CN103176270B - Two-degree-of-freedom high-speed parallel scanning platform and perpendicularity error calibration method thereof - Google Patents
Two-degree-of-freedom high-speed parallel scanning platform and perpendicularity error calibration method thereof Download PDFInfo
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Abstract
本发明涉及一种两自由度高速并联扫描平台及其垂直度误差的校准方法,包括机壳和安装于机壳内的直线驱动机构、反射镜轴机构、关节轴承和PSD位置传感器。本发明实施例提供的一种两自由度高速并联扫描平台采用单反射镜结构,只需一次反射即可完成扫描工作,避免了双镜反射带来的误差放大效应。同时,本发明采用两输入两输出结构,控制上较现有技术容易很多;还采用了关节轴承结构,可以有更大的刚度和偏转角度;又由于采用了二维PSD位置传感器作为反射镜法向位置的反馈装置实现全闭环,可以达到很高的精度。本发明提供的一种两自由度高速并联扫描平台具有精度高、刚度大,承载能力强的特点。
The invention relates to a two-degree-of-freedom high-speed parallel scanning platform and a method for calibrating the verticality error thereof, comprising a casing, a linear drive mechanism installed in the casing, a reflector shaft mechanism, a joint bearing and a PSD position sensor. A two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention adopts a single-mirror structure, and only one reflection is needed to complete the scanning work, avoiding the error amplification effect caused by double-mirror reflection. At the same time, the present invention adopts a two-input and two-output structure, which is much easier to control than the prior art; it also adopts a joint bearing structure, which can have greater rigidity and deflection angle; and because a two-dimensional PSD position sensor is used as a mirror method The feedback device to the position realizes a fully closed loop, which can achieve high precision. The two-degree-of-freedom high-speed parallel scanning platform provided by the invention has the characteristics of high precision, high rigidity and strong bearing capacity.
Description
技术领域technical field
本发明涉及精密光学扫描器械领域,具体涉及一种两自由度高速并联扫描平台及其垂直度误差的校准方法。The invention relates to the field of precision optical scanning instruments, in particular to a two-degree-of-freedom high-speed parallel scanning platform and a method for calibrating its verticality error.
背景技术Background technique
光学扫描机构是先进激光加工领域的伺服执行机构,是激光投影的关键部件之一。The optical scanning mechanism is a servo actuator in the field of advanced laser processing and one of the key components of laser projection.
近年来,少自由度并联机构,尤其是三自由度并联机构,如3RPS型并联机构,在光学扫描领域内越来越受到研究者的重视和青睐。现有的基于并联机构的光学扫描角度调整平台,通过三个驱动器同时驱动联接在动平台和基座之间的三条运动支链,从而实现动平台三个转动自由度方向运动,或者是两个转动自由度和一个附加的平动自由度运动。In recent years, parallel mechanisms with few degrees of freedom, especially three-degree-of-freedom parallel mechanisms, such as 3RPS parallel mechanisms, have received more and more attention and favor from researchers in the field of optical scanning. The existing optical scanning angle adjustment platform based on parallel mechanism simultaneously drives three motion branch chains connected between the moving platform and the base through three drivers, so as to realize the movement of the moving platform in three rotational degrees of freedom, or two rotational degrees of freedom and one additional translational degree of freedom for motion.
然而,通常情况下,光学扫描机构仅需两个转动自由度,多余的自由度会增加运动学分析的难度,使得系统结构和控制更加复杂。其次,如果运动支链结构过于复杂,加工和装配等环节就可能会导致较大的系统误差。目前大多数光学扫描机构都采用的串联结构形式(常平架形式),这种技术已经很成熟,但由于自身的结构特点(俯仰轴的所有质量完全置于方位轴上,使得动质量相对较大),无法实现高速扫描运动。还有一种由两组单轴组合而成的平台系统,主要应用于激光投影或者增量制造技术(如3D打印机),因为其动质量几乎只有反射镜,惯量很小所以动态性能很好,具有很高的带宽,但由于采用双镜反射会带来一定的误差累计与放大的不良影响,同时承载能力很低。对于两旋转自由度并联机构大多应用于快速反射镜结构中,可以具有很高的扫描速度但扫描范围很小。快速反射镜的主要机械结构分两种,一种是X-Y轴框架式,也称为有轴式结构,其内外框架分别绕两相互正交的轴心转动,实现平面反射镜的二维偏转;另一种是柔性无轴式结构,主要利用弹性元件的挠性工作。第一种结构的优点是结构刚度好、承载能力强,且转角范围大;其缺点是对轴系的精度要求较高,系统的转动惯量和摩擦力矩偏大,不利于谐振频率的提高,而且此结构的体积偏大,受空间限制严重。第二种结构优势是:结构简单,无摩擦阻力矩,响应速度快;但其缺点是,对弹性元件的要求高,即要求弹性元件在期望运动方向上具有足够的柔性,而在限制运动的方向上具有足够的刚度,这导致系统工作时平面反射镜的运动形式较为复杂(在产生转角运动的同时会产生微量的线位移),不适于在振动、冲击、回转等恶劣的工作条件下使用。另外,上述两种结构为了使结构设计对称,均采用了四组两两正交分布的电机,即采用了四个输入控制两个输出,这就使得控制更复杂化,成本更高。However, under normal circumstances, the optical scanning mechanism only needs two rotational degrees of freedom, and the extra degrees of freedom will increase the difficulty of kinematic analysis, making the system structure and control more complex. Secondly, if the structure of the kinematic branch chain is too complex, processing and assembly may lead to large system errors. At present, most optical scanning mechanisms adopt the series structure form (gimbal form), this technology is very mature, but due to its own structural characteristics (all the mass of the pitch axis is completely placed on the azimuth axis, the dynamic mass is relatively large ), unable to achieve high-speed scanning motion. There is also a platform system composed of two sets of single axes, which is mainly used in laser projection or incremental manufacturing technology (such as 3D printers), because its dynamic mass is almost only the reflector, and the inertia is very small, so the dynamic performance is very good. High bandwidth, but due to the use of double-mirror reflection, it will bring a certain amount of error accumulation and adverse effects of amplification, and the carrying capacity is very low. For the parallel mechanism with two rotational degrees of freedom, it is mostly used in the fast mirror structure, which can have a high scanning speed but a small scanning range. There are two main mechanical structures of fast mirrors, one is the X-Y axis frame type, also known as the shaft type structure, the inner and outer frames of which rotate around two mutually orthogonal axes to realize the two-dimensional deflection of the plane mirror; The other is a flexible shaftless structure, which mainly utilizes the flexibility of elastic elements to work. The advantages of the first structure are good structural rigidity, strong bearing capacity, and a wide range of rotation angles; its disadvantages are that it requires high precision for the shaft system, and the moment of inertia and frictional moment of the system are too large, which is not conducive to the improvement of the resonance frequency. The volume of this structure is relatively large and is severely limited by space. The second structural advantage is: simple structure, no frictional resistance torque, and fast response speed; but its disadvantage is that the requirements for elastic elements are high, that is, the elastic elements are required to have sufficient flexibility in the desired direction of movement, while in restricting movement It has sufficient rigidity in the direction, which makes the movement form of the plane mirror more complicated when the system is working (it will produce a small amount of linear displacement while generating the angular movement), and is not suitable for use under harsh working conditions such as vibration, impact, and rotation. . In addition, in order to make the structural design symmetrical, the above two structures both use four groups of motors distributed in pairs orthogonally, that is, four inputs are used to control two outputs, which makes the control more complicated and the cost is higher.
发明内容Contents of the invention
有鉴于此,有必要针对现有技术中存在的缺陷,提供一种具有高速高精度特点的两自由度高速并联扫光学扫描平台,并针对该扫描平台的特殊结构设计一种垂直度误差校准方法;相对于快速反射镜,在实现反射镜较大偏转角的同时,减小扫描平台控制机构的复杂程度,并继续保持原有的反应速度和精度。In view of this, it is necessary to provide a two-degree-of-freedom high-speed parallel scanning optical scanning platform with high-speed and high-precision characteristics for the defects in the existing technology, and to design a verticality error calibration method for the special structure of the scanning platform ;Compared with the fast mirror, while realizing a large deflection angle of the mirror, the complexity of the control mechanism of the scanning platform is reduced, and the original response speed and precision are maintained.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种两自由度高速并联扫描平台,包括机壳和安装于机壳内的直线驱动机构、反射镜轴机构、关节轴承和PSD位置传感器;A two-degree-of-freedom high-speed parallel scanning platform, including a casing and a linear drive mechanism installed in the casing, a mirror shaft mechanism, a joint bearing and a PSD position sensor;
所述反射镜轴机构包括主轴、反射镜、反射镜支架、调平螺钉和激光发射器,所述主轴为一端直径较大一端直径较小的阶梯轴,其轴心处具有一轴向的通孔,所述反射镜固定于反射镜支架上,反射镜支架通过多个调平螺钉固定于主轴大轴端的端面,所述激光发射器固定于主轴轴心处的通孔内,其激光发射方向沿主轴的轴心穿过通孔,指向主轴的小轴端;The mirror shaft mechanism includes a main shaft, a mirror, a mirror bracket, a leveling screw and a laser emitter. The main shaft is a stepped shaft with a larger diameter at one end and a smaller diameter at the other end. hole, the reflector is fixed on the reflector bracket, and the reflector bracket is fixed on the end face of the main shaft end through a plurality of leveling screws, and the laser emitter is fixed in the through hole at the axis of the main shaft, and its laser emission direction Through the through hole along the axis of the main shaft, pointing to the small shaft end of the main shaft;
所述主轴的大轴端固定于关节轴承的内圈,关节轴承的外圈固定于机壳上;The large shaft end of the main shaft is fixed on the inner ring of the joint bearing, and the outer ring of the joint bearing is fixed on the casing;
所述PSD位置传感器固定于机壳底部,与主轴的小轴端相对设置;The PSD position sensor is fixed on the bottom of the casing and is arranged opposite to the small shaft end of the main shaft;
两个直线驱动机构活动安装于机壳内,分别为第一直线驱动机构和第二直线驱动机构,所述第一直线驱动机构和第二直线驱动机构的运动输出端分别与主轴连接,驱动主轴在关节轴承上绕关节轴承的旋转中心摆动。Two linear drive mechanisms are movably installed in the casing, respectively the first linear drive mechanism and the second linear drive mechanism, the motion output ends of the first linear drive mechanism and the second linear drive mechanism are respectively connected to the main shaft, The drive spindle oscillates on the joint bearing around the center of rotation of the joint bearing.
所述直线驱动机构包括音圈电机、活动框架和导轨;所述活动框架旋转连接于机壳上,所述导轨旋转连接于活动框架上,所述音圈电机固定于导轨内。The linear drive mechanism includes a voice coil motor, a movable frame and a guide rail; the movable frame is rotatably connected to the casing, the guide rail is rotatably connected to the movable frame, and the voice coil motor is fixed in the guide rail.
所述直线驱动机构还包括固定于导轨内的光栅尺传感器、光电限位开关,所述光栅尺传感器和光电限位开关与音圈电机的运动输出端相对设置。The linear drive mechanism also includes a grating sensor and a photoelectric limit switch fixed in the guide rail, and the grating sensor and the photoelectric limit switch are arranged opposite to the motion output end of the voice coil motor.
所述音圈电机的运动输出端与主轴通过球铰连接。The motion output end of the voice coil motor is connected to the main shaft through a ball joint.
所述反射镜支架与主轴之间设置有橡胶垫片。A rubber gasket is arranged between the reflector bracket and the main shaft.
所述反射镜的镜面垂直于主轴的轴心。The mirror surface of the reflector is perpendicular to the axis of the main shaft.
所述关节轴承的旋转中心位于反射镜的镜面上。The rotation center of the joint bearing is located on the mirror surface of the reflector.
所述反射镜支架通过四个调平螺钉固定于主轴大轴端的端面,所述四个螺钉均匀分布于反射镜支架的边缘。The reflector bracket is fixed on the end surface of the major axis end of the main shaft by four leveling screws, and the four screws are evenly distributed on the edge of the reflector bracket.
所述主轴上凸设有一连接部,所述连接部通过一弹性连接件与机壳或关节轴承的外圈弹性连接。A connecting portion protrudes from the main shaft, and the connecting portion is elastically connected to the casing or the outer ring of the joint bearing through an elastic connecting piece.
所述弹性连接件为弹性系数大于300N/m小于500N/m的弹性绳或软弹簧。The elastic connector is an elastic rope or a soft spring with an elastic coefficient greater than 300N/m and less than 500N/m.
一种如上所述的两自由度高速并联扫描平台的垂直度误差的校准方法,包括以下步骤:A method for calibrating the verticality error of the two-degree-of-freedom high-speed parallel scanning platform as described above, comprising the following steps:
S1、沿一直线依次设置投影面、调整支架和调整平台,将主轴固定在调整支架上,将激光发射器固定于调整平台上,使激光发射器发射出的激光光束射向主轴大轴端的端面;S1. Set the projection surface, adjustment bracket and adjustment platform in sequence along a straight line, fix the main shaft on the adjustment bracket, fix the laser emitter on the adjustment platform, and make the laser beam emitted by the laser emitter shoot to the end face of the main shaft end ;
S2、通过调整支架和调整平台,调整主轴的轴向方向和激光发射器的位置,使激光发射器发射出的激光光束穿过主轴轴心的通孔,投射到投影面上;S2. Adjust the axial direction of the spindle and the position of the laser emitter by adjusting the bracket and the platform, so that the laser beam emitted by the laser emitter passes through the through hole of the spindle axis and is projected onto the projection surface;
S3、将反射镜和反射镜支架通过多个调平螺钉安装在主轴上,通过旋紧或放松调平螺钉,对反射镜的镜面方向进行微调,使激光发射器发射出的激光光束沿原路返回。S3. Install the reflector and the reflector bracket on the main shaft through multiple leveling screws, and fine-tune the mirror direction of the reflector by tightening or loosening the leveling screws, so that the laser beam emitted by the laser transmitter follows the original path return.
所述S2还包括通过调整支架对主轴的轴向方向进行微调,使激光光束在投影面上的投影亮度达到最大。The S2 also includes fine-tuning the axial direction of the main shaft by adjusting the bracket, so as to maximize the projection brightness of the laser beam on the projection surface.
本发明实施例提供的一种两自由度高速并联扫描平台采用单反射镜结构,只需一次反射即可完成扫描工作,避免了双镜反射带来的误差放大效应。同时,本发明采用两输入两输出结构,控制上较现有技术容易很多;还采用了关节轴承结构,可以有更大的刚度和偏转角度;又由于采用了二维PSD位置传感器作为反射镜法向位置的反馈装置实现全闭环,可以达到很高的精度。本发明提供的一种两自由度高速并联扫描平台具有精度高、刚度大,承载能力强的特点。A two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention adopts a single-mirror structure, and only one reflection is needed to complete the scanning work, avoiding the error amplification effect caused by double-mirror reflection. At the same time, the present invention adopts a two-input and two-output structure, which is much easier to control than the prior art; it also adopts a joint bearing structure, which can have greater rigidity and deflection angle; and because a two-dimensional PSD position sensor is used as a mirror method The feedback device to the position realizes a fully closed loop, which can achieve high precision. The two-degree-of-freedom high-speed parallel scanning platform provided by the invention has the characteristics of high precision, high rigidity and strong bearing capacity.
附图说明Description of drawings
图1为本发明实施例提供的两自由度高速并联扫描平台的结构示意图。FIG. 1 is a schematic structural diagram of a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
图2为本发明实施例提供的两自由度高速并联扫描平台的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
图3为本发明实施例提供的两自由度高速并联扫描平台中的反射镜轴机构的结构示意图。FIG. 3 is a schematic structural diagram of a mirror axis mechanism in a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
图4为图3中所示的反射镜轴机构的截面图。FIG. 4 is a cross-sectional view of the mirror axis mechanism shown in FIG. 3 .
图5为本发明实施例提供的两自由度高速并联扫描平台中的直线驱动机构的结构示意图。FIG. 5 is a schematic structural diagram of a linear drive mechanism in a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
图6为本发明实施例提供的两自由度高速并联扫描平台中的一个侧面结构示意图。FIG. 6 is a schematic diagram of a side structure of a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
图7为本发明实施例提供的两自由度高速并联扫描平台的另一种连接方式示意图。FIG. 7 is a schematic diagram of another connection mode of the two-degree-of-freedom high-speed parallel scanning platform provided by the embodiment of the present invention.
图8为本发明实施例提供的两自由度高速并联扫描平台的内部底面结构示意图。FIG. 8 is a schematic diagram of the internal bottom surface structure of the two-degree-of-freedom high-speed parallel scanning platform provided by the embodiment of the present invention.
图9为本发明实施例提供的两自由度高速并联扫描平台的垂直度误差校准方法。FIG. 9 is a verticality error calibration method for a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明说明书中的附图,对本发明实施例的技术方案进行清楚、完整的描述。The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the specification of the present invention.
仅仅出于方便的原因,在以下的说明中,使用了特定的方向术语,比如“上”、“下”、“左”、“右”等等,是以对应的附图为参照的,并不能认为是对本发明的限制,当图面的定义方向发生改变时,这些词语表示的方向应当解释为相应的不同方向。For reasons of convenience only, in the following description, specific directional terms, such as "up", "down", "left", "right", etc., are used with reference to the corresponding drawings and It should not be regarded as a limitation on the present invention, and when the defined direction of the drawings changes, the directions indicated by these words should be interpreted as correspondingly different directions.
如图1和图2所示,本发明实施例提供的一种两自由度高速并联扫描平台包括机壳1和安装于机壳1内的直线驱动机构、反射镜轴机构3、关节轴承4和PSD位置传感器5。As shown in Figures 1 and 2, a two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention includes a casing 1, a linear drive mechanism installed in the casing 1, a mirror shaft mechanism 3, a joint bearing 4 and PSD position sensor5.
具体地,如图3和图4所示,所述反射镜轴机构3包括主轴31、反射镜33、反射镜支架32、调平螺钉35和激光发射器34。所述主轴31为一端直径较大一端直径较小的阶梯轴,其轴心处具有一轴向的通孔310,所述反射镜33固定于反射镜支架32上,反射镜支架32的边缘具有四个沿圆周均匀分布的固定爪320,反射镜支架32通过固定爪320上的四个调平螺钉35固定于主轴31大轴端的端面。所述激光发射器34固定于主轴31轴心处的通孔310内,并由反射镜支架32封于主轴31内部,其激光发射方向沿主轴31的轴心穿过通孔310,指向主轴31的小轴端。Specifically, as shown in FIGS. 3 and 4 , the mirror shaft mechanism 3 includes a main shaft 31 , a mirror 33 , a mirror bracket 32 , a leveling screw 35 and a laser emitter 34 . The main shaft 31 is a stepped shaft with a larger diameter at one end and a smaller diameter at the other end. There is an axial through hole 310 at the center of the shaft. The mirror 33 is fixed on the mirror bracket 32. The edge of the mirror bracket 32 has Four fixing claws 320 are evenly distributed along the circumference, and the reflector bracket 32 is fixed to the end surface of the major axis end of the main shaft 31 through four leveling screws 35 on the fixing claws 320 . The laser emitter 34 is fixed in the through hole 310 at the axis of the main shaft 31, and is sealed inside the main shaft 31 by the reflector bracket 32. The laser emission direction passes through the through hole 310 along the axis of the main shaft 31 and points to the main shaft 31. small shaft end.
作为改进,反射镜支架32与主轴31之间还设置有橡胶垫片36,用于为反射镜支架32提供弹性支撑,通过分别调整四个调平螺钉35的松紧程度,可以对反射镜支架32上反射镜33的镜面朝向进行精细的微调和校准,使其与主轴31的轴心垂直,以满足本发明实施例的两自由度高速并联扫描平台的使用要求。As an improvement, a rubber gasket 36 is also provided between the mirror bracket 32 and the main shaft 31 to provide elastic support for the mirror bracket 32. By adjusting the tightness of the four leveling screws 35 respectively, the mirror bracket 32 can be adjusted. The mirror orientation of the upper mirror 33 is finely tuned and calibrated so that it is perpendicular to the axis of the main shaft 31 to meet the requirements of the two-degree-of-freedom high-speed parallel scanning platform of the embodiment of the present invention.
如图1所示,所述关节轴承4包括内圈42和外圈41,所述外圈41固定于机壳1的上盖板(为便于理解内部结构,图1中的上盖板已去除),主轴31的大轴端固定于关节轴承4的内圈42。As shown in Figure 1, the joint bearing 4 includes an inner ring 42 and an outer ring 41, and the outer ring 41 is fixed on the upper cover of the casing 1 (the upper cover in Figure 1 has been removed for easy understanding of the internal structure ), the large shaft end of the main shaft 31 is fixed on the inner ring 42 of the joint bearing 4 .
如图2所示,所述PSD位置传感器5通过一法兰底座51固定于机壳1上,设置于关节轴承4的下方,与主轴31的小轴端相对,用于接收激光发射器34从小轴端通孔310射出的激光光束信号。As shown in Figure 2, the PSD position sensor 5 is fixed on the casing 1 through a flange base 51, arranged under the joint bearing 4, opposite to the small shaft end of the main shaft 31, and used to receive the laser transmitter 34 from the small shaft end. The laser beam signal emitted from the through hole 310 at the shaft end.
所述直线驱动机构有两个,分别为第一直线驱动机构21和第二直线驱动机构22,所述第一直线驱动机构21和第二直线驱动机构22分别通过一枢转组件20活动安装于机壳1内,可分别绕一竖直方向的轴线旋转。There are two linear drive mechanisms, namely a first linear drive mechanism 21 and a second linear drive mechanism 22, and the first linear drive mechanism 21 and the second linear drive mechanism 22 move through a pivot assembly 20 respectively. Installed in the casing 1, they can respectively rotate around a vertical axis.
具体地,如图5所示,各直线驱动机构包括音圈电机23、活动框架24、导轨25、光栅尺传感器26和光电限位开关27,所述活动框架24通过枢转组件20旋转连接于机壳1上,可绕一竖直方向的轴线旋转。所述导轨25枢轴连接于活动框架24上,可绕一水平方向的轴线旋转。所述音圈电机23、光栅尺传感器26和光电限位开关27固定于导轨25上,其中,音圈电机23沿导轨25延伸方向设置,固定于导轨25底部;光栅尺传感器26和光电限位开关27固定于导轨25的侧壁上,与音圈电机23的运动输出端(即动子230)相对设置。其中,光栅尺传感器26用于对音圈电机23运动输出端的位移和速度信息进行反馈,便于控制系统对音圈电机23运动输出端的伸长量进行控制;光电限位开关27用于限定音圈电机23的最大和最小运动行程。Specifically, as shown in Figure 5, each linear drive mechanism includes a voice coil motor 23, a movable frame 24, a guide rail 25, a grating ruler sensor 26 and a photoelectric limit switch 27, and the movable frame 24 is rotatably connected to the The casing 1 can rotate around a vertical axis. The guide rail 25 is pivotally connected to the movable frame 24 and can rotate around a horizontal axis. The voice coil motor 23, the grating ruler sensor 26 and the photoelectric limit switch 27 are fixed on the guide rail 25, wherein the voice coil motor 23 is arranged along the extending direction of the guide rail 25 and is fixed on the bottom of the guide rail 25; the grating ruler sensor 26 and the photoelectric limit switch The switch 27 is fixed on the side wall of the guide rail 25 and is arranged opposite to the motion output end of the voice coil motor 23 (ie, the mover 230 ). Among them, the grating ruler sensor 26 is used to feed back the displacement and speed information of the output end of the voice coil motor 23, which is convenient for the control system to control the elongation of the output end of the voice coil motor 23; the photoelectric limit switch 27 is used to limit the position of the voice coil The maximum and minimum motion strokes of the motor 23.
音圈电机23的运动输出端即为直线驱动机构的运动输出端。第一直线驱动机构21和第二直线驱动机构22的运动输出端从水平面上两个相互垂直的方向,分别与主轴31的小轴端连接,驱动主轴31在关节轴承4上绕关节轴承4的旋转中心摆动。具体地,第一直线驱动机构21和第二直线驱动机构22的运动输出端通过球铰与主轴31的小轴端活动连接。在实际应用中,既可以将第一直线驱动机构21和第二直线驱动机构22的运动输出端分别通过一球铰关节,一上一下地分别连接于主轴31上,如图6所示;也可以将第一直线驱动机构21和第二直线驱动机构22的运动输出端连接于主轴31上的同一平面,如图7所示。The motion output end of the voice coil motor 23 is the motion output end of the linear drive mechanism. The motion output ends of the first linear drive mechanism 21 and the second linear drive mechanism 22 are respectively connected to the small shaft end of the main shaft 31 from two directions perpendicular to each other on the horizontal plane, and the drive main shaft 31 is wound around the joint bearing 4 on the joint bearing 4 The center of rotation swings. Specifically, the motion output ends of the first linear drive mechanism 21 and the second linear drive mechanism 22 are movably connected to the small shaft end of the main shaft 31 through a ball joint. In practical applications, the motion output ends of the first linear drive mechanism 21 and the second linear drive mechanism 22 can be respectively connected to the main shaft 31 one by one through a ball joint, as shown in FIG. 6 ; It is also possible to connect the motion output ends of the first linear drive mechanism 21 and the second linear drive mechanism 22 to the same plane on the main shaft 31 , as shown in FIG. 7 .
在驱动主轴31摆动的过程中,两直线驱动机构的运动输出端之间是相互制约的,当其中一个直线驱动机构的运动输出端伸长或收缩时,由于受到另一直线驱动机构的运动输出端伸长量的限制,会产生侧向摆动的动能,使自身绕活动框架24的竖直轴线摆动,同时也使另一直线驱动机构摆动。因此,在主轴31的摆动过程中,第一直线驱动机构21和第二直线驱动机构22均会在水平面上摆动,两直线驱动机构的运动输出端并非是保持垂直的。然而,由于受关节轴承4的限制,主轴31只能绕关节轴承4的旋转中心进行三维旋转摆动。During the swinging process of the drive spindle 31, the motion output ends of the two linear drive mechanisms are mutually restricted. When the motion output end of one of the linear drive mechanisms elongates or contracts, due to the motion output The restriction of end elongation can produce the kinetic energy of lateral swing, which makes itself swing around the vertical axis of movable frame 24, and also makes another linear drive mechanism swing simultaneously. Therefore, during the swinging process of the main shaft 31 , both the first linear drive mechanism 21 and the second linear drive mechanism 22 will swing on the horizontal plane, and the motion output ends of the two linear drive mechanisms are not kept vertical. However, due to the limitation of the joint bearing 4 , the main shaft 31 can only perform three-dimensional rotational swing around the rotation center of the joint bearing 4 .
由于采用了关节轴承4作为主轴31的旋转支撑部件,主轴31在沿关节轴承4的旋转方向上还具有一自由度。又由于激光发射器34的电源线路需要从主轴31外部接入,在两直线驱动机构驱动主轴31进行摆动的过程中,主轴31在旋转方向的这一自由度会影响到电源线路的布置;因此,有必要对主轴31在关节轴承4上的旋转方向自由度进行限制。如图6和图8所示,在本发明实施例中,采用一弹性连接件8对主轴31的旋转自由度进行限制。具体地,所述主轴31上具有一凸设的柱状连接部310,所述关节轴承4的外圈41(或机壳1的上盖板)上也相应凸设有固定柱40,所述弹性连接件8一端固定连接于柱状连接部310上,另一端固定连接于固定柱40上,使主轴31与关节轴承4的外圈41建立轴向的弹性连接,以限制主轴31在旋转方向上的自由度。进一步地,为满足使用需求,应选择弹性系数适当的弹性连接件8;在本发明实施例中,所述弹性连接件8为弹性系数大于300N/m小于500N/m的弹性绳或软弹簧。Since the joint bearing 4 is used as the rotation supporting part of the main shaft 31 , the main shaft 31 also has a degree of freedom along the rotation direction of the joint bearing 4 . And because the power line of the laser transmitter 34 needs to be connected from the outside of the main shaft 31, in the process of swinging the main shaft 31 driven by the two linear drive mechanisms, this degree of freedom of the main shaft 31 in the direction of rotation will affect the layout of the power line; therefore , it is necessary to restrict the degree of freedom of the rotation direction of the main shaft 31 on the joint bearing 4 . As shown in FIG. 6 and FIG. 8 , in the embodiment of the present invention, an elastic connecting member 8 is used to limit the rotational freedom of the main shaft 31 . Specifically, the main shaft 31 has a protruding cylindrical connecting portion 310, and the outer ring 41 of the joint bearing 4 (or the upper cover plate of the casing 1) is also protrudingly provided with a fixing column 40. One end of the connector 8 is fixedly connected to the columnar connecting portion 310, and the other end is fixedly connected to the fixed column 40, so that the main shaft 31 establishes an axial elastic connection with the outer ring 41 of the joint bearing 4, so as to limit the rotation of the main shaft 31 in the direction of rotation. degrees of freedom. Further, in order to meet the requirements of use, an elastic connector 8 with an appropriate elastic coefficient should be selected; in the embodiment of the present invention, the elastic connector 8 is an elastic rope or soft spring with an elastic coefficient greater than 300N/m but less than 500N/m.
特别地,在本发明实施例中,所述关节轴承4的旋转中心位于反射镜33的镜面上,即反射镜轴机构3的旋转中心位于镜面上。因此,无论反射镜轴机构3摆动到任何位置,位于反射镜33的镜面上的旋转中心的空间位置均是固定不变的。In particular, in the embodiment of the present invention, the rotation center of the joint bearing 4 is located on the mirror surface of the mirror 33 , that is, the rotation center of the mirror shaft mechanism 3 is located on the mirror surface. Therefore, no matter where the mirror axis mechanism 3 swings to, the spatial position of the rotation center on the mirror surface of the mirror 33 remains constant.
运动过程中,第一直线驱动机构21和第二直线驱动机构22的每一组伸长量数据,均对应了主轴31轴心的一个三维摆动位置,即对应了反射镜33的一个法向角度,相应地,也对应了激光发射器34发射出的激光光束在PSD位置传感器5上的位置。因此,位于反射镜轴机构3下方的PSD位置传感器5可以直接反馈出反射镜33的三维法向方向。During the movement, each set of elongation data of the first linear drive mechanism 21 and the second linear drive mechanism 22 corresponds to a three-dimensional swing position of the shaft center of the main shaft 31, that is, corresponds to a normal direction of the mirror 33 Correspondingly, the angle also corresponds to the position of the laser beam emitted by the laser emitter 34 on the PSD position sensor 5 . Therefore, the PSD position sensor 5 located below the mirror shaft mechanism 3 can directly feed back the three-dimensional normal direction of the mirror 33 .
本发明实施例提供的一种两自由度高速并联扫描平台为两输入两输出系统,通过分别控制两个直线音圈电机23的伸长量,进而控制反射镜33的法向方向。由于音圈电机23具有很高的加速度,所以反射镜33的扫描速度可以很快。在现有技术中的一些扫描平台系统中,由于两电机的运动与反射镜法向的运动并不是线性的对应关系,同时两者之间有耦合;又由于反射镜没有固定的旋转中心,旋转中心无法与反射点重合,导致很难通过给定反射光线的运动方程求解出两电机的运动方程。The two-degree-of-freedom high-speed parallel scanning platform provided by the embodiment of the present invention is a two-input and two-output system, which controls the normal direction of the mirror 33 by separately controlling the elongation of the two linear voice coil motors 23 . Since the voice coil motor 23 has a high acceleration, the scanning speed of the mirror 33 can be very fast. In some scanning platform systems in the prior art, since the motion of the two motors is not linearly corresponding to the normal motion of the mirror, there is coupling between the two; and because the mirror does not have a fixed center of rotation, the rotation The center cannot coincide with the reflection point, which makes it difficult to solve the equation of motion of the two motors given the equation of motion of the reflected light.
然而,在本发明实施例中,反射镜轴机构3的旋转中心是固定的,且位于反射镜33的镜面上,即反射点与旋转中心重合,相关的数学模型会简单很多。在运动控制方法上,离散化PSD位置传感器5的信息,使得PSD位置传感器5上的每一个离散点都对应两个音圈电机23唯一的伸长量,并建立数据表。在实际控制中,通过离散化给定的反射光线的运动方程从而找到与其对应的两音圈电机23的每组伸长长度,通过对应的离散点即可拟合出与反射光线运动方程对应的两音圈电机23的运动方程。在本发明实施例提供的一种两自由度高速并联扫描平台中,扫描精度主要取决于PSD位置传感器5和光栅尺传感器26的精度、反射镜33的反射面与主轴31的通孔310的垂直度、以及反射镜33的反射面与反射镜旋转中心(即关节轴承4的旋转中心)之间的距离误差。However, in the embodiment of the present invention, the center of rotation of the mirror shaft mechanism 3 is fixed and located on the mirror surface of the mirror 33, that is, the reflection point coincides with the center of rotation, and the related mathematical model is much simpler. In the motion control method, the information of the PSD position sensor 5 is discretized, so that each discrete point on the PSD position sensor 5 corresponds to the unique elongation of the two voice coil motors 23, and a data table is established. In actual control, by discretizing the equation of motion of the given reflected light to find the elongation length of each group of the corresponding two voice coil motors 23, the corresponding discrete points can be fitted to the equation of motion corresponding to the reflected light The equations of motion of the two voice coil motors 23. In the two-degree-of-freedom high-speed parallel scanning platform provided by the embodiment of the present invention, the scanning accuracy mainly depends on the accuracy of the PSD position sensor 5 and the grating ruler sensor 26, the perpendicularity between the reflective surface of the mirror 33 and the through hole 310 of the main shaft 31. degree, and the distance error between the reflective surface of the mirror 33 and the center of rotation of the mirror (that is, the center of rotation of the joint bearing 4).
由于PSD位置传感器5和光栅尺传感器26的精度可以通过选择不同的产品型号实现改良,反射镜33的反射面与旋转中心之间的距离误差可以通过改进安装工艺进行克服,故在此不再赘述。现有技术中,PSD位置传感器5的误差可以达到几微米,光栅尺传感器26的精度最高可达到纳米级别。Since the accuracy of the PSD position sensor 5 and the grating ruler sensor 26 can be improved by selecting different product models, the distance error between the reflective surface of the mirror 33 and the center of rotation can be overcome by improving the installation process, so no more details here . In the prior art, the error of the PSD position sensor 5 can reach several micrometers, and the accuracy of the grating ruler sensor 26 can reach the highest nanometer level.
如图8所示,本发明还提供了一种对所述两自由度高速并联扫描平台的垂直度误差进行校准的方法,具体地,所述垂直度指的是反射镜33的反射面与主轴31的通孔310的垂直度。As shown in Figure 8, the present invention also provides a method for calibrating the verticality error of the two-degree-of-freedom high-speed parallel scanning platform, specifically, the verticality refers to the reflection surface of the mirror 33 and the main axis The verticality of the through hole 310 of 31.
所述垂直度误差校准方法具体包括以下步骤:Described perpendicularity error calibration method specifically comprises the following steps:
S1、沿一直线依次设置投影面61、调整支架62和调整平台63,将主轴31固定在调整支架62上,将一激光发射器7固定于调整平台63上,使激光发射器7发射出的激光光束射向主轴31大轴端的端面;其中,所述调整支架62具有两个旋转方向的调整自由度,分别用于调整主轴31轴心的水平和垂直方向;所述调整平台63具有三个平移方向的调整自由度,分别用于调整激光发射器7在X轴、Y轴和Z轴方向的位移。S1, set the projection surface 61, the adjustment bracket 62 and the adjustment platform 63 sequentially along a straight line, fix the main shaft 31 on the adjustment bracket 62, fix a laser emitter 7 on the adjustment platform 63, and make the laser emitter 7 emit The laser beam shoots to the end face of the main axis end of the main shaft 31; wherein, the adjustment bracket 62 has two degrees of freedom of adjustment in the rotation direction, which are respectively used to adjust the horizontal and vertical directions of the axis center of the main shaft 31; the adjustment platform 63 has three The degrees of freedom for adjusting the translation direction are respectively used to adjust the displacement of the laser emitter 7 in the X-axis, Y-axis and Z-axis directions.
S2、通过调整支架62和调整平台63,分别调整主轴31的轴向方向和激光发射器7的位置,使激光发射器7发射出的激光光束穿过主轴31轴心的通孔310,投射到投影面61上;将主轴31和激光发射器7的位置初步固定;进一步地,通过调整支架62对主轴31的轴向方向进行微调,使激光光束在投影面61上的投影点P亮度达到最大,此时表明激光光束方向与主轴31轴心的通孔310方向重合度最高;调整完毕后,将主轴31锁紧固定在调整支架62上。S2. Adjust the axial direction of the main shaft 31 and the position of the laser emitter 7 respectively by adjusting the bracket 62 and the adjustment platform 63, so that the laser beam emitted by the laser emitter 7 passes through the through hole 310 of the shaft center of the main shaft 31 and is projected onto the On the projection surface 61; the positions of the main shaft 31 and the laser emitter 7 are preliminarily fixed; further, the axial direction of the main shaft 31 is fine-tuned by adjusting the bracket 62, so that the brightness of the projection point P of the laser beam on the projection surface 61 reaches the maximum , which indicates that the direction of the laser beam coincides with the direction of the through hole 310 of the axis of the main shaft 31 at the highest degree of coincidence; after the adjustment, the main shaft 31 is locked and fixed on the adjustment bracket 62 .
S3、将反射镜33和反射镜支架32通过所述四个调平螺钉35安装在主轴31上,此时激光光束会被反射镜33反射;通过旋紧或放松调平螺钉35,对反射镜33的镜面方向进行微调,使激光发射器7发射出的激光光束沿原路返回。S3, reflector 33 and reflector support 32 are installed on the main shaft 31 through described four leveling screws 35, and the laser beam can be reflected by reflector 33 at this moment; By tightening or loosening leveling screw 35, reflector The direction of the mirror surface of 33 is fine-tuned, so that the laser beam emitted by the laser transmitter 7 returns along the original path.
采用上述方法进行校正,可以使反射镜33的镜面与主轴31的通孔310具有很高的垂直度。其中,校正过程中,反射镜33的镜面与激光反射器7之间的距离L越大,调整精度就越高,最终校正出的垂直度也越高。Correction by the above method can make the mirror surface of the reflector 33 and the through hole 310 of the main shaft 31 have a high degree of perpendicularity. Wherein, during the correction process, the greater the distance L between the mirror surface of the reflector 33 and the laser reflector 7, the higher the adjustment accuracy and the higher the finally corrected perpendicularity.
本发明实施例提供的一种两自由度高速并联扫描平台采用单反射镜结构,只需一次反射即可完成扫描工作,避免了双镜反射带来的误差放大效应。同时,本发明采用两输入两输出结构,控制上较现有技术容易很多;还采用了关节轴承结构,可以有更大的刚度和偏转角度;又由于采用了二维PSD位置传感器作为反射镜法向位置的反馈装置实现全闭环,可以达到很高的精度。本发明提供的一种两自由度高速并联扫描平台具有精度高、刚度大,承载能力强的特点。A two-degree-of-freedom high-speed parallel scanning platform provided by an embodiment of the present invention adopts a single-mirror structure, and only one reflection is needed to complete the scanning work, avoiding the error amplification effect caused by double-mirror reflection. At the same time, the present invention adopts a two-input and two-output structure, which is much easier to control than the prior art; it also adopts a joint bearing structure, which can have greater rigidity and deflection angle; and because a two-dimensional PSD position sensor is used as a mirror method The feedback device to the position realizes a fully closed loop, which can achieve high precision. The two-degree-of-freedom high-speed parallel scanning platform provided by the invention has the characteristics of high precision, high rigidity and strong bearing capacity.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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| CN1499240A (en) * | 2002-11-06 | 2004-05-26 | 力捷电脑股份有限公司 | Beam condensing unit for light source in scanner |
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