CN103423672B - Large-angle LED bulb lamp - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及LED照明领域,特别是一种大角度LED球泡灯。The invention relates to the field of LED lighting, in particular to a large-angle LED bulb lamp.
背景技术Background technique
近年来,LED芯片作为光源运用于室内照明领域得到快速的发展。人们在不断探索一种能够克服LED配光角度小的难题。传统的LED球灯泡,其光分布角度一般小于180度,由于 LED光源的固体发光特性,使其难以做到大角度发光。为了增大发光角度,人们试图将光源设置在多面立柱上。例如授权公告日为2012年10月31日,专利号为201220060615.X的中国实用新型专利揭示了一种高光效大角度LED灯泡。该高光效大角度LED灯泡包括基壳、位于这些的基壳底部的灯头、安装于这些的基壳内部的恒流电源、覆盖于这些的基壳顶部的盖板、固定于这些的盖板上方的呈立方体的散热立柱、收容这些散热立柱并与这些的基壳相连的透光罩,其中,这些的散热立柱的底面安装于这些的盖板上,其余面均贴有PCB板,每片 PCB板上分布焊有若干个LED芯片。该大角度LED灯需要将LED芯片焊接在散热立柱。In recent years, the application of LED chips as light sources in the field of indoor lighting has developed rapidly. People are constantly exploring a way to overcome the problem of small LED light distribution angles. The light distribution angle of traditional LED bulbs is generally less than 180 degrees. Due to the solid light-emitting characteristics of LED light sources, it is difficult to emit light at large angles. In order to increase the luminous angle, people try to arrange the light source on the multi-faceted column. For example, the date of authorization announcement is October 31, 2012, and the Chinese utility model patent with the patent number 201220060615.X discloses a high-efficiency and large-angle LED bulb. The high-efficiency large-angle LED light bulb includes a base shell, a lamp cap located at the bottom of these base shells, a constant current power supply installed inside these base shells, a cover plate covering the top of these base shells, and fixed above these cover plates The cube-shaped heat dissipation columns, the light-transmitting covers that accommodate these heat dissipation columns and are connected to these base shells, wherein, the bottom surfaces of these heat dissipation columns are installed on these cover plates, and the remaining surfaces are pasted with PCB boards. Each PCB Several LED chips are distributed and welded on the board. The large-angle LED lamp needs to weld the LED chip to the heat dissipation column.
这种方法虽然能增加该LED灯侧面的亮度,但需要在支架的每个侧面焊接多个LED芯片,这就使得该LED灯制造工艺复杂,不便于组装和生产。Although this method can increase the brightness of the side of the LED lamp, multiple LED chips need to be welded on each side of the bracket, which makes the manufacturing process of the LED lamp complicated and inconvenient for assembly and production.
发明内容Contents of the invention
有鉴于此,有必要提供一种结构简单并且发光角度大的大角度LED球泡灯。In view of this, it is necessary to provide a large-angle LED bulb lamp with a simple structure and a large light-emitting angle.
一种大角度LED球泡灯,包括灯头、灯泡壳、灯柱、基板及多个LED光源,该灯柱设置在该灯头的顶部的中部,该灯泡壳罩设在该灯柱周围,该灯柱的顶部设有一个散光部,该散光部的顶面为平面且朝向该灯泡壳的顶部设置,该散光部的侧面朝向该灯泡壳的侧壁及底部设置,该散光部由透明或半透明材料制成,该散光部上设有光透过散射材料,所述LED光源设置在该基板背面上,该基板的面积小于该散光部顶面的面积,所述基板背面上的LED光源发出的光朝向该散光部照射,该散光部用于将该LED光源发出的光线朝向该灯泡壳的顶部、侧壁和底部折射。A large-angle LED bulb lamp includes a lamp base, a bulb shell, a lamp post, a substrate and a plurality of LED light sources. The top of the column is provided with an astigmatism part, the top surface of the astigmatism part is plane and is set towards the top of the bulb housing, the side of the astigmatism part is set towards the side wall and the bottom of the bulb housing, and the astigmatism part is made of transparent or translucent material, the astigmatism part is provided with a light-transmitting scattering material, the LED light source is arranged on the back of the substrate, the area of the substrate is smaller than the area of the top surface of the astigmatism part, and the LED light source on the back of the substrate emits The light is irradiated toward the light scattering part, and the light scattering part is used for refracting the light emitted by the LED light source toward the top, the side wall and the bottom of the bulb shell.
与现有技术相比,该大角度LED球泡灯通过在灯头的顶部设置灯柱,在灯柱的顶部设置散光部,并在该散光部的顶面设置基板,LED光源设置在该基板背面上,该基板的面积小于该散光部最大的横截面面积,使得这些LED光源发出的光朝向该散光部照射,通过该散光部将光线散射后照向该灯泡壳的内壁,从而增大整灯的发光角度。由于不需要安装支架,并且在支架侧面焊接多个LED光源,从而简化了结构,这就使得该大角度LED球泡灯具有结构简单并且发光角度大的的优点。Compared with the prior art, the large-angle LED bulb lamp is provided with a lamppost on the top of the lamp cap, a light-scattering part is arranged on the top of the lamppost, and a substrate is arranged on the top surface of the light-scattering part, and the LED light source is arranged on the back of the substrate On the other hand, the area of the substrate is smaller than the largest cross-sectional area of the light-scattering part, so that the light emitted by these LED light sources is irradiated toward the light-scattering part, and the light is scattered by the light-scattering part and illuminates the inner wall of the bulb shell, thereby increasing the overall size of the lamp. the lighting angle. Since there is no need to install a bracket, and a plurality of LED light sources are welded on the side of the bracket, the structure is simplified, which makes the large-angle LED bulb lamp have the advantages of simple structure and large lighting angle.
附图说明Description of drawings
图1是本发明第一实施例的大角度LED球泡灯的立体分解图。Fig. 1 is a three-dimensional exploded view of a large-angle LED bulb lamp according to the first embodiment of the present invention.
图2是图1所示大角度LED球泡灯组装后的剖面示意图。Fig. 2 is a schematic cross-sectional view of the assembled large-angle LED bulb shown in Fig. 1 .
附图标记说明:Explanation of reference signs:
100 大角度LED球泡灯 23 连接部100 Large-angle LED bulb lamp 23 Connecting part
10 灯泡壳 24 通孔10 Bulb housing 24 Through hole
11 传热部 30 基板11 Heat transfer section 30 Base plate
20 灯柱 31 LED光源20 lamp post 31 LED light source
21 散光部 40 灯头21 Astigmatism part 40 Lamp head
22 收容槽22 storage tanks
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明第一实施例的大角度LED球泡灯100的立体分解图,该大角度LED球泡灯100包括灯头40、灯泡壳10、灯柱20、基板30及多个LED光源31,该灯柱20设置在该灯头40的顶部的中部。该灯泡壳10为过半球泡壳,该灯泡壳10罩设在该灯柱20周围。Fig. 1 is a three-dimensional exploded view of a large-angle LED bulb lamp 100 according to the first embodiment of the present invention. The large-angle LED bulb lamp 100 includes a lamp base 40, a bulb shell 10, a lamp column 20, a substrate 30 and a plurality of LED light sources 31 , the lamp post 20 is arranged in the middle of the top of the lamp holder 40 . The bulb shell 10 is a semi-spherical bulb shell, and the bulb shell 10 is arranged around the lamp post 20 .
请参考图1及图2,该灯柱20的顶部设有散光部21,该散光部21为半球形结构,当然,也可以为其他结构。该散光部21的顶面为平面且朝向该灯泡壳10的顶部设置,该散光部21 半球形的侧面朝向该灯泡壳10的侧壁及底部设置。该散光部21由透明或半透明材料制成,该散光部21的外表面涂覆有光透过散射材料,当然,也可以采用其他方式设置该光透过散射材料。该散光部21用于将该LED光源31发出的光线朝向该灯泡壳10的顶部、侧壁和底部折射。该灯柱20还包括连接部23,该连接部23一体成型在该灯柱20的底部,该连接部23 设置在该灯头30的顶部。该连接部23为圆台体结构。该灯柱20由高导热率材料一体制成。该灯泡壳10的底部开口对应该灯柱20的连接部23设有传热部11,该传热部11与该连接部 23热连接。该灯泡壳10的传热部11为对应该连接部23设置为圆台形壳体结构,该传热部 11与该连接部23之间设有传热胶。该连接部23的外表面设有反光层(图未示)。Please refer to FIG. 1 and FIG. 2 , the top of the lamp post 20 is provided with a diffuser 21 , and the diffuser 21 has a hemispherical structure, of course, other structures can also be used. The top surface of the diffusing portion 21 is flat and disposed toward the top of the bulb housing 10 , and the hemispherical side of the diffusing portion 21 is disposed facing the sidewall and bottom of the bulb housing 10 . The light scattering part 21 is made of transparent or translucent material, and the outer surface of the light scattering part 21 is coated with a light-transmitting scattering material. Of course, the light-transmitting scattering material can also be arranged in other ways. The light scattering part 21 is used for refracting the light emitted by the LED light source 31 towards the top, the side wall and the bottom of the bulb housing 10 . The lamp post 20 further includes a connecting portion 23 integrally formed on the bottom of the lamp post 20 , and the connecting portion 23 is disposed on the top of the lamp holder 30 . The connecting portion 23 is a circular frustum structure. The lamp post 20 is integrally made of high thermal conductivity material. The bottom opening of the light bulb housing 10 corresponds to the connecting portion 23 of the lamp post 20 to be provided with a heat transfer portion 11 , and the heat transfer portion 11 is thermally connected to the connecting portion 23 . The heat transfer portion 11 of the light bulb housing 10 is configured as a truncated conical shell structure corresponding to the connection portion 23, and heat transfer glue is arranged between the heat transfer portion 11 and the connection portion 23. The outer surface of the connecting portion 23 is provided with a reflective layer (not shown).
请参考图1及图2,该基板30为圆环片状结构,由透明或半透明材料高导热材料制成。这些LED光源31的一部分设置在该基板30的正面,另一部分设置在该基板30的背面(如图2所示)。该基板30设置在该散光部21顶面的中部,该基板30的面积小于该散光部31最大的横截面面积,这些LED光源31相互间等间隔设置在该基板30的正面及背面上。该散光部21的顶部设有收容槽22用于收容该基板30背面的LED光源31。这些LED光源31与该收容槽22之间设有透明或半透明的导热材料,该导热材料为液体。该基板30的背面平贴在该散光部21的顶面,与该散光部21的顶面热连接。该基板30背面上的LED光源31发出的光朝向该散光部照射。该基板30上设有线路层(图未示),该线路层与这些LED光源31电连接。该灯柱20的中部设有通孔24,该线路层通过该通孔24与设置在该灯头30内的驱动 (图未示)电连接。Please refer to FIG. 1 and FIG. 2 , the substrate 30 is an annular sheet structure made of transparent or translucent material with high thermal conductivity. A part of these LED light sources 31 is arranged on the front of the substrate 30 , and another part is arranged on the back of the substrate 30 (as shown in FIG. 2 ). The substrate 30 is disposed in the middle of the top surface of the diffuser 21 , the area of the substrate 30 is smaller than the largest cross-sectional area of the diffuser 31 , and the LED light sources 31 are arranged on the front and back of the substrate 30 at regular intervals. The top of the diffuser 21 is provided with a receiving groove 22 for receiving the LED light source 31 on the back of the substrate 30 . A transparent or translucent heat-conducting material is disposed between the LED light sources 31 and the receiving groove 22 , and the heat-conducting material is liquid. The back surface of the substrate 30 is flatly attached to the top surface of the light-diffusing portion 21 and is thermally connected to the top surface of the light-diffusing portion 21 . The light emitted by the LED light source 31 on the back surface of the substrate 30 is irradiated toward the diffuser. A circuit layer (not shown) is provided on the substrate 30 , and the circuit layer is electrically connected to the LED light sources 31 . The middle part of the lamp post 20 is provided with a through hole 24, and the circuit layer is electrically connected with the driver (not shown) arranged in the lamp holder 30 through the through hole 24.
工作时,由于这些LED光源31设置在该基板30的正面和背面,且该基板30的背面与该散光部21的顶面热连接,因此该基板30正面的LED光源31发出的光朝向该灯泡壳10的顶部照射。由于该散光部21上设有光透过散射材料,且该基板30的面积小于该散光部21顶面的面积,因此,该基板30背面的LED光源31发出的光将照亮该散光部21,该散光部21 将朝该灯泡壳10的所有内壁散射光线,这样使得该大角度LED球泡灯100能够实现大角度照明。其中设置在正面的LED光源31的作用在于弥补被该基板30遮挡住的光线。在散热方面,该散光部21上的这些LED光源31散发的热量通过该基板30传递到该散光部21,再由该灯柱20底部的连接部23传递到该灯泡壳10上的传热部11。由于该灯柱20由高导热率材料制成,并且该传热部11与该连接部23之间设有传热胶,因此热量能够顺利地从该灯柱20 传递到该灯泡壳10上而散发到空气中。During operation, since these LED light sources 31 are arranged on the front and back of the substrate 30, and the back of the substrate 30 is thermally connected to the top surface of the diffuser 21, the light emitted by the LED light sources 31 on the front of the substrate 30 is directed toward the light bulb. The top of the shell 10 is illuminated. Since the diffuser 21 is provided with a light-transmitting scattering material, and the area of the substrate 30 is smaller than the area of the top surface of the diffuser 21, the light emitted by the LED light source 31 on the back of the substrate 30 will illuminate the diffuser 21. , the light diffusing part 21 will scatter light towards all the inner walls of the bulb housing 10, so that the large-angle LED bulb lamp 100 can realize large-angle illumination. The function of the LED light source 31 arranged on the front side is to make up for the light blocked by the substrate 30 . In terms of heat dissipation, the heat dissipated by the LED light sources 31 on the diffuser 21 is transferred to the diffuser 21 through the substrate 30 , and then transferred to the heat transfer portion on the bulb housing 10 through the connecting portion 23 at the bottom of the lamp post 20 11. Since the lamp post 20 is made of a material with high thermal conductivity, and heat transfer glue is provided between the heat transfer part 11 and the connecting part 23, heat can be smoothly transferred from the lamp post 20 to the light bulb housing 10. into the air.
综上所述,该大角度LED球泡灯100通过在该灯头40的顶部设置灯柱20,在该灯柱20 的顶部设置散光部21,并在该散光部21的顶面设置基板30,在该基板30的背面设置多个LED光源31,由于该基板30的面积小于该散光部21最大的横截面面积,该散光部21设有光透过散射材料,因此使得这些LED光源31发出的光将朝向该散光部21照射,通过该散光部21将光线散射后照向该灯泡壳10的内壁,从而增大整灯的发光角度。应当注意的是,如果该基板30的面积大于该散光部21最大的横截面面积,那么,该散光部21向该灯泡壳10 顶部发出的光将被该基板30遮挡,而该基板30正面的LED光源31发出的光的光强分布不可能超过180度,这就会在该灯泡壳10的中部产生暗区。所以,为了配光均匀,该基板30 的面积小于该散光部21最大的横截面面积是必要的。另外,在散热方面,该大角度LED球泡灯100通过由高导热率材料制成的灯柱20,在该灯柱20的底部设置连接部23,并在该灯泡壳10的底部开口对应该灯柱20的连接部23设置传热部11,通过传热胶使该灯泡壳10的传热部11与该灯柱20的连接部23进行连接,使得该灯柱20上的这些LED光源31产生的热量能够通过该灯柱20传递到该灯泡壳10,再从该灯泡壳10发散到外部空间,由于该大角度LED球泡灯100具有与白炽灯一样的外形,结构简单,免除单独散热件的使用,加上该大角度LED球泡灯100能够实现大角度发光,并且这种大角度发光的实施方式无需通过在支架侧面焊接多个LED光源,从而具有工艺简单、便于制造的优点。To sum up, the large-angle LED bulb lamp 100 is provided with a lamp post 20 on the top of the lamp cap 40, a diffuser 21 is provided on the top of the lamp post 20, and a substrate 30 is provided on the top surface of the diffuser 21, A plurality of LED light sources 31 are arranged on the back side of the substrate 30. Since the area of the substrate 30 is smaller than the largest cross-sectional area of the light-scattering portion 21, the light-scattering portion 21 is provided with a light-transmitting scattering material, so that the light emitted by these LED light sources 31 The light will be irradiated towards the diffuser portion 21 , and the light will be scattered by the diffuser portion 21 to illuminate the inner wall of the bulb housing 10 , thereby increasing the light emitting angle of the whole lamp. It should be noted that if the area of the base plate 30 is larger than the maximum cross-sectional area of the light-diffusing portion 21, then the light emitted by the light-diffusing portion 21 to the top of the bulb housing 10 will be blocked by the base plate 30, while the front surface of the base plate 30 The light intensity distribution of the light emitted by the LED light source 31 cannot exceed 180 degrees, which will produce a dark area in the middle of the bulb housing 10 . Therefore, for uniform light distribution, it is necessary that the area of the substrate 30 is smaller than the largest cross-sectional area of the diffusing portion 21 . In addition, in terms of heat dissipation, the large-angle LED bulb lamp 100 passes through the lamp post 20 made of high thermal conductivity material, and the connecting part 23 is provided at the bottom of the lamp post 20, and the opening at the bottom of the bulb shell 10 corresponds to the The connection part 23 of the lamp post 20 is provided with a heat transfer part 11, and the heat transfer part 11 of the bulb housing 10 is connected to the connection part 23 of the lamp post 20 through heat transfer glue, so that the LED light sources 31 on the lamp post 20 The heat generated can be transferred to the bulb shell 10 through the lamp post 20, and then dissipated from the bulb shell 10 to the external space. Since the large-angle LED bulb lamp 100 has the same shape as an incandescent lamp, the structure is simple, and no separate heat dissipation is required. The use of parts, plus the large-angle LED bulb lamp 100 can realize large-angle light emission, and this embodiment of large-angle light emission does not need to weld multiple LED light sources on the side of the bracket, so it has the advantages of simple process and easy manufacture.
可以理解的,如果该基板30采用透明或半透明的材料制成,该基板30背面的LED光源 31发出的光向上可以通过该基板30直接照射到该灯泡壳10的顶部,在这种情况下,该基板 30正面的LED光源可以不用设置。It can be understood that if the substrate 30 is made of a transparent or translucent material, the light emitted by the LED light source 31 on the back of the substrate 30 can pass through the substrate 30 and directly irradiate the top of the bulb housing 10 upwards. In this case , the LED light source on the front of the substrate 30 may not be provided.
以上这些仅为本发明的较佳实施例而已,并不用以限制本发明,任何本领域人员在不脱离本方案技术范围内,可当利用上述揭露的技术内容作些许改动为同等变化的等效实施例。但凡为脱离在本发明技术方案内容,依据本发明技术实质对以上实施例所做的任何修改、等同替换、改进等,均应包含在本发明保护的范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Anyone skilled in the art may use the technical content disclosed above to make some changes as equivalent changes without departing from the technical scope of the solution. Example. However, in order to deviate from the content of the technical solution of the present invention, any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical essence of the present invention shall be included within the protection scope of the present invention.
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| CN107435821A (en) * | 2016-05-26 | 2017-12-05 | 漳州立达信光电子科技有限公司 | Led lamp |
| CN108006450A (en) * | 2017-11-09 | 2018-05-08 | 安徽世林照明股份有限公司 | A kind of LED lamp bead of entirety filament and its filament connection method |
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| CN101865369B (en) * | 2009-04-16 | 2014-04-30 | 富准精密工业(深圳)有限公司 | Light-emitting diode lamp |
| CN101581408B (en) * | 2009-07-01 | 2011-01-05 | 北京高科能光电技术有限公司 | LED bulb |
| US10359151B2 (en) * | 2010-03-03 | 2019-07-23 | Ideal Industries Lighting Llc | Solid state lamp with thermal spreading elements and light directing optics |
| KR20110133386A (en) * | 2010-06-04 | 2011-12-12 | 엘지이노텍 주식회사 | Lighting device |
| CN102155664A (en) * | 2011-04-13 | 2011-08-17 | 胡文松 | 360° high-intensity LED bulb with full beam angle |
| CN102679219A (en) * | 2012-05-15 | 2012-09-19 | 惠州Tcl照明电器有限公司 | LED (Light-Emitting Diode) bulb lamp |
| CN203082594U (en) * | 2012-12-04 | 2013-07-24 | 张维 | Annular prism light emitting diode (LED) bulb lamp |
| CN203478012U (en) * | 2013-08-26 | 2014-03-12 | 立达信绿色照明股份有限公司 | Wide angle LED bulb |
-
2013
- 2013-08-26 CN CN201310375301.8A patent/CN103423672B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN103423672A (en) | 2013-12-04 |
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Effective date of registration: 20170116 Address after: Xingtai Industrial Park Economic Development Zone, Changtai County, Fujian city of Zhangzhou province 363999 Applicant after: LEEDARSON LIGHTING Co.,Ltd. Address before: 363999 Xingda Road, Fujian city of Zhangzhou province Changtai Xingtai County Development Zone Applicant before: LEEDARSON LIGHTING Co.,Ltd. |
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