CN103537539B - The press molding equipment of corrugated foil and the production equipment of corrugated foil - Google Patents
The press molding equipment of corrugated foil and the production equipment of corrugated foil Download PDFInfo
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Abstract
本发明适用于波纹箔片的生产设备领域,公开了一种波纹箔片的冲压成形装置,其包括第一机架、安装于第一机架上且具有输送构件的输送机构、安装于输送构件上可带动箔片输送移动且具有成形凹槽的成形模具、设于成形模具上方用于将箔片压入成形凹槽内以使箔片成形的成形冲压头、用于带动成形冲压头升降移动的第一升降组件、设于成形模具上方用于已成形的箔片进行保压定形的保压定形板和用于带动保压定形板升降移动的第二升降组件,保压定形板沿箔片的输送移动方向设于成形冲压头的前方。本发明还公开了一种波纹箔片的生产设备,其包括上述波纹箔片的成形装置和用于将箔片输送至冲压成形模具上的送料装置。其生产效率高、波纹箔片成形质量好。
The invention is applicable to the field of corrugated foil production equipment, and discloses a stamping and forming device for corrugated foil, which includes a first frame, a conveying mechanism installed on the first frame and having a conveying member, and a conveying mechanism installed on the conveying member. The forming die which can drive the foil to move and has a forming groove, the forming stamping head which is set above the forming die to press the foil into the forming groove to form the foil, and is used to drive the forming stamping head to move up and down The first lifting assembly, the pressure holding and setting plate used to hold and shape the formed foil above the forming die, and the second lifting assembly for driving the pressure holding and setting plate to move up and down, the pressure holding and setting plate moves along the foil The conveying movement direction is set in front of the forming stamping head. The invention also discloses a corrugated foil production equipment, which comprises the above-mentioned corrugated foil forming device and a feeding device for transporting the foil to a stamping mold. It has high production efficiency and good corrugated foil forming quality.
Description
技术领域technical field
本发明属于波纹箔片的生产设备领域,尤其涉及一种波纹箔片的冲压成形装置及具有该冲压成形装置的波纹箔片的制造设备。The invention belongs to the field of corrugated foil production equipment, in particular to a corrugated foil stamping device and corrugated foil manufacturing equipment with the stamping device.
背景技术Background technique
蜂窝芯材是一种具有蜂窝孔格结构的二维多胞仿生材料,具有密度小、刚度低、抗冲击能力强以及压缩变形可控等优点,是理想的缓冲吸能材料。由于其具有质量轻、吸能特性稳定等特点,故,越来越多的应用在航空航天、国防装备以及轨道交通等领域。而半格波纹箔片(如半正六边形波纹箔片)成形的质量优劣直接影响蜂窝芯材的承载强度及其加工制造难易程度,如果半格波纹箔片的成形质量太差,会导致难以成形出高强度金属蜂窝芯材。Honeycomb core material is a two-dimensional multicellular bionic material with honeycomb cell structure. It has the advantages of low density, low stiffness, strong impact resistance and controllable compression deformation. It is an ideal cushioning and energy-absorbing material. Due to its light weight and stable energy absorption characteristics, it is increasingly used in aerospace, national defense equipment, and rail transportation. However, the forming quality of the half-grid corrugated foil (such as semi-regular hexagonal corrugated foil) directly affects the bearing strength of the honeycomb core material and the difficulty of processing and manufacturing. If the forming quality of the half-grid corrugated foil is too poor, it will As a result, it is difficult to form a high-strength metal honeycomb core material.
在高强度的金属蜂窝芯材生产制造中,半格波纹箔片一般采用成形法制造,成形法是将箔片通过滚压或者模压成形为蜂窝半格结构。但是,现有的半格波纹箔片的生产设备,在应用中普遍存在以下两个问题:一是成形的半格波纹箔片形状容易产生反弹现象,从而导致成形的半格波纹箔片表面质量差、半格波纹箔片成形结构一致性差等现象,进而严重影响了半格波纹箔片的成形质量,使得半格波纹结箔片的质量难以达到高精度要求;二是设备自动化程度不高,送料过程可能还要人为进行操作,从而加大了操作人员的工作强度,并严重了影响了生产效率。In the manufacture of high-strength metal honeycomb core materials, half-grid corrugated foils are generally manufactured by forming methods. The forming method is to form the foil into a honeycomb half-grid structure by rolling or molding. However, the existing production equipment for half-grid corrugated foil generally has the following two problems in application: one is that the shape of the formed half-grid corrugated foil is prone to rebound phenomenon, which leads to poor surface quality of the formed half-grid corrugated foil. Phenomena such as poor, half-grid corrugated foil forming structure poor consistency, etc., which seriously affect the forming quality of half-grid corrugated foil, making it difficult for the quality of half-grid corrugated foil to meet high-precision requirements; second, the degree of automation of the equipment is not high, The feeding process may also be manually operated, thereby increasing the work intensity of the operator and seriously affecting the production efficiency.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的不足,提供了一种波纹箔片的冲压成形装置及具有该冲压成形装置的波纹箔片的制造设备,其旨在解决现有波纹箔片成形过程中容易反弹造成影响波纹箔片成形质量及设备自动化程度低的技术问题。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a corrugated foil stamping and forming device and corrugated foil manufacturing equipment with the stamping and forming device, which aims to solve the problems in the existing corrugated foil forming process. It is easy to rebound and cause technical problems that affect the forming quality of the corrugated foil and the low degree of automation of the equipment.
本发明的技术方案是:一种波纹箔片的冲压成形装置,包括第一机架、安装于所述第一机架上且具有输送构件的输送机构、安装于所述输送构件上以用于带动贴合其上的箔片输送移动且具有成形凹槽的成形模具、设于所述成形模具上方用于将所述箔片压入所述成形凹槽内以使所述箔片成形的成形冲压头、安装于所述第一机架上用于带动所述成形冲压头升降移动的第一升降组件、设于所述成形模具上方用于对输送至其正下方且已成形的所述箔片进行保压定形的保压定形板和安装于所述第一机架上用于带动所述保压定形板升降移动的第二升降组件,所述保压定形板沿所述箔片的输送移动方向设于所述成形冲压头的前方;所述第二升降组件包括固定连接所述保压定形板的齿条、与所述齿条配合设置用于带动所述齿条升降移动的齿轮和用于驱动所述齿轮转动的第二动力构件。The technical solution of the present invention is: a stamping and forming device for corrugated foil, including a first frame, a conveying mechanism installed on the first frame and having a conveying member, installed on the conveying member for A forming mold that drives the foil attached to it to move and has a forming groove, and is arranged above the forming mold to press the foil into the forming groove to shape the foil The stamping head, the first lifting assembly installed on the first frame for driving the forming stamping head to move up and down, is arranged above the forming die for feeding the formed foil directly below it A pressure-holding and setting plate for pressure-holding and setting of the sheet and a second lifting assembly installed on the first frame for driving the pressure-holding and setting plate to move up and down. The pressure-holding and setting plate is conveyed along the foil The moving direction is set in front of the forming stamping head; the second lifting assembly includes a rack that is fixedly connected to the pressure-holding and shaping plate, a gear that cooperates with the rack to drive the rack to move up and down, and A second power member for driving the gear to rotate.
进一步地,还包括用于驱动所述第一升降组件沿所述箔片输送移动方向进行前后移动的第一水平移动组件,所述第一水平移动组件包括固定连接所述第一升降组件的第一移动部件和用于驱动所述第一移动部件沿所述箔片输送移动方向前后移动的第一动力组件。Further, it also includes a first horizontal movement assembly for driving the first lifting assembly to move back and forth along the foil conveying movement direction, and the first horizontal movement assembly includes a first lifting assembly fixedly connected to the first lifting assembly. A moving part and a first power assembly for driving the first moving part to move back and forth along the foil conveying movement direction.
具体地,所述第一升降组件包括第一丝杆、滑动安装于所述第一丝杆上用于带动所述成形冲压头升降移动的第一滑块、用于带动所述第一丝杆转动的第一传动结构和用于驱动所述第一传动结构运转的第一动力构件,所述成形冲压头固定连接所述第一滑块。Specifically, the first lifting assembly includes a first screw rod, a first slide block slidably mounted on the first screw rod for driving the forming stamping head to move up and down, and a first slider for driving the first screw rod to move up and down. A rotating first transmission structure and a first power component for driving the first transmission structure to operate, the forming punch head is fixedly connected to the first slider.
进一步地,还包括设于所述成形模具上方用于将所述箔片压入所述成形凹槽内以使所述箔片初步定形的初步定形冲压头和安装于所述第一机架上用于带动所述初步定形冲压头升降移动的第三升降组件,所述成形冲压头沿所述箔片的输送移动方向,设于所述初步定形冲压头和所述保压定形板之间。Further, it also includes a preliminary shaping stamping head arranged above the forming die for pressing the foil into the forming groove so that the foil is initially shaped and installed on the first frame A third lifting assembly for driving the preliminary shaping punch to move up and down, the forming punch is arranged between the preliminary shaping punch and the pressure holding and shaping plate along the conveying and moving direction of the foil.
更进一步地,还包括用于驱动所述第三升降组件沿所述箔片输送移动方向前后移动的第二水平移动组件,所述第二水平移动组件包括固定连接所述第三升降组件的第二移动部件和用于驱动所述第二移动部件沿所述箔片输送移动方向前后移动的第二动力组件。Furthermore, it also includes a second horizontal movement assembly for driving the third lifting assembly to move back and forth along the foil conveying movement direction, and the second horizontal movement assembly includes a first horizontal movement assembly fixedly connected to the third lifting assembly. Two moving parts and a second power assembly for driving the second moving part to move back and forth along the foil conveying direction.
具体地,所述第三升降组件包括第二丝杆、滑动安装于所述第二丝杆上用于带动所述初步定形冲压头升降移动的第二滑块、用于带动所述第二丝杆转动的第二传动结构和用于驱动所述第二传动结构运转的第三动力构件,所述初步定形冲压头固定连接所述第二滑块。Specifically, the third lifting assembly includes a second screw rod, a second slide block slidably mounted on the second screw rod for driving the preliminary shaping punch to move up and down, and a second slider for driving the second wire rod to move up and down. The second transmission structure for the rotation of the rod and the third power component for driving the operation of the second transmission structure, and the preliminary shaping stamping head is fixedly connected with the second slider.
具体地,所述输送机构包括链传动机构和用于驱动所述链传动机构运转的第四动力构件,所述链传动机构包括主动链轮、从动链轮和环绕于主动链轮与从动链轮上的传动链条,所述传动链条为所述输送构件,所述主动链轮连接所述第四动力构件。Specifically, the conveying mechanism includes a chain transmission mechanism and a fourth power member for driving the operation of the chain transmission mechanism. The chain transmission mechanism includes a driving sprocket, a driven sprocket and A transmission chain on the sprocket, the transmission chain is the conveying member, and the driving sprocket is connected to the fourth power member.
本发明提供的波纹箔片的冲压成形装置,通过成形冲压头对处于其工作区域范围内的箔片进行冲压处理,以使箔片压入成形模具的成形凹槽内,从而有效实现波纹箔片的冲压成形;同时,其通过保压定形板对处于其工作区域范围内的波纹箔片进行保压定形处理,可有效防止已成形好的波纹结构形状发生反弹,从而有效保证了波纹箔片的成形表面质量、波纹箔片成形结构的一致性,进而有效保证了波纹箔片的成形质量,使得波纹结箔片的质量符合高精度要求。由于箔片由输送机构进行驱动输送移动,成形冲压头由第一升降组件进行驱动升降移动,保压定形板由第二升降组件进行驱动升降移动,这样,可使波纹箔片的成形过程可实现自动化运转,从而利于提高设备的自动化程度,进而降低了操作人员的工作强度,并有效提高了波纹箔片的生产效率。The corrugated foil stamping and forming device provided by the present invention stamps the foil within its working area through the forming stamping head, so that the foil is pressed into the forming groove of the forming mold, thereby effectively realizing corrugated foil. At the same time, it uses the pressure-holding and setting plate to perform pressure-holding and setting-setting treatment on the corrugated foil in its working area, which can effectively prevent the formed corrugated structure from rebounding, thereby effectively ensuring the corrugated foil. The quality of the forming surface and the consistency of the forming structure of the corrugated foil effectively guarantee the forming quality of the corrugated foil, so that the quality of the corrugated foil meets the high-precision requirements. Since the foil is driven and moved by the conveying mechanism, the forming stamping head is driven and moved by the first lifting component, and the pressure-holding and shaping plate is driven and moved by the second lifting component, so that the forming process of the corrugated foil can be realized. Automated operation, which is conducive to improving the degree of automation of the equipment, thereby reducing the work intensity of the operator, and effectively improving the production efficiency of the corrugated foil.
进一步地,本发明还提供了一种波纹箔片的生产设备,包括上述波纹箔片的冲压成形装置和用于将所述箔片输送至所述成形模具上的送料装置。Further, the present invention also provides a corrugated foil production equipment, comprising the above corrugated foil stamping forming device and a feeding device for transporting the foil to the forming die.
具体地,所述送料装置包括用于驱动所述箔片输送移动的驱动辊轮组、用于驱动所述驱动辊轮组运转的第五动力构件和用于张紧所述箔片的张紧辊轮组。Specifically, the feeding device includes a set of driving rollers for driving the conveying movement of the foil, a fifth power member for driving the set of driving rollers to operate, and a tensioner for tensioning the foil. Roller set.
本发明提供的波纹箔片的生产设备,通过专用送料装置将箔片输送至冲压成形装置上,从而利于提高设备的自动化程度,进而降低了操作人员的工作强度,并有效提高了波纹箔片的生产效率。同时,由于其采用了上述的冲压成形装置,故可有效防止波纹箔片成形过程中发生反弹的现象,从而有效保证了波纹箔片的成形质量,使得波纹结箔片的质量符合高精度要求。The corrugated foil production equipment provided by the present invention uses a special feeding device to transport the foil to the stamping forming device, thereby improving the automation of the equipment, reducing the work intensity of the operator, and effectively improving the corrugated foil. Productivity. At the same time, because it adopts the above-mentioned stamping forming device, it can effectively prevent the rebound phenomenon during the forming process of the corrugated foil, thereby effectively ensuring the forming quality of the corrugated foil, so that the quality of the corrugated foil meets the high precision requirements.
附图说明Description of drawings
图1是本发明实施例提供的波纹箔片的生产设备的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a corrugated foil production equipment provided by an embodiment of the present invention;
图2是本发明实施例提供的波纹箔片的冲压成形装置的结构示意图;Fig. 2 is a structural schematic diagram of a stamping and forming device for a corrugated foil provided by an embodiment of the present invention;
图3是本发明实施例提供的波纹箔片的冲压成形装置剖除部分第一机架后的结构示意图;Fig. 3 is a schematic structural view of the corrugated foil stamping and forming device provided by the embodiment of the present invention after cutting off part of the first frame;
图4是本发明实施例提供的保压定形板与第二升降组件的组装结构示意图;Fig. 4 is a schematic diagram of the assembly structure of the pressure-holding and shaping plate provided by the embodiment of the present invention and the second lifting assembly;
图5是本发明实施例提供的成形冲压头、第一升降组件及第一水平组件的组装结构示意图;Fig. 5 is a schematic diagram of the assembly structure of the forming punch head, the first lifting assembly and the first horizontal assembly provided by the embodiment of the present invention;
图6是本发明实施例提供的初步定形冲压头、第三升降组件及第二水平组件的组装结构示意图;Fig. 6 is a schematic diagram of the assembly structure of the preliminary shaping punch head, the third lifting assembly and the second horizontal assembly provided by the embodiment of the present invention;
图7是本发明实施例提供的成形模具的结构示意图;7 is a schematic structural view of a forming die provided by an embodiment of the present invention;
图8是本发明实施例提供的送料装置的结构示意图。Fig. 8 is a schematic structural diagram of a feeding device provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1~图4所示,本发明实施例提供的波纹箔片3的冲压成形装置1,包括第一机架11、安装于第一机架11上且具有输送构件的输送机构、贴合安装于输送构件上以用于带动贴合于其上的箔片3输送移动且具有成形凹槽131的成形模具13、设于成形模具13上方用于将箔片3压入成形凹槽131内以使箔片3成形的成形冲压头14、安装于第一机架11上用于带动成形冲压头14升降移动的第一升降组件15、设于成形模具13上方用于对输送至其正下方且已成形的箔片3进行保压定形的保压定形板16和安装于第一机架11上用于带动保压定形板16升降移动的第二升降组件17,保压定形板16沿箔片3的输送移动方向设于成形冲压头14的前方。本实施例,未加工的箔片3为平整片状构件,加工后的箔片3为波纹片状构件,即加工成形后的箔片3由多个波纹结构连接而成,成形凹槽131的轮廓形状与箔片3加工成形后的波纹结构轮廓形状相同,即成形凹槽131的轮廓形状与加工成形后的波纹箔片3的单个波纹结构轮廓形状一致;成形冲压头14的底部具有与成形凹槽131内壁轮廓形状一致的成形冲压部分(图中未标示),保压定形板16的底部对应设有与成形凹槽131内壁轮廓形状一致的凸台定形部分(图中未标示)。具体设计时,应合理设置第一升降组件15的升降工作行程,一方面应使第一升降组件15驱动成形冲压头14下降移动时,成形冲压部分将位于其下方的箔片3部分刚好冲压至贴合于成形凹槽131的内壁上;另一方面使第一升降组件15驱动成形冲压头14上升移动后,成形冲压头14不会对箔片3的输送移动造成干涉现象。具体应用中,当第一升降组件15向下下降移动时,成形冲压头14可将位于其正下方的箔片3部分压入成形凹槽131内,从而可通过成形冲压部分和成形凹槽131内壁的抵顶作用,使箔片3上加工出与成形凹槽131内壁轮廓相似的波纹结构。输送机构的设置用于驱动安装于其上的成形模具13进行移动,从而可由成形模具13带动箔片3进行输送移动,这样,一方面可使未加工的箔片3部分可移动至成形冲压头14的工作区域范围内,从而利于通过成形冲压头14对处于其工作区域范围内的箔片3部分进行成形加工;另一方面可使已成形加工好的箔片3部分输送移动至保压定形板16的工作区域范围内,从而利于保压定形板16对处于其工作区域范围内的箔片3部分进行保压定形。当第二升降组件17向下下降移动时,保压定形板16可将位于其正下方的箔片3部分压入成形凹槽131内,从而可通过凸台定形部分和成形凹槽131内壁的抵顶作用,使已成形好的波纹结构在成形凹槽131内在一定压力下保压一定的时间,从而可有效防止已成形好的波纹结构发生反弹现象,进而有效保证了波纹箔片3的成形质量,使得波纹结箔片3的质量符合高精度要求。由于箔片3由输送机构进行驱动输送移动,成形冲压头14由第一升降组件15进行驱动升降移动,保压定形板16由第二升降组件17进行驱动升降移动,这样,具体应用中,可通过控制系统统一控制输送机构、第一升降组件15、第二升降组件17的运行状况,便可实现波纹箔片3成形过程的自动化运转,从而利于提高设备的自动化程度,进而降低了操作人员的工作强度,并有效提高了波纹箔片3的生产效率。As shown in Figures 1 to 4, the stamping and forming device 1 for corrugated foil 3 provided by the embodiment of the present invention includes a first frame 11, a conveying mechanism installed on the first frame 11 and having a conveying member, a bonding Installed on the conveying member to drive the foil 3 pasted thereon to convey and move the forming mold 13 having a forming groove 131, which is arranged above the forming mold 13 for pressing the foil 3 into the forming groove 131 The forming stamping head 14 for forming the foil 3, the first lifting assembly 15 installed on the first frame 11 for driving the forming stamping head 14 to move up and down, and the first lifting assembly 15 arranged above the forming die 13 for conveying to the directly below it And the formed foil 3 carries out the pressure maintaining and setting plate 16 for maintaining pressure and setting and the second lifting assembly 17 which is installed on the first frame 11 for driving the pressure maintaining and setting plate 16 to move up and down, and the pressure maintaining and setting plate 16 moves along the foil The conveying movement direction of the sheet 3 is set in front of the forming punch 14 . In this embodiment, the unprocessed foil 3 is a flat sheet member, and the processed foil 3 is a corrugated sheet member, that is, the processed foil 3 is formed by connecting multiple corrugated structures, and the formed groove 131 The contour shape is the same as the contour shape of the corrugated structure of the foil 3 after processing and forming, that is, the contour shape of the forming groove 131 is consistent with the contour shape of a single corrugation structure of the corrugated foil 3 after processing and forming; the bottom of the forming stamping head 14 has a The forming stamping part (not shown in the figure) with the same profile shape of the inner wall of the groove 131, the bottom of the pressure holding and shaping plate 16 is correspondingly provided with a boss shaped part (not shown) that is consistent with the shape of the inner wall profile of the forming groove 131. In the specific design, the lifting working stroke of the first lifting assembly 15 should be reasonably set. On the one hand, when the first lifting assembly 15 drives the forming stamping head 14 to move down, the forming stamping part will just stamp the foil 3 below it to It fits on the inner wall of the forming groove 131 ; on the other hand, after the first lifting assembly 15 drives the forming punch 14 to move upward, the forming punch 14 will not interfere with the conveying movement of the foil 3 . In a specific application, when the first lifting assembly 15 descends and moves downward, the forming stamping head 14 can press the foil 3 part directly below it into the forming groove 131, so that the forming stamping part and the forming groove 131 can be The abutting effect of the inner wall makes the foil 3 have a corrugated structure similar to the contour of the inner wall of the forming groove 131 . The conveying mechanism is set to drive the forming die 13 installed thereon to move, so that the forming die 13 can drive the foil 3 to carry out conveying movement, so that, on the one hand, the unprocessed foil 3 can be moved to the forming stamping head 14 within the working area, which facilitates the shaping of the foil 3 part within its working area by the forming punch 14; on the other hand, the formed foil 3 part can be transported and moved to the holding pressure setting within the range of the working area of the plate 16, so that it is beneficial for the pressure holding and setting plate 16 to perform pressure holding and setting on the part of the foil 3 within the range of its working area. When the second lifting assembly 17 descends and moves downward, the pressure-holding and shaping plate 16 can press the foil 3 part directly below it into the forming groove 131, so that it can pass through the forming part of the boss and the inner wall of the forming groove 131. The backing effect makes the formed corrugated structure hold pressure in the forming groove 131 under a certain pressure for a certain period of time, thereby effectively preventing the rebound phenomenon of the formed corrugated structure, thereby effectively ensuring the forming of the corrugated foil 3 quality, so that the quality of the corrugated foil 3 meets the high-precision requirements. Since the foil 3 is driven and transported by the conveying mechanism, the forming punch 14 is driven to move up and down by the first lifting assembly 15, and the pressure maintaining and shaping plate 16 is driven to lift and move by the second lifting assembly 17. In this way, in specific applications, Through the unified control of the operating conditions of the conveying mechanism, the first lifting assembly 15, and the second lifting assembly 17 by the control system, the automatic operation of the forming process of the corrugated foil 3 can be realized, thereby improving the degree of automation of the equipment and reducing the labor of the operator. The working strength is improved, and the production efficiency of the corrugated foil 3 is effectively improved.
进一步地,如图3、图5和图7所示,本发明实施例提供的波纹箔片3的冲压成形装置1,还包括用于驱动第一升降组件15沿箔片3输送移动方向进行前后移动的第一水平移动组件18,第一水平移动组件18包括固定连接第一升降组件15的第一移动部件和用于驱动第一移动部件沿箔片3输送移动方向前后移动的第一动力组件182。成形模具13由多个成形凹槽131和多个成形凸台132间隔连接而成,任意两相邻成形凹槽131之间夹设一个成形凸台132;本实施例,将两个相邻成形凹槽131的相同部位沿箔片3输送移动方向上的距离定义为成形模具13的槽距。在第一水平移动组件18的加工区域范围内,第一移动部件的移动具有两个极限位置,本实施例将这两个极限位置分别定义为第一极限位置和第二极限位置,即第一极限位置和第二极限位置之间的距离为第一移动部件的工作行程。具体应用中,第一动力组件182可驱动第一移动部件从第一极限位置向第二极限位置每次以一个槽距进行直线移动,从而可使第一移动部件的每次移动可从一个成形凹槽131的正上方刚好移动至与之相邻的成形凹槽131的正上方;当第一移动部件从第一极限位置移动至第二极限位置、且成形冲压头14已完成对该加工区域范围内(包括第一极限位置和第二极限位置)的箔片3部分成形加工后,可使第一移动部件从第二极限位置直接复位至第一极限位置处,并使输送机构以第一移动部件的工作行程为单位进行输送箔片3。第一水平移动组件18的设置,可使第一升降组件15在箔片3的输送移动方向上进行一定距离的直线移动,以使成形冲压头14可对一定区域范围内的箔片3部分进行成形加工,这样,一方面可减少输送机构的动作频率,另一方面可利于提高波纹结构的成形效率和成形质量。当然了,具体应用中,也可不设置第一升降组件15,而通过输送机构进行精确输送箔片3,以使箔片3每次输送移动的距离等于成形模具13的槽距。Further, as shown in FIG. 3 , FIG. 5 and FIG. 7 , the stamping and forming device 1 for the corrugated foil 3 provided by the embodiment of the present invention also includes a function for driving the first lifting assembly 15 to move forward and backward along the conveying and moving direction of the foil 3 . A moving first horizontal moving assembly 18, the first horizontal moving assembly 18 includes a first moving part fixedly connected to the first lifting assembly 15 and a first power assembly for driving the first moving part to move back and forth along the conveying direction of the foil 3 182. The forming die 13 is formed by connecting a plurality of forming grooves 131 and a plurality of forming bosses 132 at intervals, and a forming boss 132 is interposed between any two adjacent forming grooves 131; in this embodiment, two adjacent forming The distance of the same position of the groove 131 along the conveying and moving direction of the foil 3 is defined as the groove pitch of the forming die 13 . Within the range of the processing area of the first horizontal moving assembly 18, the movement of the first moving part has two limit positions, which are defined as the first limit position and the second limit position in this embodiment, namely the first limit position and the second limit position respectively. The distance between the limit position and the second limit position is the working stroke of the first moving part. In a specific application, the first power assembly 182 can drive the first moving part to move linearly from the first limit position to the second limit position each time with a groove pitch, so that each movement of the first moving part can be formed from one Just above the groove 131 moves to directly above the adjacent forming groove 131; After the foil 3 within the range (including the first limit position and the second limit position) is partially formed, the first moving part can be directly reset from the second limit position to the first limit position, and the conveying mechanism can be operated at the first limit position. The working stroke of the moving part is carried out to convey the foil 3 in units. The setting of the first horizontal moving assembly 18 can make the first lifting assembly 15 move linearly for a certain distance in the conveying direction of the foil 3, so that the forming stamping head 14 can carry out the part of the foil 3 within a certain area. In this way, on the one hand, the operating frequency of the conveying mechanism can be reduced, and on the other hand, the forming efficiency and quality of the corrugated structure can be improved. Of course, in a specific application, the first lifting assembly 15 may not be provided, and the foil 3 may be accurately conveyed by the conveying mechanism, so that the distance of the foil 3 is equal to the groove pitch of the forming mold 13 each time.
具体地,如图3和图5所示,第一水平移动组件18包括第三丝杆1821、滑动安装于第三丝杆1821上的第三滑块181、用于带动第三丝杆1821转动的第三传动结构1822和用于驱动第三传动结构1822运转的第六动力构件1823,第三滑块181为上述的第一移动部件,第一升降组件15通过第一安装架104固定连接第三滑块181。第三滑块181的中心部分设有与第三丝杆1821螺纹配合的第三丝牙孔(图中未标示),第三丝杆1821穿设于第三丝牙孔内,进而可实现第三滑块181与第三丝杆1821的螺纹连接。通过第三滑块181与第三丝杆1821的螺纹连接,一方面可实现第三滑块181在第三丝杆1821上的自锁固定,从而可有效保证第三滑块181安装的稳固可靠性,另一方面当第三丝杆1821沿其轴向的位移被限制后,第三丝杆1821的转动可带动第三滑块181进行水平前后移动。由于第一水平移动组件18的驱动移动是以第三丝杆1821的螺距进行移动的,故,其利于提高移动精度。Specifically, as shown in FIGS. 3 and 5 , the first horizontal movement assembly 18 includes a third screw rod 1821 , a third slider 181 slidably mounted on the third screw rod 1821 , and is used to drive the third screw rod 1821 to rotate The third transmission structure 1822 and the sixth power member 1823 for driving the third transmission structure 1822 to run, the third slider 181 is the above-mentioned first moving part, the first lifting assembly 15 is fixedly connected to the second Three sliders 181. The central portion of the third slider 181 is provided with a third thread hole (not shown) threadedly engaged with the third threaded mandrel 1821, and the third threaded mandrel 1821 is penetrated in the third threaded hole, thereby realizing the third threaded hole. The three sliders 181 are threadedly connected with the third screw mandrel 1821 . Through the threaded connection between the third slider 181 and the third screw rod 1821, on the one hand, the self-locking fixation of the third slider 181 on the third screw rod 1821 can be realized, thereby effectively ensuring the stable and reliable installation of the third slider 181 On the other hand, when the displacement of the third screw rod 1821 along its axial direction is restricted, the rotation of the third screw rod 1821 can drive the third slider 181 to move horizontally back and forth. Since the driving movement of the first horizontal moving assembly 18 is carried out with the pitch of the third screw rod 1821, it is beneficial to improve the moving precision.
优选地,如图5所示,第六动力构件1823采用电机(为了便于区别,将该电机称为第六电机),第三传动结构1822采用带传动结构,其包括第三主动带轮(图中未标示)、第三从动带轮(图中未标示)和第三传动带(图中未标示)。本实施例,第一水平移动组件18安装于第四安装架105上,第四安装架105固定于第一机架11上;具体地,第六电机通过螺丝固定于第四安装架105上,第三丝杆1821可转动安装于第四安装架105上,且第三丝杆1821的顶端和底端均卡固于第四安装架105上,即第三丝杆1821安装于第四安装架105上后,只可绕其轴心进行转动,而不能沿其轴向进行移动,这样,即可通过第三丝杆1821的转动有效带动第三滑块181进行水平前后移动。第三主动带轮安装于第三电机的输出轴上,第三从动带轮可直接安装于第三丝杆1821上。具体应用中,通过第六动力构件1823的驱动、第三传动结构1822的传动,可有效带动第三丝杆1821进行转动,而第三丝杆1821的转动又可有效带动第三滑块181进行水平前后移动,而由于成形冲压头14通过第一升降组件15与第三滑块181固定连接,故第三滑块181的水平前后移动又可有效带动成形冲压头14、第一升降组件15进行水平移动。当然了,第六动力构件1823与第三传动结构1822的组合也可采用其他元件的组合,如电机与齿轮传动结构的组合、电机与蜗轮蜗杆传动结构的组合等,具体应用中,可根据具体条件及参数设计要求等优化设计。当然了,由于第一水平移动组件18主要用于实现直线移动,故,第一水平移动组件18也可采用其他元件代替,如液压缸或者气缸或者电缸或者连杆结构等,具体应用中,可根据具体条件及生产成本等优化设计。Preferably, as shown in FIG. 5, the sixth power member 1823 adopts a motor (for ease of distinction, the motor is referred to as the sixth motor), and the third transmission structure 1822 adopts a belt transmission structure, which includes a third driving pulley (Fig. Not marked in), the third driven pulley (not marked in the figure) and the third transmission belt (not marked in the figure). In this embodiment, the first horizontal movement assembly 18 is installed on the fourth mounting frame 105, and the fourth mounting frame 105 is fixed on the first frame 11; specifically, the sixth motor is fixed on the fourth mounting frame 105 by screws, The third screw rod 1821 is rotatably mounted on the fourth mounting frame 105, and the top and bottom ends of the third screw rod 1821 are fixed on the fourth mounting frame 105, that is, the third screw rod 1821 is mounted on the fourth mounting frame After 105 is mounted, it can only rotate around its axis, but not move along its axial direction. In this way, the rotation of the third screw rod 1821 can effectively drive the third slide block 181 to move horizontally back and forth. The third driving pulley is installed on the output shaft of the third motor, and the third driven pulley can be directly installed on the third screw rod 1821 . In a specific application, through the driving of the sixth power member 1823 and the transmission of the third transmission structure 1822, the third screw rod 1821 can be effectively driven to rotate, and the rotation of the third screw rod 1821 can effectively drive the third slider 181 to rotate. Move back and forth horizontally, and because the forming punch 14 is fixedly connected with the third slider 181 through the first lifting assembly 15, the horizontal movement of the third slider 181 can effectively drive the forming punch 14 and the first lifting assembly 15 to carry out Move horizontally. Of course, the combination of the sixth power member 1823 and the third transmission structure 1822 can also use a combination of other elements, such as a combination of a motor and a gear transmission structure, a combination of a motor and a worm gear transmission structure, etc. Conditions and parameter design requirements and other optimization design. Of course, since the first horizontal moving assembly 18 is mainly used to realize linear movement, the first horizontal moving assembly 18 can also be replaced by other elements, such as hydraulic cylinders or air cylinders or electric cylinders or connecting rod structures. In specific applications, The design can be optimized according to specific conditions and production costs.
具体地,如图3和图5所示,第一升降组件15包括第一丝杆151、滑动安装于第一丝杆151上用于带动成形冲压头14升降移动的第一滑块152、用于带动第一丝杆151转动的第一传动结构153和用于驱动第一传动结构153运转的第一动力构件154,成形冲压头14固定连接第一滑块152。第一滑块152的中心部分设有与第一丝杆151螺纹配合的第一丝牙孔(图中未标示),第一丝杆151穿设于第一丝牙孔内,进而可实现第一滑块152与第一丝杆151的螺纹连接。通过第一滑块152与第一丝杆151的螺纹连接,一方面可实现第一滑块152在第一丝杆151上的自锁固定,从而可有效保证第一滑块152安装的稳固可靠性,另一方面当第一丝杆151沿其轴向的位移被限制后,第一丝杆151的转动可带动第一滑块152进行升降移动。Specifically, as shown in FIGS. 3 and 5 , the first lifting assembly 15 includes a first screw rod 151, a first slide block 152 slidably mounted on the first screw rod 151 for driving the forming stamping head 14 to move up and down, The forming punch 14 is fixedly connected to the first slider 152 with the first transmission structure 153 driving the first screw rod 151 to rotate and the first power member 154 for driving the first transmission structure 153 to rotate. The central part of the first slider 152 is provided with a first thread hole (not shown in the figure) threaded with the first threaded mandrel 151, and the first threaded mandrel 151 is penetrated in the first threaded hole, and then the second threaded thread hole can be realized. A slider 152 is threadedly connected with the first screw rod 151 . Through the threaded connection between the first slider 152 and the first screw rod 151, on the one hand, the self-locking fixation of the first slider 152 on the first screw rod 151 can be realized, thereby effectively ensuring the stable and reliable installation of the first slider 152 On the other hand, when the axial displacement of the first screw rod 151 is limited, the rotation of the first screw rod 151 can drive the first slider 152 to move up and down.
优选地,如图5所示,第一动力构件154采用电机(为了便于区别,将该电机称为第一电机),第一传动结构153采用带传动结构,其包括第一主动带轮(图中未标示)、第一从动带轮(图中未标示)和第一传动带(图中未标示)。本实施例,第一升降组件15安装于第一安装架104上,具体地,第一电机通过螺丝固定于第一安装架104上,第一丝杆151可转动安装于第一安装架104上,且第一丝杆151的顶端和底端均卡固于第一安装架104上,即第一丝杆151安装于第一安装架104上后,只可绕其轴心进行转动,而不能沿其轴向进行移动,这样,即可通过第一丝杆151的转动有效带动第一滑块152进行升降直线移动。第一主动带轮安装于第一电机的输出轴上,第一从动带轮可直接安装于第一丝杆151上,这样,第一丝杆151既作为第一滑块152升降的驱动部件,又作为第一从动带轮的输出轴,从而利于装置的紧凑化设计,并可减少装置的部件数量,进而降低了装置的设计加工成本。具体应用中,通过第一动力构件154的驱动、第一传动结构153的传动,可有效带动第一丝杆151进行转动,而第一丝杆151的转动又可有效带动第一滑块152进行升降移动,而由于成形冲压头14与第一滑块152固定连接,故第一滑块152的升降移动又可有效带动成形冲压头14进行升降移动。由于电机具有结构紧凑、运转平稳、控制精度高、自动化程度高等优点,故,第一动力构件154采用电机可利于提高控制系统控制的精确度和运转的平稳可靠性;而由于带传动结构具有传动中心距大、环境适应性强、运转平稳等优点,故,第一传动结构153采用带传动结构利于系统的长距离传动和开放式传动。当然了,第一动力构件154与第一传动结构153的组合也可采用其他元件的组合,如电机与齿轮传动结构的组合、电机与蜗轮蜗杆传动结构的组合等,具体应用中,可根据具体条件及参数设计要求等优化设计。Preferably, as shown in FIG. 5, the first power member 154 adopts a motor (for ease of distinction, the motor is referred to as the first motor), and the first transmission structure 153 adopts a belt transmission structure, which includes a first driving pulley (Fig. Not marked in), the first driven pulley (not marked in the figure) and the first transmission belt (not marked in the figure). In this embodiment, the first lifting assembly 15 is installed on the first mounting frame 104. Specifically, the first motor is fixed on the first mounting frame 104 by screws, and the first screw rod 151 is rotatably mounted on the first mounting frame 104. , and the top and bottom ends of the first screw rod 151 are fastened on the first mounting frame 104, that is, after the first screw rod 151 is mounted on the first mounting frame 104, it can only rotate around its axis, and cannot Moving along its axial direction, in this way, the rotation of the first screw rod 151 can effectively drive the first slider 152 to move up and down in a straight line. The first driving pulley is installed on the output shaft of the first motor, and the first driven pulley can be directly installed on the first screw mandrel 151, like this, the first screw mandrel 151 has not only been used as the driving part of the first slide block 152 lifting , as the output shaft of the first driven pulley, which is beneficial to the compact design of the device, and can reduce the number of parts of the device, thereby reducing the design and processing cost of the device. In a specific application, through the driving of the first power member 154 and the transmission of the first transmission structure 153, the first screw rod 151 can be effectively driven to rotate, and the rotation of the first screw rod 151 can effectively drive the first slider 152 to rotate. Lifting movement, and because the forming punch 14 is fixedly connected with the first slider 152, the lifting movement of the first slider 152 can effectively drive the forming punch 14 to move up and down. Because the motor has the advantages of compact structure, stable operation, high control precision, and high degree of automation, the use of a motor for the first power component 154 can help improve the control accuracy of the control system and the stability and reliability of operation; It has the advantages of large center distance, strong environmental adaptability, and stable operation. Therefore, the first transmission structure 153 adopts a belt transmission structure, which is beneficial to the long-distance transmission and open transmission of the system. Of course, the combination of the first power member 154 and the first transmission structure 153 can also use a combination of other elements, such as a combination of a motor and a gear transmission structure, a combination of a motor and a worm gear transmission structure, etc. Conditions and parameter design requirements and other optimization design.
当然了,由于第一升降组件15主要用于实现直线移动,故,第一升降组件15也可采用其他元件代替,如液压缸或者气缸或者电缸或者连杆结构等,具体应用中,可根据具体条件及生产成本等优化设计。Of course, since the first lifting assembly 15 is mainly used to realize linear movement, the first lifting assembly 15 can also be replaced by other components, such as hydraulic cylinders or air cylinders or electric cylinders or connecting rod structures. Optimized design for specific conditions and production costs.
具体地,如图3和图4所示,第二升降组件17包括固定连接保压定形板16的齿条171、与齿条171配合设置用于带动齿条171升降移动的齿轮172和用于驱动齿轮172转动的第二动力构件173。第二升降组件17通过第二安装架108固定连接第一机架11,优选地,第二动力构件173采用电机(为了便于区别,将该电机称为第二电机),且第二电机通过螺丝固定于第二安装架108上,齿轮172安装于第二电机的输出轴上。具体应用中,齿条171的底部可通过连接板174固定连接保压定形板16,齿条171的顶部可通过导轨滑块175滑动安装于第二安装架108上,通过齿轮172可驱动齿条171进行升降移动,进而可由齿条171带动保压定形板16进行升降移动。同时,通过齿轮172和齿条171的啮合作用,可实现齿条171的自锁作用,进而可有效保证齿条171安装的稳固可靠性。当然了,由于第二升降组件17主要用于实现直线移动,故,第二升降组件17也可采用其他元件代替,如液压缸或者气缸或者电缸或者连杆结构等,具体应用中,可根据具体条件及生产成本等优化设计。Specifically, as shown in FIGS. 3 and 4 , the second lifting assembly 17 includes a rack 171 fixedly connected to the pressure-holding and setting plate 16, a gear 172 cooperating with the rack 171 to drive the rack 171 to move up and down, and a gear 172 for The driving gear 172 rotates the second power member 173 . The second lifting assembly 17 is fixedly connected to the first frame 11 through the second mounting bracket 108. Preferably, the second power member 173 adopts a motor (for ease of distinction, the motor is referred to as the second motor), and the second motor is connected by a screw. Fixed on the second installation frame 108, the gear 172 is installed on the output shaft of the second motor. In a specific application, the bottom of the rack 171 can be fixedly connected to the pressure maintaining and shaping plate 16 through the connecting plate 174, the top of the rack 171 can be slidably installed on the second mounting bracket 108 through the guide rail slider 175, and the rack can be driven by the gear 172. 171 moves up and down, and then the rack 171 can drive the pressure maintaining and shaping plate 16 to move up and down. At the same time, through the meshing effect of the gear 172 and the rack 171 , the self-locking effect of the rack 171 can be realized, thereby effectively ensuring the stability and reliability of the installation of the rack 171 . Of course, since the second lifting assembly 17 is mainly used to realize linear movement, the second lifting assembly 17 can also be replaced by other components, such as hydraulic cylinders or air cylinders or electric cylinders or connecting rod structures. Optimized design for specific conditions and production costs.
进一步地,如图3和图6所示,本发明实施例提供的波纹箔片3的冲压成形装置1,还包括设于成形模具13上方用于将箔片3压入成形凹槽131内以使箔片3初步定形的初步定形冲压头19和安装于第一机架11上用于带动初步定形冲压头19升降移动的第三升降组件101,成形冲压头14沿箔片3的输送移动方向,设于初步定形冲压头19和保压定形板16之间。初步定形冲压头19的底部具有与成形凹槽131内壁轮廓形状相似的定形冲压部分(图中未标示);由于初步定形冲压头19用于实现波纹结构的初步定形,故,定形冲压部分的外廓尺寸精度可略低于成形冲压部分的外廓尺寸精度。初步定形冲压头19用于波纹结构的辅助成形,成形加工过程中,未加工的箔片要首先经过初步定形冲压头19进行初步定形,然后才经过成形冲压头14进行冲压成形。初步定形冲压头19的设置,利于提高波纹箔片3上波纹结构的成形质量。具体应用中,当第三升降组件101向下下降移动时,成形冲压头14可将位于其正下方的箔片3部分压入成形凹槽131内,从而可通过定形冲压部分和成形凹槽131内壁的抵顶作用,使箔片3上加工出与成形凹槽131内壁轮廓相似的波纹结构。Further, as shown in FIG. 3 and FIG. 6 , the stamping and forming device 1 for the corrugated foil 3 provided by the embodiment of the present invention also includes a molding die 13 for pressing the foil 3 into the forming groove 131 to Preliminary shaping stamping head 19 for preliminary shaping of foil 3 and third lifting assembly 101 installed on first frame 11 for driving preliminary shaping stamping head 19 to move up and down, forming stamping head 14 along the conveying and moving direction of foil 3 , is located between the preliminary shaping stamping head 19 and the holding pressure shaping plate 16. The bottom of the preliminary shaping stamping head 19 has a shaping stamping part (not marked) that is similar to the profile shape of the inner wall of the forming groove 131; The accuracy of the profile size can be slightly lower than the accuracy of the profile size of the formed stamping part. The preliminary shaping punch 19 is used for auxiliary forming of the corrugated structure. During the forming process, the unprocessed foil is firstly shaped by the preliminary shaping punch 19 and then punched and formed by the forming punch 14 . The setting of the preliminary shaping stamping head 19 is beneficial to improving the forming quality of the corrugated structure on the corrugated foil 3 . In a specific application, when the third lifting assembly 101 moves downward, the forming stamping head 14 can press the foil 3 part directly below it into the forming groove 131, so that the forming stamping part and the forming groove 131 can be passed. The abutting effect of the inner wall makes the foil 3 have a corrugated structure similar to the contour of the inner wall of the forming groove 131 .
进一步地,如图3和图6所示,还包括用于驱动第三升降组件101沿箔片3输送移动方向前后移动的第二水平移动组件102,第二水平移动组件102包括固定连接第三升降组件101的第二移动部件和用于驱动第二移动部件沿箔片3输送移动方向前后移动的第二动力组件1022。第二水平移动组件102的设置原理与第一水平移动组件18的设置原理相同;而为了防止第一水平移动组件18和第二水平移动组件102的工作产生干涉现象,本实施例,第一水平移动组件18和第二水平移动组件102分别设于输送机构的两侧部,这样,既可实现第一移动部件和第二移动部件的正常前后移动,又可充分利用部件之间的空间资源,以使装置的结构紧凑化。具体地,第二水平移动组件102包括第四丝杆10221、滑动安装于第四丝杆10221上的第四滑块1021、用于带动第四丝杆10221转动的第四传动结构10222和用于驱动第四传动结构10222运转的第七动力构件10223,第四滑块1021为上述的第二移动部件,第三升降组件101通过第三安装架106固定连接第四滑块1021。第四滑块1021的中心部分设有与第四丝杆10221螺纹配合的第四丝牙孔(图中未标示),第四丝杆10221穿设于第四丝牙孔内,进而可实现第四滑块1021与第四丝杆10221的螺纹连接。通过第四滑块1021与第四丝杆10221的螺纹连接,一方面可实现第四滑块1021在第四丝杆10221上的自锁固定,从而可有效保证第四滑块1021安装的稳固可靠性,另一方面当第四丝杆10221沿其轴向的位移被限制后,第四丝杆10221的转动可带动第四滑块1021进行水平前后移动。由于第二水平移动组件102的驱动移动是以第四丝杆10221的螺距进行移动的,故,其利于提高移动精度。Further, as shown in FIG. 3 and FIG. 6 , it also includes a second horizontal movement assembly 102 for driving the third lifting assembly 101 to move back and forth along the conveying direction of the foil 3 , the second horizontal movement assembly 102 includes a third horizontal movement assembly fixedly connected to the The second moving part of the lifting assembly 101 and the second power assembly 1022 for driving the second moving part to move back and forth along the conveying direction of the foil 3 . The setting principle of the second horizontal moving assembly 102 is the same as the setting principle of the first horizontal moving assembly 18; and in order to prevent the work of the first horizontal moving assembly 18 and the second horizontal moving assembly 102 from interfering, in this embodiment, the first level The moving assembly 18 and the second horizontal moving assembly 102 are respectively arranged on both sides of the conveying mechanism, so that the normal forward and backward movement of the first moving part and the second moving part can be realized, and the space resources between the parts can be fully utilized. To make the structure of the device compact. Specifically, the second horizontal movement assembly 102 includes a fourth screw rod 10221, a fourth slider 1021 slidably mounted on the fourth screw rod 10221, a fourth transmission structure 10222 for driving the fourth screw rod 10221 to rotate, and a fourth screw rod 10222 for The seventh power member 10223 that drives the fourth transmission structure 10222 to run, the fourth slider 1021 is the above-mentioned second moving part, and the third lifting assembly 101 is fixedly connected to the fourth slider 1021 through the third installation frame 106 . The central part of the fourth slider 1021 is provided with a fourth thread hole (not shown in the figure) threaded with the fourth threaded rod 10221, and the fourth threaded rod 10221 is penetrated in the fourth threaded hole, thereby realizing the fourth threaded hole. Four slide blocks 1021 are threadedly connected with the fourth screw mandrel 10221. Through the threaded connection between the fourth slider 1021 and the fourth screw rod 10221, on the one hand, the self-locking fixation of the fourth slider 1021 on the fourth screw rod 10221 can be realized, thereby effectively ensuring the stable and reliable installation of the fourth slider 1021 On the other hand, when the axial displacement of the fourth screw rod 10221 is restricted, the rotation of the fourth screw rod 10221 can drive the fourth slider 1021 to move horizontally back and forth. Since the driving movement of the second horizontal moving assembly 102 is carried out with the pitch of the fourth screw rod 10221, it is beneficial to improve the moving precision.
优选地,如图6所示,第七动力构件10223采用电机(为了便于区别,将该电机称为第七电机),第四传动结构10222采用带传动结构,其包括第四主动带轮(图中未标示)、第四从动带轮(图中未标示)和第四传动带(图中未标示)。本实施例,第二水平移动组件102安装于第五安装架107上,第五安装架107固定于第一机架11上;具体地,第七电机通过螺丝固定于第五安装架107上,第四丝杆10221可转动安装于第五安装架107上,且第四丝杆10221的顶端和底端均卡固于第五安装架107上,即第四丝杆10221安装于第五安装架107上后,只可绕其轴心进行转动,而不能沿其轴向进行移动,这样,即可通过第四丝杆10221的转动有效带动第四滑块1021进行水平前后移动。第四主动带轮安装于第七电机的输出轴上,第四从动带轮可直接安装于第四丝杆10221上。具体应用中,通过第七动力构件10223的驱动、第四传动结构10222的传动,可有效带动第三四丝杆进行转动,而第四丝杆10221的转动又可有效带动第四滑块1021进行水平前后移动,而由于初步定形冲压头19通过第三升降组件101与第四滑块1021固定连接,故第四滑块1021的水平前后移动又可有效带动初步定形冲压头19、第三升降组件101进行水平移动。当然了,第七动力构件10223与第四传动结构10222的组合也可采用其他元件的组合,如电机与齿轮传动结构的组合、电机与蜗轮蜗杆传动结构的组合等,具体应用中,可根据具体条件及参数设计要求等优化设计。当然了,由于第二水平移动组件102主要用于实现直线移动,故,第二水平移动组件102也可采用其他元件代替,如液压缸或者气缸或者电缸或者连杆结构等,具体应用中,可根据具体条件及生产成本等优化设计。Preferably, as shown in FIG. 6, the seventh power member 10223 adopts a motor (for ease of distinction, the motor is referred to as the seventh motor), and the fourth transmission structure 10222 adopts a belt transmission structure, which includes a fourth driving pulley (Fig. Not marked in), the fourth driven pulley (not marked in the figure) and the fourth transmission belt (not marked in the figure). In this embodiment, the second horizontal movement assembly 102 is installed on the fifth mounting frame 107, and the fifth mounting frame 107 is fixed on the first frame 11; specifically, the seventh motor is fixed on the fifth mounting frame 107 by screws, The fourth screw rod 10221 is rotatably mounted on the fifth mounting frame 107, and the top and bottom ends of the fourth screw rod 10221 are fixed on the fifth mounting frame 107, that is, the fourth screw rod 10221 is mounted on the fifth mounting frame After 107 is mounted, it can only rotate around its axis, but cannot move along its axial direction. In this way, the rotation of the fourth screw mandrel 10221 can effectively drive the fourth slider 1021 to move horizontally back and forth. The fourth driving pulley is installed on the output shaft of the seventh motor, and the fourth driven pulley can be directly installed on the fourth screw mandrel 10221 . In a specific application, the driving of the seventh power member 10223 and the transmission of the fourth transmission structure 10222 can effectively drive the third and fourth screw rods to rotate, and the rotation of the fourth screw rod 10221 can effectively drive the fourth slider 1021 to rotate. Move back and forth horizontally, and because the preliminary shaping stamping head 19 is fixedly connected with the fourth slide block 1021 through the third lifting assembly 101, the horizontal movement of the fourth sliding block 1021 can effectively drive the preliminary shaping stamping head 19, the third lifting assembly 101 performs horizontal movement. Of course, the combination of the seventh power member 10223 and the fourth transmission structure 10222 can also use a combination of other elements, such as a combination of a motor and a gear transmission structure, a combination of a motor and a worm gear transmission structure, etc. Conditions and parameter design requirements and other optimization design. Of course, since the second horizontal moving assembly 102 is mainly used to realize linear movement, the second horizontal moving assembly 102 can also be replaced by other elements, such as hydraulic cylinders or air cylinders or electric cylinders or connecting rod structures. In specific applications, The design can be optimized according to specific conditions and production costs.
优选地,如图3和图6所示,第三升降组件101包括第二丝杆1011、滑动安装于第二丝杆1011上用于带动初步定形冲压头19升降移动的第二滑块1012、用于带动第二丝杆1011转动的第二传动结构1013和用于驱动第二传动结构1013运转的第三动力构件1014,初步定形冲压头19固定连接第二滑块1012。第二滑块1012的中心部分设有与第二丝杆1011螺纹配合的第二丝牙孔(图中未标示),第二丝杆1011穿设于第二丝牙孔内,进而可实现第二滑块1012与第二丝杆1011的螺纹连接。优选地,第三动力构件1014采用电机(为了便于区别,将该电机称为第三电机),第二传动结构1013采用带传动结构,其包括第二主动带轮(图中未标示)、第二从动带轮(图中未标示)和第二传动带(图中未标示)。本实施例,第三升降组件101安装于第三安装架106上,具体地,第三电机通过螺丝固定于第三安装架106上,第二丝杆1011可转动安装于第三安装架106上,且第二丝杆1011的顶端和底端均卡固于第三安装架106上,即第二丝杆1011安装于第三安装架106上后,只可绕其轴心进行转动,而不能沿其轴向进行移动,这样,即可通过第二丝杆1011的转动有效带动第二滑块1012进行升降直线移动。第二主动带轮安装于第三电机的输出轴上,第二从动带轮可直接安装于第二丝杆1011上。具体应用中,通过第二动力构件173的驱动、第二传动结构1013的传动,可有效带动第二丝杆1011进行转动,而第二丝杆1011的转动又可有效带动第二滑块1012进行升降移动,而由于初步定形冲压头19与第二滑块1012固定连接,故第二滑块1012的升降移动又可有效带动初步定形冲压头19进行升降移动。第三动力构件1014与第二传动结构1013的组合也可采用电机与齿轮传动结构的组合或电机与蜗轮蜗杆传动结构的组合等,具体应用中,可根据具体条件及参数设计要求等优化设计。由于第三升降组件101与第一升降组件15的设置原理相同,故,在此不再详述其技术效果。当然了,由于第三升降组件101主要用于实现直线移动,故,第三升降组件101也可采用其他元件代替,如液压缸或者气缸或者电缸或者连杆结构等,具体应用中,可根据具体条件及生产成本等优化设计。Preferably, as shown in FIG. 3 and FIG. 6 , the third lifting assembly 101 includes a second screw rod 1011 , a second slider 1012 slidably mounted on the second screw rod 1011 for driving the preliminary shaping stamping head 19 to move up and down, The second transmission structure 1013 for driving the second screw mandrel 1011 to rotate and the third power member 1014 for driving the second transmission structure 1013 to rotate, the preliminary shaping punch 19 is fixedly connected to the second slider 1012 . The central part of the second slider 1012 is provided with a second thread hole (not shown) threadedly engaged with the second threaded mandrel 1011, and the second threaded mandrel 1011 is penetrated in the second threaded hole, thereby realizing the second threaded hole. The second slide block 1012 is threadedly connected with the second screw mandrel 1011. Preferably, the third power member 1014 adopts a motor (for ease of distinction, the motor is referred to as the third motor), and the second transmission structure 1013 adopts a belt transmission structure, which includes a second driving pulley (not shown in the figure), a second Two driven pulleys (not marked in the figure) and the second transmission belt (not marked in the figure). In this embodiment, the third lifting assembly 101 is installed on the third mounting frame 106, specifically, the third motor is fixed on the third mounting frame 106 by screws, and the second screw rod 1011 is rotatably mounted on the third mounting frame 106 , and the top and bottom ends of the second screw rod 1011 are fixed on the third mounting frame 106, that is, after the second screw rod 1011 is installed on the third mounting frame 106, it can only rotate around its axis, and cannot Moving along its axial direction, in this way, the rotation of the second screw rod 1011 can effectively drive the second slider 1012 to move up and down in a straight line. The second driving pulley is installed on the output shaft of the third motor, and the second driven pulley can be directly installed on the second screw mandrel 1011 . In a specific application, the driving of the second power member 173 and the transmission of the second transmission structure 1013 can effectively drive the second screw rod 1011 to rotate, and the rotation of the second screw rod 1011 can effectively drive the second slider 1012 to rotate. Lifting movement, and because the preliminary shaping stamping head 19 is fixedly connected with the second slide block 1012, so the lifting movement of the second sliding block 1012 can effectively drive the preliminary shaping stamping head 19 to carry out the lifting movement. The combination of the third power member 1014 and the second transmission structure 1013 can also be a combination of a motor and a gear transmission structure or a combination of a motor and a worm gear transmission structure. In specific applications, the design can be optimized according to specific conditions and parameter design requirements. Since the installation principle of the third lifting assembly 101 is the same as that of the first lifting assembly 15 , its technical effect will not be described in detail here. Of course, since the third lifting assembly 101 is mainly used to realize linear movement, the third lifting assembly 101 can also be replaced by other components, such as hydraulic cylinders or air cylinders or electric cylinders or connecting rod structures. Optimized design for specific conditions and production costs.
优选地,如图3所示,输送机构包括链传动机构121和用于驱动链传动机构121运转的第四动力构件122,链传动机构121包括主动链轮1211、从动链轮1212和环绕于主动链轮1211与从动链轮1212上的传动链条1213,传动链条1213为输送构件,主动链轮1211连接第四动力构件122。第四动力构件122优选电机(为了便于区别,将该电机称为第四电机),具体应用中,通过第四电机带动主动链轮1211转动,可使传动链条1213及固定于传动链条1213上的成形模具13绕主动链轮1211和从动链轮1212转动,从而可由成形模具13带动压紧其上的箔片3进行输送移动。Preferably, as shown in FIG. 3 , the conveying mechanism includes a chain transmission mechanism 121 and a fourth power member 122 for driving the chain transmission mechanism 121 to run. The chain transmission mechanism 121 includes a driving sprocket 1211, a driven sprocket 1212 and a The driving sprocket 1211 and the transmission chain 1213 on the driven sprocket 1212 , the transmission chain 1213 is a transmission component, and the driving sprocket 1211 is connected to the fourth power component 122 . The fourth power member 122 is preferably a motor (for ease of distinction, the motor is referred to as the fourth motor). In specific applications, the driving sprocket 1211 is driven by the fourth motor to rotate, so that the transmission chain 1213 and the chains fixed on the transmission chain 1213 The forming die 13 rotates around the driving sprocket 1211 and the driven sprocket 1212, so that the forming die 13 can drive the foil 3 compressed thereon to be transported and moved.
进一步地,如图1所示,为了使箔片3可压紧于成形模具13上以使成形模具13的移动可带动箔片3进行移动,本实施例,于第一机架11上还设置有两个定位结构103,且这两个定位结构103分别设于箔片3进出第一机架11的入口处和出口处。优选地,本实施例,两个定位结构103均为开设有定位孔1031的定位板,且两定位孔1031的高度等于或略大于箔片3的厚度,这样,通过定位孔1031的设置可有效限制箔片3向上和向下移动的位移,从而可使箔片3压紧于成形模具13上。两定位板可与第一机架11一体成形设置,也可通过焊接或者紧固件连接固定于第一机架11上。定位结构103采用板状结构的定位板,可简化定位结构103的结构形状和设计加工过程。当然了,具体应用中,定位结构103也可采用呈上下设置的两个定位辊轮,且两个定位棍轮之间的距离等于或略大于箔片3的厚度。Further, as shown in FIG. 1 , in order to make the foil 3 press tightly on the forming mold 13 so that the movement of the forming mold 13 can drive the foil 3 to move, in this embodiment, a There are two positioning structures 103 , and these two positioning structures 103 are respectively arranged at the entrance and exit of the foil 3 entering and exiting the first frame 11 . Preferably, in this embodiment, the two positioning structures 103 are both positioning plates provided with positioning holes 1031, and the height of the two positioning holes 1031 is equal to or slightly greater than the thickness of the foil 3, so that the setting of the positioning holes 1031 can effectively The upward and downward displacement of the foil 3 is limited, so that the foil 3 can be pressed against the forming die 13 . The two positioning plates can be integrally formed with the first frame 11 , and can also be fixed on the first frame 11 by welding or fastening. The positioning structure 103 adopts a plate-shaped positioning plate, which can simplify the structural shape and design process of the positioning structure 103 . Of course, in specific applications, the positioning structure 103 can also adopt two positioning rollers arranged up and down, and the distance between the two positioning rollers is equal to or slightly greater than the thickness of the foil 3 .
进一步地,如图1、图2和图8所示,本发明实施例还提供了一种波纹箔片3的生产设备,其包括上述波纹箔片3的成形装置和用于将箔片3输送至成形模具13上的送料装置2。其通过专用送料装置2将箔片3输送至冲压成形装置1上,可利于提高设备的自动化程度,进而降低了操作人员的工作强度,并有效提高了波纹箔片3的生产效率。同时,由于其采用了上述的冲压成形装置1,故可有效防止波纹箔片3成形过程中发生反弹的现象,从而有效保证了波纹箔片3的成形质量,使得波纹箔片3的质量符合高精度要求。Further, as shown in Fig. 1, Fig. 2 and Fig. 8, the embodiment of the present invention also provides a corrugated foil 3 production equipment, which includes the above-mentioned corrugated foil 3 forming device and is used to transport the foil 3 To the feeding device 2 on the forming die 13. It transports the foil 3 to the stamping device 1 through the special feeding device 2, which can help to improve the automation of the equipment, thereby reducing the work intensity of the operator, and effectively improving the production efficiency of the corrugated foil 3. At the same time, because it adopts the above-mentioned stamping forming device 1, it can effectively prevent the phenomenon of rebounding during the forming process of the corrugated foil 3, thereby effectively ensuring the forming quality of the corrugated foil 3, so that the quality of the corrugated foil 3 meets high requirements. Accuracy requirements.
具体地,如图和图8所示,送料装置2包括第二机架21、安装于第二机架21上以用于驱动箔片3输送移动的驱动辊轮组22、安装于第二机架21上以用于驱动驱动辊轮组22运转的第五动力构件23和安装于第二机架21上以用于张紧箔片3的张紧辊轮组24。驱动辊轮组22包括主动辊轮221和从动辊轮222,主动辊轮221和从动辊轮222呈上下位置设置,主动辊轮221和从动辊轮222之间具有间隙且该间隙刚好等于箔片3的厚度,这样,当箔片3穿设于主动辊轮221与从动辊轮222之间的间隙时,主动辊轮221和从动辊轮222可对箔片3构成夹持作用。主动辊轮221由第五动力构件23驱动运转,从动辊轮222用于将箔片3抵顶于主动辊轮221上,以便于通过主动辊轮221的转动带动箔片3进行输送移动。第五动力构件23优选电机(为了便于区别,将该电机称为第五电机),这样,通过第五电机可有效驱动主动辊轮221转动,而通过主动辊轮221和从动辊轮222对箔片3的摩擦作用,即可有效带动箔片3进行输送移动。本实施例,张紧辊轮组24包括四个导辊241,且其中至少有两个导辊241分别位于箔片3的上方和下方,导辊241主要以通过限制箔片3的上下移动位移进行压紧箔片3,从而可达到张紧箔片3的目的。具体应用中,导辊241的设置数量及设置位置可根据第二机架21的结构形状及驱动辊轮组22的设置位置等进行优化设计。Specifically, as shown in Figures and Figure 8, the feeding device 2 includes a second frame 21, a driving roller set 22 installed on the second frame 21 for driving the conveying movement of the foil 3, and a driving roller set 22 installed on the second frame The fifth power member 23 on the frame 21 is used to drive the driving roller set 22 to run, and the tensioning roller set 24 is installed on the second frame 21 to tension the foil 3 . Drive roller group 22 comprises driving roller 221 and driven roller 222, and driving roller 221 and driven roller 222 are set up and down, and there is gap between driving roller 221 and driven roller 222 and this gap just It is equal to the thickness of the foil 3, so that when the foil 3 passes through the gap between the driving roller 221 and the driven roller 222, the driving roller 221 and the driven roller 222 can clamp the foil 3 effect. The driving roller 221 is driven by the fifth power member 23 , and the driven roller 222 is used to push the foil 3 against the driving roller 221 so that the rotation of the driving roller 221 drives the foil 3 to move. The fifth power member 23 is preferably a motor (for ease of distinction, the motor is referred to as the fifth motor), so that the driving roller 221 can be effectively driven to rotate by the fifth motor, and the driving roller 221 and the driven roller 222 pair The frictional action of the foil 3 can effectively drive the foil 3 to carry out conveying movement. In this embodiment, the tension roller set 24 includes four guide rollers 241, and at least two of the guide rollers 241 are respectively located above and below the foil 3, and the guide rollers 241 are mainly used to limit the vertical movement of the foil 3 Compressing the foil 3 is carried out so that the purpose of tensioning the foil 3 can be achieved. In a specific application, the number and location of the guide rollers 241 can be optimally designed according to the structural shape of the second frame 21 and the location of the driving roller set 22 .
具体地,本实施例,箔片3的波纹结构为半格波纹结构,更具体地,箔片3的波纹结构为半正六边形结构,成形凹槽131、成形冲压部分、初步定形冲压部分、保压定形冲压部分对应为半正六边形结构。当然了,具体应用中,箔片3的波纹结构也可为其他形状,如半圆形结构、半椭圆形结构、正方形结构、长方形结构等。Specifically, in this embodiment, the corrugated structure of the foil 3 is a semi-grid corrugated structure, more specifically, the corrugated structure of the foil 3 is a semi-regular hexagonal structure, the forming groove 131, the forming stamping part, the preliminary shaping stamping part, The pressure-holding and shape-setting stamping part corresponds to a semi-regular hexagonal structure. Of course, in a specific application, the corrugated structure of the foil 3 may also be in other shapes, such as a semicircular structure, a semi-elliptical structure, a square structure, a rectangular structure, and the like.
优选地,第四动力构件122和第五动力构件23均采用步进电机,步进电机具有运转平稳的特点,且由于步进电机是以步距角进行转动的,故其具有控制精度高的特点,这样,利于提高箔片3输送移动的高精度控制。Preferably, both the fourth power member 122 and the fifth power member 23 adopt stepping motors, and the stepping motors have the characteristics of stable operation, and because the stepping motors rotate at a step angle, they have high control precision. The feature, in this way, is beneficial to improve the high-precision control of the conveying movement of the foil 3 .
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (9)
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| CN105033005B (en) * | 2015-08-13 | 2017-06-06 | 深圳市乾行达科技有限公司 | A kind of wavy metal paillon foil impact forming method and its punch-forming mold |
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| CN108941290A (en) * | 2018-08-30 | 2018-12-07 | 天津福斯达科技有限公司 | A kind of corrugation forming machine |
| CN110202037B (en) * | 2019-07-11 | 2020-11-06 | 青岛精良机械有限公司 | Stamping method |
| CN110369615B (en) * | 2019-07-26 | 2021-07-06 | 势加透博(成都)科技有限公司 | Metal corrugated foil stamping die |
| CN112060698B (en) * | 2020-08-12 | 2022-02-11 | 河南中智包装有限公司 | Corrugated board forming and conveying system |
| CN112588952B (en) * | 2020-11-17 | 2023-01-13 | 安徽力幕新材料科技有限公司 | Embossing equipment for lithium battery aluminum foil processing and working method thereof |
| CN114160667B (en) * | 2021-12-06 | 2024-07-23 | 宁波时代铝箔科技股份有限公司 | One-step forming production line for ultrathin aluminum foil |
| CN115194010B (en) * | 2022-07-13 | 2025-03-07 | 江苏立富电极箔有限公司 | Electronic aluminum foil pre-treatment equipment and process |
| CN115430751A (en) * | 2022-09-16 | 2022-12-06 | 北京航星机器制造有限公司 | A hot extrusion molding device |
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