CN103474501B - A kind of selective emitter gallium antimonide infrared cell and preparation method thereof - Google Patents
A kind of selective emitter gallium antimonide infrared cell and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种选择性发射极锑化镓红外电池及其制备方法,包括锌扩散法制备PN结、制备电极、表面钝化、制备减反射层等步骤;特征是采用锌-镓合金作为扩散源进行密封式锌扩散在N型锑化镓晶片中形成仅具有单扩散前沿的锌浓度曲线。采用本发明的方法可以有效遏制扩散后锑化镓晶片表面的高浓度扩散层,解决传统扩散过程后精确腐蚀难以控制的问题;采用本发明的方法在制备PN结的过程中不需要通入任何保护气体,降低了锑化镓电池的成本;采用本发明方法制备的本发明的选择性发射极锑化镓红外电池,其内部的单扩散前沿锌曲线通过扩散直接形成,无需采用腐蚀过程,因此其电学输出性能稳定,可用于红外光电转换系统中作为电能转换元件。
The invention discloses a selective emitter gallium antimonide infrared battery and a preparation method thereof, comprising the steps of preparing a PN junction by a zinc diffusion method, preparing an electrode, surface passivation, and preparing an antireflection layer; the feature is that a zinc-gallium alloy is used as the Diffusion sources for sealed zinc diffusion form a zinc concentration profile with only a single diffusion front in an N-type gallium antimonide wafer. Adopting the method of the present invention can effectively contain the high-concentration diffusion layer on the surface of the gallium antimonide wafer after diffusion, and solve the problem that the precise corrosion is difficult to control after the traditional diffusion process; adopting the method of the present invention does not need to feed any The protective gas reduces the cost of the gallium antimonide battery; the selective emitter gallium antimonide infrared battery of the present invention prepared by the method of the present invention has a single diffusion front zinc curve inside it directly formed by diffusion without using a corrosion process, so Its electrical output performance is stable, and it can be used as an electric energy conversion element in an infrared photoelectric conversion system.
Description
技术领域technical field
本发明属于红外电池技术领域,具体涉及选择性发射极锑化镓红外电池及其制备方法。The invention belongs to the technical field of infrared batteries, and in particular relates to a selective emitter gallium antimonide infrared battery and a preparation method thereof.
背景技术Background technique
锑化镓的禁带宽度为0.72eV,采用锑化镓晶片制备的红外电池可以将燃料燃烧产生的近红外辐射能直接转换为电能。当燃烧温度为1200℃左右时,电池的单位面积输出功率可达到1.5~2W/cm2。采用锑化镓电池作为电能输出元件的红外光电转化系统,可用作军用单兵电源、军用通讯电源、以及地质勘查、护林所、野外考察电源,具有轻便、静音等优点。Gallium antimonide has a band gap of 0.72eV, and infrared cells prepared by using gallium antimonide wafers can directly convert the near-infrared radiation energy generated by fuel combustion into electrical energy. When the combustion temperature is about 1200°C, the output power per unit area of the battery can reach 1.5-2W/cm 2 . The infrared photoelectric conversion system using gallium antimonide battery as the power output element can be used as military individual power supply, military communication power supply, geological survey, forest range station, and field investigation power supply. It has the advantages of lightness and silence.
据美国专利US005091018A介绍,锑化镓红外电池制备过程通常包括晶片清洗、制备四周扩散阻挡层、锌扩散制备P-N结、沉积电极、制备减反射膜等步骤。其中,采用锌扩散法制备P-N结最为关键,其余步骤均为普通半导体工艺。现有锑化镓红外电池所用的锌扩散方法主要是采用锌-锑合金的开式扩散法,这种工艺将会在锑化镓晶片内部形成具有两个扩散前沿的锌浓度曲线。此类型扩散曲线中,靠近晶片表面的第一个扩散前沿区域较深并且锌浓度很高,较高的锌浓度可以使上表面电极与锑化镓晶片之间形成良好的欧姆接触,然而在电池的受光区域,较高的锌浓度会降低光生载流子的寿命,降低电池的量子效率,使短路电流下降。因此在制备好电极后,需要采用腐蚀液将靠近晶片表面的第一个扩散前沿区域精确腐蚀掉,电池在近红外波段的平均光谱响应度才能达到70%左右。而且这个腐蚀过程非常难以控制,在已批量生产的锑化镓红外电池工艺所依据的美国专利US005091018A和US005217539A中这样描述此腐蚀过程:“发射极的腐蚀过程很耗时,并且不容易自动控制。每片电池都需要腐蚀、清洗、测试、再腐蚀、再清洗、再腐蚀、再测试,直到测试出来电池的光谱响应度上升到规定值为止。这个腐蚀过程需要重复很多次,电池的性能才能够达到要求,如果一下腐蚀的过多,那么电池的开路电压会急剧的下降,如果腐蚀的太浅,电池的最优光谱响应度又达不到。”According to the introduction of US Patent US005091018A, the preparation process of gallium antimonide infrared battery usually includes the steps of wafer cleaning, preparation of surrounding diffusion barrier layer, zinc diffusion to prepare P-N junction, electrode deposition, preparation of anti-reflection film and other steps. Among them, the use of zinc diffusion method to prepare the P-N junction is the most critical, and the rest of the steps are common semiconductor processes. The zinc diffusion method used in the existing gallium antimonide infrared battery mainly adopts the open diffusion method of zinc-antimony alloy. This process will form a zinc concentration curve with two diffusion fronts inside the gallium antimonide wafer. In this type of diffusion curve, the first diffusion front area close to the wafer surface is deep and has a high zinc concentration. The higher zinc concentration can make a good ohmic contact between the upper surface electrode and the gallium antimonide wafer. However, in the battery In the light-receiving area, a higher zinc concentration will reduce the life of photogenerated carriers, reduce the quantum efficiency of the battery, and reduce the short-circuit current. Therefore, after the electrode is prepared, it is necessary to use an etching solution to accurately etch the first diffusion front area close to the wafer surface, so that the average spectral responsivity of the battery in the near-infrared band can reach about 70%. Moreover, this corrosion process is very difficult to control. This corrosion process is described in the US patents US005091018A and US005217539A on which the mass-produced gallium antimonide infrared battery technology is based: "The corrosion process of the emitter is time-consuming and not easy to automatically control. Each battery needs to be corroded, cleaned, tested, re-corroded, re-cleaned, re-corroded, and re-tested until the spectral responsivity of the battery rises to the specified value. This corrosion process needs to be repeated many times before the performance of the battery can be achieved. To meet the requirements, if there is too much corrosion at once, the open circuit voltage of the battery will drop sharply, and if the corrosion is too shallow, the optimal spectral responsivity of the battery will not be achieved.”
据美国专利US005217539A介绍,为了改变电池制备工艺过程中腐蚀过程难控制的缺点,美国JXC公司开发了两步扩散法,即先在电池表面进行浅扩散,然后将电池表面的受光部分用光刻胶保护起来,将需要沉积电极的部分裸露出来进行二次深扩散,这样电池上表面电极以下进行的是深掺杂,可以与锑化镓晶片形成良好的欧姆接触,电池表面受光部分进行的是浅掺杂,量子效率较高。此类方法制备的锑化镓电池效率较高,但是即使电池表面受光部分采用浅扩散,由于扩散方式仍然是采用锌-锑合金的开式,晶片表面仍然会有高浓度的扩散层存在,不能从根本上解决问题。并且,采用此工艺制备锑化镓电池时,会增加一道扩散与光刻过程,从而使电池的制备成本上升。According to the introduction of US Patent US005217539A, in order to change the shortcoming that the corrosion process is difficult to control during the battery manufacturing process, JXC Corporation of the United States has developed a two-step diffusion method, that is, shallow diffusion is performed on the surface of the battery first, and then the light-receiving part of the battery surface is coated with photoresist Protect it, and expose the part that needs to be deposited for second deep diffusion. In this way, the electrode on the upper surface of the battery is deeply doped, which can form a good ohmic contact with the gallium antimonide wafer, and the light-receiving part of the battery surface is shallow. doping, the quantum efficiency is higher. Gallium antimonide cells prepared by this method have high efficiency, but even if shallow diffusion is used on the light-receiving part of the cell surface, since the diffusion method is still the open type of zinc-antimony alloy, there will still be a high-concentration diffusion layer on the wafer surface, which cannot Solve the problem fundamentally. Moreover, when using this process to prepare gallium antimonide batteries, a process of diffusion and photolithography will be added, thereby increasing the manufacturing cost of the batteries.
由此可见,在大规模生产锑化镓红外电池时,锑化镓晶片表面的锌扩散曲线形貌对电池性能有重要影响。It can be seen that in the mass production of gallium antimonide infrared cells, the morphology of the zinc diffusion curve on the surface of gallium antimonide wafers has an important impact on the performance of the cells.
发明内容Contents of the invention
本发明的目的是提出一种选择性发射极锑化镓红外电池及其制备方法,以简化传统单步锌扩散法制备电池之后的难以控制的腐蚀工艺,使每批电池的电学输出性能稳定。The purpose of the present invention is to propose a selective emitter gallium antimonide infrared battery and its preparation method to simplify the difficult-to-control corrosion process after the battery is prepared by the traditional single-step zinc diffusion method, and to stabilize the electrical output performance of each batch of batteries.
本发明的选择性发射极锑化镓红外电池的制备方法,包括锑化镓晶片清洗、晶片正面周边制备二氧化硅扩散保护层、采用锌扩散法制备PN结、去除背面与周边P型层、制备电极、表面钝化、制备减反射层;其特征在于:采用锌-镓合金作为扩散源进行密封式锌扩散在N型锑化镓晶片中形成仅具有单扩散前沿的锌浓度曲线,具体包括如下步骤:The preparation method of the selective emitter gallium antimonide infrared battery of the present invention includes cleaning the gallium antimonide wafer, preparing a silicon dioxide diffusion protection layer around the front of the wafer, preparing a PN junction by zinc diffusion, removing the back and peripheral P-type layers, Preparation of electrodes, surface passivation, preparation of anti-reflection layer; characterized in that: using zinc-gallium alloy as a diffusion source for sealed zinc diffusion to form a zinc concentration curve with only a single diffusion front in an N-type gallium antimonide wafer, specifically including Follow the steps below:
第一步、将含碲Te浓度为2~7×1017cm-3,<100>晶向的N型锑化镓晶片先后依次置入二甲苯、丙酮和乙醇中进行清洗,然后用质量比浓度为5~20%的稀盐酸去除晶片表面的氧化物,最后在去离子水中清洗后用氮气吹干;The first step is to put the N-type gallium antimonide wafer with tellurium Te concentration of 2-7×10 17 cm -3 and <100> crystal orientation into xylene, acetone and ethanol successively for cleaning, and then use mass ratio Dilute hydrochloric acid with a concentration of 5-20% removes oxides on the surface of the wafer, and finally washes in deionized water and blows dry with nitrogen;
第二步、在晶片上采用等离子体化学气相沉积法沉积一层0.11μm厚的二氧化硅层,然后采用光刻工艺定义出晶片中心的扩散区域,并将此中心区域的二氧化硅层用腐蚀液浸泡去除,得到可用来进行锌扩散的锑化镓晶片,即扩散预备锑化镓晶片;该用来浸泡去除二氧化硅的腐蚀液为常规配方,即按氢氟酸3ml:氟化铵6g:去离子水10ml进行配比;The second step is to deposit a layer of silicon dioxide with a thickness of 0.11 μm on the wafer by plasma chemical vapor deposition, and then use a photolithography process to define the diffusion area in the center of the wafer, and use the silicon dioxide layer in this central area with The corrosive solution is soaked and removed to obtain a gallium antimonide wafer that can be used for zinc diffusion, that is, a gallium antimonide wafer for diffusion preparation; the corrosive solution used to soak and remove silicon dioxide is a conventional formula, that is, according to 3ml of hydrofluoric acid: ammonium fluoride 6g: 10ml deionized water for proportioning;
第三步、将第二步中制备得到的扩散预备锑化镓晶片以及扩散源锌-镓合金放入扩散炉内的石英管中,抽真空至5~10Pa,通入流量为1~3L/min的氩气至石英管内压力恢复至一个大气压;然后关闭氩气阀门继续抽真空至5~10Pa,关闭连接真空泵的阀门保持石英管内的真空状态,以5~10℃/min的升温速率升至450~500℃,保持上述温度范围中某一温度点1~3h,使锌蒸汽扩散进入晶片内部;当扩散炉内维持这一恒定温度点的高温过程结束后,打开扩散炉顶盖,采用扩散炉中内置的风扇进行快速冷却至室温以结束扩散过程,之后取出扩散后的锑化镓晶片,即为内部仅具有单扩散前沿锌曲线的N型锑化镓晶片;The third step is to put the diffusion prepared GaSb wafer prepared in the second step and the diffusion source zinc-gallium alloy into the quartz tube in the diffusion furnace, vacuumize to 5-10Pa, and the flow rate is 1-3L/ Min of argon until the pressure in the quartz tube returns to an atmospheric pressure; then close the argon valve and continue vacuuming to 5-10Pa, close the valve connected to the vacuum pump to maintain the vacuum state in the quartz tube, and increase the temperature at a rate of 5-10°C/min to 450~500℃, keep a certain temperature point in the above temperature range for 1~3h, so that the zinc vapor diffuses into the wafer; when the high temperature process of maintaining this constant temperature point in the diffusion furnace is over, open the top cover of the diffusion furnace and use The built-in fan in the furnace quickly cools down to room temperature to end the diffusion process, and then takes out the diffused GaSb wafer, which is an N-type GaSb wafer with only a single diffusion front zinc curve inside;
第四步、采用旋涂技术将第三步中得到的仅具有单扩散前沿锌曲线的N型锑化镓晶片正面用光刻胶保护起来,浸入配比为酒石酸3.5g:双氧水4mL:氢氟酸1mL:去离子水400mL的用来去除晶片周边与背面的P型层的腐蚀液中1~3min,然后用丙酮溶液浸泡去除光刻胶;然后以此为基底采用磁控溅射的方法制备成电池的电极:首先依次在此基底的背面沉积Ti50nm/Pt50nm/Ag250nm作为背面电极,并在1~10×10-4Pa的真空度条件下加热至280℃,保持10min;然后在此基底的正面用光刻工艺定义出需要沉积电极的区域,即裸露出需要制备电极的区域而将产生光电效应的区域用光刻胶覆盖,然后在此基底的正面依次沉积Pt50nm/Ag250nm作为正面电极,最后采用剥离-浮脱技术将电池正面产生光电效应区域的薄膜层去除,制备出电池的上下电极;The fourth step is to protect the front of the N-type gallium antimonide wafer with only a single diffusion front zinc curve obtained in the third step with a photoresist by using spin coating technology, and the immersion ratio is 3.5g of tartaric acid: 4mL of hydrogen peroxide: hydrogen fluoride Acid 1mL: 400mL of deionized water is used to remove the P-type layer on the periphery of the wafer and the back of the etching solution for 1 to 3 minutes, then soak in acetone solution to remove the photoresist; and then prepare it by magnetron sputtering method Electrodes for battery formation: first deposit Ti50nm/Pt50nm/Ag250nm on the back of the substrate in sequence as the back electrode, and heat to 280°C under a vacuum of 1 to 10×10 -4 Pa for 10 minutes; then The front side uses photolithography to define the area where electrodes need to be deposited, that is, the area where electrodes need to be prepared is exposed and the area where the photoelectric effect is generated is covered with photoresist, and then Pt50nm/Ag250nm is sequentially deposited on the front side of the substrate as the front electrode, and finally The thin film layer in the area where the photoelectric effect is generated on the front of the battery is removed by stripping-floating technology, and the upper and lower electrodes of the battery are prepared;
第五步、将制备好上下电极后的锑化镓电池放入硫化铵溶液中浸泡5~10min,进行表面钝化;The fifth step is to soak the gallium antimonide battery with the upper and lower electrodes in the ammonium sulfide solution for 5-10 minutes to passivate the surface;
第六步、采用等离子体化学气相沉积法在电池正面沉积一层0.15μm的氮化硅层作为减反射膜,即得到选择性发射极锑化镓红外电池。The sixth step is to deposit a layer of 0.15 μm silicon nitride layer on the front of the battery as an anti-reflection film by plasma chemical vapor deposition to obtain a selective emitter gallium antimonide infrared battery.
所述锌-镓合金扩散源的制备方法为:将含重量比为3%纯度为99.9999%的锌与含重量比为97%、纯度为99.9999%的镓同时置入石英管中,抽真空至5~10Pa并密封后,放入加热炉中加热至600℃并保持24h,以使两种元素充分混合,冷却后即获得本发明所需的锌-镓扩散源。The preparation method of the zinc-gallium alloy diffusion source is as follows: zinc with a weight ratio of 3% and a purity of 99.9999% and gallium with a weight ratio of 97% and a purity of 99.9999% are placed in a quartz tube at the same time, and vacuumized to 5-10Pa and sealed, put it into a heating furnace and heat it to 600°C and keep it for 24 hours, so that the two elements can be fully mixed, and the zinc-gallium diffusion source required by the present invention can be obtained after cooling.
采用上述方法制备的本发明的选择性发射极锑化镓红外电池,包括:具有表面锌扩散层的已形成PN结的锑化镓晶片,该晶片的下方采用Ti/Pt/Ag作为背面电极,晶片的上方采用Pt/Ag作为正电极,并在该正电极上方沉积有二氧化硅减反射层;其特征在于:该锑化镓红外电池中的锌扩散层具有单扩散前沿形貌。The selective emitter gallium antimonide infrared battery of the present invention prepared by the above method comprises: a gallium antimonide wafer having a PN junction formed on the surface zinc diffusion layer, the bottom of the wafer adopts Ti/Pt/Ag as the back electrode, The upper part of the wafer adopts Pt/Ag as the positive electrode, and a silicon dioxide anti-reflection layer is deposited on the positive electrode; the feature is that the zinc diffusion layer in the gallium antimonide infrared battery has a single diffusion front shape.
本发明所采用的原理为:由于锑化镓晶体中镓原子的自扩散率比锑原子的自扩散率大很多倍,在高温扩散过程中,如果扩散源中没有镓原子存在,那么锑化镓晶片中的镓原子就会出现大量溢出的情况。在这种情况下,锌原子可以通过占据锑化镓晶片中镓空位的方式进行扩散,直至锌扩散到锑化镓中镓空位的浓度值小于其在晶体中的热平衡值时,才通过踢出晶格中镓原子的方式进行扩散,这样通过占据镓空位进行扩散的锌将会形成表明高浓度的扩散区域,而对于制备电池有用的是以踢出晶格中镓原子方式扩散形成的尾部锌扩散区域。传统的采用锌-锑合金作为扩散源的开式扩散法,参考的是锌在砷化镓中扩散砷原子容易溢出而在扩散源中入砷元素的方法,而在锑化镓晶体中反而是三族元素镓容易溢出,所以扩散源中加入锑原子对扩散曲线并没有多大的影响。而本发明的选择性发射极锑化镓红外电池的制备方法中所采用的以锌-镓合金扩散源的密封式扩散法,由于扩散源中的镓原子的存在,有效的遏制了扩散过程中锑化镓晶体中镓原子的溢出,从而遏制了表面高浓度锌扩散层的产生。The principle adopted in the present invention is: since the self-diffusion rate of gallium atoms in gallium antimonide crystals is many times larger than that of antimony atoms, during the high-temperature diffusion process, if there is no gallium atom in the diffusion source, then gallium antimonide A large overflow of gallium atoms in the wafer will occur. In this case, zinc atoms can diffuse by occupying gallium vacancies in the gallium antimonide wafer until the concentration of zinc diffused into gallium antimonide vacancies in the gallium antimonide is less than its thermal equilibrium value in the crystal. Gallium atoms diffuse in the lattice, so that the zinc that diffuses by occupying gallium vacancies will form a high-concentration diffusion region, and what is useful for making batteries is the tail zinc that is formed by kicking out the gallium atoms in the lattice. diffusion area. The traditional open diffusion method using zinc-antimony alloy as the diffusion source refers to the method that zinc diffuses arsenic atoms in gallium arsenide, which is easy to overflow and enters arsenic element in the diffusion source, while in gallium antimonide crystal, it is Gallium, a group III element, is easy to overflow, so the addition of antimony atoms in the diffusion source does not have much effect on the diffusion curve. However, the sealed diffusion method with the zinc-gallium alloy diffusion source adopted in the preparation method of the selective emitter gallium antimonide infrared battery of the present invention, due to the presence of gallium atoms in the diffusion source, effectively curbs the diffusion process. The overflow of gallium atoms in the gallium antimonide crystal prevents the generation of a high-concentration zinc diffusion layer on the surface.
基于以上原理,本发明中采用的锌-镓合金作为扩散源的密封式锌扩散法与传统的锌-锑合金作为扩散源的开式扩散法相比,具有以下优点:可以有效的遏制扩散后锑化镓晶片表面的高浓度扩散层,解决传统扩散过程后精确腐蚀难以控制的问题,使生产出的锑化镓红外电池的电学性能保持稳定;采用本发明的选择性发射极锑化镓红外电池的制备方法中提出的这种锌扩散方法,仅仅需要在抽真空的过程中通过少量氩气作为冲洗气体,而在扩散过程中不需要通入任何保护气体,因此,采用本发明的制备方法还可以降低锑化镓红外电池的制备成本。Based on the above principles, the sealed zinc diffusion method using zinc-gallium alloy as a diffusion source in the present invention has the following advantages compared with the traditional open-type diffusion method using a zinc-antimony alloy as a diffusion source: it can effectively contain the diffusion of antimony The high-concentration diffusion layer on the surface of the gallium nitride wafer solves the problem that the precise corrosion is difficult to control after the traditional diffusion process, so that the electrical performance of the produced gallium antimonide infrared battery remains stable; the selective emitter gallium antimonide infrared battery of the present invention is used The zinc diffusion method proposed in the preparation method of the present invention only needs to pass a small amount of argon as flushing gas in the process of vacuuming, and does not need to pass into any protective gas during the diffusion process. Therefore, the preparation method of the present invention is also The preparation cost of gallium antimonide infrared battery can be reduced.
采用本发明方法制备的本发明的选择性发射极锑化镓红外电池,由于该电池内部的单扩散前沿锌浓度曲线通过直接扩散形成,并且该电池的锌扩散层内部95%区域以上浓度低于1020cm-3Atoms/cm-3的单扩散前沿锌浓度曲线,因而可产生电流的光生少子寿命不会由于掺杂浓度过高而降低,因此可以有效的将近红外波段光子转换为电能;而采用传统锌扩散工艺制备的锑化镓电池内部具有表面高浓度层的双扩散前沿锌曲线,必须通过精确腐蚀法将表面的高浓度扩散前沿去除才能够提高光生少子的寿命,由于腐蚀过程难以控制使得不同批次的电池内部具有的锌扩散曲线不同,会造成不同批次的电池输出性能不稳定,不利于制备电池组件。The selective emitter gallium antimonide infrared battery of the present invention prepared by the method of the present invention is formed by direct diffusion because the single diffusion front zinc concentration curve inside the battery is formed by direct diffusion, and the concentration of more than 95% of the zinc diffusion layer inside the battery is lower than 10 20 cm -3 Atoms/cm -3 single-diffusion front zinc concentration curve, so the lifetime of photo-generated minority carriers that can generate current will not be reduced due to excessive doping concentration, so photons in the near-infrared band can be effectively converted into electrical energy; and The gallium antimonide cell prepared by the traditional zinc diffusion process has a double-diffusion front zinc curve with a high-concentration layer on the surface. The high-concentration diffusion front on the surface must be removed by precise etching to improve the lifetime of photogenerated minority carriers. The corrosion process is difficult to control. Different batches of batteries have different zinc diffusion curves inside, resulting in unstable output performance of batteries of different batches, which is not conducive to the preparation of battery components.
附图说明Description of drawings
图1是本发明中采用的锌-镓合金的密封式扩散法所需的扩散系统简图。Fig. 1 is a schematic diagram of the diffusion system required for the sealed diffusion method of the zinc-gallium alloy used in the present invention.
图2是本发明采用锌-镓合金的密封式扩散法获得的扩散曲线与传统锌-锑合金作为扩散源的开式锌扩散法获得的扩散曲线比较图。Fig. 2 is a comparison diagram of the diffusion curve obtained by the sealed diffusion method using the zinc-gallium alloy in the present invention and the diffusion curve obtained by the open zinc diffusion method using the traditional zinc-antimony alloy as the diffusion source.
图3是采用传统开式扩散方法制备的锑化镓红外电池结构示意图。Fig. 3 is a schematic diagram of the structure of gallium antimonide infrared cells prepared by the traditional open diffusion method.
图4是本发明采用新型密封式扩散方法制备的锑化镓红外电池结构示意图。Fig. 4 is a schematic diagram of the structure of the gallium antimonide infrared battery prepared by the novel sealed diffusion method of the present invention.
图5是本发明采用新型密封式扩散方法制备的锑化镓红外电池的内量子效率图。Fig. 5 is a diagram of the internal quantum efficiency of the gallium antimonide infrared battery prepared by the novel sealed diffusion method of the present invention.
具体实施方式detailed description
实施例1:Example 1:
图1给出了本发明采用锌-镓合金的密封式扩散法所需的扩散系统简图。下面结合附图介绍本实施例中的选择性发射极锑化镓红外电池的锌扩散制备方法,具体包括如下步骤:Fig. 1 has provided the schematic diagram of the diffusion system required by the sealed diffusion method of zinc-gallium alloy in the present invention. The following describes the zinc diffusion preparation method of the selective emitter gallium antimonide infrared battery in this embodiment in conjunction with the accompanying drawings, which specifically includes the following steps:
第一步、将含碲Te浓度为2~7×1017cm-3,<100>晶向的N型锑化镓晶片先后依次置入二甲苯、丙酮和乙醇中进行清洗,然后用浓度为5~20%的稀盐酸去除晶片表面氧化物,最后在去离子水中清洗后用氮气吹干;In the first step, the N-type gallium antimonide wafer containing tellurium Te with a concentration of 2 to 7×10 17 cm -3 and a <100> crystal orientation is successively placed in xylene, acetone and ethanol for cleaning, and then cleaned with a concentration of 5-20% dilute hydrochloric acid to remove oxides on the surface of the wafer, and finally rinse with deionized water and blow dry with nitrogen;
第二步、在晶片上采用等离子体化学气相沉积法沉积一层0.11μm厚度的二氧化硅层,然后采用光刻工艺定义出晶片中心的扩散区域,并将此中心区域的二氧化硅层用腐蚀液浸泡去除,得到可用来进行锌扩散的锑化镓晶片,即扩散预备锑化镓晶片;该用来浸泡去除二氧化硅的腐蚀液为常规配方,即按氢氟酸3ml:氟化铵6g:去离子水10ml进行配比;In the second step, a silicon dioxide layer with a thickness of 0.11 μm is deposited on the wafer by plasma chemical vapor deposition, and then the diffusion area in the center of the wafer is defined by a photolithography process, and the silicon dioxide layer in this central area is used The corrosive solution is soaked and removed to obtain a gallium antimonide wafer that can be used for zinc diffusion, that is, a gallium antimonide wafer for diffusion preparation; the corrosive solution used to soak and remove silicon dioxide is a conventional formula, that is, according to 3ml of hydrofluoric acid: ammonium fluoride 6g: 10ml deionized water for proportioning;
第三步、如图1中所示:将扩散源锌-镓合金1以及第二步中制备得到的扩散预备锑化镓晶片2放入石英管3中,关闭连接氩气6的阀门4,打开连接真空泵7的阀门5,对石英管进行抽真空至5~10Pa;接着关闭阀门5,打开阀门4,通入流量为1~3L/min的氩气直至石英管内压力上升至一个大气压。关闭阀门4,打开阀门5再次进行抽真空,然后关闭阀门5以保持石英管内的真空状态;整个石英管3都置于扩散炉8内,石英管的两端应超出扩散炉的边界2~4cm,且超出部分用保温材料填满;石英管的两端不宜超出扩散炉边界过长,否则会造成锌-镓蒸汽在两端冷凝;The third step, as shown in Figure 1: put the diffusion source zinc-gallium alloy 1 and the diffusion preparation gallium antimonide wafer 2 prepared in the second step into the quartz tube 3, close the valve 4 connected to the argon gas 6, Open the valve 5 connected to the vacuum pump 7, and evacuate the quartz tube to 5-10 Pa; then close the valve 5, open the valve 4, and let in argon gas with a flow rate of 1-3 L/min until the pressure inside the quartz tube rises to an atmospheric pressure. Close valve 4, open valve 5 to vacuumize again, then close valve 5 to maintain the vacuum state in the quartz tube; the entire quartz tube 3 is placed in the diffusion furnace 8, and the two ends of the quartz tube should exceed the boundary of the diffusion furnace by 2 to 4 cm , and the excess part is filled with insulation materials; the two ends of the quartz tube should not exceed the boundary of the diffusion furnace for too long, otherwise zinc-gallium vapor will condense at both ends;
第四步、开启扩散炉,以5~10℃/min的升温速率升至500℃,保持上述温度2h;该扩散过程结束后,打开扩散炉顶盖,采用扩散炉的内置的风扇进行快速冷却至室温后,取出扩散后的锑化镓晶片;Step 4: Turn on the diffusion furnace, raise the temperature to 500°C at a rate of 5-10°C/min, and maintain the above temperature for 2 hours; after the diffusion process is over, open the top cover of the diffusion furnace, and use the built-in fan of the diffusion furnace for rapid cooling After reaching room temperature, take out the diffused gallium antimonide wafer;
图2给出了升温速率10℃/min,扩散温度500℃,扩散2h后采用锌-镓合金的密封式扩散法获得的扩散曲线与传统锌-锑合金作为扩散源的开式锌扩散法获得的扩散曲线比较图。此时锑化镓晶片中的锌浓度曲线应为图2中曲线12所示,可以发现,采用本发明所述的密封式扩散法所得到锌曲线仅具有单扩散前沿;如果采用扩散源为锌-锑合金的开式扩散法,扩散工况相同时扩散后将生成具有拐点10的双扩散前沿扩散曲线11。Figure 2 shows the diffusion curve obtained by the sealed diffusion method of zinc-gallium alloy and the open zinc diffusion method obtained by the traditional zinc-antimony alloy as the diffusion source after the temperature rise rate is 10°C/min and the diffusion temperature is 500°C. Diffusion curve comparison plot. Now the zinc concentration curve in the gallium antimonide wafer should be shown in curve 12 in Fig. 2, can find, adopt the zinc curve that the sealing type diffusion method of the present invention obtains to only have single diffusion front; If adopting the diffusion source to be zinc - The open diffusion method of antimony alloy, when the diffusion conditions are the same, a double diffusion front diffusion curve 11 with an inflection point 10 will be generated after diffusion.
第五步、采用旋涂技术将第四步中得到的仅具有单扩散前沿锌曲线的N型锑化镓晶片正面用光刻胶保护起来,浸入配比为酒石酸3.5g:双氧水4mL:氢氟酸1mL:去离子水400mL的用来去除晶片周边与背面的P型层的腐蚀液中1~3min,然后用丙酮溶液浸泡去除光刻胶;然后以此为基底采用磁控溅射的方法制备成电池的电极:首先依次在此基底的背面沉积Ti50nm/Pt50nm/Ag250nm作为背面电极,并在1~10×10-4Pa的真空度条件下加热至280℃,保持10min;然后在此基底的正面用光刻工艺定义出需要沉积电极的区域,即裸露出需要制备电极的区域而将产生光电效应的区域用光刻胶覆盖,然后在此基底的正面依次沉积Pt50nm/Ag250nm作为正面电极,最后采用剥离-浮脱技术将电池正面产生光电效应区域的薄膜层去除;由上述方法制备出电池的上下电极;The fifth step is to protect the front side of the N-type GaSb wafer with only a single diffusion front zinc curve obtained in the fourth step with a photoresist by using spin coating technology, and the immersion ratio is 3.5g of tartaric acid: 4mL of hydrogen peroxide: hydrogen fluoride Acid 1mL: 400mL of deionized water is used to remove the P-type layer on the periphery of the wafer and the back of the etching solution for 1 to 3 minutes, then soak in acetone solution to remove the photoresist; and then prepare it by magnetron sputtering method Electrodes for battery formation: first deposit Ti50nm/Pt50nm/Ag250nm on the back of the substrate in sequence as the back electrode, and heat to 280°C under a vacuum of 1 to 10×10 -4 Pa for 10 minutes; then The front side uses photolithography to define the area where electrodes need to be deposited, that is, the area where electrodes need to be prepared is exposed and the area where the photoelectric effect is generated is covered with photoresist, and then Pt50nm/Ag250nm is sequentially deposited on the front side of the substrate as the front electrode, and finally Remove the thin film layer in the photoelectric effect area on the front of the battery by using the stripping-floating technique; prepare the upper and lower electrodes of the battery by the above method;
第六步、将制备好电极后的锑化镓电池放入硫化铵溶液中进行钝化5~10min,以降低晶片表面的悬挂键;The sixth step is to put the gallium antimonide battery with the electrode prepared into the ammonium sulfide solution for passivation for 5-10 minutes, so as to reduce the dangling bonds on the surface of the wafer;
第七步、采用量子效率测试仪测量,可以得到电池的量子效率。图5是本发明采用锌-镓合金的密封式扩散法制备的锑化镓红外电池的内量子效率图。如图5中所示,可以发现,本发明制备的电池在300~1700nm的波段都具有良好的光谱响应度,在近红外波段内其量子效率达到70~85%。The seventh step is to measure with a quantum efficiency tester to obtain the quantum efficiency of the battery. Fig. 5 is a diagram of the internal quantum efficiency of the gallium antimonide infrared battery prepared by the sealed diffusion method of the zinc-gallium alloy in the present invention. As shown in FIG. 5 , it can be found that the battery prepared by the present invention has good spectral responsivity in the band of 300-1700 nm, and its quantum efficiency reaches 70-85% in the near-infrared band.
本发明的实施例中采用了二次离子质谱法测试锌在锑化镓晶片中的浓度分布曲线,所测得的锌浓度为单扩散前沿,并且曲线内部95%区域以上浓度低于1020cm-3Atoms/cm-3,这样的掺杂浓度量级不会造成光生少子的大量复合,有利于制备锑化镓红外电池。In the embodiment of the present invention, secondary ion mass spectrometry is used to test the concentration distribution curve of zinc in gallium antimonide wafers. The measured zinc concentration is a single diffusion front, and the concentration above 95% of the area inside the curve is lower than 10 20 cm -3 Atoms/cm -3 , such a doping concentration level will not cause a large amount of recombination of photogenerated minority carriers, which is beneficial to the preparation of gallium antimonide infrared cells.
本发明中所述锌-镓合金扩散源的制备方法为采用含重量比为3%纯度为99.9999%的锌与含重量比为97%纯度为99.9999%的镓同时置入石英管中,抽真空并密封,放入加热炉中加热至600℃并保持24h,以使两种元素充分混合,冷却后即获得本发明所需的锌-镓扩散源。The preparation method of the zinc-gallium alloy diffusion source described in the present invention is to adopt zinc with a weight ratio of 3% and a purity of 99.9999% and gallium with a weight ratio of 97% and a purity of 99.9999% to be placed in a quartz tube at the same time, and vacuumize And seal it, put it into a heating furnace and heat it to 600° C. and keep it for 24 hours, so that the two elements can be fully mixed, and the zinc-gallium diffusion source required by the present invention can be obtained after cooling.
采用上述方法制备的本发明的选择性发射极锑化镓红外电池,包括:具有表面锌扩散层的已形成PN结的锑化镓晶片,该晶片的下方采用Ti/Pt/Ag作为背面电极,晶片上方采用Pt/Ag作为正电极,在该正电极的上方沉积有二氧化硅减反射层;该电池的锌扩散层内部95%区域以上浓度低于1020cm-3Atoms/cm-3的单扩散前沿锌浓度曲线。The selective emitter gallium antimonide infrared battery of the present invention prepared by the above method comprises: a gallium antimonide wafer having a PN junction formed on the surface zinc diffusion layer, the bottom of the wafer adopts Ti/Pt/Ag as the back electrode, Pt/Ag is used as the positive electrode on the wafer, and a silicon dioxide anti-reflection layer is deposited on the positive electrode; the zinc diffusion layer of the battery has a concentration of less than 10 20 cm -3 Atoms/cm -3 in more than 95% of the area Zinc concentration profile at the single diffusion front.
对比例1:Comparative example 1:
如果采用扩散源为锌-锑合金的开式扩散法,扩散温度仍然为500℃,扩散2h,扩散后将生成具有拐点10的双扩散前沿扩散曲线11,制备出的电池结构如图3所示。其中N型晶片19上表面的电极13与受光部分14的表层锌扩散区域17都是具有双重扩散前沿18,需要将两个扩散前沿的交界点15之前的区域16精确腐蚀以提高量子效率,如果不进行腐蚀,电池的内量子效率仅仅为15~25%,然而这个腐蚀过程有非常难以控制,因为表层高浓度区域很深,腐蚀时间长,腐蚀液的浓度随着腐蚀时间的延长而降低,腐蚀速率也随之改变,要精确腐蚀到两个扩散前沿的交界点很难。图3中20为电池的下电极。If the open-type diffusion method is adopted in which the diffusion source is zinc-antimony alloy, the diffusion temperature is still 500°C, and the diffusion takes 2 hours. After diffusion, a double-diffusion front diffusion curve 11 with an inflection point 10 will be generated. The prepared battery structure is shown in Figure 3 . Wherein the electrode 13 on the upper surface of the N-type wafer 19 and the zinc diffusion region 17 on the surface of the light receiving part 14 all have a double diffusion front 18, and the region 16 before the intersection point 15 of the two diffusion fronts needs to be accurately etched to improve the quantum efficiency. Without corrosion, the internal quantum efficiency of the battery is only 15-25%. However, this corrosion process is very difficult to control, because the high-concentration area on the surface is very deep, the corrosion time is long, and the concentration of the corrosion solution decreases with the extension of the corrosion time. The corrosion rate also changes accordingly, and it is difficult to accurately etch to the junction of the two diffusion fronts. 20 in FIG. 3 is the lower electrode of the battery.
图3是作为比较的采用传统开扩散方法制备的锑化镓电池结构示意图;图4是本发明采用新型密封式扩散方法制备的锑化镓电池结构示意图。从图4中可以看到,本发明中的采用新型密封式扩散法获得的N型晶片25的上电极21与受光部分22以下表层区域24都是仅具有单扩散前沿的锌浓度曲线23,只需采用硫化铵进行简单的表面钝化即可制备近红外波段内量子效率在70~85%的锑化镓电池;电池的下电极为26所示;而从图3中可以看到对比例1中的采用传统锌-锑合金的开式扩散法获得的N型晶片19上表面的电极13与受光部分14的表层锌扩散区域17都是具有双重扩散前沿18,需要进行精确的腐蚀过程将受光区域14的表面高浓度层刻蚀掉直至其具有与曲线23相同的形貌,由于腐蚀速率与温度、腐蚀液浓度有关,腐蚀过程中腐蚀液浓度又会逐渐降低,因此很难实现精确刻蚀。采用上述现有传统方法制备的不同批次的电池内部具有的曲线形貌差别较大,会造成不同批次电池的输出功率差别较大。而采用本发明的新型密封式扩散制备方法所获得的本发明的锑化镓电池产品中,单扩散前沿锌浓度曲线通过扩散过程直接形成,无需采用精确腐蚀,提高了电池性能输出的稳定性与制备过程的可控性。Fig. 3 is a schematic structural diagram of a gallium antimonide battery prepared by a traditional open diffusion method as a comparison; Fig. 4 is a schematic structural diagram of a gallium antimonide battery prepared by a new sealed diffusion method according to the present invention. As can be seen from Fig. 4, the upper electrode 21 of the N-type wafer 25 obtained by the novel sealed diffusion method in the present invention and the surface layer region 24 below the light-receiving part 22 are all zinc concentration curves 23 with only a single diffusion front. It is necessary to use ammonium sulfide to carry out simple surface passivation to prepare a gallium antimonide battery with a quantum efficiency of 70-85% in the near-infrared band; the lower electrode of the battery is shown as 26; and it can be seen from Figure 3 The electrode 13 on the upper surface of the N-type wafer 19 and the zinc diffusion region 17 on the surface layer of the light receiving part 14 obtained by the open diffusion method of the traditional zinc-antimony alloy have double diffusion fronts 18, which require a precise corrosion process to absorb the light. The high-concentration layer on the surface of area 14 is etched away until it has the same shape as curve 23. Since the corrosion rate is related to temperature and the concentration of the corrosive solution, the concentration of the corrosive solution will gradually decrease during the etching process, so it is difficult to achieve precise etching . Different batches of batteries prepared by the above-mentioned existing traditional methods have large differences in internal curve shapes, which will cause large differences in output power of different batches of batteries. However, in the gallium antimonide battery product of the present invention obtained by the novel sealed diffusion preparation method of the present invention, the zinc concentration curve at the single diffusion front is directly formed through the diffusion process without using precise corrosion, which improves the stability and stability of the battery performance output. Controllability of the preparation process.
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| US6005259A (en) * | 1997-09-23 | 1999-12-21 | National Science Council | InAs/GaSb superlattice structure infrared detector fabricated by organometallic vapor phase epitaxy |
| CN101562210A (en) * | 2008-04-16 | 2009-10-21 | 中国科学院半导体研究所 | GaAs-based InAs/GaSb superlattice infrared photodetector and manufacturing method thereof |
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