选择性。上述两专利中的石油蜡类加氢精制催化剂,是采用挤出成型,成型效率高,可制备颗粒当量直径比较小的催化剂,解决了重组分的扩散传质问题,但是此种制备方法要想做成球形催化剂,成型效率不会太高,还有待改进。 CN03134003.2 discloses a petroleum wax hydrorefining catalyst and its preparation method. The catalyst uses tungsten, molybdenum and nickel (or cobalt) as active metals, and alumina containing two additives of silicon and phosphorus as a carrier , and its preparation method is prepared by respectively impregnating an aqueous solution containing tungsten-nickel or cobalt and an aqueous solution containing molybdenum-boron on an alumina carrier containing silicon and phosphorus. The alumina carrier containing silicon and phosphorus is prepared by adding silicon-containing aluminum hydroxide prepared by CO2 neutralization method as a raw material, and adding a phosphorus-containing compound during the carrier molding process. The method can effectively adjust the physical and chemical properties of the catalyst through the synergistic adjustment effect of the two composite additives, so that the catalyst has a reasonable pore structure and suitable surface acid properties. The catalyst can process petroleum wax materials including high melting point wax materials, and can produce food-grade petroleum wax products. CN03133997.2 discloses a petroleum wax hydrogenation catalyst and its preparation method. The method is to use the silicon-containing and phosphorus-containing aluminum hydroxide prepared by the CO2 neutralization method as the carrier material of the catalyst, wherein the two additives of silicon and phosphorus in the silicon-containing and phosphorus-containing aluminum hydroxide are added step by step, and part of the silicon-containing It is mixed with phosphorus-containing compounds and sodium metaaluminate solution to form a gel. Part of the silicon-containing compound is added after the gel is formed or during the aging process. Most of the phosphorus-containing compounds are formed in the gel after the aluminum hydroxide is formed and washed. Added in the process of dissolving or slurrying, so that most of the silicon and phosphorus are distributed on the surface of aluminum hydroxide, and effectively play the role of silicon and phosphorus in synergistically adjusting the physical and chemical properties and pore structure of the catalyst surface. The catalyst has good activity and selectivity when processing petroleum wax materials, including high melting point petroleum wax. The petroleum wax hydrorefining catalysts in the above two patents are formed by extrusion, which has high molding efficiency, can prepare catalysts with relatively small particle equivalent diameters, and solves the problem of diffusion and mass transfer of heavy components. If it is made into a spherical catalyst, the molding efficiency will not be too high and needs to be improved.

现有技术采用挤条切粒法制备球形催化剂的方法,一般都是将物料中加入胶溶剂和成型助剂。胶溶剂一般都为硝酸、柠檬酸、乙酸或酒石酸等。成型助剂一般为田菁粉或聚乙二醇等。通过圆柱孔板挤出的圆柱条的粘连性、流变性不好,致使成型效率不高。                      In the prior art, the method of preparing spherical catalysts by extruding and pelletizing generally involves adding peptizers and forming aids to the materials. Peptizers are generally nitric acid, citric acid, acetic acid or tartaric acid. Forming aids are generally safflower powder or polyethylene glycol, etc. The adhesion and rheological properties of the cylindrical strips extruded through the cylindrical orifice plate are not good, resulting in low molding efficiency.         

发明内容 Contents of the invention

针对现有技术的不足,本发明提供了一种球形催化剂载体的制备方法。该方法成球颗粒度均一,强度高,收率高,损失小。 Aiming at the deficiencies of the prior art, the invention provides a method for preparing a spherical catalyst carrier. The method has the advantages of uniform particle size, high strength, high yield and small loss.

本发明球形催化剂载体的制备方法,包括: The preparation method of spherical catalyst carrier of the present invention comprises:

(1)将氧化铝前身物与双子表面活性剂、胶粘剂混合均匀,其中胶粘剂的加入量为氧化铝重量的2.0%~15.0%,双子表面活性剂的加入量为氧化铝重量的0.5%~8.0%; (1) Mix the alumina precursor, gemini surfactant and adhesive evenly, wherein the amount of adhesive added is 2.0% to 15.0% of the weight of alumina, and the amount of gemini surfactant added is 0.5% to 8.0% of the weight of alumina %;

(2)步骤(1)所得的混合物经混捏、挤条和预干燥后,用球形整粒机切粒和成球,然后干燥和焙烧,得到球形催化剂载体。 (2) After the mixture obtained in step (1) is kneaded, extruded and pre-dried, it is pelletized and pelletized by a spherical granulator, and then dried and calcined to obtain a spherical catalyst carrier.

本发明球形催化剂载体还可以含有助剂组分,所述的助剂为硅、锆、钛、铁、磷、硼等中的一种或多种。助剂引入载体的方式可为现有技术中任何方式引入,比如CN01114183.2、CN03133997.2、CN03134003.2中引入硅和磷的方法,CN 200410050777.5中引入硼、磷、硅、锆和钛的方法。 The spherical catalyst carrier of the present invention may also contain auxiliary components, and the auxiliary agent is one or more of silicon, zirconium, titanium, iron, phosphorus, boron and the like. The way in which the auxiliary agent is introduced into the carrier can be introduced in any way in the prior art, such as the method of introducing silicon and phosphorus in CN01114183.2, CN03133997.2, CN03134003.2, the introduction of boron, phosphorus, silicon, zirconium and titanium in CN 200410050777.5 method.

步骤(1)中,氧化铝前身物、双子表面活性剂和胶粘剂的加入顺序无限制。所述的胶粘剂采用小孔氧化铝、硝酸铝和硫酸铝中的一种或多种与无机酸和/或有机酸混合制得,其中无机酸和/或有机酸的加入量占胶粘剂重量的30%~60%。其中小孔氧化铝的性质一般如下:比表面积为为200m2/g~400m2/g,孔容为0.3ml/g~0.6ml/g。所述的无机酸可选用硝酸、磷酸、硫酸、盐酸中的一种或几种,优选为硝酸,所述的有机酸可选用醋酸、柠檬酸、草酸中的一种或几种。 In step (1), the order of adding the alumina precursor, gemini surfactant and adhesive is not limited. The adhesive is prepared by mixing one or more of small-pore alumina, aluminum nitrate and aluminum sulfate with inorganic acid and/or organic acid, wherein the amount of inorganic acid and/or organic acid accounts for 30% of the weight of the adhesive. %~60%. Among them, the properties of small-pore alumina are generally as follows: the specific surface area is 200m 2 /g~400m 2 /g, and the pore volume is 0.3ml/g~0.6ml/g. The inorganic acid can be selected from one or more of nitric acid, phosphoric acid, sulfuric acid and hydrochloric acid, preferably nitric acid, and the organic acid can be selected from one or more of acetic acid, citric acid and oxalic acid.

所述的双子(Gemini)表面活性剂可以选择季铵盐双子表面活性剂系列和炔二醇双子表面活性剂400系列中的一种或多种。季铵盐双子表面活性剂系列常用的有二溴化-N,N′-二(二甲基十二烷基)丙二铵、N,N′-二甲基羧基甜菜碱、1,3-双十二烷基-N,N-二甲基溴化胺-2-丙醇、1,3-双十四烷基-N,N-二甲基溴化胺-2-丙醇等中的一种或多种,炔二醇双子表面活性剂400系列常用有Cido-420、Cido-440、Cido-465、Cido-485表面活性剂中的一种或多种。 The Gemini surfactant can be selected from one or more of the quaternary ammonium salt gemini surfactant series and the acetylenic diol gemini surfactant 400 series. Quaternary ammonium salt gemini surfactant series commonly used dibromide-N,N'-di(dimethyldodecyl)propylene diammonium, N,N'-dimethyl carboxybetaine, 1,3- Didodecyl-N,N-dimethyl bromide-2-propanol, 1,3-ditetradecyl-N,N-dimethyl bromide-2-propanol, etc. One or more, acetylenic diol gemini surfactant 400 series commonly used one or more of Cido-420, Cido-440, Cido-465, Cido-485 surfactants.

在混合、捏合过程中,为了进一步方便挤条成型,还可加入助挤剂,比如田菁粉、聚乙二醇等中的一种或多种。为保证催化剂载体具有需要的大孔比例,在制备过程中可以添加扩孔剂,扩孔剂的加入量为氧化铝前身物重量的0.1%~5.0%。所述的扩孔剂可以选择常规种类,如甲基纤维素、淀粉衍生物、聚丙烯酸钠、炭黑等常规可燃性固体粉末的一种或多种,优选聚丙烯酸钠。 In the process of mixing and kneading, in order to further facilitate extrusion molding, extrusion aids, such as one or more of safflower powder, polyethylene glycol, etc., can also be added. In order to ensure that the catalyst carrier has the required macropore ratio, a pore-enlarging agent can be added during the preparation process, and the amount of the pore-enlarging agent added is 0.1% to 5.0% of the weight of the alumina precursor. The pore-enlarging agent can be selected from conventional types, such as one or more of conventional combustible solid powders such as methylcellulose, starch derivatives, sodium polyacrylate, and carbon black, preferably sodium polyacrylate.

步骤(2)所述的预干燥温度为20~70℃,时间为0.2~1.0小时,所述的干燥是在温度为 90~130 ℃干燥2~4小时,焙烧是在温度为600~900℃焙烧3~6小时。 The pre-drying temperature in step (2) is 20-70°C, the time is 0.2-1.0 hours, the drying is at a temperature of 90-130°C for 2-4 hours, and the roasting is at a temperature of 600-900°C Roast for 3 to 6 hours.

步骤(2)所述的球形整粒机采用现有的球形整粒机。 The spherical granulator described in step (2) adopts the existing spherical granulator.

本发明球形催化剂载体是采用球形整粒法制备的,通过向氧化铝前身物中加入双子表面活性剂的方式,改善了氧化铝载体表面的物理性质,调节了载体成型过程中物料的粘连性、流变性,降低了载体成型后的塑变性,大幅度提高了球形载体的收率,改善了球形载体的强度,提高了球形载体完整颗粒的比例,既体现阴阳离子表面活性剂的优点,同时不引入Na+、Ca2+、K+、Cl-、Br-、F-、I-等阴阳杂离子,另外双子表面活性剂分子量较大,扩孔效果好。 The spherical catalyst carrier of the present invention is prepared by a spherical sizing method. By adding gemini surfactants to the alumina precursor, the physical properties of the surface of the alumina carrier are improved, and the adhesion of the material in the carrier molding process is adjusted. Rheology, reducing the plasticity of the carrier after molding, greatly increasing the yield of the spherical carrier, improving the strength of the spherical carrier, and increasing the proportion of complete particles of the spherical carrier, which not only reflects the advantages of anionic and cationic surfactants, but also does not Introduce Na + , Ca 2+ , K + , Cl - , Br - , F - , I - and other anions and cations. In addition, the gemini surfactant has a large molecular weight and has a good pore expansion effect.

具体实施方式 Detailed ways

本发明方法制备球形催化剂载体,用于石蜡加氢精制过程中,最好采用硅和硼助剂。该催化剂载体是以氧化铝为主要成分,含有氧化硼和二氧化硅,氧化硼在载体中的重量含量一般为0.5%~10.0%,优选为2.0%~8.0%,二氧化硅在载体中的重量含量一般为0.5%~20.0%,优选为2.0%~15.0%。所述的球形催化剂载体的制备过程中,硅源和硼源在步骤(1)中加入,其中硅源为水玻璃或硅溶胶,硼源采用硼酸。所述的硼酸最好采用硼酸水溶液或硼酸酸性溶液的方式加入,其中溶液的温度为30~100℃,最好为40~80℃。 The method of the invention prepares the spherical catalyst carrier, which is used in the paraffin hydrogenation refining process, preferably using silicon and boron additives. The catalyst carrier is mainly composed of alumina and contains boron oxide and silicon dioxide. The weight content of boron oxide in the carrier is generally 0.5% to 10.0%, preferably 2.0% to 8.0%. The weight content is generally 0.5% to 20.0%, preferably 2.0% to 15.0%. In the preparation process of the spherical catalyst carrier, the silicon source and the boron source are added in step (1), wherein the silicon source is water glass or silica sol, and the boron source is boric acid. The boric acid is preferably added in the form of boric acid aqueous solution or boric acid acidic solution, wherein the temperature of the solution is 30-100°C, preferably 40-80°C.

所述球形催化剂载体的制备过程中,硅源可以在氧化铝前身物、双子表面活性剂、胶粘剂混合的任一步骤中加入,硼源待上述物料混合均匀后加入。 During the preparation process of the spherical catalyst carrier, the silicon source can be added in any step of mixing the alumina precursor, the gemini surfactant, and the adhesive, and the boron source can be added after the above materials are uniformly mixed.

上述球形催化剂载体的性质如下:比表面积为200~350m2/g,优选为250~300m2/g,孔容为0.5~1.0cm3/g,优选为0.60~0.90 cm3/g,平均孔直径6~20nm,优选为7~12nm,红外酸量为0.20~0.80mmol/g,优选为0.30~0.70mmol/g,机械强度≥35.0 N/粒。 The properties of the above-mentioned spherical catalyst carrier are as follows: the specific surface area is 200-350 m 2 /g, preferably 250-300 m 2 /g, the pore volume is 0.5-1.0 cm 3 /g, preferably 0.60-0.90 cm 3 /g, the average pore The diameter is 6-20nm, preferably 7-12nm, the amount of infrared acid is 0.20-0.80mmol/g, preferably 0.30-0.70mmol/g, and the mechanical strength is ≥35.0 N/grain.

为进一步说明本发明方法,列举以下实施例。wt%为质量分数。 To further illustrate the method of the present invention, the following examples are cited. wt% is mass fraction.

实施例 1 Example 1

称取 200g 碳化法制备的拟薄水铝石粉(含Al( OH ) 3 < 3wt % ),加入20.0克水玻璃,8.0克聚丙烯酸钠和15.0克聚乙二醇,混合,再加入 14克胶粘剂(其中小孔氧化铝为35.0wt%浓硝酸为34.4wt% ,水为30.6wt%)和双子表面活性剂的混合物(N,N’-二甲基羧基甜菜碱为4克),然后加入用100ml 50 ℃水溶解的硼酸6.5克,充分混合、捏合成可塑状后挤成条形(条形孔板的直径为1.9mm)。然后在30℃的干燥箱中预干燥0.35小时,经过球形整粒机切割、成球,在 110 ℃下干燥 3小时,在600℃下恒温焙烧3.0 小时,得到球形加氢催化剂载体。 Weigh 200g of pseudo-boehmite powder (containing Al(OH) 3 < 3wt %) prepared by carbonization, add 20.0 grams of water glass, 8.0 grams of sodium polyacrylate and 15.0 grams of polyethylene glycol, mix, and then add 14 grams of adhesive (35.0wt% of small-pore alumina , 34.4wt% of concentrated nitric acid, and 30.6wt% of water) and a mixture of gemini surfactants (4 grams of N, N'-dimethylcarboxybetaine), and then add Dissolve 6.5 grams of boric acid in 100ml of 50°C water, mix thoroughly, knead into a plastic shape, and then extrude into strips (the diameter of the strip orifice is 1.9mm). Then it was pre-dried in a drying oven at 30°C for 0.35 hours, cut into balls by a spherical granulator, dried at 110°C for 3 hours, and roasted at a constant temperature of 600°C for 3.0 hours to obtain a spherical hydrogenation catalyst carrier.

实施例2 Example 2

取 200g 碳化法制备的拟薄水铝石粉(含Al(OH) 3<3wt%),25.0克硅溶胶,10.0克甲基纤维素和3.0克田菁粉混合,混合均匀后,加入18克胶粘剂(其中小孔氧化铝为30.0wt%,浓磷酸为39.1wt%,水为30.9 wt %)和双子表面活性剂的混合物(双子表面活性剂为1,3-双十二烷基-N,N-二甲基溴化胺-2-丙醇为6克,然后加入用100ml 70℃水溶解的硼酸6.5克,充分混合、捏合成可塑状后挤成条形(条形孔板的直径为2.1mm)。然后在40℃的干燥箱中预干燥0.3小时。经过球形整粒机的切割、成球,然后在110℃下干燥4小时,在600℃下恒温焙烧4.0小时,制成球形加氢催化剂载体。 Take 200g of pseudo-boehmite powder prepared by carbonization (containing Al(OH) 3 <3wt%), mix 25.0 grams of silica sol, 10.0 grams of methylcellulose and 3.0 grams of scallop powder, mix well, add 18 grams of adhesive (of which 30.0wt% small pore alumina, 39.1wt% concentrated phosphoric acid, 30.9wt% water) and a mixture of gemini surfactants (gemini surfactant is 1,3-didodecyl-N,N -Dimethylammonium bromide-2-propanol is 6 grams ) , then add 6.5 grams of boric acid dissolved in 100ml of 70°C water, mix thoroughly, knead into a plastic shape and extrude into strips (the diameter of the strip orifice is 2.1mm). It was then pre-dried in a drying oven at 40° C. for 0.3 hours. After cutting and pelletizing by a spherical granulator, drying at 110° C. for 4 hours, and constant temperature roasting at 600° C. for 4.0 hours, the spherical hydrogenation catalyst carrier was made.

实施例3 Example 3

取200g 硝酸铝法制备的拟薄水铝石粉(含 Al( OH ) 3 < 3 wt % ) ,20.0克硅溶胶,6.0克炭黑和3.0克田菁粉混合,再加入20克胶粘剂其中小孔氧化铝为40.0 wt %柠檬酸为38.6 wt %,水为21.4 wt %)和双子表面活性剂的混合物(炔二醇双子表面活性剂Cido-420为4克)混合均匀后,再加入用100ml 60 ℃水溶解的硼酸6.0,充分混合、捏合成可塑状后挤成条形(条形孔板的直径2.3mm)然后在20℃的干燥箱中预干燥0.7小时。经过球形整粒机的切割、成球,然后在 110℃下干燥3小时,在600℃下恒温焙烧4.0小时,制成球形催化剂载体。 Take 200g of pseudo-boehmite powder (containing Al(OH) 3 < 3 wt %) prepared by the aluminum nitrate method, mix 20.0g of silica sol, 6.0g of carbon black and 3.0g of scallop powder, and then add 20g of adhesive ( in which small Porous alumina is 40.0 wt% , citric acid is 38.6 wt%, water is 21.4 wt%) and the mixture of gemini surfactant (alkyne diol gemini surfactant Cido-420 is 4 grams) after mixing evenly, then add 100ml of boric acid 6.0 dissolved in water at 60°C, fully mixed, kneaded into a plastic shape, extruded into strips (diameter of the strip orifice plate is 2.3mm), and then pre-dried in a drying oven at 20°C for 0.7 hours. After being cut and pelletized by a spherical sizing machine, it was then dried at 110°C for 3 hours, and then calcined at a constant temperature of 600°C for 4.0 hours to make a spherical catalyst carrier.

实施例4 Example 4

取200g 硝酸铝法制备的拟薄水铝石粉(含 Al( OH ) 3 < 3 wt % ) ,22.0克硅溶胶,6.1克炭黑和2.8克田菁粉混合,再加入22克胶粘剂其中小孔氧化铝为40.0 wt %柠檬酸为38.6 wt %,水为21.4 wt %)和双子表面活性剂的混合物(1,3-双十四烷基-N,N-二甲基溴化胺-2-丙醇为4克)混合均匀后,再加入用100ml 60 ℃水溶解的硼酸6.0,充分混合、捏合成可塑状后挤成条形(条形孔板的直径2.3mm)然后在20℃的干燥箱中预干燥0.7小时。经过球形整粒机的切割、成球,然后在 110℃下干燥3小时,在600℃下恒温焙烧4.0小时,制成球形催化剂载体。 Take 200g of pseudo-boehmite powder (containing Al(OH) 3 < 3 wt %) prepared by the aluminum nitrate method, mix 22.0 grams of silica sol, 6.1 grams of carbon black and 2.8 grams of scallop powder, and then add 22 grams of adhesive ( in which small 40.0 wt % porous alumina , 38.6 wt % citric acid, 21.4 wt % water) and a mixture of gemini surfactants (1,3-Ditetradecyl-N,N-dimethylammonium bromide- 2-propanol is 4 grams) after mixing evenly, add boric acid 6.0 dissolved in 100ml 60 ℃ water, mix well, knead into a plastic shape and extrude into strips (the diameter of the strip-shaped orifice plate is 2.3mm) and then in 20 ℃ Pre-dried in a drying oven for 0.7 hours. After being cut and pelletized by a spherical sizing machine, it was then dried at 110°C for 3 hours, and then calcined at a constant temperature of 600°C for 4.0 hours to make a spherical catalyst carrier.

比较例1 Comparative example 1

称取 200g 碳化法制备的拟薄水铝石粉(含Al(OH) 3<3wt%),加入20.0克水玻璃,8.0克聚丙烯酸钠和15.0克聚乙二醇,混合,再加入14克胶粘剂(其中小孔氧化铝35.0 wt %浓硝酸为34.4 wt % ,水为30.6 wt %),然后加入用100ml 50 ℃水溶解的硼酸6.5克,充分混合、捏合成可塑状后挤成条形(条形孔板的直径为1.9mm )。然后在40℃的干燥箱中预干燥0.3小时。经过球形整粒机切割、成球,然后在110℃下干燥3小时,在600℃下恒温焙烧3.0小时,得到球形加氢催化剂载体。 Weigh 200g of pseudo-boehmite powder prepared by carbonization (containing Al(OH) 3 <3wt%), add 20.0 grams of water glass, 8.0 grams of sodium polyacrylate and 15.0 grams of polyethylene glycol, mix, then add 14 grams of adhesive (among them 35.0 wt % of small-pore alumina , 34.4 wt % of concentrated nitric acid, and 30.6 wt % of water), then add 6.5 grams of boric acid dissolved in 100 ml of 50 °C water, mix thoroughly, knead into a plastic shape, and extrude into strips ( The diameter of the strip orifice is 1.9mm). It was then pre-dried in a drying oven at 40° C. for 0.3 hours. It was cut and formed into balls by a spherical granulator, dried at 110°C for 3 hours, and calcined at 600°C for 3.0 hours at a constant temperature to obtain a spherical hydrogenation catalyst carrier.

比较例2 Comparative example 2

取 200g 碳化法制备的拟薄水铝石粉(含 Al( OH ) 3 < 3wt % ) ,25.0克硅溶胶,10.0克甲基纤维素和3.0克田菁粉混合,再加入4.2克十六烷基三甲基氯化铵,混合均匀后,加入12克胶粘剂(其中小孔氧化铝30.0wt%,浓磷酸为39.1wt% ,水为30.9wt%),然后加入用100ml 70℃水溶解的硼酸6.5克,充分混合、捏合成可塑状后挤成条形(条形孔板的直径为2.1mm)。然后在30℃的干燥箱中预干燥0.35小时。经过球形整粒机的切割、成球,然后在 110 ℃下干燥 4小时,在600℃下恒温焙烧4.0 小时,制成球形加氢催化剂载体。 Take 200g of pseudo-boehmite powder (containing Al(OH) 3 < 3wt%) prepared by carbonization method, mix 25.0g of silica sol, 10.0g of methylcellulose and 3.0g of turmeric powder, add 4.2g of hexadecyl Trimethyl ammonium chloride, after mixing evenly, add 12 grams of adhesive (30.0wt% of small-pore alumina, 39.1wt% of concentrated phosphoric acid, 30.9wt% of water), and then add 6.5% of boric acid dissolved in 100ml of 70°C water gram, fully mixed, kneaded into a plastic shape and then extruded into strips (the diameter of the strip orifice is 2.1mm). It was then pre-dried in a drying oven at 30° C. for 0.35 hours. After being cut and pelletized by a spherical granulator, it was dried at 110°C for 4 hours, and then calcined at a constant temperature of 600°C for 4.0 hours to make a spherical hydrogenation catalyst carrier.

比较例3 Comparative example 3

取200g 硝酸铝法制备的拟薄水铝石粉(含Al(OH) 3<3wt% ) 20.0克硅溶胶,6.0克炭黑和3.5克田菁粉混合,再加入 20克胶粘剂(其中小孔氧化铝为40.0 wt %柠檬酸为38.6 wt %,水为21.4wt%)和表面活性剂的混合物(十八烷基苯磺酸钠含量为4克),混合均匀后再加入用100ml 60 ℃水溶解的硼酸6.0克,充分混合、捏合成可塑状后挤成条形(条形孔板的直径2.3mm )。然后在50℃的干燥箱中预干燥0.2小时。经过球形整粒机的切割、成球,然后在 110 ℃下干燥3小时,在600℃下恒温焙烧4.0 小时,制成球形催化剂载体。 Get 200g of pseudo-boehmite powder (containing Al(OH) 3 <3wt%) prepared by 200g aluminum nitrate method, 20.0 grams of silica sol, 6.0 grams of carbon black and 3.5 grams of asparagus powder and mix, then add 20 grams of adhesive (wherein the pores are oxidized Aluminum is 40.0 wt % , citric acid is 38.6 wt %, water is 21.4 wt %) and a mixture of surfactant (sodium octadecylbenzene sulfonate content is 4 grams), after mixing well, add 100ml of 60 ℃ water Dissolved boric acid 6.0 grams, fully mixed, kneaded into a plastic shape and then extruded into strips (the diameter of the strip orifice is 2.3mm). It was then pre-dried in a drying oven at 50° C. for 0.2 hours. After being cut and pelletized by a spherical granulator, it was dried at 110°C for 3 hours, and then calcined at a constant temperature of 600°C for 4.0 hours to make a spherical catalyst carrier.

表1  各实施例载体的理化性质 Table 1 The physicochemical properties of each embodiment carrier

 the 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 比较例1Comparative example 1 比较例2Comparative example 2 比较例3Comparative example 3 比表面积,m2/ gSpecific surface area, m2 /g 290290 284284 278278 275275 243243 280280 300300 孔容,cm3/gPore volume, cm 3 /g 0.7750.775 0.7520.752 0.7640.764 0.7580.758 0.4900.490 0.6600.660 0.6850.685 平均孔直径,nmAverage pore diameter, nm 10.710.7 10.610.6 11.011.0 11.011.0 8.18.1 9.49.4 9.19.1 强度,N/粒Strength, N/grain 5555 6060 6565 5353 3030 3232 3535 粒径,mmParticle size, mm 1.841.84 2.022.02 2.232.23 2.222.22 1.841.84 2.012.01 2.242.24 合格产品,wt%Qualified product, wt% 9090 9595 9898 9595 7575 8080 7878 塑变性,wt%Plasticity, wt% 2.62.6 2.42.4 2.12.1 2.02.0 4.54.5 3.53.5 4.04.0 酸分布acid distribution  the  the  the  the  the  the  the 弱酸中心,mmol/gWeak acid center, mmol/g 0.300.30 0.310.31 0.310.31 0.300.30 0.350.35 0.340.34 0.380.38 中强酸中心,mmol/gMedium strong acid center, mmol/g 0.250.25 0.270.27 0.300.30 0.290.29 0.300.30 0.320.32 0.350.35 强酸中心,mmol/gStrong acid center, mmol/g 0.030.03 0.050.05 0.030.03 0.020.02 0.080.08 0.100.10 0.070.07

[注]:采用氨吸附-TPD 法测定,其中150~250℃、250~400℃、400~500℃分别对应于氨在弱酸中心、中强酸中心和强酸中心的脱附温度。 [Note]: Determination by ammonia adsorption-TPD method, where 150~250℃, 250~400℃, 400~500℃ correspond to the desorption temperature of ammonia in weak acid center, medium strong acid center and strong acid center respectively.

Claims (1)

1.一种球形催化剂载体的制备方法,包括: 1. A preparation method for a spherical catalyst carrier, comprising: (1)将氧化铝前身物与双子表面活性剂、胶粘剂混合均匀,其中胶粘剂的加入量为氧化铝重量的 2.0%~15.0%,双子表面活性剂的加入量为氧化铝重量的 0.5%~8.0%;所述的双子表面活性剂为季铵盐双子表面活性剂系列和炔二醇双子表面活性剂 400系列中的一种或多种;所述的胶粘剂采用小孔氧化铝、硝酸铝和硫酸铝中的一种或多种与无机酸和/或有机酸混合制得,其中无机酸和/或有机酸的加入量占胶粘剂重量的 30%~60%;所述的无机酸选用硝酸、磷酸、硫酸、盐酸中的一种或几种;所述的有机酸选用醋酸、柠檬酸、草酸中的一种或几种; (1) Mix the alumina precursor with gemini surfactant and adhesive evenly, wherein the amount of adhesive added is 2.0%~15.0% of the weight of alumina, and the amount of gemini surfactant added is 0.5%~8.0% of the weight of alumina %; the gemini surfactant is one or more of the quaternary ammonium salt gemini surfactant series and the acetylene glycol gemini surfactant 400 series; the adhesive uses small-pore alumina, aluminum nitrate and sulfuric acid One or more of aluminum is mixed with inorganic acid and/or organic acid, wherein the amount of inorganic acid and/or organic acid accounts for 30%~60% of the weight of the adhesive; the inorganic acid is selected from nitric acid, phosphoric acid One or more in , sulfuric acid, hydrochloric acid; Described organic acid selects one or more in acetic acid, citric acid, oxalic acid; (2)步骤(1)所得的混合物经混捏、挤条和预干燥后,用球形整粒机切粒和成球,然后干燥和焙烧,得到球形催化剂载体;所述的预干燥温度为 20~70℃,时间为 0.2~1.0小时。 (2) After the mixture obtained in step (1) is kneaded, extruded and pre-dried, it is pelletized and pelletized with a spherical granulator, then dried and roasted to obtain a spherical catalyst carrier; the pre-drying temperature is 20~ 70°C, the time is 0.2~1.0 hours. 2、按照权利要求1所述的方法,其特征在于所述的季铵盐双子表面活性剂系列为二溴化-N,N′-二(二甲基十二烷基)丙二铵、N,N′-二甲基羧基甜菜碱、 1,3-双十二烷基-N,N-二甲基溴化胺-2-丙醇、1,3-双十四烷基-N,N-二甲基溴化胺 -2-丙醇中的一种或多种,所述的炔二醇双子表面活性剂 400系列为 Cido-420、Cido-440、Cido-465、Cido-485表面活性剂中的一种或多种。 2, according to the described method of claim 1, it is characterized in that described quaternary ammonium salt gemini surfactant series is dibromide-N,N'-di(dimethyldodecyl)propylene diammonium, N , N′-Dimethylcarboxybetaine, 1,3-Didodecyl-N,N-Dimethylamine bromide-2-propanol, 1,3-Ditetradecyl-N,N -One or more of dimethyl bromide amines -2-propanol, the acetylenic diol gemini surfactant 400 series are Cido-420, Cido-440, Cido-465, Cido-485 surface active one or more of the agents. 3、按照权利要求1所述的方法,其特征在于所述的球形催化剂载体含有助剂组分,所述的助剂为硅、锆、钛、铁、磷、硼中的一种或多种。 3. The method according to claim 1, characterized in that the spherical catalyst carrier contains additive components, and the additive is one or more of silicon, zirconium, titanium, iron, phosphorus, boron . 4、按照权利要求1所述的方法,其特征在于,在球形载体制备过程中,加入助挤剂和/或扩孔剂。 4. The method according to claim 1, characterized in that during the preparation of the spherical carrier, extrusion aids and/or pore-enlarging agents are added. 5、按照权利要求1所述的方法,其特征在于步骤( 2)所述的干燥是在温度为90~130℃干燥为 2~4小时,焙烧是在温度为 600~900℃焙烧为3~6小时。 5. The method according to claim 1, characterized in that the drying in step (2) is at a temperature of 90-130°C for 2-4 hours, and the roasting is at a temperature of 600-900°C for 3-3 hours. 6 hours. 6、按照权利要求1所述的方法,其特征在于所述的球形催化剂载体以氧化铝为主要成分,含有氧化硼和二氧化硅,氧化硼在载体中的重量含量为0.5%~10.0%,二氧化硅在载体中的重量含量为 0.5%~20.0%。 6. The method according to claim 1, characterized in that the spherical catalyst carrier is mainly composed of alumina and contains boron oxide and silicon dioxide, and the weight content of boron oxide in the carrier is 0.5% to 10.0%. The weight content of silica in the carrier is 0.5% to 20.0%. 7、按照权利要求6所述的方法,其特征在于所述的球形催化剂载体中,氧化硼的重量含量为 2.0%~8.0%,二氧化硅的重量含量为2.0%~15.0%。 7. The method according to claim 6, characterized in that in the spherical catalyst carrier, the weight content of boron oxide is 2.0% to 8.0%, and the weight content of silicon dioxide is 2.0% to 15.0%. 8、按照权利要求6或7所述的方法,其特征在于所述的球形催化剂载体的制备过程中,硅源和硼源在步骤(1)中加入,其中硅源为水玻璃或硅溶胶,硼源采用硼酸。 8. The method according to claim 6 or 7, characterized in that during the preparation of the spherical catalyst carrier, silicon source and boron source are added in step (1), wherein the silicon source is water glass or silica sol, Boron source adopts boric acid. 9、按照权利要求8所述的方法,其特征在于所述的硼酸采用硼酸水溶液或硼酸酸性溶液的方式加入,溶液的温度为 30~100℃。 9. The method according to claim 8, characterized in that the boric acid is added in the form of boric acid aqueous solution or boric acid acidic solution, and the temperature of the solution is 30-100°C. 10、按照权利要求8所述的方法,其特征在于所述球形催化剂载体的制备过程中,硅源在氧化铝前身物、双子表面活性剂、胶粘剂混合的任一步骤中加入,硼源待上述物料混合均匀后加入。  10. The method according to claim 8, characterized in that during the preparation of the spherical catalyst carrier, the silicon source is added in any step of mixing the alumina precursor, the gemini surfactant, and the adhesive, and the boron source is to be added as described above. Add the material after mixing evenly. the
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