CN103712601B - Liquid Multilayer Capacitive Tilt Microsensor - Google Patents
Liquid Multilayer Capacitive Tilt Microsensor Download PDFInfo
- Publication number
- CN103712601B CN103712601B CN201210377904.7A CN201210377904A CN103712601B CN 103712601 B CN103712601 B CN 103712601B CN 201210377904 A CN201210377904 A CN 201210377904A CN 103712601 B CN103712601 B CN 103712601B
- Authority
- CN
- China
- Prior art keywords
- differential
- electrode
- substrate
- liquid
- common electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims description 80
- 239000000463 material Substances 0.000 claims description 60
- 238000000034 method Methods 0.000 claims description 52
- 229910052751 metal Inorganic materials 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 33
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 239000010703 silicon Substances 0.000 claims description 11
- 230000001050 lubricating effect Effects 0.000 claims description 9
- 238000005530 etching Methods 0.000 claims description 5
- 229920002120 photoresistant polymer Polymers 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 110
- 230000008569 process Effects 0.000 description 15
- 230000008859 change Effects 0.000 description 14
- 238000005192 partition Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 10
- 238000001514 detection method Methods 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007607 die coating method Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003071 parasitic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
- G01C9/18—Measuring inclination, e.g. by clinometers, by levels by using liquids
- G01C9/20—Measuring inclination, e.g. by clinometers, by levels by using liquids the indication being based on the inclination of the surface of a liquid relative to its container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2201/00—Specific applications of microelectromechanical systems
- B81B2201/02—Sensors
- B81B2201/0221—Variable capacitors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
- G01C9/02—Details
- G01C9/06—Electric or photoelectric indication or reading means
- G01C2009/062—Electric or photoelectric indication or reading means capacitive
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
本发明公开了一种液体多层电容倾斜微传感器,包括:至少两对差动电极,每对差动电极位于相同平面;至少一个共同电极,该共同电极的一部分与各对差动电极位于同一平面;该差动电极与该共同电极位于一密闭空间中;以及封入该密闭空间的覆盖液体;其中,该差动电极的轮廓分别形成圆形的一部分。该传感器还可包括感测电路。本发明还公开了该传感器的制造方法。
The present invention discloses a liquid multilayer capacitance tilt microsensor, comprising: at least two pairs of differential electrodes, each pair of differential electrodes being located in the same plane; at least one common electrode, a part of the common electrode being located in the same plane as each pair of differential electrodes; the differential electrode and the common electrode being located in a closed space; and a covering liquid sealed in the closed space; wherein the contours of the differential electrodes respectively form a part of a circle. The sensor may also include a sensing circuit. The present invention also discloses a manufacturing method of the sensor.
Description
技术领域technical field
本发明涉及一种倾斜角传感器,特别是关于一种液体多层电容倾斜传感器。The invention relates to an inclination angle sensor, in particular to a liquid multilayer capacitive inclination sensor.
现有技术current technology
水平仪(倾斜角传感器)的应用范围广泛,例如营造工程的施工定位,机械平台的水平度测量,汽车与飞机平衡系统的监测,桥梁及铁路的倾斜及形变监控,相机取景时的辅助水平线,手机的倾斜操控应用等,甚至在半导体、化学与生医工程等,都可见其应用。目前可见的微水平仪,依其感测方式主要可分为机械式、气体式及液体式的感测方式。The level instrument (inclination angle sensor) has a wide range of applications, such as the construction positioning of construction projects, the level measurement of mechanical platforms, the monitoring of the balance system of automobiles and aircrafts, the tilt and deformation monitoring of bridges and railways, the auxiliary horizon when the camera is framing, mobile phones Its application can be seen even in semiconductor, chemical and biomedical engineering, etc. Currently available micro-levels can be classified into mechanical, gas and liquid sensing methods according to their sensing methods.
机械式水平仪主要是利用一质量块,在水平仪倾斜时,该质量块受重力影响,使质量块两端的电极与相对应的固定电极间发生变化,引起质量块电极与两端固定电极间的电容变化。机械式水平仪是通过测量该电容量来判断倾斜角度。采用机械式的结构在工艺上较为容易实现,但由于其弹簧结构通常较为脆弱,容易因为外力而断裂。The mechanical level mainly uses a mass block. When the level is tilted, the mass block is affected by gravity, so that the electrodes at both ends of the mass block and the corresponding fixed electrodes change, causing the capacitance between the mass block electrodes and the fixed electrodes at both ends. Variety. The mechanical level gauge judges the inclination angle by measuring the capacitance. The mechanical structure is easier to realize in terms of technology, but because its spring structure is usually relatively fragile, it is easy to break due to external force.
气体式水平仪设置一注有参考气体的密封腔,使用加热器将其周围的气体加热。在倾斜时,封闭腔内的热对流产生变化,通过测量加热器四周的热敏电阻的电阻值变化,即可计算倾斜角度。气体式的微水平仪结构较为简单,受微结构尺寸变异的影响也较小,但在制造上仍须额外增加一道将腔体密封的加工步骤,且其对于倾角变化的反应速度也较为缓慢。The gas level sets a sealed cavity filled with reference gas, and uses a heater to heat the gas around it. When tilting, the heat convection in the closed cavity changes, and the tilt angle can be calculated by measuring the resistance value change of the thermistor around the heater. The structure of the gas-type microlevel is relatively simple, and it is less affected by the size variation of the microstructure, but it still needs to add an additional processing step to seal the cavity, and its response speed to the change of the inclination angle is relatively slow.
现有的液体式微水平仪是在一封闭腔内注入电解液,该电解液具有导电性。在腔体未倾斜时,浸泡在电解液中的两电极电阻值实质相同。但当腔体倾斜时,两端电极浸泡在电解液中的面积产生变化,使得两电极的电阻值产生差值。通过读取电路将该倾角变化转变为电信号输出。液体感测方式的结构最为简单,反应时间也较快,但同样必须增加一道密封腔体的加工步骤。In the existing liquid microlevel instrument, an electrolyte solution is injected into a closed cavity, and the electrolyte solution has conductivity. When the cavity is not inclined, the resistance values of the two electrodes immersed in the electrolyte are substantially the same. However, when the cavity is tilted, the areas of the electrodes at both ends immersed in the electrolyte change, resulting in a difference in the resistance values of the two electrodes. The inclination change is converted into an electrical signal output by a reading circuit. The structure of the liquid sensing method is the simplest, and the response time is also faster, but it is also necessary to add a processing step of sealing the cavity.
微水平仪多半以MEMS工艺与CMOS工艺分别制造感测组件及读取电路,不仅制造成本高,体积难以进一步减小,也易产生噪声。虽然单独的MEMS工艺在微结构的设计弹性自由度较高,但目前仍没有一套标准的微机电系统能够同时符合设计弹性又能与电路进行集成。Most microlevels use MEMS technology and CMOS technology to manufacture sensing components and reading circuits respectively. Not only the manufacturing cost is high, the volume is difficult to further reduce, but also it is easy to generate noise. Although the independent MEMS process has a high degree of freedom in the design of microstructures, there is still no standard MEMS system that can simultaneously meet the design flexibility and be integrated with the circuit.
中国台湾专利TW522221公开了一种倾斜传感器,该传感器具有印刷基板与设置在该印刷基板上的彼此电气独立的一对差动电极,以及与差动电极间隔的共同电极板。该对差动电极和共同电极板收纳在一密闭空间内,并在该密闭空间内封入介电性液体。当倾斜传感器倾斜时,介电性液体浸泡各该差动电极的面积发生变化,使其电容产生改变。通过测量两差动电极的电容值,可以计算出倾斜角度。该倾斜传感器并非以微机电技术制造,体积甚为庞大。Chinese Taiwan patent TW522221 discloses a tilt sensor, which has a printed substrate, a pair of differential electrodes electrically independent from each other arranged on the printed substrate, and a common electrode plate spaced from the differential electrodes. The pair of differential electrodes and the common electrode plate are accommodated in a closed space, and a dielectric liquid is sealed in the closed space. When the tilt sensor is tilted, the area of each differential electrode soaked by the dielectric liquid changes, and its capacitance changes. By measuring the capacitance values of the two differential electrodes, the tilt angle can be calculated. The inclination sensor is not manufactured by micro-electro-mechanical technology, and its volume is very large.
日本专利公开JP2008-261695公开了一种微型倾斜角度传感器。该传感器具有与上述TW522221号相同的构造,并使用相同的原理,但所封入的液体是导电性液体。该传感器是以微机电技术制造的,体积可以缩小,但其构造并不适合使用标准CMOS工艺来制造,使得制造成本提高。且其差动电极形成半圆形,使得其感测精确度受限,不适于利用在较精密的应用。此外,该传感器与读取电路须分别制造,集成困难。Japanese patent publication JP2008-261695 discloses a miniature tilt angle sensor. This sensor has the same construction as No. TW522221 above, and uses the same principle, but the enclosed liquid is a conductive liquid. The sensor is manufactured with micro-electro-mechanical technology, and its volume can be reduced, but its structure is not suitable for standard CMOS technology, which increases the manufacturing cost. Moreover, the differential electrodes form a semicircle, which limits the sensing accuracy and is not suitable for more precise applications. In addition, the sensor and the reading circuit must be manufactured separately, making integration difficult.
发明内容Contents of the invention
本发明的目的即是提供一种液体电容式倾斜微传感器的新颖架构。The purpose of the present invention is to provide a novel architecture of a liquid capacitive tilt microsensor.
本发明的目的还是提供一种可侦测多方向斜角度的液体电容式倾斜微传感器。Another object of the present invention is to provide a liquid capacitive tilt microsensor capable of detecting tilt angles in multiple directions.
本发明的目的也是提供一种具有多对差动电极的液体电容式倾斜微传感器。The object of the present invention is also to provide a liquid capacitive tilt microsensor with multiple pairs of differential electrodes.
本发明的目的也是提供一种可以利用标准CMOS工艺制造的倾斜微传感器。It is also an object of the present invention to provide a tilt microsensor that can be fabricated using standard CMOS processes.
本发明的目的也是提供一种能集成读取电路与感测组件的倾斜微传感器。The object of the present invention is also to provide a tilt microsensor capable of integrating a reading circuit and a sensing component.
本发明的目的也是提供一种无可动组件,且能提高侦测精确度的倾斜微传感器。The object of the present invention is also to provide a tilt microsensor which has no moving parts and can improve detection accuracy.
本发明的目的也是提供一种液体电容式倾斜微传感器的新颖制造方法。The object of the present invention is also to provide a novel manufacturing method of a liquid capacitive tilt microsensor.
本发明的目的也是提供一种可以利用标准CMOS工艺制造并集成有读取电路的倾斜微传感器制法。The object of the present invention is also to provide a tilt microsensor manufacturing method that can be manufactured using standard CMOS technology and integrated with a readout circuit.
本发明的目的也是提供一种多方向倾斜角度微传感器的制法。The object of the present invention is also to provide a method for manufacturing a multi-directional inclination angle microsensor.
本发明的目的也是提供一种具多层差动电极的倾斜微传感器的制法。The object of the present invention is also to provide a method for manufacturing a tilt microsensor with multi-layer differential electrodes.
根据本发明的液体电容式倾斜微传感器,其特征在于,具有:至少两对差动电极,每对差动电极位于相同平面上;至少一个共同电极,该共同电极的一部分与各对差动电极位于同一平面上;该差动电极与该共同电极位于一密闭空间中;以及封入该密闭空间之覆盖液体。该多对差动电极的电极轮廓分别可形成圆形的一部分,最好为扇形。该多对差动电极可形成在同一平面上,也可以形成在不同平面上,互相以一间距分开。如有两对差动电极不位于同一平面上,该共同电极可使用一个或多个,例如在每一平面提供一共同电极。According to the liquid capacitive tilt microsensor of the present invention, it is characterized in that it has: at least two pairs of differential electrodes, each pair of differential electrodes is located on the same plane; at least one common electrode, a part of the common electrode is connected with each pair of differential electrodes located on the same plane; the differential electrode and the common electrode located in a closed space; and a covering liquid sealed in the closed space. The electrode contours of the multiple pairs of differential electrodes can respectively form a part of a circle, preferably a fan shape. The multiple pairs of differential electrodes can be formed on the same plane, or can be formed on different planes, separated by a distance. If there are two pairs of differential electrodes not located on the same plane, one or more common electrodes can be used, for example, one common electrode is provided on each plane.
该传感器还可包括读取电路,用以读取该差动电极的各电极所产生的电容值。并可提供判断同方向或不同方向上的倾斜角度的功能。该多个差动电极和/或该共同电极的表面至少一部分还可包括润滑层。该共同电极可形成在该差动电极的周围。该差动电极分别可包含形成在电极板边缘的多个缺口,且该共同电极可包含伸入该缺口的多个突出部。当电极板为扇形轮廓时,该多个缺口可延伸到各差动电极板扇形的半径的一半长度以上。该覆盖液体可以是导电性液体或介电液体。该多个差动电极与该共同电极可以形成在一硅基板上。该读取电路也可形成在该差动电极与该共同电极的硅基板上。该差动电极与该共同电极可形成在一硅基板上的介电层上。该多对差动电极的轮廓与面积可相同或不同。The sensor may also include a reading circuit for reading the capacitance value generated by each electrode of the differential electrode. And it can provide the function of judging the tilt angle in the same direction or in different directions. At least a portion of the surface of the plurality of differential electrodes and/or the common electrode may further include a lubricating layer. The common electrode may be formed around the differential electrode. The differential electrodes may respectively include a plurality of notches formed on the edges of the electrode plates, and the common electrode may include a plurality of protrusions protruding into the notches. When the electrode plates have a sector profile, the plurality of notches can extend to more than half the length of the sector radius of each differential electrode plate. The covering liquid may be a conductive liquid or a dielectric liquid. The plurality of differential electrodes and the common electrode can be formed on a silicon substrate. The readout circuit can also be formed on the silicon substrate of the differential electrode and the common electrode. The differential electrode and the common electrode can be formed on a dielectric layer on a silicon substrate. The profiles and areas of the pairs of differential electrodes can be the same or different.
根据本发明的制造液体多层电容倾斜微传感器的方法,包括如下步骤:The method for manufacturing liquid multilayer capacitive tilt microsensor according to the present invention comprises the following steps:
制备第一基板;preparing the first substrate;
在该第一基板上形成一包括多个金属层和多个介电层的堆栈结构;该堆栈结构内包括至少两对差动电极与至少一个共同电极的图案,其特征在于,所述差动电极的轮廓形成圆形的一部分,且任一对该差动电极具有近似的形状和实质相同的面积;A stack structure including multiple metal layers and multiple dielectric layers is formed on the first substrate; the stack structure includes patterns of at least two pairs of differential electrodes and at least one common electrode, wherein the differential the contours of the electrodes form part of a circle and either have an approximate shape and substantially the same area as the differential electrodes;
释放所述至少两对差动电极与至少一个共同电极;releasing the at least two pairs of differential electrodes and the at least one common electrode;
制备第二基板;preparing a second substrate;
在该第二基板上形成材料层;forming a material layer on the second substrate;
在该材料层中形成凹槽;forming grooves in the layer of material;
在该凹槽中加入覆盖液体;Filling the groove with covering liquid;
将该第一基板覆盖到该第二基板上,使该差动电极与共同电极进入该凹槽内;以及covering the first substrate on the second substrate, making the differential electrode and the common electrode enter the groove; and
结合该第一基板与该第二基板。Combining the first substrate and the second substrate.
该差动电极轮廓最好为扇形。不同对的差动电极可位于该堆栈结构的不同层,且彼此分离。不同对的差动电极,轮廓与面积可互为相同或不同。The profile of the differential electrodes is preferably fan-shaped. Different pairs of differential electrodes can be located at different layers of the stack structure and separated from each other. Different pairs of differential electrodes may have the same or different outlines and areas.
该第一基板可以是硅基板,该第二基板可以是玻璃基板或塑料基板。该共同电极可以形成在相对应的差动电极的周围。该差动电极分别可包含形成在电极板边缘的多个缺口,且该共同电极可包含伸入该缺口的多个突出部。当该差动电极板为扇形或半圆形轮廓时,该多个缺口可延伸到差动电极板的扇形或半圆的半径的一半长度以上。该覆盖液体可以是导电性液体或介电液体。The first substrate may be a silicon substrate, and the second substrate may be a glass substrate or a plastic substrate. The common electrode may be formed around the corresponding differential electrode. The differential electrodes may respectively include a plurality of notches formed on the edges of the electrode plates, and the common electrode may include a plurality of protrusions protruding into the notches. When the differential electrode plate has a sector or semicircle profile, the plurality of notches may extend to more than half the length of the radius of the sector or semicircle of the differential electrode plate. The covering liquid may be a conductive liquid or a dielectric liquid.
该差动电极与共同电极可以形成在该第一基板上的材料层上,因此该方法还可包括在制备第一基板后,在该第一基板上形成一材料层的步骤。该材料层可包括至少一个介电层。该材料层也还可包括至少一个金属层及一个介电层。The differential electrode and the common electrode can be formed on a material layer on the first substrate, so the method may further include a step of forming a material layer on the first substrate after preparing the first substrate. The layer of material may include at least one dielectric layer. The material layer may also include at least one metal layer and one dielectric layer.
该方法也可包括:在形成该差动电极与共同电极图案时,同时形成一读取电路的步骤。该方法也可包括:在形成该差动电极与共同电极图案及该材料层时,同时形成一读取电路的步骤。该方法还可包括:在该差动电极与共同电极释放后,在其表面的至少一部分上施加润滑层的步骤。The method may also include: when forming the differential electrode and common electrode pattern, a step of forming a reading circuit at the same time. The method may also include: when forming the differential electrode and common electrode pattern and the material layer, a step of forming a reading circuit at the same time. The method may further include the step of applying a lubricating layer on at least a part of the surface of the differential electrode after it is released from the common electrode.
在该第二基板上形成的材料层可以是光阻材料,该形成凹槽的步骤可包括除去该材料层的一部分的步骤。释放该差动电极与共同电极的步骤可包括蚀刻,以除去该差动电极与共同电极图案以外的堆栈结构的步骤。The material layer formed on the second substrate may be a photoresist material, and the step of forming the groove may include the step of removing a part of the material layer. The step of releasing the differential electrode and the common electrode may include etching to remove the stacked structure other than the pattern of the differential electrode and the common electrode.
附图说明Description of drawings
图1是表示本发明的液体多层电容倾斜微传感器的第一实施例的结构示意图。Fig. 1 is a structural schematic diagram showing the first embodiment of the liquid multilayer capacitive tilt microsensor of the present invention.
图2是表示本发明的液体多层电容倾斜微传感器的第二实施例的结构示意图。Fig. 2 is a structural schematic diagram showing the second embodiment of the liquid multilayer capacitive tilt microsensor of the present invention.
图3是示出本发明的液体多层电容倾斜微传感器的结构示意图。Fig. 3 is a schematic diagram showing the structure of the liquid multilayer capacitive tilt microsensor of the present invention.
图4a与图4b是本发明的液体电容式倾斜微传感器的第一方向感测原理示意图。4a and 4b are schematic diagrams of the first direction sensing principle of the liquid capacitive tilt microsensor of the present invention.
图5a与图5b是本发明的液体电容式倾斜微传感器的第二方向感测原理示意图。5a and 5b are schematic diagrams of the second direction sensing principle of the liquid capacitive tilt microsensor of the present invention.
图6是示出本发明的液体电容式倾斜微传感器的制造方法的流程图。FIG. 6 is a flow chart showing a method of manufacturing the liquid capacitive tilt microsensor of the present invention.
图7是示出本发明的液体电容式倾斜微传感器的制造过程意图。FIG. 7 is a schematic diagram showing the manufacturing process of the liquid capacitive tilt microsensor of the present invention.
主要组件符号说明Explanation of main component symbols
100倾斜微传感器100 Tilt Micro Sensors
10第一基板10 first substrate
11、12、13、14、15、16差动电极11, 12, 13, 14, 15, 16 differential electrodes
11a、12a凹口11a, 12a notches
17共享电极17 shared electrodes
17a突出部17a protrusion
21、22、23、24、25、26、差动电极21, 22, 23, 24, 25, 26, differential electrodes
27、2827, 28
29支撑结构29 support structure
30第二基板30 second substrate
31隔墙31 partition wall
32密闭空间32 confined space
33覆盖液体33 covering liquid
35读取电路35 read circuit
36凹槽36 grooves
具体实施方式detailed description
下面,将参照实施例说明本发明的构造与制法。须注意的是:所使用的实施例仅用于示出本发明的可能或优选实施方式,而并非用于限制本发明的范围。Next, the construction and manufacturing method of the present invention will be described with reference to examples. It should be noted that the used examples are only used to illustrate possible or preferred implementations of the present invention, but not to limit the scope of the present invention.
图1是示出本发明的液体多层电容倾斜微传感器的第一实施例的结构示意图。如图所示,本实施例的倾斜微传感器100包括6个差动电极11、12、13、14、15、16,它们形成在实质上相同的平面上。标号17表示共同电极,可与各差动电极形成一电容。在图1所示的结构中,将差动电极11与12定为第一对,差动电极13与14定为第两对,差动电极15与16定为第三对。FIG. 1 is a schematic structural view showing the first embodiment of the liquid multilayer capacitive tilt microsensor of the present invention. As shown in the figure, the tilt microsensor 100 of this embodiment includes six differential electrodes 11, 12, 13, 14, 15, and 16, which are formed on substantially the same plane. Reference numeral 17 denotes a common electrode, which can form a capacitance with each differential electrode. In the structure shown in FIG. 1 , the differential electrodes 11 and 12 are defined as the first pair, the differential electrodes 13 and 14 are defined as the second pair, and the differential electrodes 15 and 16 are defined as the third pair.
图2是示出本发明的液体多层电容倾斜微传感器的第二实施例的结构示意图。如图所示,本实施例的倾斜微传感器100包括位于上下4层平面上的4组差动电极21-28。位于同一层平面的差动电极可以包括一对差动电极,或多对差动电极。如果是多对时,其结构可为如图1所示。在此情形下,该液体多层电容倾斜微传感器即包括12对差动电极。所有差动电极可以共享一个或以上的共同电极。Fig. 2 is a schematic structural view showing the second embodiment of the liquid multilayer capacitive tilt microsensor of the present invention. As shown in the figure, the tilt microsensor 100 of this embodiment includes 4 sets of differential electrodes 21-28 located on the upper and lower planes. The differential electrodes located on the same layer plane may include a pair of differential electrodes, or multiple pairs of differential electrodes. If it is multiple pairs, its structure can be as shown in Figure 1. In this case, the liquid multilayer capacitive tilt microsensor includes 12 pairs of differential electrodes. All differential electrodes may share one or more common electrodes.
在本发明的优选实例中,差动电极以每层两对,共两层结构,形成4对差动电极(电容),较为实用。原因是:制造较为简单,成本较低,并能形成多方向的倾斜角度侦测。但其它的组合方式,例如增加或减少层次,增加或减少每层的差动电极对数,都可以适用在本发明中。In a preferred example of the present invention, two pairs of differential electrodes per layer, a total of two layers, form 4 pairs of differential electrodes (capacitors), which is more practical. The reason is that the manufacture is relatively simple, the cost is low, and multi-directional tilt angle detection can be formed. However, other combinations, such as increasing or decreasing layers, increasing or decreasing the number of differential electrode pairs in each layer, are applicable to the present invention.
图2还示出,上述差动电极组件是形成在第一基板10上的。图2中所示出的基板10,是在标准CMOS工艺当中使用的基板,即硅质基板。在该基板10上,以标准CMOS工艺形成多个介电层,多个金属层,以及多个导通孔等。并且,在该介电层、金属层与导通孔所形成的堆栈结构中,以金属层或以金属层与介电层形成差动电极与共同电极图案,再以例如湿式蚀刻等方式释放电极图案,就可以得到所需的电极。FIG. 2 also shows that the above-mentioned differential electrode assembly is formed on the first substrate 10 . The substrate 10 shown in FIG. 2 is a substrate used in a standard CMOS process, that is, a silicon substrate. On the substrate 10 , a plurality of dielectric layers, a plurality of metal layers, and a plurality of via holes are formed by a standard CMOS process. Moreover, in the stack structure formed by the dielectric layer, the metal layer and the via hole, the differential electrode and the common electrode pattern are formed with the metal layer or the metal layer and the dielectric layer, and then the electrodes are released by means such as wet etching. pattern, you can get the desired electrode.
图2示出4层电极层形成在基板10上。但在本发明的优选实例中,并不使用第一金属层。在这种实例中,并没有图中最下方的电极层21、22,而是在第二以上金属层23、24上,形成最下方的电极层。各电极层之间可以介电层隔开,或以介电层与金属层隔开。该共同电极可包括多个金属层与多个介电层。且任一电极层也可包括多个金属层与多个介电层。因此,这些电极层需以导通孔界定其范围,并作为蚀刻释放时的保护层。FIG. 2 shows that 4 electrode layers are formed on the substrate 10 . However, in a preferred embodiment of the present invention, the first metal layer is not used. In this example, there is no lowermost electrode layer 21 , 22 in the figure, but the lowermost electrode layer is formed on the second and above metal layers 23 , 24 . The electrode layers can be separated by a dielectric layer, or separated by a dielectric layer and a metal layer. The common electrode may include multiple metal layers and multiple dielectric layers. And any electrode layer may also include a plurality of metal layers and a plurality of dielectric layers. Therefore, these electrode layers need to be bounded by via holes, and serve as a protective layer during etching release.
图3是示出本发明的液体多层电容倾斜微传感器的结构示意图。图3中示出具有4层结构的电极层组件。图3中示出在该差动电极21-28与共同电极17所在区域的周围,以多个介电层、多个金属层及多个导通孔形成支撑结构29。在该支撑结构29上方形成隔墙31,隔墙31上方覆盖第二基板30,使该第一基板10、该支撑结构29、隔墙31与第二基板30定义一密闭空间32。覆盖液体33与电极层组件即密封在该密闭空间32中。Fig. 3 is a schematic diagram showing the structure of the liquid multilayer capacitive tilt microsensor of the present invention. An electrode layer assembly having a 4-layer structure is shown in FIG. 3 . As shown in FIG. 3 , around the area where the differential electrodes 21 - 28 and the common electrode 17 are located, a supporting structure 29 is formed by multiple dielectric layers, multiple metal layers and multiple via holes. A partition wall 31 is formed above the support structure 29 , and the partition wall 31 covers the second substrate 30 , so that the first substrate 10 , the support structure 29 , the partition wall 31 and the second substrate 30 define a closed space 32 . The covering liquid 33 and the electrode layer assembly are sealed in the closed space 32 .
在本发明的优选实例中,该隔墙31使用光阻材料制造,该第二基板30是玻璃材料。但本发明可适用的材料并不限于此例所示。In a preferred example of the present invention, the partition wall 31 is made of photoresist material, and the second substrate 30 is made of glass material. However, applicable materials of the present invention are not limited to those shown in this example.
将该差动电极21-28形成在第二以上的金属层上,可以减少与基板间的寄生电容。但制造在其它层上也是可以的。如果电极层并非形成在第一层金属层上,则在该电极层与基板10之间将存在材料层。该材料层在电极释放后可能也被移除,但也可能留存。此外,该差动电极21-28与该共同电极17的一部分最好形成在同一金属层上,但也可以形成在不同的金属层上。Forming the differential electrodes 21-28 on the second or higher metal layer can reduce the parasitic capacitance with the substrate. However, fabrication on other layers is also possible. If the electrode layer is not formed on the first metal layer, there will be a material layer between the electrode layer and the substrate 10 . This layer of material may also be removed after the electrodes are released, but may also remain. In addition, the differential electrodes 21-28 and part of the common electrode 17 are preferably formed on the same metal layer, but may also be formed on different metal layers.
为了抑制该覆盖液体33因毛细作用黏附在该差动电极21-28与该共同电极17的表面上,可在该电极表面的全部或选定的部分施以润滑层(未图示)。该润滑层的材料是本领域技术人员所熟知的,例如可以是特氟龙。将该第二基板30结合到第一基板10的方法,可以使用任何夹具,并以适当的结合方式,将第二基板30固定到第一基板10的预定位置。例如以黏胶固定,可以选用与该隔墙31材料及该金属层或介电层材料兼容的黏胶,以压力或加热固定,形成结合层(未示出)。In order to prevent the covering liquid 33 from adhering to the surfaces of the differential electrodes 21-28 and the common electrode 17 due to capillary action, a lubricating layer (not shown) may be applied to all or selected parts of the electrode surfaces. The material of the lubricating layer is well known to those skilled in the art, such as Teflon. As a method of combining the second substrate 30 to the first substrate 10 , any jig may be used to fix the second substrate 30 to a predetermined position of the first substrate 10 in an appropriate combination manner. For example, it is fixed by glue, and glue compatible with the material of the partition wall 31 and the material of the metal layer or the dielectric layer can be selected, and fixed by pressure or heat to form a bonding layer (not shown).
请参考图1。该图1中示出差动电极11-16各形成扇形轮廓。在其内部周围设有多个缺口。该共同电极17本体则形成在差动电极11-16的内周以内,并以多个突出部伸入该多个缺口中。如此所形成的结构,即所谓的指差式电容。在本实施例中,通过将差动电极11-16的各对分布在差动电极所形成的圆形两半,可以将侦测范围扩大到±90°。但在实际应用中,可能并不需要如此大的角度范围,因此差动电极11-16的轮廓形状只需占有圆形的一部分即可,例如45°到90°之间的任何角度。此外,差动电极11-16所形成的轮廓形状应近似,且面积实质上相等。每对差动电极以镜射方式组合是优选的方式。该镜射的基准最好为差动电极11-16所围成的圆形中心。如此能确保测量结果的正确性。Please refer to Figure 1. This FIG. 1 shows that each of the differential electrodes 11-16 forms a fan-shaped outline. There are multiple notches around its interior. The body of the common electrode 17 is formed within the inner periphery of the differential electrodes 11-16, and protrudes into the plurality of notches with a plurality of protrusions. The structure formed in this way is the so-called differential capacitance. In this embodiment, by distributing each pair of differential electrodes 11-16 on the two halves of the circle formed by the differential electrodes, the detection range can be extended to ±90°. However, in practical applications, such a large angle range may not be required, so the outline shape of the differential electrodes 11-16 only needs to occupy a part of the circle, for example, any angle between 45° and 90°. In addition, the contour shapes formed by the differential electrodes 11-16 should be similar, and the areas should be substantially equal. It is preferred that each pair of differential electrodes is combined in a mirror image. The reference of the mirroring is preferably the center of the circle surrounded by the differential electrodes 11-16. This ensures the correctness of the measurement results.
在本发明的其它实例中,差动电极11-16的轮廓并不形成圆形的一部分。任何可以使一对两差动电极形成实质上相对应的形状,并且不减小测量正确性的形状,都可适用。例如等边三角形或等腰三角形、等腰多边型,均是其例。In other examples of the invention, the contours of the differential electrodes 11-16 do not form part of a circle. Any shape that can form a pair of two differential electrodes into substantially corresponding shapes without reducing the accuracy of the measurement is applicable. For example, an equilateral triangle or an isosceles triangle, and an isosceles polygon are all examples.
图1也示出,该差动电极11-16上所形成的缺口,深入到电极板的内部,达到1/2以上。也就是说,当该电极板11-16为扇形时,该缺口向内延伸达半径的1/2以上。同时,该共同电极17延伸部,也配合伸入该缺口,达到差动电极板半径的一半以上。如此形成的电容,容值较高,对于倾斜角度的改变较为敏感,可以提高侦测的精密度或分辨率。FIG. 1 also shows that the gaps formed on the differential electrodes 11-16 go deep into the inside of the electrode plate, reaching more than 1/2. That is to say, when the electrode plates 11-16 are fan-shaped, the notches extend inward to more than 1/2 of the radius. At the same time, the extension part of the common electrode 17 also fits into the gap, reaching more than half of the radius of the differential electrode plate. The capacitor formed in this way has a higher capacitance and is more sensitive to changes in the tilt angle, which can improve detection precision or resolution.
在图2的实例中,因为提供多层差动电极,在测量时可以将各对所属电极的电容变化以矩阵方式表示,即可以用简单的侦测方式,测得倾斜角度的变化。换言之,不需提高电容值侦测的分辨率,即可侦测到细微的倾斜角度变化。In the example of FIG. 2 , since the multi-layer differential electrodes are provided, the capacitance change of each pair of electrodes can be expressed in a matrix during measurement, that is, the change of the inclination angle can be measured by a simple detection method. In other words, it is possible to detect subtle changes in tilt angles without increasing the resolution of capacitance value detection.
具有以上特征的倾斜角度侦测器,可以利用标准CMOS工艺制造,故可与读取电路制造在相同基板上,并同时完成,这足以简化生产并降低成本。此外,可以解决现有技术中侦测器与读取电路集成困难的难题。The inclination angle detector with the above characteristics can be manufactured by using standard CMOS technology, so it can be manufactured on the same substrate as the reading circuit and completed at the same time, which is enough to simplify the production and reduce the cost. In addition, it can solve the difficulty in integrating the detector and the reading circuit in the prior art.
图4a与图4b是本发明的液体电容式倾斜微传感器的第一方向感测原理示意图。在图3中,Vin表示输入电压,35表示读取电路。本发明的传感器100相当于24组电容,电容上覆盖的液体33会因为传感器所置角度的变化而改变与差动电极的相对位置,使覆盖于各电极板上的面积改变,进而产生电容变化。通过读取电路35将该电容变化转换电压信号输出。图4a示出该传感器100处于起始状态时,覆盖液体33覆盖在第2对差动电极13、14上的面积相同,故两者产生的电容值相同。但对第1对差动电极11、12和第3对差动电极15、16而言,则为完全覆盖与完全未覆盖的组合。4a and 4b are schematic diagrams of the first direction sensing principle of the liquid capacitive tilt microsensor of the present invention. In FIG. 3 , Vin denotes an input voltage, and 35 denotes a reading circuit. The sensor 100 of the present invention is equivalent to 24 sets of capacitors, and the liquid 33 covered on the capacitor will change its relative position with the differential electrode due to the change of the angle of the sensor, so that the area covered on each electrode plate will change, and then the capacitance will change. . The capacitance change is converted into a voltage signal by the reading circuit 35 and output. Fig. 4a shows that when the sensor 100 is in the initial state, the area covered by the covering liquid 33 on the second pair of differential electrodes 13, 14 is the same, so the capacitance values generated by the two are the same. However, for the first pair of differential electrodes 11, 12 and the third pair of differential electrodes 15, 16, it is a combination of complete coverage and complete uncovering.
当如图4b所示,侦测器100向第一方向倾斜时,液体因重力而维持原位,此时各对差动电极被覆盖液体33覆盖的面积即发生变化,因而产生电容值的变化。根据本发明的感测电容结构设计,测量各对差动电极之电容值后,计算所得的差值将与倾斜角度形成高度线性关系。因此可以计算出该侦测器向第一方向的倾斜角度。When the detector 100 is tilted to the first direction as shown in FIG. 4b, the liquid is kept in place due to gravity, and at this time, the area of each pair of differential electrodes covered by the covering liquid 33 changes, thus resulting in a change in capacitance value . According to the sensing capacitance structure design of the present invention, after measuring the capacitance values of each pair of differential electrodes, the calculated difference will form a highly linear relationship with the tilt angle. Therefore, the inclination angle of the detector to the first direction can be calculated.
图5a与图5b是本发明的液体电容式倾斜微传感器的第二方向感测原理示意图。在图5a的初始状态中,各层差动电容被覆盖液体33覆盖的面积相同。但当该传感器向第二方向倾斜之后,如图5b所示,各层被液体33覆盖的面积改变,因而导致电容值的变化。将从各差动电极所测量到的容值以矩阵表示,所形成的向量即可代表该传感器向第一方向与第二方向的倾斜角度。5a and 5b are schematic diagrams of the second direction sensing principle of the liquid capacitive tilt microsensor of the present invention. In the initial state of FIG. 5 a , the areas covered by the covering liquid 33 of the differential capacitors of each layer are the same. However, when the sensor is tilted to the second direction, as shown in FIG. 5 b , the area of each layer covered by the liquid 33 changes, thus resulting in a change in the capacitance value. The capacitance values measured from the differential electrodes are expressed in a matrix, and the formed vector can represent the inclination angle of the sensor to the first direction and the second direction.
下面,以实例说明本发明的液体多层电容倾斜微传感器的制法。图6是示出本发明的液体电容式倾斜微传感器制造方法的流程图。图7是示出本发明的液体电容式倾斜微传感器的制造过程意图。如图6所示,在制造本发明的液体电容式倾斜微传感器时,首先在步骤601中制造基板10。该基板10的材料并无任何限制,但通常而言可使用一般在标准CMOS工艺中应用的基板材料,即硅质基板,以便使本发明可以利用CMOS工艺制造。但使用其它坚固的材料,或其它适合在CMOS工艺中使用的材料,也可得到相同的效果。其次,在步骤602中,在该基板10上形成材料层。该材料层可以包括:形成在该基板10上方的介电层;形成在该介电层上方、互相交替的多个金属层与介电层;以及位于其内的导通孔。这些材料层形成堆栈结构,但在制造该堆栈结构时,在其中形成本发明的倾斜角传感器100以及读取电路35的图案。适合制造该材料层的方法,包括任何商业上用来形成电路结构和/或微型结构的工艺,其中较适用的是标准CMOS工艺。Next, the preparation method of the liquid multilayer capacitive tilt microsensor of the present invention will be illustrated with an example. FIG. 6 is a flow chart showing the manufacturing method of the liquid capacitive tilt microsensor of the present invention. FIG. 7 is a schematic diagram showing the manufacturing process of the liquid capacitive tilt microsensor of the present invention. As shown in FIG. 6 , when manufacturing the liquid capacitive tilt microsensor of the present invention, the substrate 10 is first manufactured in step 601 . The material of the substrate 10 is not limited in any way, but generally, the substrate material commonly used in standard CMOS process, ie silicon substrate, can be used so that the present invention can be manufactured by CMOS process. However, the same effect can be obtained using other robust materials, or other materials suitable for use in CMOS processes. Next, in step 602 , a material layer is formed on the substrate 10 . The material layer may include: a dielectric layer formed on the substrate 10 ; a plurality of metal layers and dielectric layers formed on the dielectric layer alternately; and a via hole therein. These material layers form a stacked structure, but when manufacturing the stacked structure, patterns of the tilt angle sensor 100 and the readout circuit 35 of the present invention are formed therein. Suitable methods for fabricating the material layer include any commercially used process for forming circuit structures and/or microstructures, among which standard CMOS processes are more suitable.
该读取电路35可以是利用商用电路设计工具完成的电路结构,例如通过CMOS工艺所制得的多层电路层。用来侦测电容值并输出测量结果的电路,可以使用任何已知技术的电路来设计。对于本领域技术人员而言,设计具有上述功能的电路,并利用合适的工艺形成在该基板10上,是显而易见的,相关技术细节在此无需赘述。The reading circuit 35 may be a circuit structure completed with a commercial circuit design tool, for example, a multi-layer circuit layer manufactured by a CMOS process. The circuit used to detect the capacitance value and output the measurement result can be designed using any circuit known in the art. For those skilled in the art, it is obvious to design a circuit having the above functions and form it on the substrate 10 using a suitable process, and relevant technical details need not be repeated here.
至于该侦测器100部分的制造,在本实例中是形成于该材料层当中的至少二个相隔金属层,例如第三层金属层与第五金属层。其制造方法包括:在形成特定金属层后,以蚀刻等方法,形成差动电极与共同电极图案,在该电极图案周围与上方形成介电层,如此反复形成堆栈结构的步骤。其中,属于同一对的差动电极的轮廓形状近似或互相对应,且面积实质相同。共享电极17则形成在差动电极的内周之内。在该差动电极11-16面对共享电极17的边缘还形成凹口11a、12a,而在共享电极17的对应位置则形成突出部17a,伸入该凹口11a、12a内。在该堆栈结构内形成具有上述及其它特征的电极板图案,也属于现有技术。此外,在相同平面或实质相同的平面上形成多对差动电极,也可利用现有的技术实现。本领域技术人员在阅读本案专利说明书与附图后,可以轻易第完成。相关技术细节,在此也不再赘述。As for the fabrication of the detector 100 part, in this example, at least two separate metal layers, such as a third metal layer and a fifth metal layer, are formed in the material layer. The manufacturing method includes: after forming a specific metal layer, forming a differential electrode and a common electrode pattern by means of etching, forming a dielectric layer around and above the electrode pattern, and repeating the steps of forming a stack structure. Wherein, the contour shapes of the differential electrodes belonging to the same pair are similar to or correspond to each other, and the areas are substantially the same. The common electrode 17 is formed within the inner circumference of the differential electrode. Notches 11a, 12a are formed on the edges of the differential electrodes 11-16 facing the common electrode 17, and protrusions 17a are formed at the corresponding positions of the common electrode 17, extending into the notches 11a, 12a. Forming electrode plate patterns with the above and other features in the stack structure also belongs to the prior art. In addition, forming multiple pairs of differential electrodes on the same plane or substantially the same plane can also be realized by utilizing existing technologies. Those skilled in the art can easily complete it after reading the patent specification and accompanying drawings of this case. Relevant technical details will not be repeated here.
在该材料层中,也可包括以多个金属层、多个介电层与多个导通孔共同形成的支撑结构29。该支撑结构29通常是以导通孔贯穿多个介电层与金属层,以提高其强度。这样,足以支撑将要形成的密闭空间的结构。制造此种支撑结构的技术,也可使用上述CMOS工艺,与该读取电路35及电极板21-28在相同工艺步骤中完成。相关技术细节,也无须赘述。The material layer may also include a support structure 29 jointly formed by a plurality of metal layers, a plurality of dielectric layers and a plurality of via holes. The support structure 29 usually uses via holes to penetrate multiple dielectric layers and metal layers to improve its strength. In this way, it is sufficient to support the structure of the confined space that will be formed. The technique of manufacturing this support structure can also use the above-mentioned CMOS process, which is completed in the same process steps as the reading circuit 35 and the electrode plates 21-28. Relevant technical details need not be repeated.
在本发明的其它实例中,该电极板21-28并非只包括单一的金属层,而是包括多层金属层以及介于金属层间的介电层。如有必要,也可包括导通孔。至于适用于该金属层与介电层以及导通孔的材料,并无任何限制,且为本领域技术人员所熟知。通常而言,该金属层的材料可以是铝,该介电的材料可以是二氧化硅,该导通孔的材料可以是铜。In other examples of the present invention, the electrode plates 21-28 do not only include a single metal layer, but include multiple metal layers and dielectric layers interposed between the metal layers. Via holes may also be included if necessary. As for the materials suitable for the metal layer and dielectric layer and the via holes, there is no limitation and are well known by those skilled in the art. Generally speaking, the material of the metal layer can be aluminum, the material of the dielectric can be silicon dioxide, and the material of the via hole can be copper.
其次,在步骤603中,移除该电极板21-28与17以外的介电层或介电层与金属层,直到电极板21-28,17释放出来。所得结果如图7a所示。在步骤604中,在该电极板21-28,17表面施加润滑层(未图示)。该润滑层的材料可以是任何可以消除或降低该电极板表面毛细作用的材料。在本发明的优选实例中,采用特氟龙。当然,其它可以提供相同或类似功能的材料,均可适用。其施加方法也无任何技术上的限制,但以旋模涂覆方法较为可行,效果亦佳。该润滑层厚度并无限制,但不宜太厚,以免影响侦测效果。Next, in step 603, the dielectric layer or the dielectric layer and the metal layer other than the electrode plates 21-28 and 17 are removed until the electrode plates 21-28, 17 are released. The obtained results are shown in Fig. 7a. In step 604, a lubricating layer (not shown) is applied on the surface of the electrode plates 21-28, 17. The material of the lubricating layer can be any material that can eliminate or reduce capillary action on the surface of the electrode plate. In a preferred embodiment of the present invention, Teflon is used. Of course, other materials that can provide the same or similar functions are applicable. There is no technical limitation on the application method, but the spin-die coating method is more feasible and the effect is also good. The thickness of the lubricating layer is not limited, but it should not be too thick, so as not to affect the detection effect.
接着,在步骤605中,制备第二基板30。该第二基板30的材料并无任何限制,但以坚硬、容易加工为宜。在本发明的优选实例中,该第二基板30是玻璃基板。但是其它材料,例如塑料、树脂、玻璃纤维、金属、陶瓷或其复合材料,均可适用。其后,在步骤606中,在该第二基板上形成隔墙材料层31。该隔墙材料层31的材料也无任何限制。但考虑到工艺便利,在本发明的优选实例中,是利用光阻材料来制造的。适用的光阻材料包括SU-8等。该隔墙材料层31可以通过任何方式形成在该第二基板30上,其厚度也无任何限制,但以能形成足够的容积以容纳覆盖液体为宜。通常而言,约可在100到2,000um之间,较好在200到1,000um之间。所得的材料层,即如第7b图所示。在步骤607中,在该隔墙材料层31内形成凹槽36,以用作容纳覆盖液体的腔室。形成凹槽的方法,主要是除去该材料层的一部分,例如以蚀刻方法形成。但以其它方式,例如烧除等技术,也是可以的。如有必要,可另形成切割线(未图示)。形成后的材料层包括该第二基板30,凹槽36以及凹槽36周围的隔墙31,如图7c所示。Next, in step 605, the second substrate 30 is prepared. The material of the second substrate 30 is not limited, but it is preferably hard and easy to process. In a preferred example of the present invention, the second substrate 30 is a glass substrate. However other materials such as plastics, resins, fiberglass, metals, ceramics or composites thereof are suitable. Thereafter, in step 606 , a partition wall material layer 31 is formed on the second substrate. The material of the partition wall material layer 31 is also not limited in any way. However, considering the convenience of the process, in the preferred example of the present invention, it is manufactured by using photoresist material. Applicable photoresist materials include SU-8 and the like. The partition wall material layer 31 can be formed on the second substrate 30 by any means, and its thickness is not limited, but it is suitable to form a volume enough to accommodate the covering liquid. Generally speaking, it may be between 100 and 2,000um, preferably between 200 and 1,000um. The resulting layer of material is as shown in Figure 7b. In step 607, a groove 36 is formed in the layer of partition wall material 31 to serve as a chamber for containing the covering liquid. The method of forming the groove is mainly to remove a part of the material layer, for example, to form it by etching. But other methods, such as incineration and other techniques, are also possible. Cutting lines (not shown) may be additionally formed if necessary. The formed material layer includes the second substrate 30 , the groove 36 and the partition wall 31 around the groove 36 , as shown in FIG. 7 c .
接着,在步骤608,在该凹槽36中加入覆盖液体33。该覆盖液体33可以是导电性液体或介电液体。如果是导电材料,则可以是电解液、磁性液体、液态金属、含纳米金属颗粒的液体等材料。如果是介电液体,则以比重较高且黏性较低的材料较适用,例如硅酮油,即其适例。所加入的覆盖液体33量并无任何限制,但以充满该腔室36容积的半数左右为宜。在骤609,在该隔墙31的开放端面上涂敷黏胶。在步骤610,将该第一基板10覆盖于该第二基板30上,使该多层差动电极21-28与该共同电极17进入该凹槽36内。此时,该支撑结构29顶住该黏胶。在步骤611,固定该第一基板10与该第二基板30。其方式可以是任何可固化该黏胶,并使两者紧密固定的方法。最后,以侦测器100为单位,切割所形成的材料层,即获得本发明的倾斜微传感器,其结构如图3所示。Next, at step 608 , the covering liquid 33 is added into the groove 36 . The covering liquid 33 may be a conductive liquid or a dielectric liquid. If it is a conductive material, it can be electrolyte, magnetic liquid, liquid metal, liquid containing nano metal particles and other materials. If it is a dielectric liquid, a material with higher specific gravity and lower viscosity is more suitable, such as silicone oil, which is a suitable example. The amount of covering liquid 33 added is not limited in any way, but it is advisable to fill about half of the volume of the chamber 36 . In step 609 , glue is applied on the open end surface of the partition wall 31 . In step 610 , cover the first substrate 10 on the second substrate 30 so that the multilayer differential electrodes 21 - 28 and the common electrode 17 enter the groove 36 . At this point, the support structure 29 bears against the glue. In step 611 , fix the first substrate 10 and the second substrate 30 . The method can be any method that can cure the glue and make the two tightly fixed. Finally, taking the detector 100 as a unit, the formed material layer is cut to obtain the tilted microsensor of the present invention, the structure of which is shown in FIG. 3 .
本发明所公开的液体多层电容倾斜微传感器不但结构简单,制造容易,且可与标准CMOS工艺结合,在制造过程中即与读取电路集成,足以节省成本与制造时间。本发明的传感器可以侦测三维空间的倾斜角度,且因使用测量值矩阵做计算依据,可以降低系统制造精度的需求。本发明所制成的微传感器晶粒尺寸可以缩小。通常而言,以2.3*3.1mm的面积,即可制成具有高灵敏度且含或不含读取电路的侦测器。本发明提供了侦测范围高达±90°的倾斜角侦测器。The liquid multilayer capacitive tilt microsensor disclosed by the present invention not only has a simple structure and is easy to manufacture, but also can be combined with a standard CMOS process, and can be integrated with a reading circuit during the manufacturing process, which is sufficient to save cost and manufacturing time. The sensor of the present invention can detect the inclination angle of the three-dimensional space, and because the measured value matrix is used as the calculation basis, the requirement of system manufacturing precision can be reduced. The crystal grain size of the micro sensor made by the invention can be reduced. Generally speaking, with an area of 2.3*3.1mm, a detector with high sensitivity and with or without a readout circuit can be fabricated. The invention provides a tilt angle detector with a detection range as high as ±90°.
Claims (29)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210377904.7A CN103712601B (en) | 2012-10-08 | 2012-10-08 | Liquid Multilayer Capacitive Tilt Microsensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210377904.7A CN103712601B (en) | 2012-10-08 | 2012-10-08 | Liquid Multilayer Capacitive Tilt Microsensor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103712601A CN103712601A (en) | 2014-04-09 |
| CN103712601B true CN103712601B (en) | 2016-06-01 |
Family
ID=50405764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210377904.7A Expired - Fee Related CN103712601B (en) | 2012-10-08 | 2012-10-08 | Liquid Multilayer Capacitive Tilt Microsensor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103712601B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674958A (en) * | 2014-11-18 | 2016-06-15 | 刘伟 | Attitude sensor used for sensing artificial intelligence equipment attitude, cluster and application |
| CN105116169B (en) | 2015-09-24 | 2018-05-01 | 京东方科技集团股份有限公司 | Acceleration transducer, display device, detecting system and detection method |
| CN108303077B (en) * | 2018-01-19 | 2020-10-23 | 云南靖创液态金属热控技术研发有限公司 | Attitude detection sensor |
| CN110946472B (en) * | 2018-09-27 | 2021-07-20 | 佛山市顺德区美的电热电器制造有限公司 | Electric pressure cooker |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4707927A (en) * | 1985-03-18 | 1987-11-24 | Diesel Kiki Co., Ltd. | Inclination and acceleration sensor utilizing electrostatic capacitive effects |
| JP2001241948A (en) * | 2000-03-01 | 2001-09-07 | Tohoku Techno Arch Co Ltd | Capacitance-type inclination angle sensor |
| CN2856932Y (en) * | 2006-01-26 | 2007-01-10 | 苏州-光镭射仪器有限公司 | Tilt angle senser |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2100778C1 (en) * | 1996-06-24 | 1997-12-27 | Владимир Менделевич Ольшанский | Inclinometer (variants) |
| JP3629832B2 (en) * | 1996-09-03 | 2005-03-16 | オムロン株式会社 | Tilt sensor |
| JP3764400B2 (en) * | 2002-03-22 | 2006-04-05 | 株式会社東海理化電機製作所 | Capacitive tilt sensor |
| EP1515117A1 (en) * | 2002-06-20 | 2005-03-16 | Ubukata Industries Co., Ltd | Capacitance-type liquid sensor |
| DE102006004287A1 (en) * | 2006-01-31 | 2007-08-02 | Robert Bosch Gmbh | Micro mechanical structure used in microphones has rings of flexible electrode segments |
| JP2008026695A (en) * | 2006-07-24 | 2008-02-07 | Ushio Inc | Projection exposure equipment |
-
2012
- 2012-10-08 CN CN201210377904.7A patent/CN103712601B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4707927A (en) * | 1985-03-18 | 1987-11-24 | Diesel Kiki Co., Ltd. | Inclination and acceleration sensor utilizing electrostatic capacitive effects |
| JP2001241948A (en) * | 2000-03-01 | 2001-09-07 | Tohoku Techno Arch Co Ltd | Capacitance-type inclination angle sensor |
| CN2856932Y (en) * | 2006-01-26 | 2007-01-10 | 苏州-光镭射仪器有限公司 | Tilt angle senser |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103712601A (en) | 2014-04-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Shi et al. | Screen‐printed soft capacitive sensors for spatial mapping of both positive and negative pressures | |
| TWI454664B (en) | A liquid multilayer capacitive micro inclinometer | |
| JP6002481B2 (en) | Inertial sensor | |
| Pagliano et al. | Micro 3D printing of a functional MEMS accelerometer | |
| CN102128953B (en) | Capacitive micro-accelerometer with symmetrical tilted folded beam structure | |
| CN103063876B (en) | Variable area type capacitive horizontal accelerated speed sensor and manufacture method | |
| CN103712600B (en) | Liquid capacitive tilt microsensor | |
| CN103712601B (en) | Liquid Multilayer Capacitive Tilt Microsensor | |
| FI125958B (en) | Improved safe measuring box | |
| CN101999081A (en) | Acceleration sensor | |
| WO2016185813A1 (en) | Multi-axis tactile sensor and method for manufacturing multi-axis tactile sensor | |
| Zhang et al. | Conception, fabrication and characterization of a silicon based MEMS inertial switch with a threshold value of 5 g | |
| WO2015166771A1 (en) | Acceleration detection device | |
| Dalola et al. | Micromachined piezoresistive inclinometer with oscillator-based integrated interface circuit and temperature readout | |
| TWI449882B (en) | A liquid capacitive micro inclinometer | |
| Xiao et al. | A novel sandwich differential capacitive accelerometer with symmetrical double-sided serpentine beam-mass structure | |
| Ye et al. | Fabrication and characterization of a MEMS thermal convective accelerometer on silicon-in-glass substrate | |
| Salvador et al. | Microfluidic capacitive tilt sensor using PCB-MEMS | |
| Won et al. | Capacitive‐Type Two‐Axis Accelerometer with Liquid‐Type Proof Mass | |
| Tavakoli et al. | Designing a new high performance 3-axis MEMS capacitive accelerometer | |
| Baek et al. | 3D printing-assisted soft capacitive inclinometers for simultaneous monitoring of tilt angles and directions | |
| Abd Manaf et al. | Characterization of miniaturized one-side-electrode-type fluid-based inclinometer | |
| Alfaifi et al. | In-plane high-sensitivity capacitive accelerometer in a 3-D CMOS-compatible surface micromachining process | |
| Banerjee et al. | A Monolithically integrated multisensor platform | |
| KR100920130B1 (en) | Two-dimensional tilt sensor and manufacturing method of the sensor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160601 Termination date: 20191008 |