CN103185142B - Follow-up sealing device for reciprocating motion of shaft lever - Google Patents
Follow-up sealing device for reciprocating motion of shaft lever Download PDFInfo
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Abstract
用于轴杆往复运动的随动密封装置,包括固定槽和设置在固定槽内部的重叠放置的多层密封片;所述密封片为中心设有弧形开孔的半径为R的弧形金属密封片,所述多层密封片开孔区域的弧长由上至下依次增大;所述固定槽为由两片开口最大的密封片组成的盒子,所述固定槽的宽度不小于密封片的宽度,所述固定槽的厚度不小于其他密封片的厚度之和;本发明提供了一种电机轴杆相对于工作箱体作圆弧和扇形区域内的往复运动时,满足工作箱体基本密封要求的装置;所述装置解决了工作过程中箱体中介质和噪音大量泄漏的问题,提高了设备的环保性能,改善了作业环境,而且结构简单,安装方便,成本低廉;本发明也适用于一些需要实现运动时密封的装置上。
A follow-up sealing device for the reciprocating movement of the shaft, including a fixed groove and overlapping multi-layer sealing sheets arranged inside the fixed groove; Sealing sheet, the arc length of the opening area of the multi-layer sealing sheet increases sequentially from top to bottom; the fixing groove is a box composed of two sealing sheets with the largest openings, and the width of the fixing groove is not less than that of the sealing sheet The width of the fixed groove is not less than the sum of the thicknesses of other sealing sheets; the invention provides a motor shaft that meets the basic requirements of the working box when the motor shaft moves back and forth in a circular arc and fan-shaped area relative to the working box. A device that requires sealing; the device solves the problem of a large amount of leakage of medium and noise in the box during the working process, improves the environmental protection performance of the equipment, improves the working environment, and has a simple structure, convenient installation, and low cost; the present invention is also applicable It is used on some devices that need to achieve sealing during movement.
Description
技术领域technical field
本发明涉及工程和机械领域的密封装置,具体地说,涉及电机轴杆或其它运动体在工作箱体的垂直于电机轴杆的平面上作往复运动时实现工作箱体始终保持密封状态的随动密封装置。The present invention relates to a sealing device in the field of engineering and machinery, in particular, it relates to a method for realizing that the working box always maintains a sealed state when the motor shaft or other moving bodies reciprocate on the plane perpendicular to the motor shaft of the working box. Dynamic sealing device.
背景技术Background technique
电机工作时,电机轴杆进行旋转运动或前后往复运动。为了实现较高的密封要求,大多采用浮动密封、滑动定位角形接头随动密封和磁力随动密封等轴密封方式将轴杆与相邻部件密封为一体。对于磨粉机、打磨机、搅拌机、破碎机和切割机等设备,电机轴杆相对于工作箱体的一个平面进行直线往复运动时,为了避免粉尘与物料飞扬、控制噪音以及避免电机与粉尘或冷却液的接触,电机转轴前端往往被封闭在工作箱体中。因此,电机轴杆不仅自身进行旋转运动或沿轴杆轴向的前后运动,还要作相对于工作箱体的圆弧或扇形往复运动。而这一区域必须通过密封才能避免粉尘与物料飞扬、控制噪音、避免电机与粉尘或冷却液接触,保持工作环境的清洁和对设备的保护。当往复运动的区域相对于箱体来说足够小时,通过轴密封机构连接一块密封片就能解决轴杆往复运动区域的密封。当往复运动的区域相对于箱体来说足够大时,由于一块密封片在运动时受到边界限制,往往不能解决密封的问题。When the motor is working, the motor shaft rotates or moves back and forth. In order to achieve higher sealing requirements, most shaft seals such as floating seals, sliding positioning angle joint follower seals and magnetic follower seals are used to seal the shaft and adjacent parts as a whole. For equipment such as mills, grinders, mixers, crushers, and cutting machines, when the motor shaft performs linear reciprocating motion relative to a plane of the working box, in order to avoid flying dust and materials, control noise, and avoid motors and dust or For the contact of coolant, the front end of the motor shaft is often enclosed in the working box. Therefore, the motor shaft not only rotates itself or moves back and forth along the axial direction of the shaft, but also performs arc or fan-shaped reciprocating motion relative to the working box. And this area must be sealed to avoid flying dust and materials, control noise, avoid motor contact with dust or coolant, keep the working environment clean and protect the equipment. When the area of reciprocating motion is small enough relative to the box body, the sealing of the area of reciprocating motion of the shaft rod can be solved by connecting a sealing piece through the shaft sealing mechanism. When the area of reciprocating motion is large enough relative to the box body, since a sealing piece is limited by the boundary when moving, the problem of sealing is often not solved.
发明内容Contents of the invention
针对现有技术不能解决的电机轴杆相对于工作箱体作圆弧往复运动时工作箱体的密封问题,本发明提供了一种用于轴杆往复运动的随动密封装置,解决了轴杆运动区域相对箱体较大时,轴杆运动区域的密封问题。Aiming at the sealing problem of the working box when the motor shaft makes arc reciprocating motion relative to the working box which cannot be solved in the prior art, the present invention provides a follow-up sealing device for the reciprocating movement of the shaft, which solves the problem of When the movement area is larger than the box body, the sealing problem of the shaft movement area.
本发明的技术方案:用于轴杆往复运动的随动密封装置II,包括固定槽和设置在固定槽内部的重叠放置的多层密封片;所述密封片为中心设有弧形开孔的半径为R的弧形金属密封片,多层所述密封片开孔区域的弧长由上至下依次增大;所述固定槽为由两片开口最大的密封片组成的盒子,所述固定槽的宽度不小于密封片的宽度,所述固定槽的厚度大于其他密封片的厚度之和;The technical solution of the present invention: the follow-up sealing device II for the reciprocating movement of the shaft, including a fixed groove and overlapping multi-layer sealing sheets arranged inside the fixed groove; the sealing sheet is provided with an arc-shaped opening at the center An arc-shaped metal sealing sheet with a radius of R, the arc length of the opening area of the multi-layer sealing sheet increases sequentially from top to bottom; the fixing groove is a box composed of two sealing sheets with the largest openings, and the fixing The width of the groove is not less than the width of the sealing sheet, and the thickness of the fixing groove is greater than the sum of the thicknesses of other sealing sheets;
第一层所述密封片的弧形开孔半径等于轴杆半径r,开孔半角θ1等于2arcsin(r/2R),第n层所述密封片的弧形开孔宽度为2r,开孔半角为θn;每层所述密封片由开始时的中心位置移动到下一层密封片边缘转动的圆心角为m,每层所述密封片的开孔与密封片上、下两端的距离均为d,每层所述密封片的弧形开孔与密封片左、右两端的距离对应的圆心角均为L,相邻所述密封片之间的搭接部分对应的圆心角不小于θ”;所述固定槽为由两片第n层密封片组成的盒子,所述θn-θ1为轴杆的运动半角;上述参数之间存在如下关系:The arc opening radius of the sealing sheet described in the first layer is equal to the shaft radius r, and the opening half angle θ 1 is equal to 2arcsin (r/2R), and the arc opening width of the sealing sheet described in the nth layer is 2r, and the opening The half angle is θ n ; the central angle of the sealing sheet moving from the center position at the beginning to the edge of the next layer of sealing sheet is m, and the distance between the opening of the sealing sheet in each layer and the upper and lower ends of the sealing sheet is equal. is d, the central angle corresponding to the distance between the arc-shaped opening of each layer of the sealing sheet and the distance between the left and right ends of the sealing sheet is L, and the corresponding central angle of the overlapping part between adjacent sealing sheets is not less than θ ”; the fixed groove is a box composed of two n-th layer sealing plates, and the θ n -θ 1 is the half-angle of movement of the shaft; there is the following relationship between the above parameters:
θn-θ1=(n-1)×m(Eq.1),L=2m+θ”(Eq.2)θ n -θ 1 =(n-1)×m(Eq.1), L=2m+θ"(Eq.2)
根据Eq.1和Eq.2得到,所述密封片的数量nI=[2(θn-θ1)/(LI-θ”)+1]+1;所述y=[x]为取整函数。Obtained according to Eq.1 and Eq.2, the quantity n I of described sealing sheet=[2(θ n- θ 1 )/(L I -θ″)+1]+1; Said y=[x] is rounding function.
优选的是,所述随动密封装置还包括直线往复运动密封装置,所述直线往复运动密封装置包括设于第一层密封片上的固定槽II和固定槽II内部的重叠放置的多层密封片II;所述密封片II为中心设有开孔II的长方形金属薄片,多层所述密封片II的开孔II的长度由上至下依次增大;所述固定槽II为由两片开孔II最大的密封片II组成的盒子,所述固定槽II的宽度不小于密封片II的宽度,所述固定槽II的厚度大于其他密封片II的厚度之和;Preferably, the follow-up sealing device further includes a linear reciprocating sealing device, and the linear reciprocating sealing device includes a fixing groove II arranged on the first layer of sealing sheet and an overlapping multi-layer sealing sheet inside the fixing groove II II; the sealing sheet II is a rectangular metal sheet with an opening II in the center, and the length of the opening II of the multi-layer sealing sheet II increases sequentially from top to bottom; the fixing groove II is formed by two openings A box composed of the sealing sheet II with the largest hole II, the width of the fixing groove II is not less than the width of the sealing sheet II, and the thickness of the fixing groove II is greater than the sum of the thicknesses of other sealing sheets II;
第一层所述密封片II的开孔半径RII1等于轴杆半径r,每层所述密封片II由开始时的中心位置移动到下一层密封片II边缘的距离为mII,第nII层所述密封片II的开孔宽度为2r,开孔长度RIIn=(nII-1)×mII+r,每层所述密封片II的开孔与密封片II上、下两端的距离均为dII1,每层所述密封片II的开孔与密封片II左、右两端的距离均为LII,相邻所述密封片II之间的搭接长度不小于dII2,所述固定槽II的开孔长度DII为多层密封片II的运动半径;上述参数之间存在如下关系:The opening radius R II1 of the sealing sheet II of the first layer is equal to the shaft radius r, and the distance from the center position of each layer of sealing sheet II to the edge of the sealing sheet II of the next layer is m II , the nth The opening width of the sealing sheet II in the II layer is 2r, and the opening length R IIn = (n II -1) × m II + r, the opening of the sealing sheet II in each layer is on the upper and lower sides of the sealing sheet II. The distance between the ends is d II1 , the distance between the opening of the sealing sheet II of each layer and the left and right ends of the sealing sheet II is L II , and the overlapping length between adjacent sealing sheets II is not less than d II2 , The opening length D II of the fixed groove II is the radius of motion of the multilayer sealing sheet II; there is the following relationship between the above-mentioned parameters:
LII=2mII+dII2(Eq.3),DII=RIIn=(nII-1)×mII+r(Eq.4)L II =2m II +d II2 (Eq.3), D II =R IIn =(n II -1)×m II +r (Eq.4)
根据Eq.3和Eq.4得到,所述密封片II的数量nII=[2(DII-r)/(LII-dII2)+1]+1;所述y=[x]为取整函数。According to Eq.3 and Eq.4, the number n II of the sealing sheet II =[2(D II -r)/(L II -d II2 )+1]+1; the y=[x] is rounding function.
优选的是,所述固定槽固定在工作箱体的开口部分以实现轴杆圆弧往复运动时工作箱体中的密封,所述固定方式为焊接或卯固;轴杆与第一层密封片之间的密封方式为轴密封。Preferably, the fixing groove is fixed on the opening part of the working box so as to realize the sealing in the working box when the shaft rod moves back and forth in an arc, and the fixing method is welding or screwing; the shaft rod and the first layer of sealing sheet The sealing method between them is the shaft seal.
优选的是,所述固定槽固定在工作箱体的开口部分以实现轴杆运动时工作箱体中的密封,所述固定槽固定的方式为焊接或卯固;所述固定槽II固定在第一层密封片的开孔I处以实现轴杆直线往复运动时工作箱体中的密封,所述固定方式为焊接或卯固;轴杆与第一层密封片II之间的密封方式为轴密封。Preferably, the fixing groove is fixed on the opening part of the working box to realize the sealing in the working box when the shaft moves, and the fixing way of the fixing groove is welding or bolting; the fixing groove II is fixed at the second The opening I of one layer of sealing sheet is used to realize the sealing in the working box when the shaft rod reciprocates in a straight line, and the fixing method is welding or screwing; the sealing method between the shaft rod and the first layer of sealing sheet II is shaft sealing .
本发明的设计原理:Design principle of the present invention:
1.圆弧往复运动区域的随动密封装置1. Follow-up sealing device in the arc reciprocating motion area
整个密封装置由一组带有开孔的弧形密封片组成。弧形密封片随电机轴杆的圆弧往复运动活动错位重叠,各层密封片可在一定区域随轴杆运动。根据电机轴杆圆弧往复运动区域和箱体可利用区域的大小,按一定规则设计密封片的数量和尺寸,在保证密封作用的同时,可获得整个密封装置总体的经济性。The whole sealing device is composed of a group of arc-shaped sealing sheets with openings. The arc-shaped sealing sheets are dislocated and overlapped with the arc reciprocating motion of the motor shaft, and the sealing sheets of each layer can move with the shaft in a certain area. According to the size of the circular reciprocating motion area of the motor shaft and the available area of the box, the number and size of the sealing pieces are designed according to certain rules, and the overall economy of the entire sealing device can be obtained while ensuring the sealing effect.
密封片可以是铁片或具有一定强度的其它材料。弧形密封片相互之间留有一定的搭接长度,保证粉尘不会从两个密封片接触处泄漏。弧形密封片圆弧方向的搭接长度所对应的圆心角为θ″,各层弧形密封片无论如何运动,相邻弧形密封片之间都至少存在一定的搭接长度θ″,从而保证相邻两片弧形密封片之间的有效密封。弧形密封片的圆弧边与固定槽之间搭接长度为d。The sealing sheet can be iron sheet or other materials with certain strength. There is a certain overlapping length between the arc-shaped sealing sheets to ensure that the dust will not leak from the contact of the two sealing sheets. The central angle corresponding to the overlapping length of the arc-shaped sealing sheets in the arc direction is θ", no matter how the arc-shaped sealing sheets of each layer move, there is at least a certain overlapping length θ" between adjacent arc-shaped sealing sheets, so that Ensure effective sealing between two adjacent arc-shaped sealing sheets. The lap length between the arc edge of the arc-shaped sealing sheet and the fixing groove is d.
多层密封片根据尺寸大小分为第一层密封片、第二层密封片、……第n层密封片。各层弧形密封片的弧形长度和开孔的弧形长度依次增大(图1)。The multi-layer sealing sheet is divided into the first layer sealing sheet, the second layer sealing sheet, ... the nth layer sealing sheet according to the size. The arc lengths of the arc-shaped sealing sheets of each layer and the arc-shaped lengths of the openings increase sequentially (Fig. 1).
最大(第n层)弧形密封片是不动的,作为密封装置的固定槽。固定槽是由两片第n层密封片构成的一个带有开口的盒子,其开口大小是轴杆圆弧往复运动区域的大小。其它弧形密封片置于固定槽内,以实现其在固定槽内随轴杆的弧形往复运动。固定槽的宽度大于密封片的宽度,固定槽的厚度略大于其他密封片厚度之和,以容纳弧形密封片且确保密封片的运动相对稳定为准。固定槽可采用焊接或卯固的方式固定在箱体上,属于箱体的一部分。The largest (nth layer) arc-shaped sealing sheet is motionless and serves as a fixing groove for the sealing device. The fixing groove is a box with an opening formed by two n-th layer sealing plates, and the size of the opening is the size of the circular reciprocating motion area of the shaft. Other arc-shaped sealing sheets are placed in the fixing groove to realize their arc-shaped reciprocating movement with the shaft rod in the fixing groove. The width of the fixed groove is greater than that of the sealing sheet, and the thickness of the fixed groove is slightly greater than the sum of the thicknesses of the other sealing sheets, so as to accommodate the arc-shaped sealing sheet and ensure that the movement of the sealing sheet is relatively stable. The fixing groove can be fixed on the box body by welding or screwing, which is a part of the box body.
第一层密封片的开孔半径为轴杆或运动体的半径r,轴杆与第一层密封片之间采用轴密封或其它密封方式。The opening radius of the first layer of sealing sheet is the radius r of the shaft or moving body, and the shaft seal or other sealing methods are used between the shaft rod and the first layer of sealing sheet.
1.1圆弧往复运动区域的密封原理1.1 Sealing principle of arc reciprocating motion area
不同的弧形密封片有不同的弧形开孔,所对应的运动长度也不同。现在以3片弧形片的随动密封装置为例来解释运动原理。Different arc-shaped sealing sheets have different arc-shaped openings, and the corresponding motion lengths are also different. Now take the follow-up sealing device of 3 arc-shaped plates as an example to explain the principle of motion.
通过各个弧形密封片之间的相互移动,各个弧形密封片移动而留出的缝隙被其他密封片弥补,保证粉尘不能透过。密封片可依次重叠,交替重叠,也可以无序重叠,以获得良好的密封效果为准。密封片I处于第1层,密封片II处于第2层,密封片III处于第3层。运动时,密封片I在轴杆的运动作用下,转动至密封片II的开孔边缘;然后继续移动,在轴杆的拖动下,密封片I和密封片II一同转动至密封片III的开孔边缘,轴杆移动达到运动边缘。往返运动时,密封片I先行向反方向转动,到达密封片II的开孔边缘;然后拖动密封片I和密封片II一同转动,运动到密封片III的另一边缘,最终实现装置的随动性和密封性(图1)。Through the mutual movement of each arc-shaped sealing sheet, the gap left by the movement of each arc-shaped sealing sheet is filled by other sealing sheets to ensure that dust cannot pass through. The sealing sheets can be overlapped sequentially, alternately, or disorderly, subject to obtaining a good sealing effect. Sealing sheet I is on the first layer, sealing sheet II is on the second layer, and sealing sheet III is on the third layer. When moving, the seal I rotates to the edge of the opening of the seal II under the action of the shaft; then continues to move, and under the drag of the shaft, the seal I and the seal II rotate together to the edge of the seal III. The edge of the hole, the shaft moves to the edge of the movement. When moving back and forth, the sealing sheet I first rotates in the opposite direction and reaches the edge of the opening of the sealing sheet II; then drag the sealing sheet I and sealing sheet II to rotate together, and move to the other edge of the sealing sheet III, and finally realize the follow-up of the device. Mobility and sealing (Figure 1).
1.2圆弧往复运动区域的密封机构设计1.2 Design of sealing mechanism in arc reciprocating motion area
圆弧运动中,最直观的便是弧线对应圆心角的变动。因此,通过计算轴杆每次移动后对应圆心角的角度的变化,来确定弧形密封片的各种参数。In arc motion, the most intuitive thing is the change of the arc corresponding to the central angle. Therefore, various parameters of the arc-shaped sealing sheet are determined by calculating the change of the angle corresponding to the central angle after each movement of the shaft.
已知轴杆或运动体的半径为r,运动圆弧的半径为R(图2),弧形密封片的弧形边的密封接触长度d,则弧形密封片宽度h≥2(r+d)(图3)。同时,弧形密封片的圆弧方向端部边缘密封接触长度采用圆心角θ″来计量。It is known that the radius of the shaft or moving body is r, the radius of the moving arc is R (Figure 2), and the sealing contact length of the arc edge of the arc seal is d, then the width of the arc seal h≥2(r+ d) (Fig. 3). At the same time, the sealing contact length of the end edge of the arc-shaped sealing sheet in the arc direction is measured by the central angle θ".
设定最大开孔半角为θn,半径为r的圆对应半径为R的圆的圆心角为θ1=2arcsin(r/2R)(图2),则轴杆中心点的运动范围为2(θn-θ1)。Set the maximum opening half-angle to θ n , and the central angle of a circle with a radius r corresponding to a circle with a radius R is θ 1 =2arcsin(r/2R) (Figure 2), then the range of movement of the center point of the shaft is 2( θ n -θ 1 ).
最小密封片的开孔半径为轴杆半径r,最大密封片的开孔半角为θn。最大密封片(第n片)上的开孔角度2θn为轴杆的最大运动角度;最大密封片不参与运动,而是固定槽,用于容纳各层密封片,固定槽的翼缘部分对应圆心角L决定了密封片的数量n。The opening radius of the smallest sealing sheet is the shaft radius r, and the opening half-angle of the largest sealing sheet is θ n . The opening angle 2θ n on the largest sealing sheet (the nth sheet) is the maximum movement angle of the shaft; the largest sealing sheet does not participate in the movement, but a fixed groove for accommodating each layer of sealing sheets, and the flange part of the fixed groove corresponds to The central angle L determines the number n of sealing sheets.
假设运动开始时,弧形密封片都处于圆弧中心位置,密封片每次移动到下一层密封片边缘的转动的圆心角为m,当采用n片密封片覆盖密封时,n个密封片实现(n-1)次依次运动后,转动的圆心角为最大运动半角θn-θ1,即:Assume that when the movement starts, the arc-shaped sealing sheets are all in the center of the arc, and the central angle of the rotation of the sealing sheet moving to the edge of the next layer of sealing sheet is m. When n sealing sheets are used to cover and seal, n sealing sheets After realizing (n-1) times of sequential motion, the central angle of rotation is the maximum motion half angle θ n -θ 1 , namely:
(n-1)×m=θn-θ1(Eq.1.1)(n-1)×m=θ n -θ 1 (Eq.1.1)
则可确定每片密封片每次运动的角度值为:Then it can be determined that the angle value of each movement of each sealing piece is:
m=(θn-θ1)/(n-1)(Eq.1.2)m=(θ n -θ 1 )/(n-1)(Eq.1.2)
由此得到,当最大密封片(即固定槽)两侧的翼缘部分对应圆心角L满足L≥2m+θ″时,固定槽可满足容纳密封片的要求,固定槽的翼缘部分对应圆心角L为:It can be obtained from this that when the flange parts on both sides of the largest sealing piece (i.e. the fixing groove) correspond to the central angle L to satisfy L≥2m+θ″, the fixing groove can meet the requirements for accommodating the sealing piece, and the flange part of the fixing groove corresponds to the center of the circle Angle L is:
L=2m+θ″(Eq.1.3)L=2m+θ"(Eq.1.3)
结合式(Eq.1.2)、式(Eq.1.3),则密封片数量n由下式确定:Combining formula (Eq.1.2) and formula (Eq.1.3), the number n of sealing sheets is determined by the following formula:
n=2(θn-θ1)/(L-θ”)+1(Eq.1.4)n=2(θ n -θ 1 )/(L-θ")+1(Eq.1.4)
由于片数只能取整,实际片数n′为:Since the number of slices can only be rounded, the actual number of slices n' is:
n′=[n]+1=[2(θn-θ1)/(L-θ”)+1]+1(Eq.1.5)n'=[n]+1=[2(θ n -θ 1 )/(L-θ")+1]+1 (Eq.1.5)
计算出n′后,将n′代替n,根据式(Eq.1.2)计算密封片每次移动角度m,再计算各密封片的尺寸。After calculating n', replace n' with n', calculate the moving angle m of each sealing plate according to the formula (Eq.1.2), and then calculate the size of each sealing plate.
各个密封片的尺寸按下面方法计算。The size of each sealing piece is calculated according to the following method.
现在以4片密封片,第一层密封片的开孔半角为θ1,且最大密封片(第n片)上的开孔最大半角为θ4为例来进行公式的推断。Now take 4 sealing sheets, the opening half-angle of the first sealing sheet is θ 1 , and the maximum half-angle of the opening on the largest sealing sheet (nth sheet) is θ 4 as an example to deduce the formula.
图2显示了轴杆经过三次运动后达到的位置;Figure 2 shows the position reached by the shaft after three movements;
由图3可知,轴杆第一次运动的圆心角度为m=(θ4-θ1)/3,运动了角度m;It can be seen from Fig. 3 that the center angle of the first movement of the shaft is m=(θ 4 -θ 1 )/3, and the angle of movement is m;
由图4可知,轴杆第二次运动的圆心角度为m=(θ4-θ1)/3,运动了2m;It can be seen from Figure 4 that the angle of the center of the second movement of the shaft is m=(θ 4 -θ 1 )/3, and the movement is 2m;
由图5可知,轴杆第三次运动的圆心角度为m=(θ4-θ1)/3,运动了角度3m。It can be seen from Fig. 5 that the center angle of the third movement of the shaft is m=(θ 4 -θ 1 )/3, and the angle of movement is 3m.
每层密封片的具体参数(开孔半角和密封片弧长半角)如下:The specific parameters of each sealing sheet (opening half angle and sealing sheet arc length half angle) are as follows:
第一层密封片:开孔半角为θ1,密封片弧长半角为2m+θ1+θ″;The first layer of sealing sheet: the half angle of the opening is θ 1 , the arc length and half angle of the sealing sheet is 2m+θ 1 +θ″;
第二层密封片:开孔半角为θ1+m,密封片弧长半角为3m+θ1+θ″;The second layer of sealing sheet: the half angle of the opening is θ 1 +m, and the arc length and half angle of the sealing sheet is 3m+θ 1 +θ″;
第三层密封片:开孔半角为θ1+2m,密封片弧长半角度为4m+θ1+θ″;The third layer of sealing sheet: the half angle of the opening is θ 1 +2m, and the arc length and half angle of the sealing sheet is 4m+θ 1 +θ″;
……...
第n层密封片:开孔半角为θ1+(n-1)m=θ1+(n-1)(θn-θ1)/(n-1)=θn,The nth layer sealing sheet: the opening half angle is θ 1 +(n-1)m=θ 1 +(n-1)(θ n -θ 1 )/(n-1)=θ n ,
密封片弧长半角为(n+1)m+θ1+θ″=θn+2m+θ″The arc length and half angle of the sealing sheet is (n+1)m+θ 1 +θ″=θ n +2m+θ″
由最后第n片公式得知,以上参数公式,全部成立,满足条件。From the formula of the last nth slice, it is known that the above parameter formulas are all established and the conditions are satisfied.
通过公式得知所有密封片的翼缘长度(未开孔长度)所对应的圆心角L为2m+θ″。因此通过增加密封片的数量减小每次的运动角度m,从而减小了密封片的翼缘长度和固定槽的尺寸。按该方法计算的结果满足2m+θ″≤L,L为固定槽的实际翼缘长度(图6)。It is known from the formula that the central angle L corresponding to the flange length (length of the unopened hole) of all sealing sheets is 2m+θ". Therefore, by increasing the number of sealing sheets and reducing the movement angle m each time, the sealing The flange length of the sheet and the size of the fixing groove. The result calculated by this method satisfies 2m+θ″≤L, and L is the actual flange length of the fixing groove (Figure 6).
最简单的机构是一层活动片,一个固定槽,此种情况是运动区域相对于箱体较小的情况。The simplest mechanism is a layer of movable plates and a fixed slot. In this case, the movement area is relatively small compared to the case.
2.扇形往复运动区域的组合式随动密封装置2. Combined follow-up sealing device in the fan-shaped reciprocating motion area
2.1设计原理2.1 Design principle
通过圆弧往复运动密封装置和直线往复运动密封装置的组合,实现在扇形区域的密封。将直线往复运动密封装置固定在圆弧往复运动装置的第一密封片I上,直线往复运动密封装置用于调节运动体在扇形运动区域的径向位置,在径向位置确定时,圆弧往复运动装置可进行圆弧方向运动调节,改变装置的弧向位置,从而实现运动体在扇形区域的运动。The sealing in the fan-shaped area is realized through the combination of the circular arc reciprocating sealing device and the linear reciprocating sealing device. Fix the linear reciprocating motion sealing device on the first sealing piece I of the circular arc reciprocating motion device. The linear reciprocating motion sealing device is used to adjust the radial position of the moving body in the fan-shaped motion area. When the radial position is determined, the circular arc reciprocating motion The motion device can be adjusted in the arc direction to change the arc position of the device, so as to realize the movement of the motion body in the fan-shaped area.
直线往复运动密封装置第一密封片II的开孔II的半径为轴杆或运动体半径r,轴杆或运动体与第一密封片II固定并密封。圆弧往复运动密封装置第一扇形密封片I的开孔I为直线往复运动装置的固定槽II,圆弧往复运动装置的第一扇形密封片I与直线往复运动装置的固定槽II固定并密封。该组合装置实现了轴杆或运动体在扇形区域内的运动。组合随动密封装置的运动轨迹和扇形运动区域参看图7,直线往复运动密封装置的密封片II的样式参看图8,圆弧往复运动密封装置密封片I的样式参看图9。The radius of the opening II of the first sealing sheet II of the linear reciprocating sealing device is the radius r of the shaft or the moving body, and the shaft or moving body is fixed and sealed with the first sealing sheet II. The opening I of the first fan-shaped sealing sheet I of the arc reciprocating motion sealing device is the fixing groove II of the linear reciprocating motion device, and the first fan-shaped sealing sheet I of the arc reciprocating motion device is fixed and sealed with the fixing groove II of the linear reciprocating motion device . The combined device realizes the movement of the shaft rod or the moving body in the fan-shaped area. Refer to Figure 7 for the motion track and fan-shaped motion area of the combined follow-up sealing device, refer to Figure 8 for the seal II of the linear reciprocating sealing device, and refer to Figure 9 for the seal I of the circular arc reciprocating sealing device.
不同的密封片有不同的开孔,所对应的运动长度也不同。调节运动半径时,由直线往复运动密封装置实现。进行圆弧运动,直线往复运动密封装置拖动开孔的扇形密封片I相互运动。扇形密封片I嵌合在孔槽中,摩擦力较小,也随之运动,最终实现装置的随动性和密封性。Different sealing sheets have different openings, and the corresponding movement lengths are also different. When adjusting the radius of motion, it is realized by the linear reciprocating motion sealing device. Carry out arc motion, and the linear reciprocating motion sealing device drags the fan-shaped sealing sheet I of the opening to move mutually. The fan-shaped sealing piece 1 is embedded in the hole groove, and the frictional force is small, and it also moves thereupon, and finally realizes follow-up and sealing of the device.
通过各个密封片之间相互移动,各个密封片移动而留出的缝隙被其他密封片弥补,保证粉尘不能透过。密封片可依次重叠,交替重叠,也可以无序重叠,以获得良好的密封效果为准。Through the mutual movement of each sealing sheet, the gap left by each sealing sheet is filled by other sealing sheets to ensure that dust cannot pass through. The sealing sheets can be overlapped sequentially, alternately, or disorderly, subject to obtaining a good sealing effect.
2.2直线往复运动密封装置2.2 Linear reciprocating motion sealing device
轴杆或运动体相对于工作箱体作直线往复运动时,已知轴杆或运动体的半径为r,直线往复运动的尺寸为2DII,各个密封片之间的搭接长度为dII2。各密封片的开孔与上、下端的距离为dII1,为了保持密封,密封片宽度h≥2×(r+dII1)(图10)。When the shaft or moving body reciprocates linearly relative to the working box, the radius of the shaft or moving body is known as r, the size of the linear reciprocating motion is 2D II , and the overlapping length between each sealing plate is d II2 . The distance between the opening of each sealing piece and the upper and lower ends is d II1 , in order to keep the seal, the width of the sealing piece h≥2×(r+d II1 ) (Figure 10).
第一层密封片II的开孔半径取RII1=r。最大的密封片I不参与运动,为固定槽,固定槽的开孔半径RIIn=DII。固定槽的开孔半径DII决定了轴杆最终的运动半径,其它各个密封片II被置于固定槽II内。固定槽即最后一块密封片II(第n块)的尺寸受箱体尺寸的限制。The opening radius of the sealing sheet II of the first layer is R II1 =r. The largest sealing piece I does not participate in the movement, it is a fixed groove, and the opening radius of the fixed groove R IIn =D II . The opening radius D II of the fixing groove determines the final movement radius of the shaft rod, and other sealing plates II are placed in the fixing groove II. The size of the fixing groove, that is, the last sealing sheet II (block n), is limited by the size of the casing.
对于各密封片II的数量和开孔的尺寸由以下公式确定:The quantity and the size of the opening for each sealing sheet II are determined by the following formula:
假设运动开始时,密封片II都处于中心位置(图10)。密封片II每次移动到下一层密封片II边缘的距离为mII,第一个密封片II向左运动mII距离后,左侧达到第二个密封片II开孔边缘,同时在左侧第一个密封片II端部与第二个密封片II端部对齐;在右侧,第一个密封片II端部与第二个密封片II端部有长度dII2的搭接。由此得到,当最后一级密封片II(固定槽)两侧的翼缘长度LII为2mII+dII2时,可满足密封片II相对运动且保持密封的要求。固定槽II为满足容纳密封片II的要求,固定槽II的翼缘长度LII应不小于2mII+dII2。Assume that when the movement starts, the seals II are all in the center position (Figure 10). The sealing sheet II moves to the edge of the next sealing sheet II at a distance of m II each time. After the first sealing sheet II moves to the left for a distance of m II , the left side reaches the opening edge of the second sealing sheet II. On the side, the end of the first sealing plate II is aligned with the end of the second sealing plate II; on the right side, the end of the first sealing plate II and the end of the second sealing plate II have an overlap of length d II2 . Thus, when the flange length L II on both sides of the last stage sealing sheet II (fixing groove) is 2m II +d II2 , the relative movement and sealing requirements of the sealing sheet II can be met. In order to meet the requirement of accommodating the sealing sheet II for the fixing groove II, the flange length L II of the fixing groove II should not be less than 2m II +d II2 .
要得到每个密封片II的所有参数,在已知杆轴半径r和密封片机构的运动半径DII时,还要知道密封片II的数量nII和密封片II每次的运动距离mII。To obtain all the parameters of each sealing plate II, when the radius r of the rod shaft and the moving radius D II of the sealing plate mechanism are known, the number n II of the sealing plate II and the moving distance m II of the sealing plate II should also be known .
nII级密封片实现(nII-1)次运动,移动的距离是(nII-1)mII(图4),则:The n II -level sealing sheet realizes (n II -1) times of movement, and the moving distance is (n II -1)m II (Figure 4), then:
(nII-1)×mII+r=DII(Eq.2.1)(n II -1)×m II +r=D II (Eq.2.1)
则:mII=(DII-r)/(nII-1)(Eq.2.2)Then: m II = (D II -r)/(n II -1) (Eq.2.2)
若固定槽的翼缘长度为LII,则有(图4):If the flange length of the fixing slot is L II , then (Fig. 4):
LII=2mII+dII2(Eq.2.3)L II =2m II +d II2 (Eq.2.3)
结合式(Eq.2.2)、式(Eq.2.3),则密封片数量n由下公式确定:Combining formula (Eq.2.2) and formula (Eq.2.3), the number n of sealing sheets is determined by the following formula:
nII=2(DII-r)/(LII-dII2)+1(Eq.2.4)n II =2(D II -r)/(L II -d II2 )+1(Eq.2.4)
由于片数只能取整,实际片数nII′为:Since the number of slices can only be rounded, the actual number of slices n II ′ is:
nII′=[nII]+1=[2(DII-r)/(LII-dII2)+1]+1(Eq.2.5)n II ′=[n II ]+1=[2(D II -r)/(L II -d II2 )+1]+1 (Eq.2.5)
由式(Eq.2.4)可知,若开口半径DII越大,槽宽LII越小,需要的密封片II数量越多。当LII≥DII+dII2时,一层活动片,一个固定槽就可以实现密封。From the formula (Eq.2.4), it can be seen that if the opening radius D II is larger, the groove width L II is smaller, and the number of sealing sheets II required is larger. When L II ≥ D II + d II2 , one layer of movable sheet and one fixed groove can realize sealing.
计算出nII′后,将nII′代替nII,根据式(Eq.2.2)计算密封片II每次移动距离mII,再计算各密封片II的尺寸。After calculating n II ′, replace n II with n II ′, calculate the moving distance m II of each sealing sheet II according to the formula (Eq.2.2), and then calculate the size of each sealing sheet II.
通过以下公式就可获知密封片II的开孔半径和密封片半径:The opening radius and sealing plate radius of the sealing plate II can be obtained by the following formula:
第一层密封片II:开孔半径RII1=r,密封片半径SII1=r+2mII+dII2;The first layer of sealing sheet II: opening radius R II1 = r, sealing sheet radius S II1 = r+2m II +d II2 ;
第二层密封片II:开孔半径RII2=r+mII,密封片半径SII2=r+3mII+dII2;The second sealing sheet II: opening radius R II2 = r+m II , sealing sheet radius S II2 = r+3m II +d II2 ;
第三层密封片II:开孔半径RII3=r+2mII,密封片半径SII3=r+4mII+dII2;The third layer of sealing sheet II: opening radius R II3 =r+2m II , sealing sheet radius S II3 =r+4m II +d II2 ;
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第nII层密封片II:开孔半径RIIn=r+(nII-1)mII=DII,Sealing sheet II of the nth II layer: opening radius R IIn =r+(n II -1)m II =D II ,
密封片半径SIIn=r+(nII+1)mII+dII2=DII+2mII+dII2。Radius of sealing sheet S IIn =r+(n II +1)m II +d II2 =D II +2m II +d II2 .
通过公式得知所有密封片II的翼缘长度LII(未开孔长度)为2mII+dII2,与每次的移动距离mII有关。所以想减小固定槽II的尺寸,则可通过增加密封片II的数量来减小每次的移动距离mII,同时也就减小了密封片II的翼缘长度LII,减小了固定槽II的尺寸。按该方法计算的结果满足2mII+dII2≤LIIa,LIIa为固定槽II的实际翼缘长度。From the formula, it is known that the flange length L II (the length without holes) of all sealing sheets II is 2m II +d II2 , which is related to the moving distance m II each time. Therefore, if you want to reduce the size of the fixing groove II, you can reduce the moving distance m II each time by increasing the number of sealing pieces II, and at the same time reduce the flange length L II of the sealing piece II, reducing the fixing Dimensions of Tank II. The result calculated by this method satisfies 2m II +d II2 ≤ L IIa , where L IIa is the actual flange length of the fixing groove II.
2.3直线往复运动密封装置和弧形往复运动密封装置的结合2.3 Combination of linear reciprocating sealing device and arc reciprocating sealing device
直线往复运动密封装置放置在固定槽I内,通过焊接或卯固与圆弧往复运动装置的第一密封片I连接,达到组合运动的目的,具体样式参看图11。而圆弧往复运动装置也是放置在相应的固定槽I里,通过焊接或卯固与机器相连接。The linear reciprocating motion sealing device is placed in the fixed groove I, and is connected with the first sealing piece I of the circular arc reciprocating motion device by welding or screwing, so as to achieve the purpose of combined motion. Refer to Figure 11 for the specific style. And the circular arc reciprocating device is also placed in the corresponding fixed groove 1, and is connected with the machine by welding or mortise.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明提供了一种电机轴杆相对于工作箱体作圆弧和扇形区域内的往复运动时,满足工作箱体基本密封要求的装置;所述装置不但解决了工作过程中工作箱体中介质和噪音大量泄漏的问题,提高了设备的环保性能,改善了作业环境,而且结构简单,安装方便,成本低廉;(1) The present invention provides a device that meets the basic sealing requirements of the working box when the motor shaft moves back and forth in a circular arc and fan-shaped area relative to the working box; The problem of a large amount of leakage of medium and noise in the body improves the environmental protection performance of the equipment and improves the working environment, and the structure is simple, the installation is convenient, and the cost is low;
(2)本发明通过设置在工作箱体开口处的固定槽内多层密封片的重叠和嵌固,实现了电机轴杆圆弧和扇形区域内往复运动中工作箱体的密封;(2) The present invention realizes the sealing of the working box during the reciprocating motion in the circular arc and fan-shaped area of the motor shaft through the overlapping and embedding of the multi-layer sealing sheets arranged in the fixing groove at the opening of the working box;
(3)本发明可以根据箱体的尺寸和轴杆往复运动区域的大小进行设计,从而确定密封片的数量和具体尺寸,实现了节约材料和密封效果的双赢,达到了较好的经济效果;(3) The present invention can be designed according to the size of the box body and the size of the reciprocating motion area of the shaft, thereby determining the number and specific size of the sealing sheets, realizing a win-win situation of material saving and sealing effect, and achieving better economic effects;
(4)本发明所述的随动密封装置最大限度利用了箱体的空间,在空间有限前提下,获得电机工作的作用区域;(4) The follow-up sealing device of the present invention utilizes the space of the casing to the greatest extent, and obtains the working area of the motor under the premise of limited space;
(5)本发明不仅适用于轴杆,也适用于一些需要实现运动时密封的装置上。(5) The present invention is not only applicable to shaft rods, but also applicable to some devices that need to realize sealing during movement.
附图说明Description of drawings
图1为本发明圆弧往复运动的随动密封装置中三层密封片分解样式图;Fig. 1 is an exploded pattern diagram of the three-layer sealing sheet in the follow-up sealing device of circular arc reciprocating motion of the present invention;
图2为本发明圆弧往复运动的随动密封装置中轴杆的三次运动状态;Fig. 2 is the three motion states of the shaft rod in the circular arc reciprocating motion follow-up sealing device of the present invention;
图3为本发明圆弧往复运动的随动密封装置中轴杆拖动密封片I运动到密封片II开孔左侧边缘;Fig. 3 is the circular arc reciprocating motion follow-up sealing device of the present invention, in which the shaft drags the sealing sheet I to move to the left edge of the opening of the sealing sheet II;
图4为本发明圆弧往复运动的随动密封装置中轴杆拖动密封片II运动到密封片III开孔左侧边缘;Fig. 4 is the circular arc reciprocating motion follow-up sealing device of the present invention, in which the shaft rod drags the sealing plate II to move to the left edge of the opening of the sealing plate III;
图5为本发明圆弧往复运动的随动密封装置的最大密封片(固定槽);Fig. 5 is the maximum seal piece (fixed groove) of the follow-up sealing device of circular arc reciprocating motion of the present invention;
图6为本发明圆弧往复运动的随动密封装置的安装区域与机器实际情况。Fig. 6 shows the installation area and the actual situation of the machine of the circular-arc reciprocating motion follow-up sealing device of the present invention.
图7为本发明扇形往复运动区域的组合式随动密封装置中运动体的运动轨迹和扇形运动区域;Fig. 7 is the motion track and the fan-shaped motion area of the moving body in the combined follow-up sealing device of the fan-shaped reciprocating motion area of the present invention;
图8为本发明扇形往复运动区域的组合式随动密封装置中直线往复运动密封装置(三片)密封片II的结构示意图;Fig. 8 is a schematic structural view of the linear reciprocating motion sealing device (three pieces) sealing sheet II in the combined follow-up sealing device in the fan-shaped reciprocating motion area of the present invention;
图9为本发明扇形往复运动区域的组合式随动密封装置中圆弧往复运动密封装置(三片)密封片I的结构示意图;Fig. 9 is the structural representation of circular arc reciprocating motion sealing device (three pieces) sealing sheet 1 in the combined follow-up sealing device of fan-shaped reciprocating motion area of the present invention;
图10为本发明扇形往复运动区域的组合式随动密封装置中直线往复运动密封装置的密封原理分解图;Fig. 10 is an exploded view of the sealing principle of the linear reciprocating sealing device in the combined follow-up sealing device in the fan-shaped reciprocating motion area of the present invention;
图11为本发明中扇形往复运动区域的组合式随动密封装置叠加时的具体样式;Fig. 11 is the specific pattern when the combined follow-up sealing device in the fan-shaped reciprocating motion area is superimposed;
其中:1.扇形运动区域,2.直线运动轨迹,3.圆弧运动轨迹,4.轴杆,5.第一层密封片,6.第二层密封片,7.第三层密封片。Among them: 1. Fan-shaped motion area, 2. Linear motion trajectory, 3. Arc motion trajectory, 4. Shaft, 5. The first layer of sealing sheet, 6. The second layer of sealing sheet, 7. The third layer of sealing sheet.
具体实施方式detailed description
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
用于轴杆往复运动的随动密封装置II,包括固定槽和设置在固定槽内部的重叠放置的多层密封片;所述密封片为中心设有弧形开孔的半径为R的弧形金属密封片,多层密封片开孔区域的弧长由上至下依次增大;所述固定槽为由两片开口最大的密封片组成的盒子,所述固定槽的宽度不小于密封片的宽度,所述固定槽的厚度大于其他密封片的厚度之和。所述固定槽固定在工作箱体的开口部分以实现轴杆圆弧往复运动时工作箱体中的密封,所述固定方式为焊接或卯固。所述轴杆与第一层密封片之间的密封方式为轴密封。The follow-up sealing device II for the reciprocating movement of the shaft includes a fixed groove and overlapping multi-layer sealing sheets arranged inside the fixed groove; Metal sealing sheet, the arc length of the opening area of the multi-layer sealing sheet increases sequentially from top to bottom; the fixing groove is a box composed of two sealing sheets with the largest opening, and the width of the fixing groove is not less than the width of the sealing sheet Width, the thickness of the fixing groove is greater than the sum of the thicknesses of other sealing sheets. The fixing groove is fixed on the opening part of the working box to realize the sealing in the working box when the shaft rod moves back and forth in a circular arc, and the fixing method is welding or bolting. The sealing method between the shaft rod and the first layer of sealing sheet is shaft sealing.
第一层密封片的弧形开孔半径等于轴杆半径r,开孔半角θ1等于2arcsin(r/2R),第n层密封片的弧形开孔宽度为r,开孔半角为θn;每层密封片由开始时的中心位置移动到下一层密封片边缘转动的圆心角为m,每层密封片的开孔与密封片上、下两端的距离均为d,每层密封片的弧形开孔与密封片左、右两端的距离对应的圆心角均为L,相邻密封片之间的搭接部分对应的圆心角不小于θ”;所述固定槽为由两片第n层密封片组成的盒子,所述θn-θ1为轴杆的运动半角;上述参数之间存在如下关系:The arc-shaped opening radius of the first sealing sheet is equal to the shaft radius r, and the half-angle of the opening θ 1 is equal to 2arcsin (r/2R). The arc-shaped opening width of the n-th layer of sealing sheet is r, and the opening half-angle is θ n The center angle of each layer of sealing sheet moving from the center position at the beginning to the edge of the next layer of sealing sheet is m, the distance between the opening of each layer of sealing sheet and the upper and lower ends of the sealing sheet is d, and the distance of each layer of sealing sheet The central angle corresponding to the distance between the arc-shaped opening and the left and right ends of the sealing sheet is L, and the corresponding central angle of the overlapping part between adjacent sealing sheets is not less than θ"; A box composed of layers of sealing sheets, the θ n -θ 1 is the half-angle of movement of the shaft; the relationship between the above parameters is as follows:
θn-θ1=(n-1)×m(Eq.1),L=2m+θ”(Eq.2)θ n -θ 1 =(n-1)×m(Eq.1), L=2m+θ"(Eq.2)
根据Eq.1和Eq.2得到,所述密封片的数量nI=[2(θn-θ1)/(LI-θ”)+1]+1;所述y=[x]为取整函数。Obtained according to Eq.1 and Eq.2, the quantity n I of described sealing sheet=[2(θ n- θ 1 )/(L I -θ″)+1]+1; Said y=[x] is rounding function.
实施例2:Example 2:
用于轴杆往复运动的随动密封装置II,包括圆弧往复运动密封装置和直线往复运动密封装置;所述圆弧往复运动密封装置包括设于工作箱体上的固定槽I和设置在固定槽I内部的重叠放置的多层密封片I;所述密封片I为中心设有弧形开孔的半径为R的扇形金属密封片,多层密封片I开孔区域的弧长由上至下依次增大;所述固定槽I为由两片开口最大的密封片I组成的盒子,所述固定槽I的宽度不小于密封片I的宽度,所述固定槽I的厚度大于其他密封片I的厚度之和;所述直线往复运动密封装置包括设于第一层密封片I上的固定槽II和固定槽II内部的重叠放置的多层密封片II;所述密封片II为中心设有开孔II的长方形金属密封片,多层密封片II的开孔II的长度由上至下依次增大;所述固定槽II为由两片开孔II最大的密封片II组成的盒子,所述固定槽II的宽度不小于密封片II的宽度,所述固定槽II的厚度大于其他密封片II的厚度之和。所述固定槽I固定在工作箱体的开口部分以实现轴杆运动时工作箱体中的密封,所述固定方式为焊接或卯固。所述固定槽II固定在第一层密封片I的开孔I处以实现轴杆直线往复运动时工作箱体中的密封,所述固定方式为焊接或卯固。所述轴杆与第一层密封片II之间的密封方式为轴密封。The follow-up sealing device II for the reciprocating motion of the shaft includes a circular arc reciprocating sealing device and a linear reciprocating sealing device; the circular arc reciprocating sealing device includes a fixed groove I on the working box and a fixed The overlapping multi-layer sealing sheet I inside the groove I; the fan-shaped metal sealing sheet whose center is provided with the radius R of the arc-shaped opening is the fan-shaped metal sealing sheet I, and the arc length of the multilayer sealing sheet I opening area is from top to The lower ones increase sequentially; the fixed groove I is a box composed of two sealing sheets I with the largest openings, the width of the fixed groove I is not less than the width of the sealing sheet I, and the thickness of the fixed groove I is greater than other sealing sheets The sum of the thicknesses of I; the linear reciprocating sealing device includes the fixed groove II on the first layer of sealing sheet I and the overlapping multi-layer sealing sheet II inside the fixing groove II; the sealing sheet II is set at the center There is a rectangular metal sealing sheet with opening II, the length of the opening II of the multilayer sealing sheet II increases sequentially from top to bottom; the fixed groove II is a box composed of two sealing sheets II with the largest opening II, The width of the fixing groove II is not smaller than the width of the sealing sheet II, and the thickness of the fixing groove II is greater than the sum of the thicknesses of other sealing sheets II. The fixing groove I is fixed on the opening part of the working box to realize the sealing in the working box when the shaft moves, and the fixing method is welding or screwing. The fixing groove II is fixed at the opening I of the first layer of sealing sheet I to realize the sealing in the working box when the shaft rod reciprocates linearly, and the fixing method is welding or screwing. The sealing method between the shaft rod and the first layer of sealing sheet II is shaft sealing.
第一层密封片I的弧形开孔I的半径等于轴杆半径r,开孔半角θ1等于2arcsin(r/2R),第n层密封片I的弧形开孔宽度为r,开孔半角为θn;每层密封片I由开始时的中心位置移动到下一层密封片I边缘转动的圆心角为m,每层密封片I的开孔I与密封片I上、下两端的距离均为dI,每层密封片I的弧形开孔与密封片I左、右两端的距离对应的圆心角均为LI,相邻密封片I之间的搭接部分对应的圆心角不小于θ”;所述固定槽I为由两片第n层密封片I组成的盒子,所述θn-θ1为轴杆的运动半角;上述参数之间存在如下关系:The radius of the arc-shaped opening I of the first layer of sealing sheet I is equal to the shaft radius r, and the opening half-angle θ 1 is equal to 2 arcsin (r/2R), and the width of the arc-shaped opening of the n-th layer of sealing sheet I is r, and the opening The half angle is θ n ; every layer of sealing sheet I moves from the central position at the beginning to the center angle of the rotation of the edge of the next layer of sealing sheet I is m, and the opening I of each layer of sealing sheet I is connected to the upper and lower ends of sealing sheet I. The distances are all d I , the central angle corresponding to the distance between the arc-shaped opening of each layer of sealing sheet I and the distance between the left and right ends of sealing sheet I is L I , and the corresponding central angle of the overlapping part between adjacent sealing sheets I is not less than θ"; the fixed groove I is a box composed of two n-th layers of sealing sheets I, and the θ n -θ 1 is the half-angle of movement of the shaft; the relationship between the above parameters is as follows:
θn-θ1=(nI-1)×mI(Eq.5),LI=2mI+θ”(Eq.6)θ n -θ 1 =(n I -1)×m I (Eq.5), L I =2m I +θ” (Eq.6)
根据Eq.5和Eq.6得到,所述密封片I的数量nI=[2(θn-θ1)/(LI-θ”)+1]+1;所述y=[x]为取整函数。According to Eq.5 and Eq.6, the number n I of the sealing sheet I=[2( θn- θ1 )/(L I -θ")+1]+1; the y=[x] is the rounding function.
第一层密封片II的开孔半径RII1等于轴杆半径r,每层密封片II由开始时的中心位置移动到下一层密封片II边缘的距离为mII,第n层密封片II的开孔宽度为2r,开孔长度RIIn=(nII-1)×mII+r,每层密封片II的开孔与密封片II上、下两端的距离均为dII1,每层密封片II的开孔与密封片II左、右两端的距离均为LII,相邻密封片II之间的搭接长度不小于dII2,所述固定槽II的开孔长度DII为多层密封片II的运动半径;上述参数之间存在如下关系:The opening radius R II1 of the first layer of sealing sheet II is equal to the shaft radius r, and the distance from the center position of each layer of sealing sheet II to the edge of the next layer of sealing sheet II is m II , and the nth layer of sealing sheet II The opening width is 2r, the opening length R IIn =(n II -1)×m II +r, the distance between the opening of each layer of sealing sheet II and the upper and lower ends of sealing sheet II is d II1 , each layer The distance between the opening of the sealing sheet II and the left and right ends of the sealing sheet II is L II , the lap length between adjacent sealing sheets II is not less than d II2 , and the opening length D II of the fixing groove II is at least The radius of motion of the layer sealing sheet II; there is the following relationship between the above parameters:
LII=2mII+dII2(Eq.3),DII=RIIn=(nII-1)×mII+r(Eq.4)L II =2m II +d II2 (Eq.3), D II =R IIn =(n II -1)×m II +r (Eq.4)
根据Eq.3和Eq.4得到,所述密封片II的数量nII=[2(DII-r)/(LII-dII2)+1]+1;所述y=[x]为取整函数。According to Eq.3 and Eq.4, the number n II of the sealing sheet II =[2(D II -r)/(L II -d II2 )+1]+1; the y=[x] is rounding function.
Claims (4)
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH102423A (en) * | 1996-06-19 | 1998-01-06 | Koyo Seiko Co Ltd | Oil seal |
| JPH1019134A (en) * | 1996-07-01 | 1998-01-23 | Koyo Seiko Co Ltd | Oil seal |
| CN200982411Y (en) * | 2006-03-30 | 2007-11-28 | 马秋梅 | Single trough multiplayer follow-up sealing device |
| CN101793325A (en) * | 2009-01-29 | 2010-08-04 | 贺尔碧格压缩机技术控股有限公司 | The seal ring of segmented |
| CA2696543A1 (en) * | 2009-03-24 | 2010-09-24 | Tyco Healthcare Group Lp | Three piece elastic disk |
| CN102667265A (en) * | 2009-12-18 | 2012-09-12 | 卡特彼勒公司 | Press in place seal |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7017916B2 (en) * | 2003-03-10 | 2006-03-28 | David Sayers | Shaft seal assembly and its associated method of manufacture |
| WO2007033047A2 (en) * | 2005-09-12 | 2007-03-22 | Garlock Sealing Technologies Llc | Two-piece sealing device |
-
2013
- 2013-03-14 CN CN201310081136.5A patent/CN103185142B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH102423A (en) * | 1996-06-19 | 1998-01-06 | Koyo Seiko Co Ltd | Oil seal |
| JPH1019134A (en) * | 1996-07-01 | 1998-01-23 | Koyo Seiko Co Ltd | Oil seal |
| CN200982411Y (en) * | 2006-03-30 | 2007-11-28 | 马秋梅 | Single trough multiplayer follow-up sealing device |
| CN101793325A (en) * | 2009-01-29 | 2010-08-04 | 贺尔碧格压缩机技术控股有限公司 | The seal ring of segmented |
| CA2696543A1 (en) * | 2009-03-24 | 2010-09-24 | Tyco Healthcare Group Lp | Three piece elastic disk |
| CN102667265A (en) * | 2009-12-18 | 2012-09-12 | 卡特彼勒公司 | Press in place seal |
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