CN103457491A - A steady current circuit structure applied to electroplating car - Google Patents
A steady current circuit structure applied to electroplating car Download PDFInfo
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- CN103457491A CN103457491A CN2013103319599A CN201310331959A CN103457491A CN 103457491 A CN103457491 A CN 103457491A CN 2013103319599 A CN2013103319599 A CN 2013103319599A CN 201310331959 A CN201310331959 A CN 201310331959A CN 103457491 A CN103457491 A CN 103457491A
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Abstract
Description
技术领域technical field
本发明涉及电镀装置技术领域,尤其涉及一种应用于电镀车的稳流电路结构。The invention relates to the technical field of electroplating devices, in particular to a current-stabilizing circuit structure applied to electroplating vehicles.
背景技术Background technique
随着自动化技术不断地提高,自动化电镀生产线已广泛地应用于各电镀加工厂,其中,电镀车是自动化电镀生产线完成电镀作业的重要载体。在对镀铜板进行电镀作业的过程中,电镀槽与镀铜板之间的电流值需保持稳定,且对于不同尺寸规格及形状结构的镀铜板所要求的电流值不一样。With the continuous improvement of automation technology, automated electroplating production lines have been widely used in various electroplating processing plants. Among them, electroplating cars are an important carrier for automated electroplating production lines to complete electroplating operations. During the electroplating process of the copper-clad plate, the current value between the electroplating tank and the copper-plated plate needs to be kept stable, and the required current value is different for copper-plated plates with different sizes, specifications and shapes.
然而,现有的自动化电镀生产线很难维持电镀电流的稳定,一旦电流难以保持稳定,镀铜板的电镀层均一性就很难保证。However, the existing automated electroplating production line is difficult to maintain the stability of the electroplating current. Once the current is difficult to maintain stability, it is difficult to guarantee the uniformity of the electroplating layer of the copper plate.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足而提供一种应用于电镀车的稳流电路结构,该应用于电镀车的稳流电路结构能够有效地保证电镀电流稳定,进而能够有效地保证电镀层的均一性。The purpose of the present invention is to provide a steady current circuit structure applied to the electroplating car, which can effectively ensure the stability of the electroplating current, and then effectively ensure the stability of the electroplating layer. of uniformity.
为达到上述目的,本发明通过以下技术方案来实现。In order to achieve the above object, the present invention is achieved through the following technical solutions.
一种应用于电镀车的稳流电路结构,包括有全桥稳流器U、比较器、大功率三极管Q以及分流器RW,全桥稳流器U的一输入端与上轨道连接,全桥稳流器U的另一输入端与下轨道连接;全桥稳流器U的正极输出端与负极输出端之间连设有电容C,电容C的负极端与全桥稳流器U的负极输出端连接,电容C的正极端与全桥整流器的正极输出端连接;全桥整流器的正极输出端与电镀槽连接,全桥整流器的负极输出端与分流器RW的输入端连接,分流器RW的输出端与大功率三极管Q的发射极连接,大功率三极管Q的集电极与电镀工件连接;全桥整流器的负极输出端与比较器的负极输入端连接,比较器的输出端与大功率三极管Q的基极连接。A current stabilizing circuit structure applied to electroplating vehicles, including a full bridge current stabilizer U, a comparator, a high-power transistor Q and a shunt RW, one input end of the full bridge current stabilizer U is connected to the upper rail, and the full bridge stabilizer The other input terminal of the current regulator U is connected to the lower rail; a capacitor C is connected between the positive output terminal and the negative output terminal of the full-bridge current regulator U, and the negative terminal of the capacitor C is connected to the negative output terminal of the full-bridge current regulator U. The positive terminal of the capacitor C is connected to the positive output terminal of the full-bridge rectifier; the positive output terminal of the full-bridge rectifier is connected to the electroplating tank, the negative output terminal of the full-bridge rectifier is connected to the input terminal of the shunt RW, and the input terminal of the shunt RW The output terminal is connected to the emitter of the high-power transistor Q, and the collector of the high-power transistor Q is connected to the electroplating workpiece; the negative output terminal of the full-bridge rectifier is connected to the negative input terminal of the comparator, and the output terminal of the comparator is connected to the high-power transistor Q base connection.
本发明的有益效果为:本发明所述的一种应用于电镀车的稳流电路结构,其包括全桥稳流器U、比较器、大功率三极管Q以及分流器RW,全桥稳流器U的一输入端与上轨道连接,全桥稳流器U的另一输入端与下轨道连接,全桥稳流器U的正极输出端与负极输出端之间连设有电容C,全桥整流器的正极输出端与电镀槽连接,全桥整流器的负极输出端与分流器RW的输入端连接,分流器RW的输出端与大功率三极管Q的发射极连接,大功率三极管Q的集电极与电镀工件连接,全桥整流器的负极输出端与比较器的负极输入端连接,比较器的输出端与大功率三极管Q的基极连接。在本发明工作过程中,全桥整流器用于实现整流作用,电容C用于实现滤波作用,分流器RW、大功率三极管Q以及比较器用于实现电流检测调节作用。通过上述电路结构设计,本发明能够有效地保证电镀电流稳定,进而能够有效地保证电镀层的均一性。The beneficial effect of the present invention is: a kind of steady current circuit structure that is applied to electroplating car described in the present invention, it comprises full-bridge current stabilizer U, comparator, high-power triode Q and shunt RW, full bridge current stabilizer One input terminal of U is connected to the upper track, the other input terminal of the full-bridge current regulator U is connected to the lower track, and a capacitor C is connected between the positive output terminal and the negative output terminal of the full-bridge current regulator U, and the full-bridge rectifier The positive output end of the full bridge rectifier is connected to the electroplating tank, the negative output end of the full bridge rectifier is connected to the input end of the shunt RW, the output end of the shunt RW is connected to the emitter of the high-power triode Q, and the collector of the high-power triode Q is connected to the electroplating tank. The workpiece is connected, the negative output terminal of the full-bridge rectifier is connected with the negative input terminal of the comparator, and the output terminal of the comparator is connected with the base of the high-power transistor Q. In the working process of the present invention, the full-bridge rectifier is used for rectification, the capacitor C is used for filtering, and the shunt RW, high-power transistor Q and comparator are used for current detection and regulation. Through the above circuit structure design, the present invention can effectively ensure the stability of the electroplating current, and further effectively ensure the uniformity of the electroplating layer.
附图说明Description of drawings
下面利用附图来对本发明进行进一步的说明,但是附图中的实施例不构成对本发明的任何限制。The present invention will be further described below using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合具体的实施方式来对本发明进行说明。The present invention will be described below in combination with specific embodiments.
如图1所示,一种应用于电镀车的稳流电路结构,包括有全桥稳流器U、比较器、大功率三极管Q以及分流器RW,全桥稳流器U的一输入端与上轨道连接,全桥稳流器U的另一输入端与下轨道连接;全桥稳流器U的正极输出端与负极输出端之间连设有电容C,电容C的负极端与全桥稳流器U的负极输出端连接,电容C的正极端与全桥整流器的正极输出端连接;全桥整流器的正极输出端与电镀槽连接,全桥整流器的负极输出端与分流器RW的输入端连接,分流器RW的输出端与大功率三极管Q的发射极连接,大功率三极管Q的集电极与电镀工件连接;全桥整流器的负极输出端与比较器的负极输入端连接,比较器的输出端与大功率三极管Q的基极连接。其中,比较器的正极输入端通过电镀车的CPU给定一特定值的电压。As shown in Figure 1, a current stabilization circuit structure applied to electroplating vehicles includes a full-bridge current regulator U, a comparator, a high-power transistor Q, and a shunt RW. An input terminal of the full-bridge current regulator U is connected to The upper track is connected, and the other input terminal of the full-bridge current regulator U is connected to the lower track; a capacitor C is connected between the positive output terminal and the negative output terminal of the full-bridge current regulator U, and the negative terminal of the capacitor C is connected to the full-bridge stabilizer The negative output terminal of the rectifier U is connected, the positive terminal of the capacitor C is connected to the positive output terminal of the full-bridge rectifier; the positive output terminal of the full-bridge rectifier is connected to the electroplating tank, and the negative output terminal of the full-bridge rectifier is connected to the input terminal of the shunt RW Connection, the output terminal of the shunt RW is connected to the emitter of the high-power transistor Q, and the collector of the high-power transistor Q is connected to the electroplating workpiece; the negative output terminal of the full-bridge rectifier is connected to the negative input terminal of the comparator, and the output of the comparator The terminal is connected to the base of the high-power transistor Q. Among them, the positive input terminal of the comparator is given a specific value of voltage by the CPU of the electroplating car.
需进一步解释,本发明的上轨道和下轨道连接极性相反的电源,且上轨道与下轨道之间为AC48V;其中,全桥整流器用于实现整流作用,电容C用于实现滤波作用,分流器RW、大功率三极管Q以及比较器用于实现电流检测调节作用。It needs to be further explained that the upper rail and the lower rail of the present invention are connected to power supplies with opposite polarities, and the voltage between the upper rail and the lower rail is AC48V; wherein, the full-bridge rectifier is used to realize the rectification function, the capacitor C is used to realize the filtering function, and the shunt RW , a high-power triode Q and a comparator are used to realize the function of current detection and regulation.
通过上述电路结构设计,本发明能够有效地保证电镀电流稳定,进而能够有效地保证电镀层的均一性。Through the above circuit structure design, the present invention can effectively ensure the stability of the electroplating current, and further effectively ensure the uniformity of the electroplating layer.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.
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| CN2013103319599A CN103457491A (en) | 2013-08-01 | 2013-08-01 | A steady current circuit structure applied to electroplating car |
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| CN2013103319599A CN103457491A (en) | 2013-08-01 | 2013-08-01 | A steady current circuit structure applied to electroplating car |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101546962A (en) * | 2008-03-26 | 2009-09-30 | 鸿富锦精密工业(深圳)有限公司 | Power supply device |
| CN201378801Y (en) * | 2009-02-17 | 2010-01-06 | 中山大洋电机股份有限公司 | AC/DC conversion circuit and motor controller applying same |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101546962A (en) * | 2008-03-26 | 2009-09-30 | 鸿富锦精密工业(深圳)有限公司 | Power supply device |
| CN201378801Y (en) * | 2009-02-17 | 2010-01-06 | 中山大洋电机股份有限公司 | AC/DC conversion circuit and motor controller applying same |
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Application publication date: 20131218 |