CN103359462B - A kind of screw feeder for coal-burned industrial boiler - Google Patents
A kind of screw feeder for coal-burned industrial boiler Download PDFInfo
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- 239000003245 coal Substances 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 abstract description 13
- 238000009792 diffusion process Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
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Abstract
本发明公开了一种用于燃煤工业锅炉的螺旋给料机,它包括电动机、进料仓和给料机筒体,给料机筒体内置有水平螺旋轴,电动机的输出轴与水平螺旋轴的一端固定连接,进料仓与给料机筒体连通,此外,还包括向下倾斜的缓冲仓、溢料筒和出料仓,给料机筒体的出料端通过缓冲仓与溢料筒连通;出料仓内置有所述溢料筒且溢料筒与出料仓密封连接,溢料筒的上部设有上溢料口,溢料筒内的煤粉经由上溢料口向上扩散到出料仓内;出料仓的下部设有出料口。本发明可广泛应用于各种煤粉锅炉中。本发明能够阻止锅炉内压力波动对给煤量造成的影响,确保煤粉不会再回流到给料机筒体内,保证了给煤量的准确和锅炉的稳定运行。
The invention discloses a screw feeder for coal-fired industrial boilers, which comprises a motor, a feeding bin and a feeder barrel, a horizontal screw shaft is built in the feeder barrel, and the output shaft of the motor is connected to the horizontal screw One end of the shaft is fixedly connected, and the feed bin communicates with the feeder barrel. In addition, it also includes a downwardly inclined buffer bin, overflow bin and discharge bin. The discharge end of the feeder barrel is connected to the overflow through the buffer bin. The barrel is connected; the overflow barrel is built in the discharge bin and the overflow barrel is sealed and connected with the discharge bin. The upper part of the overflow barrel is provided with an upper overflow port, and the coal powder in the overflow barrel goes upward through the upper overflow port. Diffusion into the discharge bin; the lower part of the discharge bin is provided with a discharge port. The invention can be widely used in various pulverized coal boilers. The invention can prevent the influence of the pressure fluctuation in the boiler on the coal feed, ensure that the pulverized coal will not flow back into the barrel of the feeder, and ensure the accuracy of the coal feed and the stable operation of the boiler.
Description
技术领域 technical field
本发明涉及一种燃煤工业锅炉的给料机,特别涉及一种螺旋给料机。 The invention relates to a feeder for coal-fired industrial boilers, in particular to a screw feeder.
背景技术 Background technique
燃用洁净煤粉的工业锅炉是一种新型的煤粉燃烧技术,具有效率高(可达88%)、污染物排放低等特点,是一种很有应用前景的技术。由于燃烧的特性,在燃烧过程中火焰的脉动会产生压力波动。大型锅炉中,一般都装有对称分布的多个燃烧器,由燃烧产生的波动会在炉膛中大致相抵消。而小型燃用煤粉工业锅炉,一般只采用一个煤粉燃烧器,并且炉膛小,这种由于燃烧产生的波动无法及时抵消掉,炉膛压力波会沿着输粉管道迅速传递到煤粉给料机处。对于现有的常规螺旋给料机,如图1所示,电动机1’通过联轴器2’带动给料机筒体5’内的水平螺旋轴3’转动,将进料仓4’中加入的物料输送至给料机筒体5’末端下部的出料口6’中。在现有的螺旋给料机中,锅炉内的压力波动会通过出料口6’传递到筒体5’中,引起下粉量的波动。下粉量的波动会影响给煤量,进一步影响燃烧,从而形成影响锅炉稳定运行的正反馈。炉内压力的波动还可能会致使煤粉回流,从出料口回流到螺旋给料机中,造成给煤量的误差,这也是导致锅炉给煤量不能投入自动调节的原因之一。而且,煤粉回流量大时,容易造成给煤堵塞,造成锅炉断煤事故,较长的螺旋也容易出现卡死或扭坏等现象。 Industrial boilers using clean pulverized coal are a new type of pulverized coal combustion technology, which has the characteristics of high efficiency (up to 88%) and low pollutant emissions, and is a promising technology. Due to the nature of combustion, the pulsation of the flame creates pressure fluctuations during the combustion process. Large boilers are generally equipped with multiple burners symmetrically distributed, and the fluctuations caused by combustion will roughly cancel out in the furnace. Small pulverized coal-fired industrial boilers generally use only one pulverized coal burner, and the furnace is small. This kind of fluctuation due to combustion cannot be offset in time, and the furnace pressure wave will be quickly transmitted to the pulverized coal feed along the powder delivery pipeline. machine office. For the existing conventional screw feeder, as shown in Figure 1, the motor 1' drives the horizontal screw shaft 3' inside the feeder barrel 5' to rotate through the coupling 2', and the feed bin 4' is added The material is transported to the outlet 6' at the lower end of the feeder barrel 5'. In the existing screw feeder, the pressure fluctuation in the boiler will be transmitted to the cylinder 5' through the discharge port 6', causing fluctuations in the powder feeding amount. The fluctuation of the amount of pulverized powder will affect the amount of coal fed, which will further affect the combustion, thus forming a positive feedback that affects the stable operation of the boiler. The fluctuation of the pressure in the furnace may also cause the pulverized coal to flow back from the outlet to the screw feeder, resulting in an error in the amount of coal fed, which is also one of the reasons why the amount of coal fed to the boiler cannot be automatically adjusted. Moreover, when the return flow of pulverized coal is large, it is easy to cause blockage of coal feeding, resulting in accidents of coal breaking in the boiler, and the long spiral is also prone to jamming or twisting.
发明内容 Contents of the invention
针对以上存在的问题,本发明的目的在于提供一种适用于燃用煤粉锅炉的上溢料螺旋给料机,同时该装置也适用于其他领域粉状物料的输送。 In view of the above problems, the object of the present invention is to provide an overflow screw feeder suitable for pulverized coal boilers, and the device is also suitable for conveying powdery materials in other fields.
为实现上述目的,本发明采用的技术方案是:本发明用于粉状物料的螺旋给料机包括电动机、进料仓和给料机筒体,给料机筒体内置有水平螺旋轴,电动机的输出轴与水平螺旋轴的一端固定连接,进料仓与给料机筒体连通,此外,本发明还包括向下倾斜的缓冲仓、溢料筒和出料仓,给料机筒体的出料端通过缓冲仓与溢料筒连通;出料仓内置有所述溢料筒且溢料筒与出料仓密封连接,溢料筒的上部设有上溢料口,溢料筒内的煤粉经由上溢料口向上扩散到出料仓内;出料仓的下部设有出料口。 In order to achieve the above object, the technical solution adopted by the present invention is: the screw feeder used for powdery materials in the present invention includes a motor, a feeding bin and a feeder barrel, a horizontal screw shaft is built in the feeder barrel, and the motor The output shaft of the output shaft is fixedly connected with one end of the horizontal screw shaft, and the feed bin communicates with the feeder cylinder. In addition, the present invention also includes a downwardly inclined buffer bin, an overflow bin and a discharge bin. The discharge end is communicated with the overflow barrel through the buffer bin; the overflow barrel is built in the discharge bin and is sealed and connected with the discharge bin, the upper part of the overflow barrel is provided with an upper overflow port, and the The pulverized coal diffuses upwards into the discharge bin through the upper overflow port; the lower part of the discharge bin is provided with a discharge port.
进一步地,本发明所述溢料筒内置有垂直螺旋轴。 Further, the overflow barrel of the present invention has a built-in vertical screw shaft.
进一步地,本发明所述缓冲仓与水平面的夹角为30~60°。 Further, the included angle between the buffer bin and the horizontal plane in the present invention is 30-60°.
进一步地,本发明所述出料仓的出料口呈漏斗状。 Further, the discharge port of the discharge bin of the present invention is funnel-shaped.
进一步地,本发明所述出料仓的顶面为圆拱形。 Further, the top surface of the discharge silo in the present invention is circular arched.
与现有技术相比,本发明具有的有益效果是:在现有技术中,压力波会通过出料口迅速传递到给料机中,引起下煤量的波动,回流的煤粉容易在出料口两侧堆积,造成螺旋轴的卡死或扭坏。采用本发明的结构后,粉体由溢料筒的上溢料口向上扩散进入到出料仓中,然后再由出料仓下部的出料口出料,从而对压力波产生阻尼作用,避免压力波对粉体的影响,使煤粉不会再回流到给料机筒体内,而是会在出料仓聚集、下落,重新进入炉内。此外,溢料筒内的垂直螺旋轴进一步对传递来的压力波产生阻尼作用,阻止压力波对给煤量的影响,确保煤粉不会再回流到给料机筒体内,保证了给煤量的准确。采用本发明的结构后,解决了由于管道压力波动而造成的煤粉下粉量波动、下粉不畅的问题,有效避免了给煤堵塞的现象发生、避免螺旋轴卡死或扭坏。 Compared with the prior art, the present invention has the beneficial effects that: in the prior art, the pressure wave will be quickly transmitted to the feeder through the discharge port, causing fluctuations in the amount of coal discharged, and the returned pulverized coal is easy to flow out of the feeder. Accumulation on both sides of the feed port causes the screw shaft to be stuck or twisted. After adopting the structure of the present invention, the powder diffuses upwards from the upper overflow port of the overflow barrel into the discharge bin, and then is discharged from the discharge port at the lower part of the discharge bin, thereby damping the pressure wave and avoiding The influence of the pressure wave on the powder prevents the pulverized coal from flowing back into the barrel of the feeder, but gathers and falls in the discharge bin and re-enters the furnace. In addition, the vertical screw shaft in the overflow barrel further damps the transmitted pressure wave, prevents the pressure wave from affecting the coal feeding amount, and ensures that the coal powder will not flow back into the feeder barrel, ensuring the coal feeding amount accurate. After adopting the structure of the present invention, the problems of fluctuating amount of pulverized coal feeding and unsmooth feeding of pulverized coal caused by fluctuations in pipeline pressure are solved, effectively avoiding the phenomenon of coal feeding blockage, and avoiding the jamming or twisting of the screw shaft.
附图说明 Description of drawings
图1是现有技术中煤粉给料机的结构示意图; Fig. 1 is the structural representation of pulverized coal feeder in the prior art;
图2是本发明的结构原理示意图; Fig. 2 is a schematic diagram of the structure principle of the present invention;
图3是图2的A-A截面的剖面图; Fig. 3 is the sectional view of the A-A section of Fig. 2;
图4是物料在出料仓中的分布示意图; Fig. 4 is a schematic diagram of the distribution of materials in the discharge bin;
图5是图2的B-B剖面示意图; Fig. 5 is the B-B sectional schematic diagram of Fig. 2;
图中:1、电动机,2、联轴器,3、水平螺旋轴,4、进料仓,5、给料机筒体,6、缓冲仓,7、上溢料口,8、出料仓,9、出料口,10、垂直螺旋轴,11.溢料筒。 In the figure: 1. Motor, 2. Coupling, 3. Horizontal screw shaft, 4. Feeding bin, 5. Feeder cylinder, 6. Buffer bin, 7. Upper overflow port, 8. Outgoing bin , 9, discharge port, 10, vertical screw shaft, 11. overflow barrel.
具体实施方式 detailed description
下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
如图2至图5所示,本发明包括电动机1、进料仓4和给料机筒体5,给料机筒体5内置有水平螺旋轴3,电动机1通过联轴器2与水平螺旋轴3的一端固定连接,进料仓4与给料机筒体5连通,给料机筒体5的出料端通过缓冲仓6与溢料筒11连通,出料仓8内设有溢料筒11且溢料筒11与出料仓8密封连接,溢料筒11的上部设有上溢料口7,溢料筒内的煤粉可经由上溢料口向上扩散到出料8内。出料仓8的下部设有出料口9。 As shown in Figures 2 to 5, the present invention includes a motor 1, a feed bin 4 and a feeder barrel 5, the feeder barrel 5 has a built-in horizontal screw shaft 3, and the motor 1 is connected to the horizontal screw shaft through a coupling 2. One end of the shaft 3 is fixedly connected, the feed bin 4 communicates with the feeder barrel 5, the discharge end of the feeder barrel 5 communicates with the overflow barrel 11 through the buffer bin 6, and the overflow bin 8 is provided with The barrel 11 and the overflow barrel 11 are sealed and connected with the discharge bin 8. The upper part of the overflow barrel 11 is provided with an upper overflow opening 7, and the coal powder in the overflow barrel can diffuse upwards into the discharge 8 through the upper overflow opening. The bottom of the discharge bin 8 is provided with a discharge port 9 .
溢料筒11的内部设置垂直螺旋轴10,利用垂直螺旋轴10协助煤粉从上溢料口7扩散至出料仓8。出料仓8和垂直螺旋轴的10的设置对由锅炉传递来的压力波产生阻尼的作用,使其不能往回传递到给料机筒体5内,确保煤粉不会再回流到给料机筒体5内。缓冲仓6相对给料机筒体5向下倾斜,缓冲仓6与水平面的夹角优选30~60度。缓冲仓6的设置避免了物料在给料机筒体5的末端(即出料端)处堆积。出料仓8具有气密封性,且溢料筒11与出料仓8密封连接,保证物料运输在密封状态下进行。出料仓8的顶面为圆拱形,圆拱形顶面利于颗粒与顶面发生碰撞时更好地从顶面滑落至出料仓8的出料口9。出料口9优选具有下倾斜面的漏斗状,以便于下料。 A vertical screw shaft 10 is arranged inside the overflow barrel 11 , and the vertical screw shaft 10 is used to assist the coal powder to diffuse from the upper overflow port 7 to the discharge bin 8 . The setting of the discharge bin 8 and the vertical screw shaft 10 has a damping effect on the pressure wave transmitted by the boiler, so that it cannot be transmitted back into the feeder cylinder 5, so as to ensure that the pulverized coal will not flow back into the feeder Inside the machine barrel 5. The buffer bin 6 is inclined downward relative to the feeder cylinder 5, and the angle between the buffer bin 6 and the horizontal plane is preferably 30-60 degrees. The setting of the buffer bin 6 prevents materials from accumulating at the end of the barrel 5 of the feeder (ie, the discharge end). The discharge bin 8 has airtightness, and the overflow barrel 11 is sealed and connected with the discharge bin 8 to ensure that the material transportation is carried out in a sealed state. The top surface of the discharge bin 8 is rounded, and the rounded top surface is beneficial for the particles to slide down from the top surface to the discharge port 9 of the discharge bin 8 when they collide with the top surface. The discharge port 9 preferably has a funnel shape with a downward slope, so as to facilitate discharging.
本发明的工作过程如下: Working process of the present invention is as follows:
电动机1启动,通过联轴器2带动水平螺旋轴3转动,煤粉由进料仓4进入给煤机筒体5内,随着水平螺旋轴3的转动向前输送,通过缓冲仓6滑入溢料筒11内,溢料筒11内的垂直螺旋轴10由另一电动机(图中未画出)带动转动,转动的螺旋叶片使煤粉不会在筒底部堆积,煤粉由垂直螺旋轴10的螺旋叶片向上带动,且粉末良好的流动性使其从上溢料口7溢出,进入出料仓8中,溢出的物料在出料仓8中下落,通过出料口9输送入锅炉。 The motor 1 is started, and the horizontal screw shaft 3 is driven to rotate through the coupling 2. The coal powder enters the coal feeder cylinder 5 from the feed bin 4, and is transported forward with the rotation of the horizontal screw shaft 3, and slides in through the buffer bin 6. In the overflow barrel 11, the vertical screw shaft 10 in the overflow barrel 11 is driven to rotate by another motor (not shown in the figure), and the rotating spiral blade prevents coal powder from accumulating at the bottom of the barrel. The spiral blade of 10 is driven upwards, and the good fluidity of the powder makes it overflow from the upper overflow port 7 and enter the discharge bin 8. The overflowed material falls in the discharge bin 8 and is transported into the boiler through the discharge port 9.
锅炉内压力波动时时,出料仓8和垂直螺旋轴10会对由炉膛内传递来的压力波产生阻尼作用,使其不能传递到给料机筒体5内,不致引起下粉量的波动。而由出料口9返回的物料会在出料仓8中扩散、沉降,并再次通过出料口9返回锅炉,而不能通过上溢料口7回到螺旋给料机的给料机筒体5内。出料仓8的圆拱形顶面使溢出物料与其碰撞时更易于下落至出料口9。此外,缓冲仓6的设置避免了物料在水平螺旋轴3的末端的堆积。 When the pressure in the boiler fluctuates, the discharge bin 8 and the vertical screw shaft 10 will have a damping effect on the pressure wave transmitted from the furnace, so that it cannot be transmitted to the barrel 5 of the feeder, so as not to cause fluctuations in the amount of powder fed. The material returned by the discharge port 9 will diffuse and settle in the discharge bin 8, and return to the boiler through the discharge port 9 again, but cannot return to the feeder barrel of the screw feeder through the upper overflow port 7. within 5. The arched top surface of the discharge bin 8 makes it easier for the spilled material to fall to the discharge port 9 when it collides with it. In addition, the arrangement of the buffer bin 6 avoids the accumulation of materials at the end of the horizontal screw shaft 3 .
Claims (5)
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| CN201310302072.7A CN103359462B (en) | 2013-07-18 | 2013-07-18 | A kind of screw feeder for coal-burned industrial boiler |
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| CN201310302072.7A CN103359462B (en) | 2013-07-18 | 2013-07-18 | A kind of screw feeder for coal-burned industrial boiler |
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| CN103359462B true CN103359462B (en) | 2016-02-24 |
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| CN114963221A (en) * | 2022-04-29 | 2022-08-30 | 东南大学 | A pulverized coal supply system suitable for boilers |
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| CN201999478U (en) * | 2011-03-29 | 2011-10-05 | 河南丰博自动化有限公司 | Novel anti-material shift spiral conveyer |
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2013
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|---|---|---|---|---|
| GB2072122A (en) * | 1980-03-14 | 1981-09-30 | Libra Sa | Screw device for feeding vertical screw feeders |
| US5368153A (en) * | 1987-05-19 | 1994-11-29 | Spirac Engineering Ab | Transportation device having a driven shaftless spiral freely fitted in a casing and resting thereon |
| CN2162450Y (en) * | 1992-12-17 | 1994-04-20 | 肥城市建材设备厂 | Single-pipe overflow spiral feeding device |
| US5823123A (en) * | 1996-07-24 | 1998-10-20 | Decker Mfg. | Transporting a particulate material to a discharge opening |
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| CN103359462A (en) | 2013-10-23 |
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