CN103051083B - Motor rotor - Google Patents
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- CN103051083B CN103051083B CN201110307853.6A CN201110307853A CN103051083B CN 103051083 B CN103051083 B CN 103051083B CN 201110307853 A CN201110307853 A CN 201110307853A CN 103051083 B CN103051083 B CN 103051083B
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- 230000002093 peripheral effect Effects 0.000 description 24
- 238000001746 injection moulding Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000005253 cladding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明有关于一种马达转子,尤其是一种可应用于马达结构,以供马达的定子驱动旋转的马达转子。The invention relates to a motor rotor, in particular to a motor rotor applicable to a motor structure for being driven and rotated by a stator of the motor.
背景技术 Background technique
请参照图1所示,为中国台湾发明第I279063号“风扇及其转子”专利案,该专利案揭示有目前较常见的现有转子9,该转子9包括一接合件91、一叶轮92及一转轴93。该接合件91具有一凸缘部911;该叶轮92以射出成型方式一体成型于该接合件91的外周缘,且该叶轮92与该接合件91的凸缘部911嵌合;该转轴93的一端连接该接合件91,并借助该接合件91铆接于一马达壳体94。借此,该转子9可应用于马达结构,当马达结构的定子驱动该转轴93转动时,该叶轮92得以旋转动作。Please refer to shown in Fig. 1, for China Taiwan invention No. I279063 "fan and its rotor" patent case, this patent case discloses the existing rotor 9 that is more common at present, and this rotor 9 includes a joint 91, an impeller 92 and A rotating shaft 93. The joint part 91 has a flange part 911; the impeller 92 is integrally formed on the outer periphery of the joint part 91 by injection molding, and the impeller 92 is fitted with the flange part 911 of the joint part 91; the rotating shaft 93 One end is connected to the joint part 91 , and is riveted to a motor housing 94 by means of the joint part 91 . Accordingly, the rotor 9 can be applied to a motor structure, and when the stator of the motor structure drives the rotating shaft 93 to rotate, the impeller 92 can rotate.
上述现有转子9主要利用射出成型方式将该叶轮92与该接合件91结合,以减少组装可能造成的公差,并使转子9的叶轮92与接合件91结合时不易脱离,以确保该转轴93与该叶轮92之间具有较佳的垂直度或同心度。然而,现有转子9的叶轮92在一体成型于该接合件91的外周缘时,仅借助该接合件91的凸缘部911与该叶轮92嵌接,使该叶轮92与该接合件91接合,但倘若该转轴93借助该接合件91铆接于该马达壳体94的过程中,该接合件91未确实铆接结合该马达壳体94(即图式上箭头A1所指部位),由于该接合件91朝向凸缘部911的端面(即图式上箭头A2所指部位),未被该叶轮92所一体包覆结合;因此,在该叶轮92长时间旋转动作时,仍容易造成该接合件91与该叶轮92之间形成松动情形,进而产生噪音;甚至可能影响该叶轮92与该接合件91的结合,而无法确保该转轴93与该叶轮92之间具有较佳的垂直度或同心度。The above-mentioned existing rotor 9 is mainly combined with the impeller 92 and the joint 91 by injection molding, so as to reduce the tolerance that may be caused by assembly, and make the impeller 92 of the rotor 9 and the joint 91 difficult to disengage when combined, so as to ensure that the shaft 93 It has better verticality or concentricity with the impeller 92 . However, when the impeller 92 of the conventional rotor 9 is integrally formed on the outer peripheral edge of the joint member 91, the impeller 92 is engaged with the joint member 91 only by the flange portion 911 of the joint member 91 engaging with the impeller 92. , but if the rotating shaft 93 is riveted to the motor housing 94 by means of the joint 91, the joint 91 is not riveted to the motor housing 94 (that is, the position indicated by the arrow A1 in the drawing), because the joint The end surface of the member 91 facing the flange portion 911 (that is, the position indicated by the arrow A2 on the drawing) is not integrally covered and combined by the impeller 92; therefore, when the impeller 92 rotates for a long time, it is still easy to cause the joint A loose situation is formed between the impeller 91 and the impeller 92, thereby generating noise; it may even affect the combination of the impeller 92 and the joint 91, and it is impossible to ensure that there is better verticality or concentricity between the rotating shaft 93 and the impeller 92 .
发明内容 Contents of the invention
本发明目的乃改良上述现有马达转子缺点,以提供一种马达转子,该马达转子能够确保轮毂(可作为叶轮)与接合件之间不会产生松动情形。The purpose of the present invention is to improve the disadvantages of the above-mentioned existing motor rotors to provide a motor rotor that can ensure that no looseness occurs between the hub (which can be used as an impeller) and the joint.
本发明次一目的是提供一种马达转子,该马达转子能够使该轮毂(可作为叶轮)与接合件稳固结合,以确保该转轴与该叶轮之间具有较佳垂直度或同心度。A second object of the present invention is to provide a motor rotor capable of stably combining the hub (which can be used as an impeller) with a joint to ensure a better verticality or concentricity between the rotating shaft and the impeller.
根据本发明的一种马达转子,包含:A motor rotor according to the present invention, comprising:
一个马达壳,具有一个组装孔;a motor housing having an assembly hole;
一个接合件,结合于该马达壳的组装孔,该接合件具有相对的一个第一端面及一个第二端面,该接合件设有一个抵接部及一个轴孔,该抵接部位于该第一端面及该第二端面之间且抵接该马达壳;A joint is combined with the assembly hole of the motor housing. The joint has a first end face and a second end opposite to each other. The joint is provided with an abutment portion and a shaft hole. The abutment portion is located at the between one end surface and the second end surface and abut against the motor housing;
一个转轴,结合于该接合件的轴孔;a rotating shaft combined with the shaft hole of the joint;
及一个轮毂,一体射出成型包覆该马达壳及该接合件,且该轮毂具有一个辅助包覆部,该辅助包覆部包覆该接合件的第一端面或第二端面。and a wheel hub, which is integrally injection-molded to cover the motor casing and the joint part, and the wheel hub has an auxiliary covering part, and the auxiliary covering part covers the first end surface or the second end surface of the joint part.
所述马达壳具有一个固定座,该固定座具有相对的一个第一表面及一个第二表面,该组装孔贯穿该第一表面及该第二表面。The motor housing has a fixing seat, and the fixing seat has a first surface and a second surface opposite to each other, and the assembly hole runs through the first surface and the second surface.
所述接合件的第一端面位于马达壳外侧,该接合件的第二端面位于马达壳内侧,该接合件的抵接部抵接于该马达壳的第二表面,该辅助包覆部全部或部分包覆该接合件的第一端面,该辅助包覆部位于马达壳外侧,该接合件的抵接部位于马达壳内侧。The first end surface of the joint is located outside the motor housing, the second end surface of the joint is located inside the motor housing, the abutting part of the joint is in contact with the second surface of the motor housing, and the auxiliary covering part is entirely or The first end surface of the joint part is partially covered, the auxiliary covering part is located outside the motor shell, and the abutting part of the joint part is located inside the motor shell.
所述接合件的第一端面位于马达壳内侧,该接合件的第二端面位于马达壳外侧,该接合件的抵接部抵接于该马达壳的第一表面,该辅助包覆部全部或部分包覆该接合件的第一端面,该辅助包覆部位于马达壳内侧,该接合件的抵接部位于马达壳外侧。The first end surface of the joint member is located inside the motor housing, the second end surface of the joint member is located outside the motor housing, the abutment portion of the joint member abuts against the first surface of the motor housing, and all or The first end surface of the joint part is partially covered, the auxiliary covering part is located inside the motor shell, and the abutting part of the joint part is located outside the motor shell.
所述固定座设有供该轮毂成型时用以包覆该接合件的第一端面的至少一个透孔。The fixing seat is provided with at least one through hole for covering the first end surface of the joint part when the hub is formed.
所述接合件的第一端面位于马达壳内侧,该接合件的第二端面位于马达壳外侧,该接合件的抵接部抵接于该马达壳的第一表面,该辅助包覆部全部或部分包覆该接合件的第二端面,且该辅助包覆部及该接合件的抵接部都位于马达壳外侧。The first end surface of the joint member is located inside the motor housing, the second end surface of the joint member is located outside the motor housing, the abutment portion of the joint member abuts against the first surface of the motor housing, and all or The second end surface of the joint part is partially covered, and the auxiliary covering part and the abutting part of the joint part are located outside the motor casing.
所述接合件的第一端面位于马达壳外侧,该接合件的第二端面位于马达壳内侧,该接合件的抵接部抵接于该马达壳的第二表面,该辅助包覆部全部或部分包覆该接合件的第二端面,且该辅助包覆部及该接合件的抵接部都位于马达壳内侧。The first end surface of the joint is located outside the motor housing, the second end surface of the joint is located inside the motor housing, the abutting part of the joint is in contact with the second surface of the motor housing, and the auxiliary covering part is entirely or The second end surface of the joint part is partially covered, and the auxiliary covering part and the abutting part of the joint part are both located inside the motor casing.
所述固定座设有供该轮毂成型时用以包覆该接合件的第二端面的至少一个透孔。The fixing seat is provided with at least one through hole for covering the second end surface of the joint part when the hub is formed.
所述接合件的外周面形成一个铆接部,该铆接部及该抵接部共同夹持该马达壳。A riveting portion is formed on the outer peripheral surface of the joint member, and the riveting portion and the abutting portion jointly clamp the motor case.
所述接合件的外周面设置一个咬合部,该轮毂与该咬合部相互咬合固定。An occlusal portion is provided on the outer peripheral surface of the engaging member, and the wheel hub and the occlusal portion are occluded and fixed to each other.
所述咬合部为压花纹路或凹槽。The engaging portion is an embossed pattern or a groove.
所述马达壳的固定座周缘形成一个环周壁,使该马达壳呈帽盖状的中空壳体。A peripheral wall is formed on the periphery of the fixing seat of the motor case, so that the motor case is a cap-shaped hollow shell.
所述轮毂的外周面形成叶片。The outer peripheral surface of the hub forms blades.
基于前揭马达转子的技术概念,本发明马达转子也可以包含:Based on the technical concept of the previously disclosed motor rotor, the motor rotor of the present invention may also include:
一个马达壳,具有一个组装孔;a motor housing having an assembly hole;
一个接合件,结合于该马达壳的组装孔,该接合件具有相对的一个第一端面及一个第二端面,该接合件设有一个抵接部、一个铆接部及一个轴孔,该抵接部及该铆接部位于该第一端面及该第二端面之间,且该抵接部及该铆接部共同夹持该马达壳;A joint, combined with the assembly hole of the motor housing, the joint has an opposite first end surface and a second end surface, the joint is provided with an abutment part, a riveting part and a shaft hole, the abutment The portion and the riveting portion are located between the first end surface and the second end surface, and the abutting portion and the riveting portion jointly clamp the motor case;
一个转轴,结合于该接合件的轴孔;a rotating shaft combined with the shaft hole of the joint;
及一个轮毂,一体射出成型包覆该马达壳及该接合件,且该轮毂具有一个辅助包覆部,该辅助包覆部包覆该接合件的铆接部。and a wheel hub, which is integrally injection-molded to cover the motor shell and the joint part, and the wheel hub has an auxiliary covering part, and the auxiliary covering part covers the riveting part of the joint part.
所述马达壳具有一个固定座,该固定座具有相对的一个第一表面及一个第二表面,该组装孔贯穿该第一表面及该第二表面。The motor housing has a fixing seat, and the fixing seat has a first surface and a second surface opposite to each other, and the assembly hole runs through the first surface and the second surface.
所述抵接部抵接于该固定座的第一表面。The abutting portion abuts against the first surface of the fixing seat.
所述抵接部抵接于该固定座的第二表面。The abutting portion abuts against the second surface of the fixing base.
所述接合件的外周面设置一个咬合部,该轮毂与该咬合部相互咬合固定。An occlusal portion is provided on the outer peripheral surface of the engaging member, and the wheel hub and the occlusal portion are occluded and fixed to each other.
所述咬合部为压花纹路或凹槽。The engaging portion is an embossed pattern or a groove.
所述马达壳的固定座周缘形成一个环周壁,使该马达壳呈帽盖状的中空壳体。A peripheral wall is formed on the periphery of the fixing seat of the motor case, so that the motor case is a cap-shaped hollow shell.
所述轮毂的外周面形成叶片。The outer peripheral surface of the hub forms blades.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明马达转子可借助该轮毂的辅助包覆部包覆该接合件的第一端面、第二端面或该接合件的铆接部,以有效防止该轮毂与该接合件之间产生松动情形,进而达到提升马达转子运转品质的有益效果。The motor rotor of the present invention can cover the first end surface, the second end surface of the joint or the riveted part of the joint by means of the auxiliary covering part of the hub, so as to effectively prevent the occurrence of looseness between the hub and the joint, and further The beneficial effect of improving the running quality of the motor rotor is achieved.
本发明马达转子借助该轮毂的辅助包覆部的结构设计,用以使该轮毂与该接合件能够稳固结合,以达到使该转轴与该轮毂之间具有较佳垂直度或同心度的有益效果。The motor rotor of the present invention utilizes the structural design of the auxiliary cladding portion of the hub to enable the hub and the joint to be firmly combined, so as to achieve the beneficial effect of having better verticality or concentricity between the rotating shaft and the hub .
附图说明 Description of drawings
图1:现有转子的组合剖视图。Figure 1: Assembled cutaway view of an existing rotor.
图2:本发明第一实施例马达转子未包含轮毂时的立体分解图。Fig. 2: An exploded perspective view of the motor rotor of the first embodiment of the present invention without the hub.
图3:本发明第一实施例马达转子未包含轮毂时的组合剖视图。Fig. 3: An assembled sectional view of the rotor of the motor according to the first embodiment of the present invention without the hub.
图4:本发明第一实施例马达转子的组合剖视图。Fig. 4: An assembled sectional view of the motor rotor of the first embodiment of the present invention.
图5:本发明第一实施例马达转子的另一种结构设计未包含轮毂时的立体分解图(一)。Fig. 5: An exploded perspective view (1) of another structural design of the motor rotor of the first embodiment of the present invention when the hub is not included.
图6:本发明第一实施例马达转子的另一种结构设计的组合剖视图(一)。Fig. 6: An assembled sectional view (1) of another structural design of the motor rotor of the first embodiment of the present invention.
图7:本发明第一实施例马达转子的另一种结构设计未包含轮毂时的立体分解图(二)。Fig. 7: An exploded perspective view (2) of another structural design of the motor rotor in the first embodiment of the present invention when the hub is not included.
图8:本发明第一实施例马达转子的另一种结构设计的组合剖视图(二)。Fig. 8: An assembled sectional view (2) of another structural design of the motor rotor of the first embodiment of the present invention.
图9:本发明第一实施例马达转子的另一种结构设计的组合剖视图(三)。Fig. 9: A combined sectional view (3) of another structural design of the motor rotor in the first embodiment of the present invention.
图10:本发明第一实施例马达转子的另一种结构设计的组合剖视图(四)。Fig. 10: An assembled sectional view (4) of another structural design of the motor rotor of the first embodiment of the present invention.
图11:本发明第一实施例马达转子的另一种结构设计的组合剖视图(五)。Fig. 11: A combined sectional view (5) of another structural design of the motor rotor in the first embodiment of the present invention.
图12:本发明第二实施例马达转子未包含轮毂时的立体分解图。Fig. 12: An exploded perspective view of the second embodiment of the motor rotor without the hub.
图13:本发明第二实施例马达转子的组合剖视图。Fig. 13: An assembled sectional view of the motor rotor of the second embodiment of the present invention.
图14:本发明第二实施例马达转子的另一种结构设计组合剖视图。Fig. 14: A combined sectional view of another structural design of the motor rotor in the second embodiment of the present invention.
其中:in:
〔本发明〕〔this invention〕
1马达转子11马达壳11a固定座11b环周壁1 motor rotor 11 motor housing 11a fixing seat 11b surrounding wall
111第一表面112第二表面113组装孔114透孔111 first surface 112 second surface 113 assembly hole 114 through hole
12接合件121第一端面122第二端面123抵接部12 Engagement piece 121 First end surface 122 Second end surface 123 Contact part
124轴孔125咬合部126铆接部13转轴124 shaft hole 125 occlusal part 126 riveting part 13 rotating shaft
14轮毂141辅助包覆部2马达转子21马达壳14 Hub 141 Auxiliary cladding part 2 Motor rotor 21 Motor shell
21a固定座21b环周壁211第一表面212第二表面21a fixed seat 21b peripheral wall 211 first surface 212 second surface
213组装孔22接合件221第一端面222第二端面213 Assembly hole 22 Joint piece 221 First end surface 222 Second end surface
223抵接部224轴孔225咬合部226铆接部223 Contact part 224 Shaft hole 225 Occlusion part 226 Riveting part
23转轴24轮毂241辅助包覆部23 Shaft 24 Hub 241 Auxiliary cladding part
〔现有技术〕〔current technology〕
9转子91接合件911凸缘部92轮毂9 Rotor 91 Joint 911 Flange 92 Hub
93转轴94马达壳体93 shaft 94 motor housing
具体实施方式 Detailed ways
为让本发明的上述及其他目的、特征及优点能更明显易懂,下文特举本发明的较佳实施例,并配合附图,作详细说明如下:In order to make the above-mentioned and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments of the present invention are specifically cited below, together with the accompanying drawings, as follows:
本发明全文所定义的“马达壳外侧”是指马达壳11的第一表面111所在的一侧(详参后续说明)。The “outside of the motor housing” as defined throughout the present invention refers to the side where the first surface 111 of the motor housing 11 is located (refer to the subsequent description for details).
本发明全文所定义的“马达壳内侧”是指马达壳11的第二表面112所在的一侧(详参后续说明)。The “inside of the motor housing” as defined throughout the present invention refers to the side where the second surface 112 of the motor housing 11 is located (refer to the subsequent description for details).
请参照图2、图3及图4所示,本发明第一实施例的马达转子1至少包含一马达壳11、一接合件12、一转轴13及一轮毂14。其中该接合件12结合该马达壳11,该转轴13结合该接合件12,该轮毂14以射出成型方式一体结合该马达壳11及该接合件12。Referring to FIG. 2 , FIG. 3 and FIG. 4 , the motor rotor 1 according to the first embodiment of the present invention at least includes a motor casing 11 , a joint member 12 , a rotating shaft 13 and a hub 14 . The joint part 12 is combined with the motor housing 11 , the shaft 13 is combined with the joint part 12 , and the hub 14 is integrally combined with the motor case 11 and the joint part 12 by injection molding.
该马达壳11可借助金属板片以如冲压等方式制作成型,以便提供封磁效果;其中该马达壳11具有相对的一第一表面111及一第二表面112,并设有贯穿该第一表面111及该第二表面112的一组装孔113,且该马达壳11可以为各种几何形状造型。本实施例中,该马达壳11具有一固定座11a,该固定座11a周缘形成一环周壁11b;借此,使该马达壳11呈近似帽盖状的中空壳体,其中该第一表面111及该第二表面112分别为该固定座11a的顶面及底面(以图式为主),该组装孔113设置于该固定座11a的中央部位。The motor case 11 can be formed by means of sheet metal, such as stamping, so as to provide a magnetic sealing effect; wherein the motor case 11 has a first surface 111 and a second surface 112 opposite to each other, and a The surface 111 and an assembly hole 113 of the second surface 112, and the motor housing 11 can be shaped in various geometric shapes. In this embodiment, the motor housing 11 has a fixing seat 11a, and a peripheral wall 11b is formed on the periphery of the fixing seat 11a; thereby, the motor housing 11 is a hollow shell approximately in the shape of a cap, wherein the first surface 111 and the second surface 112 are respectively the top surface and the bottom surface of the fixing base 11a (mainly in the drawing), and the assembly hole 113 is disposed at the central part of the fixing base 11a.
该接合件12可为结合于该马达壳11的组装孔113的金属轴衬,且该接合件12具有相对的一第一端面121及一第二端面122,如图3所示,该第一端面121及该第二端面122分别位于该马达壳11的固定座11a的相对二侧;又,该接合件12设有一抵接部123及一轴孔124,该抵接部123可以借助如车削或锻造等方式于该接合件12的外周面形成外径大于该组装孔113的孔径的外凸缘,或者,也可于该接合件12与该马达壳11结合后,再直接以铆接方式于该接合件12的外周面形成该外凸缘,其中该抵接部123位于该第一端面121及该第二端面122之间且抵接马达壳11的固定座11a,该轴孔124则为各种能够供该转轴13结合的结构设计。The joint 12 can be a metal bushing combined with the assembly hole 113 of the motor housing 11, and the joint 12 has a first end face 121 and a second end face 122 opposite, as shown in FIG. The end face 121 and the second end face 122 are respectively located on opposite sides of the fixing seat 11a of the motor housing 11; and, the joint member 12 is provided with an abutting portion 123 and a shaft hole 124, and the abutting portion 123 can be turned by turning or forging, etc. to form an outer flange with an outer diameter larger than the diameter of the assembly hole 113 on the outer peripheral surface of the joint 12, or, after the joint 12 and the motor housing 11 are combined, they can be riveted directly on the The outer peripheral surface of the joint member 12 forms the outer flange, wherein the abutment portion 123 is located between the first end surface 121 and the second end surface 122 and abuts against the fixing seat 11a of the motor housing 11, and the shaft hole 124 is Various structural designs that can be combined with the rotating shaft 13 are available.
本实施例中,该接合件12的轴孔124贯穿该第一端面121及该第二端面122,该接合件12结合于该马达壳11的组装孔113后,该接合件12以该抵接部123抵接该马达壳11的组装孔113的周边位置;再者,该接合件12的外周面另可设置一咬合部125,该咬合部125可为压花纹路、凹槽或其他可供该轮毂14固定包覆的结构,如图所示的实施例中,该咬合部125为数个凹槽,借此,使该轮毂14一体结合该接合件12时,该轮毂14能够与该咬合部125相互咬合固定,以强化该轮毂14与该接合件12两者之间的结合面积,进而提供如防止轴向脱落及防止径向转动等固定效果。In this embodiment, the shaft hole 124 of the joint member 12 runs through the first end surface 121 and the second end surface 122. The part 123 abuts against the peripheral position of the assembly hole 113 of the motor case 11; moreover, an engaging part 125 can be provided on the outer peripheral surface of the engaging part 12, and the engaging part 125 can be an embossed pattern, a groove or other available The structure of the hub 14 is fixed and clad. In the embodiment shown in the figure, the occlusal portion 125 is a plurality of grooves, whereby when the hub 14 is integrally combined with the joint member 12, the hub 14 can be connected to the occlusal portion. 125 are interlocked and fixed to strengthen the bonding area between the hub 14 and the engaging member 12 , thereby providing fixing effects such as preventing axial falling off and radial rotation.
该转轴13的一端结合于该接合件12的轴孔124。其中在该接合件12与该马达壳11组装前,可事先将该转轴13与该接合件12结合;或者,也可在该接合件12与该马达壳11完成组装后,再将该转轴13与该接合件12结合。One end of the rotating shaft 13 is coupled to the shaft hole 124 of the connecting member 12 . Wherein, before the joint part 12 and the motor housing 11 are assembled, the rotating shaft 13 can be combined with the joint part 12 in advance; or, after the joint part 12 and the motor housing 11 are assembled, the rotating shaft 13 Combined with the joint 12.
该轮毂14一体射出成型包覆该马达壳11及该接合件12。如图4所示,该轮毂14在包覆该马达壳11及该接合件12时,该轮毂14更具有能够用以包覆于该接合件12的第一端面121或第二端面122的一辅助包覆部141。其中当该轮毂14的外周面也可形成叶片(未绘示),以供该马达转子1应用于散热风扇时具有散热功能。The hub 14 is integrally injection-molded to cover the motor housing 11 and the joint member 12 . As shown in FIG. 4 , when the hub 14 covers the motor casing 11 and the joint 12 , the hub 14 further has a first end surface 121 or a second end surface 122 that can be used to cover the joint 12 . Auxiliary covering part 141 . Wherein, blades (not shown) may also be formed on the outer peripheral surface of the hub 14 for the motor rotor 1 to have a heat dissipation function when applied to a heat dissipation fan.
本发明马达转子1于实际制造组装时,较佳是先将该接合件12结合于该马达壳11的组装孔113,并将该转轴13的一端结合于该接合件12的轴孔124,以供置入一射出成型模具(未绘示),再注入塑料至该射出成型模具内部,用以成型出预定形状的该轮毂14,借此,使该轮毂14可一体包覆结合该马达壳11及该接合件12,以完成本发明马达转子1的制造组装作业。When the motor rotor 1 of the present invention is actually manufactured and assembled, it is preferable to combine the joint part 12 with the assembly hole 113 of the motor housing 11 first, and combine one end of the rotating shaft 13 with the shaft hole 124 of the joint part 12, so that Put it into an injection molding mold (not shown), and then inject plastic into the interior of the injection molding mold to form the hub 14 of a predetermined shape, so that the hub 14 can be integrally wrapped and combined with the motor housing 11 And the joint 12 to complete the manufacturing and assembling operation of the motor rotor 1 of the present invention.
更详言之,借助前揭的技术概念,本发明第一实施例马达转子1的接合件12与该马达壳11的组装结构,以及该轮毂14与该马达壳11的包覆结构,大致可进一步区分为以下数种结构设计(仅揭示数种较佳结构设计,并非用以限定本发明,其他相同技术概念的结构仍涵盖于本发明的范围),其中:More specifically, with the help of the technical concepts disclosed above, the assembly structure of the joint part 12 of the motor rotor 1 and the motor casing 11 in the first embodiment of the present invention, and the covering structure of the hub 14 and the motor casing 11 can be roughly It is further divided into the following several structural designs (only several preferred structural designs are disclosed, which are not intended to limit the present invention, and other structures with the same technical concept are still covered by the scope of the present invention), wherein:
请参照图2、图3及图4所示,该接合件12的第一端面121位于“马达壳外侧”,该接合件12的第二端面122位于“马达壳内侧”,其中该接合件12的抵接部123抵接于该马达壳11的第二表面112;又,该轮毂14一体包覆该马达壳11及该接合件12,且当该接合件12设有该咬合部125时(数个凹槽),该轮毂14在包覆该接合件12的同时,更可与该咬合部125所形成的数个凹槽相互咬合固定,以提供轴向防脱落及径向防转动等固定效果,且该辅助包覆部141全部包覆该接合件12的第一端面121,借此,该辅助包覆部141位于“马达壳外侧”,该接合件12的抵接部123位于“马达壳内侧”。Please refer to FIG. 2, FIG. 3 and FIG. 4, the first end surface 121 of the joint member 12 is located on the “outside of the motor housing”, and the second end surface 122 of the joint member 12 is located on the “inside of the motor housing”, wherein the joint member 12 The abutting portion 123 abuts against the second surface 112 of the motor housing 11; and, the hub 14 integrally covers the motor housing 11 and the engaging member 12, and when the engaging member 12 is provided with the engaging portion 125 ( Several grooves), the hub 14 can be interlocked and fixed with several grooves formed by the engaging portion 125 while covering the joint 12, so as to provide axial anti-falling and radial anti-rotation fixation effect, and the auxiliary covering part 141 completely covers the first end surface 121 of the joint part 12, whereby the auxiliary covering part 141 is located "outside the motor housing", and the abutting part 123 of the joint part 12 is located at the "motor shell". inside the shell".
请参照图5及图6所示,相较于前揭第2、3及4图的结构设计,该接合件12的咬合部125为一环槽及一压花纹路,借此,该轮毂14在包覆该接合件12的同时,更可与该咬合部125所形成的环槽及压花纹路相互咬合固定,以提供更佳的轴向防脱落及径向防转动等固定效果;又,该辅助包覆部141部分包覆该接合件12的第一端面121。Please refer to Fig. 5 and Fig. 6, compared with the structural design of Figs. 2, 3 and 4 disclosed above, the engaging portion 125 of the engaging part 12 is a ring groove and an embossed pattern, whereby the wheel hub 14 While wrapping the engaging part 12, it can be interlocked and fixed with the annular groove and embossed pattern formed by the engaging portion 125, so as to provide better fixing effects such as axial anti-falling and radial anti-rotation; and, The auxiliary covering portion 141 partially covers the first end surface 121 of the joint member 12 .
请参照图7及图8所示,相较于前揭图2、图3及图4的结构设计,该接合件12的组装方向相反,故该接合件12的第一端面121位于“马达壳内侧”,该接合件12的第二端面122位于“马达壳外侧”,该接合件12的抵接部123抵接于该马达壳11的第一表面111,且该马达壳11的固定座11a设有至少一透孔114;该接合件12的咬合部125为形成于该抵接部123的外周面的一压花纹路,借此,在利用该射出成型模具制作该轮毂14的过程中,该轮毂14除可包覆该马达壳11的外周面外,更可经由该透孔114进一步包覆该马达壳11的内周面,使该轮毂14与该接合件12的结合更为稳固,以便配合形成包覆该接合件12的第一端面121的该辅助包覆部141,其中该辅助包覆部141同样可部分包覆或全部包覆该接合件12的第一端面121,而该辅助包覆部141位于“马达壳内侧”,该接合件12的抵接部123位于“马达壳外侧”。Please refer to Fig. 7 and Fig. 8, compared with the structural design of Fig. 2, Fig. 3 and Fig. 4, the assembly direction of the joint part 12 is opposite, so the first end surface 121 of the joint part 12 is located in the "motor housing Inside”, the second end surface 122 of the joint member 12 is located on the “outside of the motor housing”, the contact portion 123 of the joint member 12 is in contact with the first surface 111 of the motor housing 11, and the fixing seat 11a of the motor housing 11 At least one through hole 114 is provided; the occlusal part 125 of the engaging part 12 is an embossed pattern formed on the outer peripheral surface of the abutting part 123, thereby, in the process of making the hub 14 by using the injection molding mold, In addition to covering the outer peripheral surface of the motor housing 11, the hub 14 can further cover the inner peripheral surface of the motor housing 11 through the through hole 114, so that the combination of the hub 14 and the joint member 12 is more stable. In order to cooperate to form the auxiliary covering part 141 covering the first end surface 121 of the joint part 12, wherein the auxiliary covering part 141 can also partially or completely cover the first end face 121 of the joint part 12, and the The auxiliary covering portion 141 is located “inside the motor housing”, and the contact portion 123 of the joint member 12 is located “outside the motor housing”.
请参照图9所示,该接合件12的第一端面121位于“马达壳内侧”,该接合件12的第二端面122位于“马达壳外侧”,其中该接合件12的抵接部123抵接于该马达壳11的第一表面111;又,该轮毂14一体包覆该马达壳11及该接合件12,且当该接合件12设有该咬合部125时(压花纹路),该轮毂14在包覆该接合件12的同时,更可与该咬合部125所形成的压花纹路相互咬合固定,其中该辅助包覆部141部分包覆该接合件12的第二端面122(也可全部包覆该第二端面122);借此,该辅助包覆部141及该接合件12的抵接部123都位于“马达壳外侧”。Please refer to FIG. 9 , the first end surface 121 of the joint member 12 is located “inside the motor housing”, and the second end surface 122 of the joint member 12 is located “outside the motor housing”, wherein the abutting portion 123 of the joint member 12 abuts against connected to the first surface 111 of the motor housing 11; and, the hub 14 integrally covers the motor housing 11 and the joint member 12, and when the joint member 12 is provided with the engaging portion 125 (embossed pattern), the While the hub 14 covers the joint part 12, it can also be interlocked and fixed with the embossed pattern formed by the engaging part 125, wherein the auxiliary covering part 141 partially covers the second end surface 122 of the joint part 12 (also The second end surface 122 may be fully covered); thereby, the auxiliary covering portion 141 and the abutting portion 123 of the joint member 12 are located “outside the motor case”.
请参照图10所示,相较于前揭图9的结构设计,该接合件12的第一端面121位于“马达壳外侧”,该接合件12的第二端面122位于“马达壳内侧”,该接合件12的抵接部123抵接于该马达壳11的第二表面112,且该马达壳11的固定座11a设有至少一透孔114;该接合件12的咬合部125为形成于该抵接部123的外周面的一压花纹路,借此,在利用该射出成型模具制作该轮毂14的过程中,该轮毂14除可包覆该马达壳11的外周面外,更可经由该透孔114进一步包覆该马达壳11的内周面,以便配合形成包覆该接合件12的第二端面122的该辅助包覆部141,其中该辅助包覆部141同样可部分包覆或全部包覆该接合件12的第二端面122,使该辅助包覆部141及该接合件12的抵接部123都位于“马达壳内侧”。Please refer to FIG. 10 . Compared with the structural design shown in FIG. 9 , the first end surface 121 of the joint member 12 is located on the “outside of the motor housing”, and the second end surface 122 of the joint member 12 is located on the “inside of the motor housing”. The abutting portion 123 of the engaging member 12 abuts against the second surface 112 of the motor housing 11, and the fixing seat 11a of the motor housing 11 is provided with at least one through hole 114; the engaging portion 125 of the engaging member 12 is formed on An embossed pattern on the outer peripheral surface of the abutting portion 123, thereby, in the process of making the hub 14 using the injection molding die, the hub 14 can not only cover the outer peripheral surface of the motor casing 11, but also can pass through The through hole 114 further covers the inner peripheral surface of the motor housing 11 so as to cooperate to form the auxiliary covering part 141 covering the second end surface 122 of the joint part 12, wherein the auxiliary covering part 141 can also partially cover Or completely cover the second end surface 122 of the joint member 12 so that the auxiliary covering portion 141 and the abutting portion 123 of the joint member 12 are located “inside the motor housing”.
请参照图11所示,相较于前揭图9的结构设计,在该马达壳11及接合件12完成组装后,更可以在该接合件12的外周面加工形成一铆接部126,该铆接部126抵接于该马达壳11的第二表面112,以便利用该接合件12的抵接部123及铆接部126共同夹持该马达壳11,再配合该辅助包覆部141包覆该接合件12的第二端面122的结构设计,以确保该马达壳11、接合件12及轮毂14彼此之间具有更佳的结合固定效果。Please refer to FIG. 11 . Compared with the structural design shown in FIG. 9 , after the motor housing 11 and the joint 12 are assembled, a riveting portion 126 can be formed on the outer peripheral surface of the joint 12 . The portion 126 abuts against the second surface 112 of the motor case 11 so as to clamp the motor case 11 together by the abutment portion 123 and the riveting portion 126 of the joint member 12 , and cooperate with the auxiliary covering portion 141 to cover the joint. The structural design of the second end surface 122 of the component 12 ensures that the motor casing 11 , the joint component 12 and the hub 14 have a better combined and fixed effect among each other.
借助上述本发明第一实施例马达转子1的结构设计,本发明主要技术特征在于:相较于现有转子9的接合件91的端面未被该轮毂92包覆,造成该轮毂92容易自该接合件91上脱落的缺点(参照图1所示);本发明马达转子1除可借助该接合件12的抵接部123抵接于该马达壳11形成初步定位外,更可进一步利用该轮毂14的辅助包覆部141全部或部分包覆于该接合件12之第一端面121或第二端面122,使该马达壳11、接合件12及轮毂14彼此之间的结合更为稳固;再者,当该接合件12设有该咬合部125时,该轮毂14在包覆该接合件12的同时,更可进一步与该咬合部125相互咬合固定;或者,当该接合件12进一步设有该铆接部126时,该接合件12的抵接部123及铆接部126更可共同夹持该马达壳11,进而提供更佳的轴向防脱落及径向防转动效果;因此,该轮毂14在长时间旋转动作时,可有效防止该接合件12与该轮毂14之间形成松动,以避免产生噪音或该轮毂14自该接合件12上脱落等情形。With the help of the structural design of the motor rotor 1 of the first embodiment of the present invention, the main technical feature of the present invention is that compared with the end surface of the joint part 91 of the existing rotor 9, the hub 92 is not covered, so that the hub 92 is easy to disassemble from the hub 92. The defect of falling off on the joint 91 (as shown in FIG. 1 ); the motor rotor 1 of the present invention can not only contact the motor shell 11 with the abutment portion 123 of the joint 12 to form a preliminary positioning, but also can further utilize the hub The auxiliary covering part 141 of 14 covers all or part of the first end surface 121 or the second end surface 122 of the joint 12, so that the combination of the motor shell 11, the joint 12 and the hub 14 is more stable; Or, when the engaging part 12 is provided with the occlusal part 125, the hub 14 can be further interlocked and fixed with the occluding part 125 while covering the engaging part 12; or, when the engaging part 12 is further provided with When the riveting portion 126 is used, the abutting portion 123 and the riveting portion 126 of the joint member 12 can clamp the motor housing 11 together, thereby providing better axial anti-falling and radial anti-rotation effects; therefore, the hub 14 During long-time rotation, it can effectively prevent loosening between the joint member 12 and the hub 14 , so as to avoid noise or the hub 14 falling off from the joint member 12 .
请参照图12、图13及图14所示,本发明第二实施例的马达转子2至少包含一马达壳21、一接合件22、一转轴23及一轮毂24。本发明第二实施例的马达壳21、接合件22及转轴23与第一实施例的马达壳11、接合件12及转轴13大致相同。其中该马达壳21同样可以具有固定座21a、环周壁21b、第一表面211、第二表面212、组装孔213及透孔214等结构特征;该接合件22同样可以具有第一端面221、第二端面222、抵接部223、轴孔224、咬合部225及铆接部226等结构特征;因此,本实施例马达转子2与前揭第一实施例的马达转子1相同的结构特征及结合关系容不赘述。Referring to FIG. 12 , FIG. 13 and FIG. 14 , the motor rotor 2 according to the second embodiment of the present invention at least includes a motor housing 21 , a joint member 22 , a rotating shaft 23 and a hub 24 . The motor casing 21 , the connecting member 22 and the rotating shaft 23 of the second embodiment of the present invention are substantially the same as the motor casing 11 , the connecting member 12 and the rotating shaft 13 of the first embodiment. Wherein the motor housing 21 can also have structural features such as a fixing seat 21a, a peripheral wall 21b, a first surface 211, a second surface 212, an assembly hole 213 and a through hole 214; the joint member 22 can also have a first end surface 221, a second Structural features such as two end faces 222, abutting portion 223, shaft hole 224, occlusal portion 225, and riveting portion 226; therefore, the motor rotor 2 of this embodiment has the same structural features and bonding relationship as the motor rotor 1 of the first embodiment disclosed above. I won't go into details.
本发明第二实施例的接合件22的抵接部223可以选择抵接于该马达壳21的第一表面211或第二表面212,如图13所示的实施例揭示该抵接部223抵接于该马达壳21的第一表面211,又如图14所示的实施例揭示该抵接部223抵接于该马达壳21的第二表面212,并于该马达壳21及接合件22完成组装后,进一步于该接合件22的外周面加工形成该铆接部226,该接合件22的抵接部223及铆接部226则共同夹持该马达壳21,而该轮毂24同样一体射出成型包覆该马达壳21及该接合件22;借此,本实施例马达转子2与第一实施例的马达转子1的主要差异在于:该轮毂24在包覆该马达壳21及该接合件22时,该轮毂24更具有能够用以部分或全部包覆于该接合件22的铆接部226的一辅助包覆部241。The abutting portion 223 of the engaging member 22 in the second embodiment of the present invention can be selectively abutted against the first surface 211 or the second surface 212 of the motor housing 21. The embodiment shown in FIG. 13 discloses that the abutting portion 223 abuts against Connected to the first surface 211 of the motor housing 21, and the embodiment shown in FIG. After the assembly is completed, the riveting portion 226 is further processed on the outer peripheral surface of the joint member 22, the contact portion 223 and the riveting portion 226 of the joint member 22 clamp the motor housing 21 together, and the hub 24 is also integrally injection molded Coating the motor shell 21 and the joint part 22; thus, the main difference between the motor rotor 2 of this embodiment and the motor rotor 1 of the first embodiment is that the hub 24 covers the motor shell 21 and the joint part 22 At this time, the hub 24 further has an auxiliary covering portion 241 that can partially or completely cover the riveting portion 226 of the joint member 22 .
借助上述本发明第二实施例马达转子2的结构设计,本发明的轮毂24的辅助包覆部241可进一步包覆该接合件22所形成的该铆接部226,相较于第一实施例的马达转子1,本实施例的马达转子2即使在该接合件22的铆接部226未确实铆接结合该马达壳21,但由于该辅助包覆部241包覆该铆接部226,故仍可以有效地确保该马达壳21、接合件22及轮毂24彼此之间具有良好的结合稳固性;因此,该轮毂24在长时间旋转动作时,同样可有效防止该接合件22与该轮毂24之间形成松动现象,以减少噪音的产生,并避免该轮毂24自该接合件22上脱落。With the help of the structural design of the motor rotor 2 in the second embodiment of the present invention, the auxiliary covering part 241 of the hub 24 of the present invention can further cover the riveting part 226 formed by the joint part 22, compared with the first embodiment For the motor rotor 1, even if the motor rotor 2 of the present embodiment is not riveted to the motor housing 21 at the riveted portion 226 of the joint member 22, since the auxiliary covering portion 241 covers the riveted portion 226, it can still effectively Ensure that the motor housing 21, the joint 22 and the hub 24 have good joint stability; therefore, when the hub 24 rotates for a long time, it can also effectively prevent loosening between the joint 22 and the hub 24 Phenomenon, to reduce the generation of noise, and prevent the hub 24 from falling off from the joint 22 .
如上所述,本发明马达转子1、2确可达到如下所述的诸多有益效果:As mentioned above, the motor rotors 1 and 2 of the present invention can indeed achieve many beneficial effects as follows:
本发明马达转子1、2可借助该轮毂14、24的辅助包覆部141、241包覆该接合件12的第一端面121、第二端面122或该接合件22的铆接部226,以有效防止该轮毂14、24与该接合件12、22之间产生松动情形,进而达到提升马达转子1、2运转品质的有益效果。The motor rotor 1, 2 of the present invention can cover the first end surface 121, the second end surface 122 of the joint member 12 or the riveted part 226 of the joint member 22 by means of the auxiliary covering part 141, 241 of the hub 14, 24, so as to effectively Prevent the hub 14 , 24 from loosening between the joint parts 12 , 22 , thereby achieving the beneficial effect of improving the running quality of the motor rotor 1 , 2 .
本发明马达转子1、2借助该轮毂14、24的辅助包覆部141、241的结构设计,用以使该轮毂14、24与该接合件12、22能够稳固结合,以达到使该转轴13、23与该轮毂14、24之间具有较佳垂直度或同心度的有益效果。The motor rotor 1, 2 of the present invention utilizes the structural design of the auxiliary cladding portion 141, 241 of the hub 14, 24 to enable the hub 14, 24 to be firmly combined with the joint member 12, 22, so as to make the rotating shaft 13 , 23 and the hub 14, 24 have the beneficial effect of better verticality or concentricity.
但以上所述者,仅为本发明的较佳实施例而已,当不能以此限定本发明实施范围;故,凡依本发明申请专利范围及创作说明书内容所作的简单的等效变化与修饰,都应仍属本发明专利涵盖的范围内。But above-mentioned person, only preferred embodiment of the present invention, should not limit the implementation range of the present invention with this; All should still belong to the scope that the patent of the present invention covers.
Claims (18)
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| CN201110307853.6A CN103051083B (en) | 2011-10-12 | 2011-10-12 | Motor rotor |
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| CN201110307853.6A CN103051083B (en) | 2011-10-12 | 2011-10-12 | Motor rotor |
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| CN103051083B true CN103051083B (en) | 2015-12-30 |
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| CN105298910A (en) * | 2014-05-28 | 2016-02-03 | 协禧电机股份有限公司 | Combined fan wheel structure |
| TWI602384B (en) * | 2016-07-28 | 2017-10-11 | 建準電機工業股份有限公司 | Motor, fan and rotor thereof |
| TWI659160B (en) * | 2018-01-08 | 2019-05-11 | 建準電機工業股份有限公司 | A fan |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWM343725U (en) * | 2007-12-19 | 2008-11-01 | Delta Electronics Inc | Fan and rotor structure thereof |
| CN201975893U (en) * | 2010-05-11 | 2011-09-14 | 惠州市三协精密有限公司 | Outer rotor brushless motor shell |
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| US7567003B2 (en) * | 2006-05-02 | 2009-07-28 | Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. | Cooling fan |
| CN202260696U (en) * | 2011-10-12 | 2012-05-30 | 建准电机工业股份有限公司 | Motor rotor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWM343725U (en) * | 2007-12-19 | 2008-11-01 | Delta Electronics Inc | Fan and rotor structure thereof |
| CN201975893U (en) * | 2010-05-11 | 2011-09-14 | 惠州市三协精密有限公司 | Outer rotor brushless motor shell |
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Address after: The new Taiwan China Ya Lu Kaohsiung City No. 30 Lane 296 Patentee after: Jianzhun Electric Motor Industry Co., Ltd. Address before: Are China Taiwan Lingya Kaohsiung No. 120 12 floor 1 Patentee before: Jianzhun Electric Motor Industry Co., Ltd. |