CN103143529A - Energy-accumulation type ultrasonic cleaning device applied to spinneret plate in spinning industry - Google Patents
Energy-accumulation type ultrasonic cleaning device applied to spinneret plate in spinning industry Download PDFInfo
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- CN103143529A CN103143529A CN2013100859557A CN201310085955A CN103143529A CN 103143529 A CN103143529 A CN 103143529A CN 2013100859557 A CN2013100859557 A CN 2013100859557A CN 201310085955 A CN201310085955 A CN 201310085955A CN 103143529 A CN103143529 A CN 103143529A
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Abstract
The invention discloses an energy-accumulation type ultrasonic cleaning device applied to a spinneret plate in the spinning industry. The device comprises a cleaning water tank and energy-accumulation type ultrasonic cleaning device parts, wherein the energy-accumulation type ultrasonic cleaning device parts can make reciprocating motion axially along the cleaning water tank, and are arranged above the cleaning water tank; the cleaning water tank is internally provided with a plurality of ultrasonic vibration boxes corresponding to the energy-accumulation type ultrasonic cleaning device parts; and the ultrasonic vibration boxes are arranged on motion trails of the energy-accumulation type ultrasonic cleaning device parts. The energy-accumulation type ultrasonic cleaning device adopts a mode of high frequency and low frequency combination, upper-lower switching and positioning cleaning, tiny holes and guide holes are cleaned completely once, and no turnover plate is used, so that the cleaning efficiency can be improved greatly; low-frequency high-power energy-accumulation type ultrasonic positioning is used for cleaning the tiny holes with smaller hole diameters at the upper part; conventional ultrasonic is used for cleaning the guide holes at the lower part; the distributed ultrasonic vibration boxes consisting of loudspeaker vibrators connected with basic matrixes in parallel are adopted; the ultrasonic cleaning mode of upper-lower combination is very good in effect; and cleaning requirements of various spinneret plates can be met.
Description
Technical field
The present invention relates to a kind of cleaning device, specifically the energy-gathered ultrasonic cleaning device.
Background technology
The cleaning requirement of now main differentiated product spinneret is higher, their spinning jet used apertures are less, draw ratio is large, and the erose Sepecial holes type spinneret plates such as three leaves, five leaves, cross, island, hollow profiled are wherein arranged, and the aperture is also arranged less than the circle hole shape spinneret of 0.15mm.Because the spinning scale of the project is increasing, the hole count of differentiated product spinneret and total quantity also the more, these have all increased the cleaning difficulty of spinneret.
At present way commonly used be by the vibration plate type supersonic wave cleaning machine clean (the vibration plate type supersonic wave cleaning machine forms basic matrix in parallel by several small-power speaker vibrator and consists of, from bottom to top emittance to cleansing medium to the workpiece effect).Workpiece is placed on cleans on support, ultrasonicly clean from lower to upper, in cleaning process, need turn-over, so that the spinneret two sides all is cleaned.
Because vibration plate type supersonic wave cleaning machine ultrasonic power density is little, and supersonic frequency is high, be difficult to spinneret is cleaned up, cause and produce waft silk and fracture of wire in follow-up spinning process, therefore: the cleaning performance of spinneret has important impact to product quality and production run cost and energy consumption.Another vibration plate type ultrasonic wave used about 2 years, and the vibration plate seriously corroded needs to change the monoblock vibration plate, and replacement cost is high.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides the energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret of the good and long service life of a kind of cleaning performance.
For solving the problems of the technologies described above, technical scheme of the present invention is a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret, comprise cleaning sink and energy-gathered ultrasonic cleaning device, the energy-gathered ultrasonic cleaning device can be along the axial reciprocating cleaning sink top of being arranged on of cleaning sink, be provided with several ultrasonic vibration boxes corresponding with the energy-gathered ultrasonic cleaning device in cleaning sink, described ultrasonic vibration box is arranged on energy-gathered ultrasonic cleaning device movement locus.
Described energy-gathered ultrasonic cleaning device comprises energy-concentrating transducer, in the energy-concentrating transducer lower end, the head that shakes is installed, and also is provided with to control its lowering or hoisting gear that moves up and down on energy-concentrating transducer.
The cell body two ends of described cleaning sink respectively are provided with a travel switch, also are provided with limit switch in the outside of travel switch.
The cleaning area of described cleaning sink is equally divided into two, and when the energy-gathered ultrasonic cleaning device was worked above first cleaning area, in this zone, ultrasonic vibration box was not worked, and the ultrasonic vibration box work in another zone; When working above the energy-gathered ultrasonic cleaning device moves to another cleaning area, ultrasonic vibration box shutdown work in this zone, and in first cleaning area, ultrasonic vibration box is started working.
For increasing work efficiency, described sound wave cleaning device has side by side two groups, and ultrasonic vibration box also has side by side two groups.
Described ultrasonic vibration box is distributed ultrasonic vibration box.
Adopt energy-gathered ultrasonic that the micropore of spinneret is cleaned, large 30 times of the conventional Vibration Box formula of energy-gathered ultrasonic power density ratio ultrasonic power density, the cleaning requirement that can satisfy; Adopt distributed ultrasonic wave that the guide hole of spinneret is cleaned, because the guide hole aperture is large, adopt distributed can cleaning up.
Beneficial effect: the present invention adopts the low-and high-frequency combination, switches up and down, locates the mode of cleaning, and micropore and guide hole once clean complete, without turnover panel, can greatly improve cleaning efficiency; Top utilizes the less micropore in cleaning aperture, low-frequency high-power energy-collecting ultrasonic ripple location, and the bottom utilizes conventional ultrasound to clean guide hole, the distributed ultrasonic vibration box that adopts speaker vibrator basic matrix in parallel to form; This ultrasonic cleaning mode that combines between the higher and lower levels, effect is very good, can satisfy the cleaning requirement of various spinnerets.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
As shown in Figure 1, a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret, comprise cleaning sink 1 and two groups of energy-gathered ultrasonic cleaning devices 2, energy-gathered ultrasonic cleaning device 2 comprises energy-concentrating transducer 4, be equipped with in energy-concentrating transducer 4 lower ends and shake 5, also be provided with on energy-concentrating transducer 4 and control its lowering or hoisting gear that moves up and down.Energy-gathered ultrasonic cleaning device 2 is arranged on the top of cleaning sink 1, and can be axially reciprocating along cleaning sink 1, be provided with two groups of distributed ultrasonic vibration boxes 3 corresponding with energy-gathered ultrasonic cleaning device 2 in cleaning sink 1, distributed ultrasonic vibration box 3 is arranged on energy-gathered ultrasonic cleaning device 2 movement locus.The cell body two ends of cleaning sink 1 respectively are provided with a travel switch 7, the outside at travel switch 7 also is provided with limit switch, the cleaning area of cleaning sink 1 is equally divided into two, when energy-gathered ultrasonic cleaning device 2 is worked above first cleaning area, in this zone, ultrasonic vibration box 3 is not worked, and ultrasonic vibration box 3 work in another zone; When working above energy-gathered ultrasonic cleaning device 2 moves to another cleaning area, ultrasonic vibration box 3 shutdown work in this zone, and in first cleaning area, ultrasonic vibration box 3 is started working.
When energy-gathered ultrasonic cleaning device 2 is moved to the left, when left lateral journey switch 7 being detected, energy-gathered ultrasonic cleaning device 2 halts, and moves round about;
Workpiece to be cleaned (spinneret) be placed on cleaning sink 1 interior on, energy-gathered ultrasonic cleaning device 2 cleans the spinneret micropores, distributed ultrasonic vibration box 3 cleans the spinneret guide holes.
During cleaning, control cleaning process by control system: comprise PLC (programmable logic controller (PLC)), contactor, travel switch, timer etc. and form; Move by Electric Machine Control energy-gathered ultrasonic cleaning device 2, the default energy-gathered ultrasonic cleaning device 2 of program is turned left by the right side and is begun the cleaning and filtering core, when encountering left lateral journey switch, energy-gathered ultrasonic cleaning device 2 moves toward rightabout, back and forth cleans successively spinneret.The scavenging period of the whole cleaning process of Timer Controlling; In addition control system also control hyperacoustic pneumatic with close; Make spinneret fully be cleaned, promote cleaning performance
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret, comprise cleaning sink (1) and energy-gathered ultrasonic cleaning device (2), energy-gathered ultrasonic cleaning device (2) can be along axial reciprocating cleaning sink (2) top of being arranged on of cleaning sink (1), it is characterized in that: be provided with several ultrasonic vibration boxes (3) corresponding with energy-gathered ultrasonic cleaning device (2) in cleaning sink (1), described ultrasonic vibration box (3) is arranged on energy-gathered ultrasonic cleaning device (2) movement locus.
2. a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret according to claim 1, it is characterized in that: described energy-gathered ultrasonic cleaning device (2) comprises energy-concentrating transducer (4), the head (5) that shakes is installed in energy-concentrating transducer (4) lower end, also is provided with on energy-concentrating transducer (4) and controls its lowering or hoisting gear that moves up and down (6).
3. a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret according to claim 1, it is characterized in that: the cell body two ends of described cleaning sink (1) respectively are provided with a travel switch (7), also are provided with limit switch in the outside of travel switch (7).
4. a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret according to claim 1, it is characterized in that: the cleaning area of described cleaning sink (1) is equally divided into two, when energy-gathered ultrasonic cleaning device (2) is worked above first cleaning area, ultrasonic vibration box in this zone (3) is not worked, and the ultrasonic vibration box in another zone (3) work; When working above energy-gathered ultrasonic cleaning device (2) moves to another cleaning area, ultrasonic vibration box in this zone (3) shutdown work, and in first cleaning area, ultrasonic vibration box (3) is started working.
5. a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret according to claim 1, it is characterized in that: described sound wave cleaning device (2) has side by side two groups, and ultrasonic vibration box (3) also has side by side two groups.
6. a kind of energy-gathered ultrasonic cleaning device that is applied to spinning industry spinneret according to claim 1, it is characterized in that: described ultrasonic vibration box (3) is distributed ultrasonic vibration box.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100859557A CN103143529A (en) | 2013-03-18 | 2013-03-18 | Energy-accumulation type ultrasonic cleaning device applied to spinneret plate in spinning industry |
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| CN2013100859557A CN103143529A (en) | 2013-03-18 | 2013-03-18 | Energy-accumulation type ultrasonic cleaning device applied to spinneret plate in spinning industry |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447257A (en) * | 2013-08-22 | 2013-12-18 | 无锡南方声学工程有限公司 | Ultrasonic cleaning device with multiple tool baskets |
| CN105396830A (en) * | 2015-11-20 | 2016-03-16 | 无锡南方声学工程有限公司 | Cleaning pool structure |
| CN105671653A (en) * | 2016-04-07 | 2016-06-15 | 天津华清健坤膜科技有限公司 | Hollow fiber spinning nozzle or spinning plate washing device and application method |
| CN106423980A (en) * | 2016-11-17 | 2017-02-22 | 昆山市超声仪器有限公司 | Positioning device for cleaning disinfecting machine |
| CN107447266A (en) * | 2017-09-15 | 2017-12-08 | 无锡南方声学工程有限公司 | Carbon fiber cleaning device for spinning plate |
| CN107460551A (en) * | 2017-09-15 | 2017-12-12 | 无锡南方声学工程有限公司 | Super fine denier cleaning device for spinning plate |
| CN107879060A (en) * | 2017-10-09 | 2018-04-06 | 江西众合装备技术有限公司 | Chloride plate automatic cleaning method |
| CN109778479A (en) * | 2019-03-28 | 2019-05-21 | 天津工业大学 | An ultrasonic laundry washing machine and its working method |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103447257A (en) * | 2013-08-22 | 2013-12-18 | 无锡南方声学工程有限公司 | Ultrasonic cleaning device with multiple tool baskets |
| CN105396830A (en) * | 2015-11-20 | 2016-03-16 | 无锡南方声学工程有限公司 | Cleaning pool structure |
| CN105671653A (en) * | 2016-04-07 | 2016-06-15 | 天津华清健坤膜科技有限公司 | Hollow fiber spinning nozzle or spinning plate washing device and application method |
| CN105671653B (en) * | 2016-04-07 | 2018-07-31 | 天津华清健坤膜科技有限公司 | A kind of hollow fiber spinneret or cleaning device for spinning plate and application method |
| CN106423980A (en) * | 2016-11-17 | 2017-02-22 | 昆山市超声仪器有限公司 | Positioning device for cleaning disinfecting machine |
| CN106423980B (en) * | 2016-11-17 | 2020-02-14 | 昆山市超声仪器有限公司 | Positioning device for cleaning and disinfecting machine |
| CN107447266A (en) * | 2017-09-15 | 2017-12-08 | 无锡南方声学工程有限公司 | Carbon fiber cleaning device for spinning plate |
| CN107460551A (en) * | 2017-09-15 | 2017-12-12 | 无锡南方声学工程有限公司 | Super fine denier cleaning device for spinning plate |
| CN107879060A (en) * | 2017-10-09 | 2018-04-06 | 江西众合装备技术有限公司 | Chloride plate automatic cleaning method |
| CN107879060B (en) * | 2017-10-09 | 2019-08-02 | 江西众合装备技术有限公司 | Chloride plate automatic cleaning method |
| CN109778479A (en) * | 2019-03-28 | 2019-05-21 | 天津工业大学 | An ultrasonic laundry washing machine and its working method |
| CN109778479B (en) * | 2019-03-28 | 2024-05-31 | 天津工业大学 | Ultrasonic clothes cleaning machine and working method thereof |
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Application publication date: 20130612 |