CN103258884B - For the photovoltaic module installation rack of high latitude zone environment - Google Patents
For the photovoltaic module installation rack of high latitude zone environment Download PDFInfo
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- 238000009434 installation Methods 0.000 title claims abstract description 66
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- 230000005484 gravity Effects 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 claims 8
- 239000004411 aluminium Substances 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 238000001125 extrusion Methods 0.000 abstract description 3
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 14
- 230000000694 effects Effects 0.000 description 6
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009474 hot melt extrusion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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Abstract
本发明涉及一种用于高纬度带环境的光伏组件安装架,包括:上安装面和下安装面,其相互平行设置;至少一根主筋,其设置于上安装面和下安装面之间、并与上安装面和下安装面形成Z字形结构,主筋还与上安装面和下安装面形成夹角;多根斜筋,其两端分别设置于主筋以及上安装面和/或下安装面上并形成三角形截面;上安装面、下安装面、主筋和斜筋为铝型材。本发明的光伏组件安装架主要由铝型材制成的,斜筋与主筋的配合可以对光伏组件形成多个方向的支撑,受力效果更优,提高了安装架的实用性,并且斜筋还可以增强安装架在挤压成型过程中的抗扭曲性,本发明的光伏组件安装架可以保证经济性、同时又可以提高实用性和美观性、且更适用高纬度带环境。
The invention relates to a photovoltaic module mounting frame for high-latitude environment, comprising: an upper mounting surface and a lower mounting surface, which are arranged parallel to each other; at least one main rib, which is arranged between the upper mounting surface and the lower mounting surface, And form a Z-shaped structure with the upper installation surface and the lower installation surface, and the main reinforcement also forms an angle with the upper installation surface and the lower installation surface; multiple oblique reinforcements, the two ends of which are respectively arranged on the main reinforcement and the upper installation surface and/or the lower installation surface The upper part forms a triangular section; the upper mounting surface, the lower mounting surface, the main reinforcement and the oblique reinforcement are made of aluminum profiles. The photovoltaic module mounting frame of the present invention is mainly made of aluminum profiles, and the cooperation of the oblique ribs and the main ribs can support the photovoltaic modules in multiple directions. The anti-twisting performance of the installation frame in the extrusion molding process can be enhanced, and the photovoltaic module installation frame of the present invention can ensure economical efficiency while improving practicality and aesthetics, and is more suitable for high-latitude belt environments.
Description
技术领域 technical field
本发明涉及一种光伏组件安装架,尤其涉及一种可以保证经济性、同时又可以提高实用性和美观性、且更适用高纬度带环境的光伏组件安装架。 The invention relates to a photovoltaic module installation frame, in particular to a photovoltaic module installation frame that can ensure economical efficiency, improve practicality and aesthetics, and is more suitable for high-latitude belt environments.
背景技术 Background technique
受光伏大环境的影响,近两年大型的光伏电站项目在迅速扩张,企业之间的竞争愈演愈烈。这其中,光伏电站的建设也需要综合考虑其所使用的光伏组件安装架在结构上的经济性、实用性以及美观性等。 Affected by the photovoltaic environment, large-scale photovoltaic power station projects have been expanding rapidly in the past two years, and competition among enterprises has intensified. Among them, the construction of photovoltaic power plants also needs to comprehensively consider the structural economy, practicality and aesthetics of the photovoltaic module mounting racks used.
现有的安装架大多采用碳钢材质制成,由于碳钢的硬度和强度都较高,因此其可塑性也较低。利用该碳钢制成的安装架也都限于制造成较为规则的形状,如矩形或者简单的折弯状,因而这类安装架也只能对光伏组件起到简单的支撑作用,其受力性能普遍不佳,也就影响了安装架的实用性。同时,此类安装架由于形状都为一些较为普通的形状,因此其美观性也普遍较差。 Most of the existing mounting frames are made of carbon steel. Since carbon steel has high hardness and strength, its plasticity is also low. The mounting frame made of this carbon steel is also limited to be made into a relatively regular shape, such as a rectangle or a simple bent shape, so this type of mounting frame can only play a simple supporting role for the photovoltaic module, and its mechanical performance Generally poor, it also affects the practicality of the mounting bracket. Simultaneously, since the shapes of such mounting frames are some relatively common shapes, the aesthetics thereof are generally poor.
另外,现有的安装架大多是用于各种地形环境下的通用的安装架,并没有充分考虑在一些特定环境下,特别是高纬度带环境下光伏电站的安装角度的问题,这种不同纬度带下安装角度之间的差异也就势必会影响到安装架对光伏组件的受力效果,因此对安装架的实用性也会造成一定程度的影响。 In addition, most of the existing mounting frames are general-purpose mounting frames used in various terrain environments, and have not fully considered the installation angle of photovoltaic power plants in some specific environments, especially in high-latitude environments. The difference between the installation angles under the latitude belt will inevitably affect the force effect of the installation frame on the photovoltaic module, so it will also affect the practicability of the installation frame to a certain extent.
因此,我们亟需一种可以保证经济学、同时又可以提高实用性和美观性、且更适用高纬度带环境的新型光伏组件安装架。 Therefore, we urgently need a new type of photovoltaic module mounting frame that can ensure economics, improve practicability and aesthetics, and is more suitable for high-latitude environments.
发明内容 Contents of the invention
本发明的目的是克服现有技术存在的缺陷,提供一种可以保证经济性、同时又可以提高实用性和美观性、且更适用高纬度带环境的光伏组件安装架。 The purpose of the present invention is to overcome the defects of the prior art, and provide a photovoltaic module mounting frame that can ensure economic efficiency, improve practicality and aesthetics, and is more suitable for high-latitude environments.
实现本发明目的的技术方案是:用于高纬度带环境的光伏组件安装架,包括: The technical solution for realizing the purpose of the present invention is: a photovoltaic module mounting frame for high-latitude environment, including:
上安装面和下安装面,其相互平行设置; The upper mounting surface and the lower mounting surface are arranged parallel to each other;
至少一根主筋,其设置于所述上安装面和下安装面之间、并与所述上安装面和下安装面形成Z字形结构,所述至少一根主筋还与所述上安装面和下安装面形成夹角,所述夹角为50°~130°; At least one main rib, which is arranged between the upper installation surface and the lower installation surface, and forms a Z-shaped structure with the upper installation surface and the lower installation surface, and the at least one main rib is also connected to the upper installation surface and the lower installation surface. The lower mounting surface forms an included angle, and the included angle is 50°-130°;
多根斜筋,其两端分别设置于主筋以及上安装面和/或下安装面上并形成三角形截面; A plurality of inclined ribs, the two ends of which are respectively arranged on the main rib and the upper mounting surface and/or the lower mounting surface to form a triangular cross-section;
所述上安装面、下安装面、主筋和斜筋为铝型材。 The upper mounting surface, the lower mounting surface, the main reinforcement and the oblique reinforcement are aluminum profiles.
进一步的,所述斜筋为二根,所述二根斜筋平行设置。 Further, there are two oblique bars, and the two oblique bars are arranged in parallel.
进一步的,所述上安装面、下安装面、主筋和斜筋一体成型。 Further, the upper mounting surface, the lower mounting surface, the main ribs and the inclined ribs are integrally formed.
进一步的,所述主筋的厚度为2.5~3.0mm。 Further, the thickness of the main rib is 2.5-3.0mm.
进一步的,所述斜筋的厚度为1.5~2.0mm。 Further, the thickness of the oblique ribs is 1.5-2.0mm.
进一步的,所述上安装面的厚度为2.5~2.8mm,所述下安装面的厚度为2.5~2.8mm。 Further, the thickness of the upper installation surface is 2.5-2.8 mm, and the thickness of the lower installation surface is 2.5-2.8 mm.
进一步的,所述上安装面和下安装面上分别设置有至少一个安装部。 Further, at least one installation portion is respectively provided on the upper installation surface and the lower installation surface.
进一步的,所述固定部为安装孔。 Further, the fixing part is an installation hole.
本发明具有积极的效果:本发明的光伏组件安装架主要由铝型材制成的上安装面、下安装面、至少一根主筋和多跟斜筋构成,其中,上安装面和下安装面相互平行设置,主筋设置于上安装面和下安装面之间、并与上安装面和下安装面形成Z字形结构,斜筋两端分别设置于主筋以及上安装面和/或下安装面上并形成三角形截面,由于铝型材的可塑性强,因此本发明充分利用了可塑性通过如热熔挤压成型的工艺来制成了本安装架的结构,本结构中,主筋对光伏组件形成了竖直方向即重力方向的支撑,多根斜筋对光伏组件进行侧向的支撑,即在与水平方向成一定角度的方向上的支撑,这样斜筋与主筋的配合可以对光伏组件形成多个方向的支撑,其相比于现有技术受力效果更优,提高了安装架的实用性,并且斜筋还可以增强安装架在挤压成型过程中的抗扭曲性;主筋还与所述上安装面和下安装面形成50°~130°的夹角,该夹角的设置充分考虑高纬度带的光伏电站的安装角度,经过试验,具有该安装角的安装架相比于现有技术更为适用高纬度带的光伏电站的安装角度,受力效果更佳,实用性更强;本发明的光伏组件安装架这种新型的形状设计,打破了现有技术中的那种安装架的规则的形状设计,在不增加生产成本的基础上,保证了本发明的实用性,同时也保证了安装架的经济性。 The present invention has positive effects: the photovoltaic module mounting frame of the present invention is mainly composed of an upper mounting surface made of aluminum profiles, a lower mounting surface, at least one main rib and multiple heel bars, wherein the upper mounting surface and the lower mounting surface are mutually Arranged in parallel, the main reinforcement is arranged between the upper installation surface and the lower installation surface, and forms a Z-shaped structure with the upper installation surface and the lower installation surface. Form a triangular cross-section, because the plasticity of the aluminum profile is strong, so the present invention makes full use of the plasticity to make the structure of the mounting frame through a process such as hot-melt extrusion molding. In this structure, the main rib forms a vertical direction for the photovoltaic module. That is, the support in the direction of gravity, multiple oblique ribs support the photovoltaic module laterally, that is, support in a direction at a certain angle to the horizontal direction, so that the cooperation between the oblique ribs and the main ribs can form multi-directional support for the photovoltaic module , compared with the prior art, it has a better force bearing effect, which improves the practicability of the mounting frame, and the oblique ribs can also enhance the twist resistance of the mounting frame during the extrusion molding process; the main ribs are also in contact with the upper mounting surface and the The lower installation surface forms an included angle of 50° to 130°. The setting of the included angle fully considers the installation angle of photovoltaic power plants in high latitudes. After testing, the installation frame with this installation angle is more suitable than the existing technology. The installation angle of the photovoltaic power station in the latitude zone has better stress effect and stronger practicability; the new shape design of the photovoltaic module installation frame of the present invention breaks the regular shape design of the installation frame in the prior art , on the basis of not increasing the production cost, the practicability of the present invention is ensured, and the economy of the installation frame is also ensured.
附图说明 Description of drawings
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明,其中: In order to make the content of the present invention easier to understand clearly, the present invention will be described in further detail below according to specific embodiments in conjunction with the accompanying drawings, wherein:
图1为本发明的第一实施例结构示意图; Fig. 1 is the structural representation of the first embodiment of the present invention;
图2为本发明的第二实施例结构示意图。 Fig. 2 is a schematic structural diagram of the second embodiment of the present invention.
其中:1、上安装面,2、主筋,3、斜筋,4、下安装面。 Among them: 1. Upper installation surface, 2. Main reinforcement, 3. Inclined reinforcement, 4. Lower installation surface.
具体实施方式 detailed description
实施例1 Example 1
如图1所示,作为第一优选实施例,本实施例提供用于高纬度带环境的光伏组件安装架,包括:上安装面1和下安装面4,其相互平行设置;一根主筋2,其设置于上安装面1和下安装面4之间、并与上安装面1和下安装面4形成Z字形结构,主筋还与上安装面1和下安装面4形成50°的夹角;二根斜筋3,一根斜筋3两端分别设置于主筋2和上安装面1上并形成三角形截面,另一根斜筋3两端分别设置于主筋2和下安装面4上并形成三角形截面,并且二根斜筋3平行设置;上安装面1、下安装面4、主筋2和斜筋3为铝型材;本实施例光伏组件安装架主要由铝型材制成的上安装面1、下安装面4、一根主筋2和二跟斜筋3构成,由于铝型材的可塑性强,因此本实施例充分利用了可塑性通过如热熔挤压成型的工艺来制成了本安装架的结构,本结构中,主筋2对光伏组件形成了竖直方向即重力方向的支撑,二根斜筋3对光伏组件进行侧向的支撑,这样斜筋3与主筋2的配合可以对光伏组件形成多个方向的支撑,其相比于现有技术受力效果更优,提高了安装架的实用性,并且斜筋3还可以增强安装架在挤压成型过程中的抗扭曲性。 As shown in Figure 1, as a first preferred embodiment, this embodiment provides a photovoltaic module mounting frame for high-latitude environments, including: an upper mounting surface 1 and a lower mounting surface 4, which are arranged parallel to each other; a main rib 2 , it is arranged between the upper installation surface 1 and the lower installation surface 4, and forms a Z-shaped structure with the upper installation surface 1 and the lower installation surface 4, and the main rib also forms an angle of 50° with the upper installation surface 1 and the lower installation surface 4 Two oblique ribs 3, two ends of one oblique rib 3 are respectively arranged on the main rib 2 and the upper mounting surface 1 and form a triangular cross-section, and the two ends of the other oblique rib 3 are respectively arranged on the main rib 2 and the lower mounting surface 4 and A triangular cross-section is formed, and two oblique ribs 3 are arranged in parallel; the upper mounting surface 1, the lower mounting surface 4, the main ribs 2 and the oblique ribs 3 are aluminum profiles; the photovoltaic module mounting frame of this embodiment is mainly made of aluminum profiles. 1. The lower mounting surface 4 is composed of a main rib 2 and two heel ribs 3. Due to the strong plasticity of the aluminum profile, this embodiment makes full use of the plasticity and makes this mounting frame by a process such as hot-melt extrusion In this structure, the main rib 2 supports the photovoltaic module in the vertical direction, that is, the direction of gravity, and the two oblique ribs 3 support the photovoltaic module laterally, so that the cooperation between the oblique rib 3 and the main rib 2 can support the photovoltaic module Supports in multiple directions are formed, which has better force bearing effect than the prior art, and improves the practicability of the installation frame, and the oblique ribs 3 can also enhance the torsion resistance of the installation frame during extrusion molding.
本实施例上安装面1和下安装面4的安装角度为30°,此时主筋2与水平面垂直,此时受力效果最佳;本实施例的光伏组件安装架这种新型的形状设计,打破了现有技术中的那种安装架的规则的形状设计,在不增加生产成本的基础上,保证了本发明的实用性,同时也保证了安装架的经济性。 The installation angle of the upper mounting surface 1 and the lower mounting surface 4 of this embodiment is 30°, and at this time, the main rib 2 is perpendicular to the horizontal plane, and the force effect is the best at this time; the photovoltaic module mounting frame of this embodiment has a new shape design, The regular shape design of the mounting frame in the prior art is broken, and the practicability of the present invention is guaranteed without increasing the production cost, and the economical efficiency of the mounting frame is also ensured.
本实施例提供的主筋2厚度为2.5mm,斜筋3的厚度为1.5mm,上安装面1和下安装面4的厚度为2.5mm,此厚度的主筋2、斜筋3、上安装面1和下安装面4可以保证其具有较优的支撑力度。 The thickness of the main rib 2 provided in this embodiment is 2.5mm, the thickness of the inclined rib 3 is 1.5mm, and the thickness of the upper mounting surface 1 and the lower mounting surface 4 is 2.5mm. The main rib 2, inclined rib 3, and upper mounting surface 1 of this thickness And the lower mounting surface 4 can ensure that it has better supporting strength.
实施例2 Example 2
如图2所示,作为第二优选实施例,其余与实施例1相同,不同之处在于,上安装面1、下安装面4、主筋2和斜筋3一体成型,主筋2厚度为3.0mm,斜筋3的厚度为2.0mm,上安装面1和下安装面4的厚度为2.8mm,并且与水平面倾斜40°设置。 As shown in Figure 2, as the second preferred embodiment, the rest is the same as that of Embodiment 1, the difference is that the upper mounting surface 1, the lower mounting surface 4, the main rib 2 and the oblique rib 3 are integrally formed, and the thickness of the main rib 2 is 3.0mm , the thickness of the oblique rib 3 is 2.0mm, the thickness of the upper installation surface 1 and the lower installation surface 4 is 2.8mm, and they are set at an inclination of 40° to the horizontal plane.
本实施例中上安装面1、下安装面4、主筋2和斜筋3一体成型,产品结构简单,便于加工,节约生产时间,提高工作效率,并且大大节约了产品成本。 In this embodiment, the upper mounting surface 1, the lower mounting surface 4, the main rib 2 and the oblique rib 3 are integrally formed, the product structure is simple, easy to process, save production time, improve work efficiency, and greatly save product cost.
实施例3 Example 3
作为第三优选实施例,其余与实施例1或2相同,不同之处在于,上安装面1和下安装面4上分别设置有一个安装孔,主筋2厚度为2.8mm,斜筋3的厚度为1.8mm,上安装面1和下安装面4的厚度为2.6mm,并且与水平面倾斜35°设置。 As the third preferred embodiment, the rest are the same as Embodiment 1 or 2, the difference is that a mounting hole is respectively arranged on the upper mounting surface 1 and the lower mounting surface 4, the thickness of the main rib 2 is 2.8mm, and the thickness of the oblique rib 3 is 1.8mm, the thickness of the upper mounting surface 1 and the lower mounting surface 4 is 2.6mm, and they are set at an inclination of 35° to the horizontal plane.
本实施例中上安装面1和下安装面4上分别设置有安装孔,便于太阳能组件的安装和拆卸,更加方便。 In this embodiment, the upper installation surface 1 and the lower installation surface 4 are provided with installation holes respectively, which is convenient for installation and disassembly of solar modules, and is more convenient.
实施例4 Example 4
作为第四优选实施例,其余与实施例1、2或3相同,不同之处在于,主筋2采用四根,每根主筋2与上安装面1、下安装面4之间分别设置斜筋3,这样可以提供更为牢固的受力效果,适用于较大面积的光伏组件的支撑,我们可以根据自己的需要进行选择。 As the fourth preferred embodiment, the rest are the same as in Embodiment 1, 2 or 3, the difference is that four main ribs 2 are used, and oblique ribs 3 are respectively arranged between each main rib 2 and the upper mounting surface 1 and the lower mounting surface 4 , which can provide a more solid stress effect and is suitable for the support of large-area photovoltaic modules. We can choose according to our needs.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (8)
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| CN101061281A (en) * | 2003-01-08 | 2007-10-24 | 麦康奈尔能源方案有限公司 | Solar panel mounting structure, solar panel system, and methods of making and installing thereof |
| CN203325926U (en) * | 2013-05-31 | 2013-12-04 | 中利腾晖光伏科技有限公司 | Photovoltaic module installation rack for high-latitude zone environment |
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| ES2280138B1 (en) * | 2006-02-21 | 2008-08-16 | Er Automatizacion, S.A. | A DYNAMIC SOLAR TRACKING SYSTEM. |
| US8413391B2 (en) * | 2008-10-13 | 2013-04-09 | Sunlink Corporation | Solar array mounting system with universal clamp |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101061281A (en) * | 2003-01-08 | 2007-10-24 | 麦康奈尔能源方案有限公司 | Solar panel mounting structure, solar panel system, and methods of making and installing thereof |
| CN203325926U (en) * | 2013-05-31 | 2013-12-04 | 中利腾晖光伏科技有限公司 | Photovoltaic module installation rack for high-latitude zone environment |
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