CN103595900A - Image capture system and image capture method thereof - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种影像撷取系统及其影像撷取方法,尤其涉及一种只需单个影像传感器即可进行待测物的外轮廓影像撷取的影像撷取系统及其影像撷取方法。The present invention relates to an image capture system and an image capture method thereof, in particular to an image capture system and an image capture method capable of capturing an image of the outer contour of an object to be measured with only a single image sensor.
背景技术 Background technique
现今的量测方法中,有一种是同时使用多个沿着待测对象的边缘架设的光学系统组,并且每一个光学系统组包含一个影像传感器。当针对待测对象进行多个量测点的影像撷取时,需要使用多个模块来同时运算传输影像,会有影像传感器传输到计算机接口的带宽问题,造成处理速度变慢,并且由于需要另外使用多个影像系统,所以将提高许多成本。再者,另一种方法是,采用高像素的影像传感器来一次拍取物体的全尺寸轮廓,但是当所要拍取的物体尺寸越大时,由于所要求的轮廓分辨率需要维持一样的精度,所以所需要的高像素传感器的像素便要越高,其价格也会越贵。One of the current measurement methods is to simultaneously use a plurality of optical system groups erected along the edge of the object to be measured, and each optical system group includes an image sensor. When capturing images of multiple measurement points for the object to be measured, it is necessary to use multiple modules to simultaneously calculate and transmit the images, and there will be a problem with the bandwidth of the image sensor to the computer interface, resulting in slower processing speed, and due to the need for additional Using multiple imaging systems will increase the cost a lot. Furthermore, another method is to use a high-pixel image sensor to capture the full-scale outline of the object at one time, but when the size of the object to be captured is larger, since the required outline resolution needs to maintain the same accuracy, Therefore, the pixels of the required high-pixel sensor will be higher, and its price will be more expensive.
发明内容 Contents of the invention
本发明提供一种影像撷取系统及其影像撷取方法,其只需单个影像传感器即可进行待测物的外轮廓影像撷取。The present invention provides an image capture system and an image capture method thereof, which can capture the outer contour image of the object to be measured with only a single image sensor.
本发明提供一种影像撷取系统,其包括:一镜头单元、一感测单元及一反射单元;所述镜头单元包括多个设置于一待测物上方的第一镜头;所述感测单元包括至少一设置于所述待测物上方的影像传感器;所述反射单元包括多个分别设置在多个所述第一镜头上方的第一反射件及多个分别邻近多个所述第一反射件且皆设置在至少一所述影像传感器下方的第二反射件。The present invention provides an image capture system, which includes: a lens unit, a sensing unit, and a reflection unit; the lens unit includes a plurality of first lenses arranged above an object to be measured; the sensing unit It includes at least one image sensor arranged above the object to be tested; the reflective unit includes a plurality of first reflectors respectively arranged above the plurality of first lenses and a plurality of adjacent to the plurality of first reflectors components and are all arranged on the second reflective component under at least one of the image sensors.
本发明再提供一种影像撷取系统,其包括:一镜头单元、一感测单元及一反射单元;所述镜头单元包括多个第一镜头及至少一第二镜头,其中多个所述第一镜头与至少一所述第二镜头皆设置于一待测物的上方;所述感测单元包括至少一设置于至少一所述第二镜头上方的影像传感器;所述反射单元包括多个分别设置在多个所述第一镜头上方的第一反射件及多个分别邻近多个所述第一反射件且皆设置在至少一所述影像传感器下方的第二反射件。The present invention further provides an image capture system, which includes: a lens unit, a sensing unit, and a reflection unit; the lens unit includes a plurality of first lenses and at least one second lens, wherein a plurality of the first lenses A lens and at least one second lens are both arranged above an object to be measured; the sensing unit includes at least one image sensor arranged above at least one second lens; the reflection unit includes a plurality of The first reflectors disposed above the plurality of first lenses and the plurality of second reflectors respectively adjacent to the plurality of first reflectors and disposed below at least one of the image sensors.
本发明还提供一种影像撷取系统的影像撷取方法,其包括以下步骤:The present invention also provides an image capture method of the image capture system, which includes the following steps:
步骤S100:提供一镜头单元、一感测单元及一反射单元,其中所述镜头单元包括多个设置于一待测物上方的第一镜头,所述感测单元包括至少一设置于所述待测物上方的影像传感器,且所述反射单元包括多个分别设置在多个所述第一镜头上方的第一反射件及多个分别邻近多个所述第一反射件且皆设置在至少一所述影像传感器下方的第二反射件;Step S100: providing a lens unit, a sensing unit and a reflection unit, wherein the lens unit includes a plurality of first lenses arranged above an object to be measured, and the sensing unit includes at least one lens arranged on the object to be measured An image sensor above the measured object, and the reflective unit includes a plurality of first reflectors respectively arranged above the plurality of first lenses and a plurality of first reflectors adjacent to the plurality of first reflectors and arranged on at least one a second reflector below the image sensor;
步骤S102:一外加光源经过所述待测物的反射,以形成多个分别穿过多个所述第一镜头的第一反射光束;Step S102: an external light source is reflected by the object under test to form a plurality of first reflected light beams which respectively pass through a plurality of the first lenses;
步骤S104:多个所述第一反射光束分别经过多个所述第一反射件的反射,以形成多个分别投向多个所述第二反射件的第二反射光束;Step S104: the multiple first reflected light beams are respectively reflected by the multiple first reflective members to form a plurality of second reflected light beams projected towards the multiple second reflective members;
步骤S106:多个所述第二反射光束分别经过多个所述第二反射件的反射,以形成多个同时投向至少一所述影像传感器的第三反射光束。Step S106: the plurality of second reflected light beams are respectively reflected by the plurality of second reflectors to form a plurality of third reflected light beams projected to at least one of the image sensors at the same time.
本发明所提供的另一种影像撷取系统的影像撷取方法,其包括以下步骤:Another image capture method for an image capture system provided by the present invention includes the following steps:
步骤S300:提供一镜头单元、一感测单元及一反射单元,其中所述镜头单元包括多个第一镜头及至少一第二镜头,多个所述第一镜头与至少一所述第二镜头皆设置于一待测物的上方,所述感测单元包括至少一设置于至少一所述第二镜头上方的影像传感器,且所述反射单元包括多个分别设置在多个所述第一镜头上方的第一反射件及多个分别邻近多个所述第一反射件且皆设置在至少一所述影像传感器下方的第二反射件;Step S300: providing a lens unit, a sensing unit, and a reflection unit, wherein the lens unit includes a plurality of first lenses and at least one second lens, a plurality of the first lenses and at least one of the second lenses are arranged above an object under test, the sensing unit includes at least one image sensor arranged above at least one of the second lenses, and the reflection unit includes a plurality of first lenses respectively arranged an upper first reflector and a plurality of second reflectors respectively adjacent to the plurality of first reflectors and disposed below at least one of the image sensors;
步骤S302:一外加光源经过所述待测物的反射,以形成多个分别穿过多个所述第一镜头的第一反射光束及一穿过至少一所述第二镜头以直接投向至少一所述影像传感器的直射光束;Step S302: An external light source is reflected by the object to form a plurality of first reflected light beams which respectively pass through a plurality of the first lenses and a light beam which passes through at least one of the second lenses to directly project to at least one the direct light beam of the image sensor;
步骤S304:多个所述第一反射光束分别经过多个所述第一反射件的反射,以形成多个分别投向多个所述第二反射件的第二反射光束;Step S304: multiple first reflected light beams are respectively reflected by multiple first reflective members to form a plurality of second reflected light beams projected on multiple second reflective members;
步骤S306:多个所述第二反射光束分别经过多个所述第二反射件的反射,以形成多个同时投向至少一所述影像传感器的第三反射光束。Step S306: the plurality of second reflected light beams are respectively reflected by the plurality of second reflectors to form a plurality of third reflected light beams projected toward at least one of the image sensors at the same time.
本发明的有益效果在于:本发明提供的影像撷取系统及其影像撷取方法,通过“多个分别设置在多个所述第一镜头上方的第一反射件及多个分别邻近多个所述第一反射件且皆设置在至少一所述影像传感器下方的第二反射件”的设计,以使得本发明的影像撷取系统及其影像撷取方法只需单个影像传感器即可进行待测物的外轮廓影像撷取,可以大大降低感测单元在使用上的成本。The beneficial effect of the present invention is that: the image capture system and the image capture method thereof provided by the present invention, through "a plurality of first reflectors respectively arranged above a plurality of said first lenses and a plurality of adjacent to a plurality of said first lenses The design of the first reflector and the second reflector "which are all arranged under at least one of the image sensors", so that the image capture system and the image capture method of the present invention only need a single image sensor to be tested The image capture of the outer contour of the object can greatly reduce the cost of the sensing unit in use.
为能更进一步了解本发明的特征及技术内容,请参阅以下有关本发明的详细说明与附图,然而所附附图仅提供参考与说明用,并非用来限制本发明。In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings related to the present invention. However, the attached drawings are provided for reference and illustration only, and are not intended to limit the present invention.
附图说明 Description of drawings
图1A为本发明实施例一的影像撷取系统的立体示意图;FIG. 1A is a three-dimensional schematic diagram of an image capture system according to
图1B为本发明实施例一的影像撷取系统的部分侧视示意图;FIG. 1B is a partial schematic side view of the image capture system according to
图1C为本发明实施例一的影像撷取系统的影像撷取方法的流程图;FIG. 1C is a flowchart of an image capture method of the image capture system according to
图2为本发明实施例二的影像撷取系统的立体示意图;FIG. 2 is a three-dimensional schematic diagram of an image capture system according to
图3A为本发明实施例三的影像撷取系统的部分侧视示意图;FIG. 3A is a partial schematic side view of an image capture system according to
图3B为本发明实施例三的影像撷取系统的影像撷取方法的流程图;3B is a flowchart of an image capture method of the image capture system according to
图4为本发明实施例四的影像撷取系统的部分侧视示意图;FIG. 4 is a partial schematic side view of an image capture system according to
图5为本发明实施例五的影像撷取系统的部分侧视示意图。FIG. 5 is a partial schematic side view of an image capture system according to
【主要元件附图标记说明】[Description of reference signs of main components]
镜头单元 1 第一镜头 11
第二镜头 12Second lens 12
感测单元 2 影像传感器 20
传感器用镜头 21
反射单元 3 第一反射件 31Reflecting
第二反射件 32
待测物 4
支撑架 5
固定支架 60Fixed
调整杆 61Adjustment lever 61
外加光源 LExternal light source L
直射光束 L’Direct beam L'
第一反射光束 R1First reflected beam R1
第二反射光束 R2Second reflected beam R2
第三反射光束 R3The third reflected beam R3
具体实施方式 Detailed ways
实施例一Embodiment one
请参阅图1A至图1C所示,其中图1B只显示图1A中设置于两相反侧的其中两个第一镜头11。本发明实施例一提供一种影像撷取系统,其包括:一镜头单元1、一感测单元2及一反射单元3。Please refer to FIG. 1A to FIG. 1C , wherein FIG. 1B only shows two of the
首先,配合图1A与图1B所示,镜头单元1包括多个设置于一待测物4上方的第一镜头11。感测单元2包括至少一设置于待测物4上方的影像传感器20(例如光传感器)。反射单元3包括多个分别设置在多个第一镜头11上方的第一反射件31(例如反射镜或表面涂布有反射层的任何反射物体)及多个分别邻近多个第一反射件31且皆设置在影像传感器20下方的第二反射件32(例如反射镜或表面涂布有反射层的任何反射物体)。First, as shown in FIG. 1A and FIG. 1B , the
更进一步来说,待测物4可为一电池或任何需要进行外观检测的待测物,尤其是需要检测外轮廓的待测物。另外,多个第一镜头11可设置且定位在一支撑架5上,此支撑架5具有多个对应于第一镜头11的穿孔(图中未示),以使得投射至待测物4的外加光源L可以通过支撑架5的穿孔而传送至相对应的第一镜头11。再者,多个第一镜头11皆可位于同一水平面上,且多个第一反射件31与多个第二反射件32皆可位于同一水平面上。另外,多个第一反射件31可分别位于多个第一镜头11的正上方,多个第二反射件32可分别位于多个第一反射件31的正侧边且皆位于影像传感器20的正下方,并且多个第二反射件32可以一体成型地连接在一起,以形成单个一体成型的反射单元3。然而本发明所使用的镜头单元1、感测单元2及反射单元3不以实施例一所举的例子为限。Furthermore, the object under
配合图1B与图1C所示,通过上述影像撷取系统的使用,本发明实施例一可以提供一种影像撷取系统的影像撷取方法,其包括以下步骤:As shown in FIG. 1B and FIG. 1C , through the use of the above-mentioned image capture system,
步骤S100:提供一镜头单元1、一感测单元2及一反射单元3,其中镜头单元1包括多个设置于一待测物4上方的第一镜头11,感测单元2包括至少一设置于待测物4上方的影像传感器20,且反射单元3包括多个分别设置在多个第一镜头11上方的第一反射件31及多个分别邻近多个第一反射件31且皆设置在影像传感器20下方的第二反射件32;Step S100: Provide a
步骤S102:一外加光源L经过待测物4的反射,以形成多个分别穿过多个第一镜头11的第一反射光束R1;Step S102: an external light source L is reflected by the object under
步骤S104:多个第一反射光束R1分别经过多个第一反射件31的反射,以形成多个分别投向多个第二反射件32的第二反射光束R2;Step S104: multiple first reflected light beams R1 are respectively reflected by multiple first
步骤S106:多个第二反射光束R2分别经过多个第二反射件32的反射,以形成多个同时投向影像传感器20的第三反射光束R3。Step S106 : the plurality of second reflected light beams R2 are respectively reflected by the plurality of
借此,由于多个第三反射光束R3可以同时投向影像传感器20,所以使得影像传感器20可以轻易获得待测物4的表面影像,尤其是可以撷取到待测物4的外轮廓影像。更进一步来说,本发明在只有使用1个影像传感器20的情况下,即可轻易通过每一个相对应的第一反射件31与每一个相对应的第二反射件32的配合,以撷取到待测物4的表面影像,尤其是可以撷取到待测物4的外轮廓影像。因此,与公知需要同时使用多个影像传感器的技术相比较,本发明可以大大降低感测单元2在使用上的成本。Thereby, since the multiple third reflected light beams R3 can be projected onto the
实施例二Embodiment two
请参阅图2所示,本发明实施例二提供一种影像撷取系统,其包括:一镜头单元1、一感测单元2及一反射单元3。由图2与图1A的比较可知,本发明实施例二与实施例一最大的差别在于:在实施例二中,每一个第一反射件31可活动地设置在一已预先定位在支撑架5的固定支架60上,并且每一个第一反射件31可以通过一设置在固定支架60上的调整杆61来调整所需要的斜倾角度。换言之,使用者可以轻易通过调整杆61的使用,来调整每一个第一反射件31所需要的斜倾角度(光学路径)。Please refer to FIG. 2 , the second embodiment of the present invention provides an image capture system, which includes: a
实施例三Embodiment Three
请参阅图3A与图3B所示,其中图3B只显示图3A中设置于两相反侧的其中两个第一镜头11。本发明实施例三提供一种影像撷取系统,其包括:一镜头单元1、一感测单元2及一反射单元3。镜头单元1包括多个第一镜头11及至少一第二镜头12,其中多个第一镜头11与第二镜头12皆设置于一待测物4的上方。感测单元2包括至少一设置于第二镜头12上方的影像传感器20。反射单元3包括多个分别设置在多个第一镜头11上方的第一反射件31及多个分别邻近多个第一反射件31且皆设置在影像传感器20下方的第二反射件32。Please refer to FIG. 3A and FIG. 3B , wherein FIG. 3B only shows two of the
更进一步来说,待测物4可为一电池或任何需要进行外观检测的待测物,尤其是需要检测外轮廓的待测物。另外,多个第一镜头11可设置且定位在一支撑架5上,此支撑架5具有多个对应于第一镜头11的穿孔(图中未示),以使得投射至待测物4的外加光源L可以通过支撑架5的穿孔而传送至相对应的第一镜头11。再者,多个第一镜头11与第二镜头12皆位于同一水平面上,且多个第一反射件31与多个第二反射件32皆位于同一水平面上。另外,影像传感器20位于第二镜头12的正上方,多个第一反射件31可分别位于多个第一镜头11的正上方,多个第二反射件32可分别位于多个第一反射件31的正侧边且皆位于影像传感器20的正下方,并且多个第二反射件32可以一体成型地连接在一起,以形成单个一体成型的反射单元3。然而本发明所使用的镜头单元1、感测单元2及反射单元3不以上述实施例三所举的例子为限。Furthermore, the object under
配合图3A与图3B所示,通过上述影像撷取系统的使用,本发明实施例三可以提供一种影像撷取系统的影像撷取方法,其包括以下步骤:As shown in FIG. 3A and FIG. 3B , through the use of the above-mentioned image capture system,
步骤S300:提供一镜头单元1、一感测单元2及一反射单元3,其中镜头单元1包括多个第一镜头11及至少一第二镜头12,其中多个第一镜头11与第二镜头12皆设置于一待测物4的上方,感测单元2包括至少一设置于第二镜头12上方的影像传感器20,且反射单元3包括多个分别设置在多个第一镜头11上方的第一反射件31及多个分别邻近多个第一反射件31且皆设置在影像传感器20下方的第二反射件32;Step S300: Provide a
步骤S302:一外加光源L经过待测物4的反射,以形成多个分别穿过多个第一镜头11的第一反射光束R1及一穿过第二镜头12以直接投向影像传感器20的直射光束L’;Step S302: An external light source L is reflected by the
步骤S304:多个第一反射光束R1分别经过多个第一反射件31的反射,以形成多个分别投向多个第二反射件32的第二反射光束R2;Step S304: the plurality of first reflected light beams R1 are respectively reflected by the plurality of
步骤S306:多个第二反射光束R2分别经过多个第二反射件32的反射,以形成多个同时投向影像传感器20的第三反射光束R3。Step S306 : the plurality of second reflected light beams R2 are respectively reflected by the plurality of
借此,由于所述穿过第二镜头12以直接投向影像传感器20的直射光束L’与多个第三反射光束R3可以同时投向影像传感器20,所以使得影像传感器20可以轻易获得待测物4的表面影像,尤其是可以撷取到待测物4的外轮廓影像。更进一步来说,本发明在只有使用单个影像传感器20的情况下,即可轻易通过每一个相对应的第一反射件31与每一个相对应的第二反射件32的配合,以撷取到待测物4的表面影像,尤其是可以撷取到待测物4的外轮廓影像。因此,与公知需要同时使用多个影像传感器的技术相比较,本发明可以大大降低感测单元2在使用上的成本。In this way, since the direct light beam L' passing through the second lens 12 and directly projecting on the
实施例四Embodiment four
请参阅图4所示,本发明实施例四提供一种影像撷取系统,其包括:一镜头单元1、一感测单元2及一反射单元3。由图4与图1B的比较可知,本发明实施例四与实施例一最大的差别在于:在实施例四中,感测单元2更进一步包括至少一设置在影像传感器20的正下方且位于影像传感器20与反射单元3的多个第二反射件32之间的传感器用镜头21。因此,多个第三反射光束R3可以通过传感器用镜头21以同时投向影像传感器20。Please refer to FIG. 4 , the fourth embodiment of the present invention provides an image capture system, which includes: a
实施例五Embodiment five
请参阅图5所示,本发明实施例五提供一种影像撷取系统,其包括:一镜头单元1、一感测单元2及一反射单元3。由图5与图3A的比较可知,本发明实施例五与实施例三最大的差别在于:在实施例五中,感测单元2更进一步包括至少一设置在影像传感器20的正下方的传感器用镜头21。因此,多个第三反射光束R3与直射光束L’可以通过传感器用镜头21以同时投向影像传感器20。Referring to FIG. 5 ,
综上所述,本发明所提供的影像撷取系统及其影像撷取方法,其可通过“多个分别设置在多个第一镜头11上方的第一反射件31及多个分别邻近多个第一反射件31且皆设置在影像传感器20下方的第二反射件32”的设计,以使得本发明的影像撷取系统及其影像撷取方法只需单个影像传感器20即可进行待测物4的外轮廓影像撷取,可以大大降低感测单元2在使用上的成本。In summary, the image capture system and its image capture method provided by the present invention can be achieved through "a plurality of
以上所述仅为本发明的较佳可行实施例,非因此局限本发明的保护范围,故凡运用本发明说明书及附图内容所做的等效技术变化,均包含于本发明的保护范围内。The above descriptions are only preferred feasible embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent technical changes made by using the description of the present invention and the contents of the accompanying drawings are included in the protection scope of the present invention. .
Claims (10)
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