CN103601431A - Masonry mortar dry powder based on autoclaved fly ash aerated concrete waste - Google Patents
Masonry mortar dry powder based on autoclaved fly ash aerated concrete waste Download PDFInfo
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- 239000002699 waste material Substances 0.000 title claims abstract description 50
- 239000004567 concrete Substances 0.000 title claims abstract description 43
- 239000000843 powder Substances 0.000 title claims abstract description 33
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 23
- 239000010881 fly ash Substances 0.000 title abstract description 32
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000004568 cement Substances 0.000 claims abstract description 11
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 11
- 239000004576 sand Substances 0.000 claims abstract description 10
- 229920000609 methyl cellulose Polymers 0.000 claims abstract description 8
- 239000001923 methylcellulose Substances 0.000 claims abstract description 8
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 4
- 239000010883 coal ash Substances 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- DGVVJWXRCWCCOD-UHFFFAOYSA-N naphthalene;hydrate Chemical group O.C1=CC=CC2=CC=CC=C21 DGVVJWXRCWCCOD-UHFFFAOYSA-N 0.000 claims 1
- 239000003469 silicate cement Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 10
- 239000000654 additive Substances 0.000 abstract description 7
- 235000010981 methylcellulose Nutrition 0.000 abstract description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011405 expansive cement Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明涉及一种基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料，其包括蒸压粉煤灰加气混凝土废料，40～65份；水泥，35～60份；甲基纤维素，0.1～0.3份；硅砂5～10份；助剂，0.01～0.02份。上述助剂为萘系减水剂。本发明首次利用蒸压粉煤灰加气混凝土废料制备砌筑砂浆干粉料，有效降低了砂浆干粉料成本，开发的产品能够作为墙体自保温原材料，就地为建筑配套使用，节约资源、变废为宝，能促进建筑节能工作的发展；并且干粉料制备方法简单，无二次污染，原料来源广泛，适于工业化生产。The invention relates to a masonry mortar dry powder based on autoclaved fly ash aerated concrete waste, which comprises autoclaved fly ash aerated concrete waste, 40-65 parts; cement, 35-60 parts; methyl cellulose , 0.1-0.3 parts; silica sand 5-10 parts; additives, 0.01-0.02 parts. The above-mentioned additives are naphthalene-based water reducers. The invention uses autoclaved fly ash aerated concrete waste for the first time to prepare dry mortar powder for masonry, effectively reducing the cost of dry mortar powder, and the developed product can be used as a wall self-insulation raw material for supporting buildings on site, saving resources and reducing costs. Turning waste into treasure can promote the development of building energy-saving work; and the preparation method of dry powder is simple, without secondary pollution, and has a wide range of raw material sources, which is suitable for industrial production.
Description
技术领域 technical field
本发明涉及一种砌筑砂浆干粉料，尤其涉及一种利用蒸压粉煤灰加气混凝土废料制备的低成本砌筑砂浆干粉料。 The invention relates to a masonry mortar dry powder material, in particular to a low-cost masonry mortar dry powder material prepared by using autoclaved fly ash aerated concrete waste.
背景技术 Background technique
蒸压粉煤灰加气混凝土是一种具有墙体自保温的新型建筑墙材，主要以水泥、石灰、石膏、铝粉以及粉煤灰为原料，经过原材料制备、配料浇注、静养发气、坯体切割、蒸压养护、成品贮存等工序制成。蒸压粉煤灰加气混凝土最大优势就是原料的来源非常的广泛；并且有非常好的可加工能力、隔热、保温能力以及加工特性，可铇可锯。随着墙材革新工作的不断推进，蒸压粉煤灰加气混凝土砌块已逐渐在建筑工程中得到规模应用。 Autoclaved fly ash aerated concrete is a new type of building wall material with wall self-insulation. It mainly uses cement, lime, gypsum, aluminum powder and fly ash as raw materials. It is made by the processes of body cutting, autoclave curing, and finished product storage. The biggest advantage of autoclaved fly ash aerated concrete is that the source of raw materials is very wide; and it has very good machinability, heat insulation, heat preservation ability and processing characteristics, and can be sawed. With the continuous advancement of wall material innovation, autoclaved fly ash aerated concrete blocks have gradually been used in large-scale construction projects.
随着蒸压粉煤灰加气混凝土应用的广泛，在生产过程中，切割废料、搬运废料以及不合格品废料总量也日益增多，无处堆放、无地运出，给企业造成极大困扰，给环境带来污染。目前，蒸压粉煤灰加气混凝土废料利用技术主要有⑴将废料烘干与石膏混合制得膨胀剂；将该膨胀剂与硅酸盐水泥混合均匀，制得膨胀水泥；⑵由废碎渣、纤维材料及其它工业废料制成加气混凝土废碎渣墙体；⑶将面包头和废坯料作原料，可制成密实（或配筋）硅酸盐酸盐混凝土制品和密实硅酸盐瓦材产品，如果在湿热养护后进行表面处理，还可制成硅酸盐水磨石制品、铺地及贴墙用各色面砖；⑷利用废料去除废水中的磷。 With the wide application of autoclaved fly ash aerated concrete, in the production process, the total amount of cutting waste, handling waste and substandard product waste is also increasing day by day, and there is nowhere to stack and transport out, causing great troubles to enterprises , causing pollution to the environment. At present, the utilization technologies of autoclaved fly ash aerated concrete waste mainly include (1) drying the waste and mixing it with gypsum to obtain an expansion agent; mixing the expansion agent with Portland cement evenly to obtain an expansive cement; , fiber materials and other industrial wastes to make aerated concrete waste and slag walls; (3) use bread and waste billets as raw materials to make dense (or reinforced) silicate concrete products and dense silicate tiles If surface treatment is carried out after hot and humid curing, it can also be made into silicate terrazzo products, various colored tiles for paving and wall covering; (4) use waste to remove phosphorus in wastewater.
但是以上技术无法就地利用废料，并且废料利用率较低、废料利用技术不完善，会产生二次污染，所以其市场推广存在难度。如何妥善处理、有效利用蒸压粉煤灰加气混凝土废料并获得较高的社会效益、生态效益和经济效益是亟待解决的问题。 However, the above technologies cannot utilize waste on site, and the waste utilization rate is low, and the waste utilization technology is not perfect, which will cause secondary pollution, so its market promotion is difficult. How to properly handle and effectively utilize autoclaved fly ash aerated concrete waste and obtain higher social, ecological and economic benefits is an urgent problem to be solved.
发明内容 Contents of the invention
本发明的目的是提供一种基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料，所得砌筑砂浆干粉料可以直接应用于墙体自保温系统。 The object of the present invention is to provide a dry masonry mortar powder based on autoclaved fly ash aerated concrete waste, and the obtained dry masonry mortar powder can be directly applied to a wall self-insulation system.
为达到上述发明目的，本发明采用的技术方案是： In order to achieve the above-mentioned purpose of the invention, the technical scheme adopted in the present invention is:
一种基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料，以质量份计，包括以下组分： A dry powder of masonry mortar based on autoclaved fly ash aerated concrete waste, in parts by mass, comprising the following components:
蒸压粉煤灰加气混凝土废料 40～65份 Autoclaved fly ash aerated concrete waste 40-65 parts
水泥 35～60份 Cement 35-60 parts
甲基纤维素 0.1～0.3份 Methylcellulose 0.1～0.3 parts
硅砂 5～10份 Silica sand 5-10 parts
助剂 0.01～0.02份 Additives 0.01～0.02 parts
其中，所述助剂为萘系减水剂。 Wherein, the auxiliary agent is a naphthalene-based water reducer.
本发明中甲基纤维素为建筑业用MC粉料；硅砂的粒径为50～100目；水泥为强度等级为42.5的硅酸盐水泥；蒸压粉煤灰加气混凝土废料为蒸压粉煤灰加气混凝土生产过程中的废品或建筑垃圾中产生的蒸压粉煤灰加气混凝土废料。 In the present invention, methyl cellulose is MC powder for construction industry; the particle size of silica sand is 50-100 mesh; cement is Portland cement with strength grade of 42.5; autoclaved fly ash aerated concrete waste is autoclaved powder Waste products in the production process of coal ash air-entrained concrete or autoclaved fly ash air-entrained concrete waste produced in construction waste.
本发明还公开了上述基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料的制备方法，具体为先将蒸压粉煤灰加气混凝土废料粉磨为蒸压粉煤灰加气混凝土废料粉料备用；然后按照各组分的比例，将蒸压粉煤灰加气混凝土废料粉料、水泥、甲基纤维素、硅砂以及助剂依次加入粉体混合机中混合均匀，即制备得到所述的基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料。 The present invention also discloses a preparation method of the masonry mortar dry powder based on the autoclaved fly ash aerated concrete waste, specifically, first grinding the autoclaved fly ash aerated concrete waste into autoclaved fly ash aerated concrete The waste powder is ready for use; then, according to the proportion of each component, add autoclaved fly ash aerated concrete waste powder, cement, methyl cellulose, silica sand and additives to the powder mixer in turn and mix evenly to prepare The dry powder of masonry mortar based on autoclaved fly ash aerated concrete waste.
上述技术方案中，粉磨设备为球磨机，粉磨过程包括破碎、研磨，筛分；所得蒸压粉煤灰加气混凝土废料粉料的粒径为60～120目。 In the above technical solution, the grinding equipment is a ball mill, and the grinding process includes crushing, grinding, and screening; the obtained autoclaved fly ash aerated concrete waste powder has a particle size of 60-120 mesh.
由于上述技术方案运用，本发明与现有技术相比具有下列优点： Due to the use of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1．本发明利用蒸压粉煤灰加气混凝土废料制备砌筑砂浆干粉料，降低了砂浆成本，开发的产品能够作为墙体自保温原材料就地为建筑配套使用，节约资源、变废为宝，能促进建筑节能工作的发展； 1. The invention uses autoclaved fly ash aerated concrete waste to prepare masonry mortar dry powder, which reduces the cost of mortar, and the developed product can be used as a wall self-insulation raw material for supporting buildings on site, saving resources, turning waste into treasure, and Promote the development of building energy efficiency;
2．本发明公开的制备方法简单，无二次污染，原料来源广泛，适于工业化生产。 2. The preparation method disclosed by the invention is simple, has no secondary pollution, has wide sources of raw materials, and is suitable for industrialized production.
具体实施方式 Detailed ways
下面结合实施例对本发明做进一步描述。 The present invention will be further described below in conjunction with the examples.
根据不同要求，本领域技术人员可以选用下列组分以及质量份的原料制备基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料：蒸压粉煤灰加气混凝土废料，40～65份；水泥，35～60份；甲基纤维素，0.1～0.3份；硅砂5～10份；助剂，0.01～0.02份。上述助剂为萘系减水剂。 According to different requirements, those skilled in the art can choose the following components and raw materials in parts by mass to prepare masonry mortar dry powder based on autoclaved fly ash aerated concrete waste: Autoclaved fly ash aerated concrete waste, 40-65 parts ; cement, 35-60 parts; methyl cellulose, 0.1-0.3 parts; silica sand, 5-10 parts; additives, 0.01-0.02 parts. The above-mentioned additives are naphthalene-based water reducers.
下面通过具体实施例给予详述： Give detailed description below by specific embodiment:
表1 各实施例中原料的质量，单位Kg The quality of raw material in table 1 each embodiment, unit Kg
上述实施例1、实施例2、实施例3中，硅砂的粒径分别为50目、80目以及100目。 In the above-mentioned embodiment 1, embodiment 2 and embodiment 3, the particle diameters of the silica sand are 50 mesh, 80 mesh and 100 mesh respectively.
具体制备方法为：先将蒸压粉煤灰加气混凝土废料破碎、研磨，筛分成蒸压粉煤灰加气混凝土废料粉料（实施例1、实施例2、实施例3中，蒸压粉煤灰加气混凝土废料粉料的粒径分别为60目、80目以及120目）；然后按照表1各原料的比例称重，将蒸压粉煤灰加气混凝土废料粉料、水泥、甲基纤维素、硅砂以及助剂依次一起放入粉体混合机中混合均匀，即制备得到所述的基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料。 The specific preparation method is: first crush and grind the autoclaved fly ash aerated concrete waste, and sieve into autoclaved fly ash aerated concrete waste powder (in embodiment 1, embodiment 2, embodiment 3, autoclaved powder The particle diameters of coal ash aerated concrete waste powder are 60 mesh, 80 mesh and 120 mesh respectively); then according to the proportion of each raw material in Table 1, weigh the autoclaved fly ash aerated concrete waste powder, cement, formazan The base cellulose, silica sand and additives are sequentially put into a powder mixer and mixed uniformly, that is, the dry powder of masonry mortar based on autoclaved fly ash aerated concrete waste is prepared.
上述方法制作基于蒸压粉煤灰加气混凝土废料的砌筑砂浆干粉料时，只需一台研磨机和一套粉体混合设备就能生产出性能优于同类产品质量的建筑新材料。使用时，将干粉料产品运送至施工现场，按一定比例的水搅拌成为浆料，即可施工使用。 When the above-mentioned method is used to produce masonry mortar dry powder based on autoclaved fly ash aerated concrete waste, only one grinding machine and one set of powder mixing equipment are needed to produce new building materials with better performance than similar products. When in use, the dry powder product is transported to the construction site, and stirred with a certain proportion of water to form a slurry, which can be used for construction.
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| CN114292078A (en) * | 2021-12-15 | 2022-04-08 | 重庆重通成飞新材料有限公司 | Uniform-stirring recycling powder autoclaved aerated concrete formula system |
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Application publication date: 20140226 |