CN103437390B - Earthwork paver - Google Patents
Earthwork paver Download PDFInfo
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- CN103437390B CN103437390B CN201310413343.6A CN201310413343A CN103437390B CN 103437390 B CN103437390 B CN 103437390B CN 201310413343 A CN201310413343 A CN 201310413343A CN 103437390 B CN103437390 B CN 103437390B
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- 239000002689 soil Substances 0.000 claims abstract description 75
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000009412 basement excavation Methods 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims description 13
- 238000010276 construction Methods 0.000 abstract description 14
- 238000001035 drying Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000005056 compaction Methods 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 230000001934 delay Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
本发明提供一种土方摊铺机,能够最大限度地缩短土方晾晒时间,做到‘现摊现压’,大大的减少碾压前受雨的情况;方案是,包括左端开口的箱体,箱体内左端转动装有纵向的纳土轮,纳土轮右下方的箱体上转动装有纵向的粉碎轮,箱体内下侧面上有置于粉碎轮两边的挡土板,箱体右端与粉碎轮相对应处开有出土口,箱体外上端面上装有第一风机和第一水箱,第一风机的出风口置于箱体内,第一水箱上有出水管,出水管的另一端置于第一风机的出风口内;本发明结构简单,性能稳定,摊铺效率高,能够快速的对土方进行调湿,大大缩短了土方的晾晒周期,在一定程度上可以做到‘现摊现压’,降低了阴雨天气对土方施工的影响,提高了施工效率和效益。
The invention provides an earthwork paver, which can shorten the drying time of the earthwork to the greatest extent, achieve "preading and pressing now", and greatly reduce the situation of being exposed to rain before rolling; The left end of the body rotates and is equipped with a longitudinal soil receiving wheel, and the box at the right bottom of the receiving wheel is equipped with a longitudinal crushing wheel. There is an excavation opening at the corresponding place, the first fan and the first water tank are installed on the upper end surface of the box body, the air outlet of the first fan is placed in the box, there is a water outlet pipe on the first water tank, the other end of the water outlet pipe is placed Inside the air outlet of a fan; the invention has simple structure, stable performance, high paving efficiency, can quickly adjust the humidity of the earthwork, greatly shortens the drying cycle of the earthwork, and to a certain extent can achieve "now spreading and pressing" , reducing the impact of rainy weather on earthwork construction, and improving construction efficiency and benefits.
Description
技术领域 technical field
本发明涉及路基施工机械,特别是一种土方摊铺机。 The invention relates to a roadbed construction machine, in particular to an earthwork paver.
背景技术 Background technique
现在土方填筑通常的作业流程是:“装车、运输、摊平、压实”,而在实际作业当中由于自然条件的种种限制,很难按计划连贯实施,按照现行的作业方法又不可能解决这些问题,这就严重影响到施工进度和效益,由此而造成亏损的企业比比皆是,究其原因主要是:1、土方填筑的质量是以压实度为标准的,而是否能压实,土的含水量是关键,不同的土质都有它最佳的含水量,比如一般的黄土的最佳含水量在10%-12%之间,在此基础上压实效果最好,现实的情况是土方非干即湿,恰到好处的时候很少,传统的施工方法是:土干了就加水,一般采用取土塘灌水或作业面洒水两种方法,而这两种方法都存在受水不均的问题,如果土湿的话就要晾晒了,把土摊开后反复犁、耙,若太阳好、风大时,也许要一两天,若阴天无风天气可能得三,四天,若在晾晒期间下雨那就得从头开始了;2、雨季土方施工是很头疼的事情,这里不但有晾晒期间受雨的可能,还存在雨后尽快复工问题,受雨后的土方晾晒周期更长,更容易遭受再次受雨,陷入恶性循环;3、“靠天吃饭”是土方施工的现状,人员误工、机械租金、工期延误、违约罚款等,使施工单位苦不堪言。 Now the usual operation process of earthwork filling is: "loading, transporting, flattening, compacting", but in actual operation due to various restrictions of natural conditions, it is difficult to carry out coherently according to the plan, and it is impossible according to the current operation method Solving these problems will seriously affect the construction progress and benefits, and there are many companies that have caused losses. The main reasons are: 1. The quality of earthwork filling is based on the degree of compaction, and whether it can be For compaction, the water content of the soil is the key. Different soil types have their optimum water content. For example, the optimum water content of general loess is between 10% and 12%. On this basis, the compaction effect is the best. The reality is that the soil is either dry or wet, and it is rare when it is just right. The traditional construction method is: add water when the soil is dry. Generally, two methods are used: irrigation in the soil borrow pond or watering on the working surface, and these two methods are affected. The problem of water unevenness, if the soil is wet, it must be dried. After spreading the soil, plow and rake repeatedly. If the sun is sunny and the wind is strong, it may take a day or two. If it is cloudy and there is no wind, it may take three or four. Day, if it rains during the drying period, you have to start from the beginning; 2. The earthwork construction in the rainy season is a headache. Not only is there the possibility of being exposed to rain during the drying period, but there is also the problem of resuming work as soon as possible after the rain. The cycle is longer, and it is more likely to suffer from rain again, falling into a vicious circle; 3. "Depending on the weather" is the status quo of earthwork construction. Staff delays, machinery rents, delays in construction schedules, and fines for breach of contract make the construction unit miserable.
发明实用新型内容 Invention and utility model content
针对上述情况,为克服现有技术之缺陷,本发明之目的就是提供一种土方摊铺机,能够最大限度地缩短土方晾晒时间,做到‘现摊现压’,大大的减少碾压前受雨的情况。 In view of the above situation, in order to overcome the defects of the prior art, the object of the present invention is to provide an earthwork paver, which can shorten the drying time of the earthwork to the greatest extent, achieve 'now spreading and pressing', and greatly reduce the impact before rolling. rain situation.
其解决的方案是,包括左端开口的箱体,箱体内左端转动装有纵向的纳土轮,纳土轮部分置于箱体外,纳土轮右下方的箱体上转动装有纵向的粉碎轮,箱体内下侧面上有置于粉碎轮两边的挡土板,箱体右端与粉碎轮相对应处开有出土口,箱体外上端面上装有第一风机和第一水箱,第一风机的出风口置于箱体内粉碎轮左方靠近粉碎轮正上方处且向右倾斜放置,第一水箱上有出水管,出水管的另一端置于第一风机的出风口内,出水管上装有第一自动流量调节阀; The solution is to include a box with an opening at the left end, and the left end of the box is rotated to be equipped with a longitudinal soil-receiving wheel. There are soil retaining plates placed on both sides of the crushing wheel on the lower side of the box body, and an excavation opening is opened at the right end of the box body corresponding to the crushing wheel. The first fan and the first water tank are installed on the upper end surface of the box body. The first fan The air outlet of the first water tank is placed on the left side of the crushing wheel close to the top of the crushing wheel and placed obliquely to the right. There is a water outlet pipe on the first water tank, and the other end of the water outlet pipe is placed in the air outlet of the first fan. The water outlet pipe is equipped with The first automatic flow regulating valve;
所说的箱体后端的出土口上装有横向的输土通道,输土通道内转动固定有两个水平间隔设置的横向的第三转轴,第三转轴上间隔设置有多个螺旋输送叶片,输土通道上装有置于两个第三转轴中间上方的横管,横管下缘面上有多个间隔设置的通孔,横管内腔连通有置于输土通道上端的第二风机,第二风机的出风口内连接有导管,导管的另一端连接有置于输土通道上端的第二水箱,导管上装有第二自动流量调节阀,所说的输土通道内靠近右端口处有分别置于两第三转轴外侧的纵向的导土辊子; The excavation opening at the rear end of the box body is equipped with a horizontal soil conveying channel, and the soil conveying channel is rotated and fixed with two horizontally spaced third horizontal rotating shafts, and a plurality of spiral conveying blades are arranged at intervals on the third rotating shaft. The soil channel is equipped with a horizontal tube placed above the middle of the two third rotating shafts. There are a plurality of through holes arranged at intervals on the lower edge of the horizontal tube. The air outlet of the fan is connected with a conduit, and the other end of the conduit is connected with a second water tank placed on the upper end of the soil conveying channel. The conduit is equipped with a second automatic flow regulating valve. longitudinal soil guide rollers on the outside of the two third rotating shafts;
所说的第一风机、第二风机、第一自动流量调节阀和第二自动流量调节阀连接有控制器,粉碎轮、纳土轮、第三转轴和导土辊子上连接有动力装置; The first fan, the second fan, the first automatic flow regulating valve and the second automatic flow regulating valve are connected with a controller, and the crushing wheel, the soil receiving wheel, the third rotating shaft and the soil guiding roller are connected with a power device;
所说的第一风机和第二风机为热风机。 The first fan and the second fan are hot air fans.
本发明结构简单,性能稳定,摊铺效率高,能够快速的对土方进行调湿,大大缩短了土方的晾晒周期,在一定程度上可以做到‘现摊现压’,降低了阴雨天气对土方施工的影响,提高了施工效率和效益。 The invention has simple structure, stable performance, high paving efficiency, can quickly adjust the humidity of the earthwork, greatly shortens the drying cycle of the earthwork, and can achieve "preading and pressing now" to a certain extent, reducing the impact of rainy weather on the earthwork. The influence of construction improves the construction efficiency and benefit.
附图说明 Description of drawings
图1为本发明使用状态结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention in use.
图2为本发明加上输土通道后的使用状态结构示意图。 Fig. 2 is a schematic view of the structure of the present invention in use after adding the soil conveying channel.
图3为图2去掉动力车、输土通道上端面和箱体上端面的俯视结构示意图。 Fig. 3 is a top view structural schematic diagram of Fig. 2 excluding the power car, the upper end surface of the soil conveying channel and the upper end surface of the box body.
图中的编号如下:1、动力车,2、箱体,3、挡土板,4、第一风机,5、第一水箱,6、出水管,7、第一自动流量调节阀,8、输土通道,9、第三转轴,10、螺旋输送叶片,11横管,12、导土辊子,13、推土板,14、第一转轴,15、纳土叶片,16、第二转轴,17、粉碎锤,18、粗土堆,19、摊铺后的土方。 The numbering in the figure is as follows: 1, power car, 2, box body, 3, earth retaining plate, 4, the first blower fan, 5, the first water tank, 6, water outlet pipe, 7, the first automatic flow regulating valve, 8, Soil conveying channel, 9, the third rotating shaft, 10, screw conveying blade, 11 horizontal pipe, 12, soil guiding roller, 13, bulldozing plate, 14, the first rotating shaft, 15, soil receiving blade, 16, the second rotating shaft, 17, crushing hammer, 18, rough soil mound, 19, earthwork after paving.
具体实施方式 detailed description
以下结合附图对本发明的具体实施方式作进一步详细说明。 The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
由图1至图3给出,本发明包括左端开口的箱体,箱体2内左端转动装有纵向的纳土轮,纳土轮部分置于箱体2外,纳土轮右下方的箱体2上转动装有纵向的粉碎轮,箱体2内下侧面上有置于粉碎轮两边的挡土板3,箱体2右端与粉碎轮相对应处开有出土口,箱体2外上端面上装有第一风机4和第一水箱5,第一风机4的出风口置于箱体2内粉碎轮左方靠近粉碎轮正上方处且向右倾斜放置,第一水箱5上有出水管6,出水管6的另一端置于第一风机4的出风口内,出水管6上装有第一自动流量调节阀7。 Provided by Fig. 1 to Fig. 3, the present invention comprises the box body of left end opening, and the left end of box body 2 rotates and is equipped with longitudinal soil receiving wheel, and the part of receiving soil wheel is placed outside box body 2, and the box below right side of receiving soil wheel The body 2 is rotated with a longitudinal crushing wheel. There are soil retaining plates 3 placed on both sides of the crushing wheel on the lower side of the casing 2. There is an excavation opening at the right end of the casing 2 corresponding to the crushing wheel. The first fan 4 and the first water tank 5 are installed on the end face. The air outlet of the first fan 4 is placed in the box body 2 to the left of the crushing wheel, close to the place directly above the crushing wheel and tilted to the right. There is an outlet pipe on the first water tank 5. 6. The other end of the water outlet pipe 6 is placed in the air outlet of the first fan 4, and the first automatic flow regulating valve 7 is installed on the water outlet pipe 6.
所说的箱体2后端的出土口上装有横向的输土通道8,输土通道8内转动固定有两个水平间隔设置的横向的第三转轴9,第三转轴9上间隔设置有多个螺旋输送叶片10,输土通道8上装有置于两个第三转轴9中间上方的横管11,横管11下缘面上有多个间隔设置的通孔,横管11内腔连通有置于输土通道8上端的第二风机,第二风机的出风口内连接有导管,导管的另一端连接有置于输土通道上端的第二水箱,导管上装有第二自动流量调节阀,所说的输土通道8内靠近右端口处有分别置于两第三转轴9外侧的纵向的导土辊子12。 The excavation mouth of said box body 2 rear end is equipped with horizontal soil conveyance passage 8, and the rotation in soil conveyance passage 8 is fixed with the horizontal third rotating shaft 9 that two horizontal intervals are arranged, and the third rotating shaft 9 is provided with a plurality of intervals. The screw conveying blade 10, the soil conveying channel 8 is equipped with a horizontal tube 11 placed above the middle of the two third rotating shafts 9, the lower edge of the horizontal tube 11 has a plurality of through holes arranged at intervals, and the inner cavity of the horizontal tube 11 communicates with a set The second blower fan at the upper end of the soil conveying passage 8, the air outlet of the second blower fan is connected with a conduit, the other end of the conduit is connected with the second water tank placed at the upper end of the soil conveying passage, the conduit is equipped with a second automatic flow regulating valve, so There are vertical soil guide rollers 12 that are respectively placed on the outsides of the two third rotating shafts 9 near the right port in the said soil conveying channel 8 .
所说的第一风机4、第二风机、第一自动流量调节阀7和第二自动流量调节阀连接有控制器,粉碎轮、纳土轮、第三转轴9和导土辊子12上连接有动力装置。 Said first fan 4, the second fan, the first automatic flow regulating valve 7 and the second automatic flow regulating valve are connected with a controller, and the crushing wheel, the soil receiving wheel, the third rotating shaft 9 and the soil guide roller 12 are connected with powerplant.
所说的第一风机4和第二风机为热风机。 Said first fan 4 and the second fan are hot air fans.
为了达到更好地纳土效果,所说的箱体2上装有置于纳土轮左方的推土板13,推土板13下端面高于地面且低于纳土轮纵向中心线,其推土板13可以将前方的粗土推平,方便纳土轮进行纳土。 In order to achieve a better effect of receiving soil, said box body 2 is equipped with a bulldozing plate 13 placed on the left side of the soil receiving wheel. The lower end surface of the bulldozing plate 13 is higher than the ground and lower than the longitudinal centerline of the soil receiving wheel. The bulldozing blade 13 can push the rough soil ahead to make things convenient for the soil receiving wheel to receive the soil.
所说的纳土轮包括转动固定在箱体2内的第一转轴14,第一转轴14纵向间隔设置有多组呈圆周均布的纳土叶片15。 Said soil receiving wheel includes a first rotating shaft 14 fixed in rotation in the box body 2, and the first rotating shaft 14 is provided with multiple sets of receiving soil blades 15 uniformly distributed in the circumference at intervals in the longitudinal direction.
所说的粉碎轮包括转动固定在箱体2内的第二转轴16,第二转轴16纵向间隔设置有多组呈圆周均布的粉碎锤17,所说的粉碎锤17与纳土叶片15相互交错放置。 Said pulverizing wheel comprises the second rotating shaft 16 that rotation is fixed in the box body 2, and the second rotating shaft 16 longitudinal intervals is provided with many groups of pulverizing hammers 17 that are uniformly distributed on the circumference, and said pulverizing hammers 17 and the soil-holding blades 15 are connected to each other. Staggered.
所说的风机的出风口处连通有水箱,使用时水箱可与风机配合形成水雾。 The air outlet of the fan is connected with a water tank, and the water tank can cooperate with the fan to form water mist during use.
本发明可以使用现有的筑路机械作为动力车1,如装载机、推土机和平地机等,例如使用装载机时,可以将装载机的料斗卸下作为动力车1,将箱体2的右端固定到动力车1的左端,其输土通道8置于动力车1的车腹下;使用时,本发明可以在完成摊铺的过程中同时完成土方的调湿工作,其流程是:在自卸车卸完土的工作面上,通过纳土轮纳土、粉碎轮粉碎、风机和水箱调湿,其中粉碎是将大的土块破碎成微小颗粒,增大接触面积,有利于湿土的风干和摊铺后的快速蒸发水分,也有利于干土与水雾的快速均匀结合,调湿即调整土方含水量,含水量过高时,就用机械上的风机风干,含水量过低时,就用机械上的水箱加水喷水雾,本发明还可以使用输土通道8将土输送到动力车1右方,其输土通道8内的导土辊子12可以把输土通道8内的土向其两边摊铺,使土方摊铺更加均匀,而且可以使摊铺后无轮迹碾压,更易水分散发,本发明替代了传统作业方式中的推土机或装载机(粗推),平地机(刮平)、犁耙机(翻晒)三种机械,本发明也可替代路拌机,完成石灰土和二灰土的拌和作业。 The present invention can use existing road construction machinery as power car 1, as loader, bulldozer and grader etc., when for example using loader, can unload the hopper of loader as power car 1, the right end of box body 2 It is fixed to the left end of the power car 1, and its soil conveying channel 8 is placed under the belly of the power car 1; during use, the present invention can finish the humidity control work of the earthwork simultaneously in the process of finishing paving, and its flow process is: On the working surface after unloading the soil, the soil is collected by the soil wheel, crushed by the crushing wheel, and the humidity is adjusted by the fan and the water tank. The crushing is to break the large soil clods into tiny particles, which increases the contact area and is conducive to the air-drying of the wet soil. And the rapid evaporation of water after paving is also conducive to the rapid and uniform combination of dry soil and water mist. Humidity adjustment means to adjust the water content of the soil. When the water content is too high, use the mechanical fan to dry it. When the water content is too low, Just use the water tank on the machine to add water and spray water mist, the present invention can also use the soil conveying passage 8 to deliver the soil to the right side of the power car 1, and the soil guide roller 12 in the soil conveying passage 8 can remove the soil in the soil conveying passage 8. Paving to both sides makes the earth paving more uniform, and can make the rolling without wheel marks after paving, and it is easier to distribute water. The invention replaces the bulldozer or loader (rough pushing) and grader ( Scraping), plow and rake machine (tilling), the present invention can also replace the road mixer to complete the mixing operation of lime soil and fly ash soil.
本发明结构简单,性能稳定,摊铺效率高,能够快速的对土方进行调湿,大大缩短了土方的晾晒周期,在一定程度上可以做到‘现摊现压’,降低了阴雨天气对土方施工的影响,提高了施工效率和效益。 The invention has simple structure, stable performance, high paving efficiency, can quickly adjust the humidity of the earthwork, greatly shortens the drying cycle of the earthwork, and can achieve "preading and pressing now" to a certain extent, reducing the impact of rainy weather on the earthwork. The influence of construction improves the construction efficiency and benefit.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310413343.6A CN103437390B (en) | 2013-09-12 | 2013-09-12 | Earthwork paver |
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| CN201310413343.6A CN103437390B (en) | 2013-09-12 | 2013-09-12 | Earthwork paver |
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| CN103437390A CN103437390A (en) | 2013-12-11 |
| CN103437390B true CN103437390B (en) | 2016-05-04 |
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| CN107956219A (en) * | 2017-11-20 | 2018-04-24 | 河海大学 | One kind is used for the cured stir in situ paver of edaphon and its application method |
| CN115058951A (en) * | 2022-07-23 | 2022-09-16 | 河南省中州公路工程有限公司 | Road mixer |
| CN116356644A (en) * | 2023-03-29 | 2023-06-30 | 中国电建集团重庆工程有限公司 | Temporary road paver |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2458334Y (en) * | 2001-01-19 | 2001-11-07 | 蔺子飞 | Combined material collecting, mixing and spreading machine for stable road surface |
| CN2499436Y (en) * | 2001-10-15 | 2002-07-10 | 魏红 | Paver for road surface substrate |
| CN1764757A (en) * | 2003-02-13 | 2006-04-26 | 先进铺筑技术有限公司 | Asphalt conveying and compaction systems |
| CN201372448Y (en) * | 2009-02-11 | 2009-12-30 | 徐州徐工筑路机械有限公司 | Rear spreading device of land leveler |
| CN203452109U (en) * | 2013-09-12 | 2014-02-26 | 袁全立 | Earthwork paver |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006029034A (en) * | 2004-07-22 | 2006-02-02 | Nippo Corporation:Kk | Construction method of roadbed or base course |
-
2013
- 2013-09-12 CN CN201310413343.6A patent/CN103437390B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2458334Y (en) * | 2001-01-19 | 2001-11-07 | 蔺子飞 | Combined material collecting, mixing and spreading machine for stable road surface |
| CN2499436Y (en) * | 2001-10-15 | 2002-07-10 | 魏红 | Paver for road surface substrate |
| CN1764757A (en) * | 2003-02-13 | 2006-04-26 | 先进铺筑技术有限公司 | Asphalt conveying and compaction systems |
| CN201372448Y (en) * | 2009-02-11 | 2009-12-30 | 徐州徐工筑路机械有限公司 | Rear spreading device of land leveler |
| CN203452109U (en) * | 2013-09-12 | 2014-02-26 | 袁全立 | Earthwork paver |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103437390A (en) | 2013-12-11 |
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