CN103151336B - Circuit substrate structure and manufacturing method thereof - Google Patents
Circuit substrate structure and manufacturing method thereof Download PDFInfo
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- CN103151336B CN103151336B CN201310041396.XA CN201310041396A CN103151336B CN 103151336 B CN103151336 B CN 103151336B CN 201310041396 A CN201310041396 A CN 201310041396A CN 103151336 B CN103151336 B CN 103151336B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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Abstract
Description
技术领域technical field
本发明是涉及一种电路基板构造及其制作方法,特别是涉及一种结合打线工艺与溶胶凝胶法取代硅穿导孔的电路基板构造及其制作方法。The present invention relates to a structure of a circuit substrate and a manufacturing method thereof, in particular to a structure of a circuit substrate combining a wire-bonding process and a sol-gel method instead of through-silicon vias and a manufacturing method thereof.
背景技术Background technique
在现有半导体技术领域中,硅穿导孔(TSV,Through-SiliconVia)技术经常被运用在同一芯片或硅间隔件(interposer)的上下表面电路之间的电性连接,以应用在堆栈式的芯片封装中,因此硅穿导孔有利于3D堆栈式封装技术的发展,并能够有效提高芯片的整合度与效能。In the existing semiconductor technology field, the through-silicon via (TSV, Through-Silicon Via) technology is often used in the electrical connection between the upper and lower surface circuits of the same chip or silicon spacer (interposer), so as to be applied in stacked In chip packaging, TSVs are beneficial to the development of 3D stacked packaging technology, and can effectively improve the integration and performance of chips.
现有的直通硅穿孔的作法是在硅基板(如硅晶圆)上蚀刻出一个柱状孔,并且先在孔壁形成绝缘壁(例如化学气相沉积法,ChemicalVaporDeposition,CVD),绝缘壁例如为二氧化硅;接着,再将金属(例如铜)填入孔内形成导电金属柱,以及研磨或蚀刻所述硅基板的底部以曝露出所述导电金属柱。然而,所述以化学气相沉积法(CVD)所形成的直通硅穿孔的绝缘壁常有厚度不足或不均而可能造成漏电短路的问题,因此一定程度的影响所述直通硅穿孔的良率及电性传输质量。为解决上述问题,后续发展出一种制作直通硅穿孔的改良技术,其通过两次干式蚀刻的工艺来分别制作出二次硅深孔,以供依序填入绝缘壁及金属柱,如此可以有效改善绝缘壁厚度不足的问题。然而,利用等离子体(plasma)进行干式蚀刻一次只能针对一片硅基板作业,并且在制作硅深孔上较为费时,因此使得整个直通硅穿孔加工的时间及成本也相对大幅提高。The existing TSV method is to etch a columnar hole on a silicon substrate (such as a silicon wafer), and first form an insulating wall (such as chemical vapor deposition, Chemical Vapor Deposition, CVD) on the hole wall. The insulating wall is, for example, two silicon oxide; then, filling the holes with metal (such as copper) to form conductive metal pillars, and grinding or etching the bottom of the silicon substrate to expose the conductive metal pillars. However, the insulating walls of the TSVs formed by chemical vapor deposition (CVD) often have insufficient or uneven thicknesses, which may cause leakage short circuits, thus affecting the yield and quality of the TSVs to a certain extent. Electrical transmission quality. In order to solve the above problems, an improved technology for making TSVs was subsequently developed. It uses two dry etching processes to make secondary silicon deep holes for filling in insulating walls and metal pillars in sequence. The problem of insufficient insulation wall thickness can be effectively improved. However, dry etching using plasma (plasma) can only be performed on one silicon substrate at a time, and it is time-consuming to manufacture silicon deep holes, so that the time and cost of the entire TSV processing are relatively greatly increased.
故,有必要提供一种电路基板构造及其制作方法,以解决现有技术所存在的问题。Therefore, it is necessary to provide a circuit substrate structure and a manufacturing method thereof to solve the problems existing in the prior art.
发明内容Contents of the invention
本发明的主要目的在于提供一种电路基板构造及其制作方法,相较于现有硅穿导孔在制作上较为费时,本发明结合打线工艺与溶胶凝胶(sol-gel)法制作导线及氧化硅(SiO2)基板层,可以取代现有硅穿导孔的硅间隔层构造的制作方法,并能节省加工时间及降低制作成本。The main purpose of the present invention is to provide a circuit substrate structure and its manufacturing method. Compared with the time-consuming manufacturing of the existing TSVs, the present invention combines the wire bonding process and the sol-gel (sol-gel) method to make wires. and a silicon oxide (SiO 2 ) substrate layer, which can replace the existing manufacturing method of the silicon spacer layer structure of the TSV, and can save processing time and reduce manufacturing cost.
为达成本发明的前述目的,本发明提供一种电路基板构造,其主要包含一个氧化硅基板层及多个导线。所述氧化硅基板层具有一第一表面及对应侧的一第二表面;及每一所述导线由所述第一表面垂直穿过所述氧化硅基板层至所述第二表面。In order to achieve the foregoing objectives of the present invention, the present invention provides a circuit substrate structure, which mainly includes a silicon oxide substrate layer and a plurality of wires. The silicon oxide substrate layer has a first surface and a second surface on the corresponding side; and each of the wires vertically passes through the silicon oxide substrate layer from the first surface to the second surface.
另外,本发明提供一种电路基板的制作方法,其包含以下步骤:提供一打线承载板;以打线方式将多个导线垂直打在所述打线承载板上,每一所述导线于所述打线承载板上产生一打线结球,接着垂直向上一预设长度后截断;利用一种四乙氧基硅烷溶胶凝胶复合溶液含浸所述打线承载板上的多个导线;使所述溶胶凝胶复合溶液凝固形成一个氧化硅基板层;研磨薄化所述氧化硅基板层的上表面,直到裸露所述多个导线的上端,以形成所述氧化硅基板层的一第一表面;及移除所述打线承载板以及研磨薄化所述氧化硅基板层的下表面,直到去除所述导线下端的打线结球并裸露所述多个导线的下端,以形成所述氧化硅基板层的一第二表面。In addition, the present invention provides a method for manufacturing a circuit substrate, which includes the following steps: providing a wire bonding carrier board; vertically bonding a plurality of wires on the wire bonding carrier board in a wire bonding manner, and each wire is placed on the wire bonding carrier board. A knotting ball is produced on the wire bonding carrier plate, and then cut vertically upwards to a preset length; impregnating multiple wires on the wire bonding carrier plate with a tetraethoxysilane sol-gel composite solution; solidifying the sol-gel composite solution to form a silicon oxide substrate layer; grinding and thinning the upper surface of the silicon oxide substrate layer until the upper ends of the plurality of wires are exposed to form a first silicon oxide substrate layer a surface; and removing the wire bonding carrier plate and grinding and thinning the lower surface of the silicon oxide substrate layer until the wire bonding balls at the lower ends of the wires are removed and the lower ends of the plurality of wires are exposed, so as to form the A second surface of the silicon oxide substrate layer.
附图说明Description of drawings
图1是本发明一实施例的电路基板构造的侧剖视图。FIG. 1 is a side sectional view of a circuit board structure according to an embodiment of the present invention.
图2A-2H是本发明一实施例的电路基板构造的制作方法示意图。2A-2H are schematic diagrams of a manufacturing method of a circuit substrate structure according to an embodiment of the present invention.
图3是本发明另一实施例的电路基板构造应用于一堆栈式的芯片封装构造的侧剖视图。3 is a side cross-sectional view of another embodiment of the present invention in which the circuit substrate structure is applied to a stacked chip package structure.
具体实施方式detailed description
为让本发明上述目的、特征及优点更明显易懂,下文特举本发明较佳实施例,并配合附图,作详细说明如下。再者,本发明所提到的方向用语,例如上、下、顶、底、前、后、左、右、内、外、侧面、周围、中央、水平、横向、垂直、纵向、轴向、径向、最上层或最下层等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。在此特别说明,图中所绘的各物件并非按照各物件的标准比例(如基板、芯片、导线与电路层的比例),仅作为示意之用。In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments of the present invention are exemplified below and described in detail in conjunction with the accompanying drawings. Furthermore, the directional terms mentioned in the present invention are, for example, up, down, top, bottom, front, back, left, right, inside, outside, side, surrounding, central, horizontal, transverse, vertical, longitudinal, axial, The radial direction, the uppermost layer or the lowermost layer, etc. are only directions referring to the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, but not to limit the present invention. It is specifically stated here that the objects depicted in the figure are not in accordance with the standard ratios of the objects (such as the ratio of substrates, chips, wires, and circuit layers), and are only for illustration purposes.
请参照图1所示,图1是本发明一实施例的电路基板构造的侧剖视图。如图1所示,一电路基板构造100主要包含一个氧化硅基板层110,所述氧化硅基板层110具有一第一表面(上表面)111及对应侧的一第二表面(下表面)112。所述第一表面111上设有一第一线路层120,所述第一线路层120包含一防焊层121及多个焊垫122,所述第一防焊层121曝露每一所述第一焊垫122的一部份;所述第二表面112上设有一第二线路层130,所述第二线路层130包含一防焊层131及多个焊垫132,所述第二防焊层131曝露每一所述第二焊垫132的一部份。Please refer to FIG. 1 . FIG. 1 is a side cross-sectional view of a circuit substrate structure according to an embodiment of the present invention. As shown in FIG. 1, a circuit substrate structure 100 mainly includes a silicon oxide substrate layer 110, and the silicon oxide substrate layer 110 has a first surface (upper surface) 111 and a second surface (lower surface) 112 on the corresponding side. . A first circuit layer 120 is provided on the first surface 111, and the first circuit layer 120 includes a solder resist layer 121 and a plurality of solder pads 122, and the first solder resist layer 121 exposes each of the first A part of the pad 122; the second surface 112 is provided with a second circuit layer 130, the second circuit layer 130 includes a solder resist layer 131 and a plurality of solder pads 132, the second solder resist layer 131 exposes a portion of each of the second pads 132 .
再者,所述电路基板构造100包含多个导线140,所述导线140是由一半导体打线工艺所使用的导线。大致上每一所述导线140由所述第一表面111垂直穿过所述氧化硅基板层110至所述第二表面112。详细说来,所述第一线路层120的多个第一焊垫122分别设于所述多个导线140位于所述第一表面111的一端(上端),所述第二线路层130的多个第二焊垫132分别设于所述多个导线140位于所述第二表面112的一端(下端),所述多个第一焊垫122与所述多个第二焊垫132分别通过所述多个导线140电性连接。Furthermore, the circuit substrate structure 100 includes a plurality of wires 140 , and the wires 140 are wires used in a semiconductor wire bonding process. Generally, each of the wires 140 vertically passes through the silicon oxide substrate layer 110 from the first surface 111 to the second surface 112 . In detail, the plurality of first pads 122 of the first circuit layer 120 are respectively arranged on one end (upper end) of the plurality of wires 140 located on the first surface 111, and the plurality of pads of the second circuit layer 130 The second welding pads 132 are respectively arranged on one end (lower end) of the plurality of wires 140 located on the second surface 112, and the plurality of first welding pads 122 and the plurality of second welding pads 132 pass through the plurality of second welding pads 132 respectively. The plurality of wires 140 are electrically connected.
综上所述,本实施例的电路基板构造100的氧化硅基板层110及多个导线140能取代现有硅间隔层及硅穿导孔(TSV,Through-SiliconVia)的功能,以运用在一间隔件(interposer)的上下表面电路之间的电性连接。In summary, the silicon oxide substrate layer 110 and the multiple wires 140 of the circuit substrate structure 100 of this embodiment can replace the functions of the existing silicon spacer layer and through-silicon via (TSV, Through-Silicon Via) to be used in a The electrical connection between the upper and lower surface circuits of the spacer (interposer).
请参照图2A-2H所示,图2A-2H是本发明一实施例的电路基板构造的制作方法示意图。本发明一实施例的电路基板构造的制作方法包含以下步骤:Please refer to FIGS. 2A-2H , which are schematic views of a manufacturing method of a circuit substrate structure according to an embodiment of the present invention. The manufacturing method of the circuit substrate structure according to an embodiment of the present invention includes the following steps:
如图2A所示,在一步骤(a)中,首先提供一打线承载板10,所述打线承载板10例如是一圆形或方形的基材,并可为一晶圆或金属板材。若所述打线承载板10为一晶圆时,其表面可镀一金属材质(例如金Au或铝Al)以利后续打线(wire-bonding)作业;As shown in FIG. 2A, in a step (a), a wire bonding carrier 10 is firstly provided. The wire bonding carrier 10 is, for example, a round or square substrate, and can be a wafer or a metal plate. . If the wire-bonding carrier plate 10 is a wafer, its surface can be plated with a metal material (such as gold Au or aluminum Al) to facilitate subsequent wire-bonding operations;
如图2B所示,在一步骤(b)中,以打线方式将多个导线20垂直打在所述打线承载板10上,每一所述导线20于所述打线承载板10上产生一打线结球21,接着垂直向上一预设长度后截断,所述预设长度例如介于50至500微米之间;As shown in Figure 2B, in a step (b), a plurality of wires 20 are vertically punched on the wire bonding carrier board 10 in a wire bonding manner, each of the wires 20 is placed on the wire bonding carrier board 10 Generate a knotted ball 21, then cut it vertically upwards for a preset length, the preset length is, for example, between 50 and 500 microns;
如图2C所示,在一步骤(c)中,提供一容器模具30,将所述打线承载板10及结合于其上的多个导线20放入所述容器模具30内;As shown in FIG. 2C, in a step (c), a container mold 30 is provided, and the wire bonding carrier plate 10 and a plurality of wires 20 combined thereon are put into the container mold 30;
接着,如图2D所示,将一种四乙氧基硅烷溶胶凝胶复合溶液(TEOSsol-gelpolymerhybridsolution)40倒入所述容器模具30内,所述溶胶凝胶复合溶液40高度约高于(亦可等于或稍微小于)所述多个导线20的高度,以含浸所述打线承载板10上的多个导线20;Next, as shown in FIG. 2D, a tetraethoxysilane sol-gel hybrid solution (TEOSsol-gelpolymer hybrid solution) 40 is poured into the container mold 30, and the height of the sol-gel composite solution 40 is about higher than (also may be equal to or slightly less than) the height of the plurality of wires 20, so as to impregnate the plurality of wires 20 on the wire bonding carrier board 10;
然后,如图2E所示,在一步骤(d),中使所述容器模具30内的溶胶凝胶复合溶液40凝固形成一个氧化硅基板层110,并且在此步骤中可使用一盖板31暂时盖住所述容器模具30。溶胶凝胶工艺(sol-gelprocess)是一种在室温下制作无机硅玻璃的现有已知技术,其原理是使用硅烷化合物(silane)在酸或是碱的催化之下,连续进行水解(hydrolysis)及缩合(condensation)反应完成的。此制作方法反应迅速,室温下即可完成;Then, as shown in FIG. 2E, in a step (d), the sol-gel composite solution 40 in the container mold 30 is solidified to form a silicon oxide substrate layer 110, and a cover plate 31 can be used in this step The container mold 30 is temporarily covered. The sol-gel process (sol-gel process) is an existing known technology for making inorganic silicate glass at room temperature. Its principle is to use silane compound (silane) to carry out hydrolysis continuously ) and condensation (condensation) reaction is completed. This production method reacts quickly and can be completed at room temperature;
之后,如图2F所示,将所述氧化硅基板层110由所述容器模具30内取出;Afterwards, as shown in FIG. 2F , the silicon oxide substrate layer 110 is taken out from the container mold 30;
如图2G所示,在一步骤(e)中,研磨薄化所述氧化硅基板层110的上表面,直到使所述氧化硅基板层110的上表面与所述多个导线20的上端齐平(即裸露出所述多个导线20的上端),以形成所述氧化硅基板层110的一第一表面111;As shown in Figure 2G, in a step (e), the upper surface of the silicon oxide substrate layer 110 is ground and thinned until the upper surface of the silicon oxide substrate layer 110 is aligned with the upper ends of the plurality of wires 20 flat (that is, the upper ends of the plurality of wires 20 are exposed), so as to form a first surface 111 of the silicon oxide substrate layer 110;
如图2H所示,在一步骤(f)中,移除所述打线承载板10以及研磨薄化所述氧化硅基板层110的下表面,直到去除所述导线20下端的打线结球21并裸露所述多个导线20的下端,以形成所述氧化硅基板层110的一第二表面112,如此可使所述多个导线20(140)的上端与下端外径一致。As shown in FIG. 2H , in a step (f), remove the wire bonding carrier plate 10 and grind and thin the lower surface of the silicon oxide substrate layer 110 until the wire bonding ball at the lower end of the wire 20 is removed. 21 and expose the lower ends of the plurality of wires 20 to form a second surface 112 of the silicon oxide substrate layer 110, so that the outer diameters of the upper ends and lower ends of the plurality of wires 20 (140) are consistent.
综上所述,通过上述电路基板构造的制作方法的各步骤,可产生如图1的电路基板构造100中的氧化硅基板层110,而设置于所述氧化硅基板层110内的多个导线140能取代现有硅间隔层及硅穿导孔(TSV)的功能,并且相较于现有硅穿导孔在制作上较为费时,本发明结合打线工艺与溶胶凝胶法取代现有硅穿导孔的电路基板构造的制作方法能节省加工时间及降低制作成本。In summary, through the various steps of the method for manufacturing the above-mentioned circuit substrate structure, the silicon oxide substrate layer 110 in the circuit substrate structure 100 shown in FIG. 140 can replace the functions of the existing silicon spacers and through-silicon vias (TSVs), and compared with the existing TSVs, which are more time-consuming to manufacture, the present invention combines the wire bonding process and the sol-gel method to replace the existing silicon The manufacturing method of the circuit substrate structure with through holes can save processing time and reduce manufacturing cost.
另外,由于所述导线140是半导体芯片打线工艺所使用的导线,其材质可选自金、银或铜,因此所述导线可具有99.9%的金属纯度,相较于硅穿导孔的制作方法具有绝缘壁的电镀金属柱可相对达到更高的金属纯度。再者,所述多个导线140的排列可依据所述第一线路层120及所述第二线路层130的线路需求来设计;或所述第一线路层120及所述第二线路层130的线路可依所述多个导线140的排列来设计。In addition, since the wire 140 is a wire used in the semiconductor chip bonding process, and its material can be selected from gold, silver or copper, the wire can have a metal purity of 99.9%. Method Electroplated metal pillars with insulating walls can achieve relatively higher metal purity. Moreover, the arrangement of the plurality of wires 140 can be designed according to the circuit requirements of the first circuit layer 120 and the second circuit layer 130; or the first circuit layer 120 and the second circuit layer 130 The lines of the wires 140 can be designed according to the arrangement of the plurality of wires 140 .
请参照图3所示,图3是本发明另一实施例的电路基板构造应用于一堆栈式的芯片封装构造的侧剖视图。本发明的一电路基板构造100可进一步应用于一3D堆栈式的芯片封装构造中做为一间隔层。如图3所示,所述电路基板构造100上方堆迭设置一芯片200以及所述电路基板构造100堆迭于一电路板300上。其中,所述电路基板构造100上表面上的第一线路层120通过多个凸块151与所述芯片200对应的焊垫(未标示)电性连接;及所述电路基板构造100下表面上的第二线路层130通过多个凸块152与所述电路板300对应的焊垫(未标示)电性连接,从而本发明的电路基板构造100可通过设置于所述氧化硅基板层110内的多个导线140电性连接所述芯片200与所述电路板300,因此有利于3D堆栈式封装技术的发展,并能够有效提高芯片的整合度与效能。Please refer to FIG. 3 . FIG. 3 is a side cross-sectional view of a circuit substrate structure applied to a stacked chip package structure according to another embodiment of the present invention. A circuit substrate structure 100 of the present invention can be further applied in a 3D stacked chip packaging structure as a spacer layer. As shown in FIG. 3 , a chip 200 is stacked above the circuit substrate structure 100 and the circuit substrate structure 100 is stacked on a circuit board 300 . Wherein, the first circuit layer 120 on the upper surface of the circuit substrate structure 100 is electrically connected to the pad (not marked) corresponding to the chip 200 through a plurality of bumps 151; and the circuit substrate structure 100 on the lower surface The second circuit layer 130 is electrically connected to the corresponding pad (not marked) of the circuit board 300 through a plurality of bumps 152, so that the circuit substrate structure 100 of the present invention can be disposed in the silicon oxide substrate layer 110 The plurality of wires 140 are electrically connected to the chip 200 and the circuit board 300 , which is beneficial to the development of 3D stack packaging technology and can effectively improve the integration and performance of the chip.
本发明已由上述相关实施例加以描述,然而上述实施例仅为实施本发明的范例。必需指出的是,已公开的实施例并未限制本发明的范围。相反的,包含于权利要求书的精神及范围的修改及均等设置均包括于本发明的范围内。The present invention has been described by the above-mentioned related embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the invention. On the contrary, modifications and equivalent arrangements included in the spirit and scope of the claims are included in the scope of the present invention.
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