CN103418942B - Welding robot intelligent control method - Google Patents
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- CN103418942B CN103418942B CN201210151315.7A CN201210151315A CN103418942B CN 103418942 B CN103418942 B CN 103418942B CN 201210151315 A CN201210151315 A CN 201210151315A CN 103418942 B CN103418942 B CN 103418942B
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Abstract
本发明公开了一种焊接机器人智能控制方法,焊接机器人所在工作站内具有多个焊接工位,焊接机器人在工作站内A工位进行焊接作业,当该A工位出现焊点不易焊接需转台进行旋转时,在转台进行旋转的过程中,如该工作站内有B工位需要进行焊接作业,则所述焊接机器人先移动至B工位进行焊接作业,待转台旋转到位后,所述焊接机器人再返回该A工位继续进行该工位焊接作业。采用该焊接机器人智能控制方法,当焊接机器人当前工作工位的转台需要旋转时,焊接机器人可先移动至其他工位进行焊接作业,这样就可使焊接机器人的焊接时间得到充分的利用,可有效提高生产效率。
The invention discloses an intelligent control method for a welding robot. The workstation where the welding robot is located has a plurality of welding stations, and the welding robot performs welding operations at station A in the workstation. When the welding spot is difficult to weld at the station A, a turntable is required to rotate , during the rotation of the turntable, if there is a station B in the workstation that needs to perform welding operations, the welding robot first moves to the station B for welding operations, and after the turntable rotates in place, the welding robot returns to This station A continues to carry out this station welding operation. With the intelligent control method of the welding robot, when the turntable of the current working station of the welding robot needs to be rotated, the welding robot can first move to other stations for welding operations, so that the welding time of the welding robot can be fully utilized, which can effectively Increase productivity.
Description
技术领域technical field
本发明涉及机器人焊接领域,特别涉及一种焊接机器人的智能控制方法。The invention relates to the field of robot welding, in particular to an intelligent control method for a welding robot.
背景技术Background technique
在目前汽车整车及零部件焊接生产中,大量采用机器人进行焊接,机器人焊接主要应用于点焊和弧焊。在采用机器人进行焊接时首先用工装把汽车零件定位在一起,然后由焊接机器人按照焊点位置进行焊接。通常一台焊接机器人要在几个工位上作业,这是由于车型常共用生产线或分工序焊接,这几个工位和这台焊接机器人组成一个焊接系统。In the current welding production of automobiles and parts, a large number of robots are used for welding, and robot welding is mainly used in spot welding and arc welding. When using a robot for welding, first use tooling to position the auto parts together, and then the welding robot performs welding according to the position of the welding spot. Usually, a welding robot needs to work on several stations. This is because models often share a production line or weld in different procedures. These stations and this welding robot form a welding system.
在实际焊接过程中,有的汽车零件焊点不易焊到,这时需要通过转台旋转焊接工装以便焊接机器人可以焊到焊点。该焊接过程的具体流程如下:当某一个工位放好零件请求焊接时,焊接机器人去进行作业,当焊接机器人到达不能焊接的焊点时请求转台旋转角度,焊接机器人在此等待,当转台旋转到位后发出允许继续指示,焊接机器人继续焊接至结束。焊接机器人作业完当前工位后,继续焊接其它工位作业。采用这种焊接方法存在一个问题,即在转台在旋转时,焊接机器人处于等待状态,一般转台旋转需要大约8秒钟,在这段时间内焊接机器人处于静止状态,没有任何动作,不产生任何价值,而且焊接时间被白白浪费,生产效率较低。In the actual welding process, the welding spots of some auto parts are not easy to be welded. At this time, it is necessary to rotate the welding tool through the turntable so that the welding robot can weld to the welding spots. The specific flow of the welding process is as follows: When a certain station puts the parts and requests welding, the welding robot goes to work, when the welding robot reaches the welding point that cannot be welded, it requests the rotation angle of the turntable, and the welding robot waits here, when the turntable rotates After it is in place, an instruction to continue is issued, and the welding robot continues welding to the end. After the welding robot completes the current station, it continues to weld other stations. There is a problem with this welding method, that is, when the turntable is rotating, the welding robot is in a waiting state. Generally, it takes about 8 seconds for the turntable to rotate. During this time, the welding robot is in a static state, without any action, and does not generate any value. , and the welding time is wasted, and the production efficiency is low.
中国发明专利201410314887.1公开了一种带有连续工位的机器人焊接系统,采用机器人及三个工作台的设置,节省时间。但该焊接系统存在以下不足:首先工作台只能放置焊接机器人能够焊接的焊点,其次需要先完成当前工作台的焊接后再去下一预约的工作台,无法解决转台在旋转时,焊接机器人处于等待状态,浪费焊接时间和生产效率。Chinese invention patent 201410314887.1 discloses a robot welding system with continuous stations, which uses robots and three workbenches to save time. However, this welding system has the following disadvantages: firstly, the workbench can only place the welding spots that the welding robot can weld, and secondly, it is necessary to complete the welding of the current workbench before going to the next scheduled workbench, which cannot solve the problem of the welding robot when the turntable is rotating. Waiting, wasting welding time and productivity.
发明内容Contents of the invention
针对上述现有技术的不足,本发明的目的是提供一种可有效提高生产效率的焊接机器人智能控制方法。Aiming at the deficiencies of the above-mentioned prior art, the object of the present invention is to provide an intelligent control method for a welding robot that can effectively improve production efficiency.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种焊接机器人智能控制方法,所述焊接机器人所在工作站内具有多个焊接工位,焊接机器人在工作站内A工位进行焊接作业,当该A工位出现焊点不易焊接需转台进行旋转时,在转台进行旋转的过程中,如该工作站内有B工位需要进行焊接作业,则所述焊接机器人先移动至B工位进行焊接作业,待转台旋转到位后,所述焊接机器人再返回该A工位继续进行该工位焊接作业。An intelligent control method for a welding robot. The workstation where the welding robot is located has multiple welding stations. The welding robot performs welding operations at station A in the workstation. During the rotation of the turntable, if there is a station B in the workstation that needs to perform welding operations, the welding robot first moves to the station B to perform welding operations, and after the turntable is rotated in place, the welding robot returns to the station A. The station continues the welding operation of the station.
优选的,在所述焊接机器人在B工位进行焊接作业返回A工位时,需记录B工位焊接中断位置,待A工位焊接作业完成后,焊接机器人应再返回B工位从焊接中断位置继续进行焊接作业。Preferably, when the welding robot performs the welding operation at station B and returns to station A, it is necessary to record the welding interruption position of station B. After the welding operation at station A is completed, the welding robot should return to station B to stop welding. position to continue welding operations.
上述技术方案具有如下有益效果:采用该焊接机器人智能控制方法,当焊接机器人当前工作工位的转台需要旋转时,焊接机器人可先移动至其他工位进行焊接作业,这样就可使焊接机器人的焊接时间得到充分的利用,可有效提高生产效率。The above-mentioned technical solution has the following beneficial effects: with the intelligent control method of the welding robot, when the turntable of the current working station of the welding robot needs to be rotated, the welding robot can first move to other stations for welding operations, so that the welding of the welding robot can Time is fully utilized, which can effectively improve production efficiency.
附图说明Description of drawings
图1为本发明实施例流程示意图。Fig. 1 is a schematic flow chart of an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的优选实施例进行详细介绍。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,该焊接机器人所在工作站内具有多个焊接工位,焊接机器人可在各个工位进行焊接作业。采用该焊接机器人智能控制方法进行焊接作业时,首先将需要焊接的零件放置在A工位的工装上进行定位,然后由A工位发出请求焊接指令给焊接机器人,焊接机器人移动至A工位进行焊接作业,在焊接作业过程中,如在A工位无需旋转转台即可对所有焊点进行焊接,则焊接机器人一直在A工位进行焊接作业直至结束。As shown in Figure 1, the workstation where the welding robot is located has multiple welding stations, and the welding robot can perform welding operations at each station. When using the welding robot intelligent control method for welding operations, first place the parts to be welded on the tooling of station A for positioning, and then station A sends a request for welding instructions to the welding robot, and the welding robot moves to station A for processing Welding operation, during the welding operation, if all welding spots can be welded at station A without rotating the turntable, the welding robot will continue to weld at station A until the end.
如A工位有些焊点需旋转一定角度才能进行焊接,则焊接机器人先停止焊接使转台进行旋转。在A工位转台进行旋转的过程中,如该焊接机器人所在的工作站没有其他工位发出需要进行焊接作业的指令,则焊接机器人停止工作,等待A工位转台旋转到位后,再继续在A工位进行焊接作业直至结束。在A工位转台进行旋转的过程中,如该工作站内有B工位需要进行焊接作业,则焊接机器人先移动至B工位进行焊接作业,待转台旋转到位后,焊接机器人再返回该A工位继续进行该工位焊接作业直至结束。在焊接机器人在B工位进行焊接作业返回A工位时,需记录B工位焊接中断位置,待A工位焊接作业完成后,焊接机器人应再返回B工位从焊接中断位置继续进行焊接作业。上述A工位、B工位只是为了对工位进行区别,并无实际意义,不应理解为对本发明技术方案的限制。For example, some solder joints at station A need to be rotated at a certain angle before welding, then the welding robot first stops welding and makes the turntable rotate. During the rotation of the turntable at station A, if there is no other station at the workstation where the welding robot is located to issue a welding operation instruction, the welding robot will stop working and wait for the turntable at station A to rotate in place before continuing to work at station A. Carry out the welding operation until the end. During the rotation of the A-station turntable, if there is a B-station in the workstation that needs to perform welding operations, the welding robot will first move to the B-station for welding operations. After the turntable is rotated in place, the welding robot will return to the A-station. Continue to carry out the welding operation of this station until the end. When the welding robot performs welding at station B and returns to station A, it is necessary to record the welding interruption position of station B. After the welding operation at station A is completed, the welding robot should return to station B to continue welding from the interrupted position . The above-mentioned A station and B station are only for distinguishing the stations, which have no practical significance, and should not be understood as limitations on the technical solution of the present invention.
采用该焊接机器人智能控制方法,当焊接机器人当前工作工位的转台需要旋转时,焊接机器人可先移动至其他工位进行焊接作业,这样就可使焊接机器人的焊接时间得到充分的利用,可有效提高生产效率。With the intelligent control method of the welding robot, when the turntable of the current working station of the welding robot needs to be rotated, the welding robot can first move to other stations for welding operations, so that the welding time of the welding robot can be fully utilized, which can effectively Increase productivity.
以上对本发明实施例所提供的一种焊接机器人智能控制方法进行了详细介绍,对于本领域的一般技术人员,依据本发明实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制,凡依本发明设计思想所做的任何改变都在本发明的保护范围之内。The above is a detailed introduction to a welding robot intelligent control method provided by the embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the embodiment of the present invention, there will be changes in the specific implementation and application range. In summary, the content of this specification should not be construed as limiting the present invention, and any changes made according to the design concept of the present invention are within the scope of protection of the present invention.
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| US4493450A (en) * | 1982-01-29 | 1985-01-15 | Honda Giken Kogyo Kabushiki Kaisha | Welding apparatus for vehicle body of two-wheeled vehicle |
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| CN1853874A (en) * | 2005-04-25 | 2006-11-01 | Lg电子株式会社 | Position calculation system for mobile robot and charging-stand return system and method using the same |
| CN201195234Y (en) * | 2008-04-01 | 2009-02-18 | 深圳市创唯星自动化设备有限公司 | Rotary clamper for welding machine and pressboard control device special for the clamper |
| CN101681169A (en) * | 2007-06-05 | 2010-03-24 | 皇家飞利浦电子股份有限公司 | A system as well as a method for controlling a self moving robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201807814U (en) * | 2010-10-13 | 2011-04-27 | 杭州凯尔达电焊机有限公司 | Double-station auto part robot welding system |
| CN101954529A (en) * | 2010-10-27 | 2011-01-26 | 襄樊东昇机械有限公司 | Overturned workbench for welding robot |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4493450A (en) * | 1982-01-29 | 1985-01-15 | Honda Giken Kogyo Kabushiki Kaisha | Welding apparatus for vehicle body of two-wheeled vehicle |
| JP2001340986A (en) * | 2000-05-31 | 2001-12-11 | Nippei Toyama Corp | Laser processing system and laser processing method |
| CN1853874A (en) * | 2005-04-25 | 2006-11-01 | Lg电子株式会社 | Position calculation system for mobile robot and charging-stand return system and method using the same |
| CN101681169A (en) * | 2007-06-05 | 2010-03-24 | 皇家飞利浦电子股份有限公司 | A system as well as a method for controlling a self moving robot |
| CN201195234Y (en) * | 2008-04-01 | 2009-02-18 | 深圳市创唯星自动化设备有限公司 | Rotary clamper for welding machine and pressboard control device special for the clamper |
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Address after: 200433 No. 303 Guo Ding Dong Road, Yangpu District, Shanghai. Patentee after: HUAYU AUTOMOTIVE BODY COMPONENTS TECHNOLOGY (SHANGHAI) Co.,Ltd. Address before: 200433 No. 303 Guo Ding Dong Road, Yangpu District, Shanghai. Patentee before: SHANGHAI TRACTOR & INTERNAL COMBUSTION ENGINE Co.,Ltd. |
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