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CN103745030B - A kind of eccentric drum barrel aerodynamics evaluation method with labyrinth gas seals - Google Patents

A kind of eccentric drum barrel aerodynamics evaluation method with labyrinth gas seals Download PDF

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CN103745030B
CN103745030B CN201310676854.7A CN201310676854A CN103745030B CN 103745030 B CN103745030 B CN 103745030B CN 201310676854 A CN201310676854 A CN 201310676854A CN 103745030 B CN103745030 B CN 103745030B
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drum
grate
aerodynamic force
eccentric
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CN103745030A (en
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陈陆淼
秦朝烨
王洪玉
褚福磊
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Tsinghua University
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Abstract

The invention discloses a kind of eccentric drum barrel aerodynamics evaluation method with labyrinth gas seals belonging to rotor dynamics technical field. The method is: 1) integrated fluid calculates and structural analysis, sets up the three-dimensional drum barrel geometrical calculation model with labyrinth gas seals and three-dimensional drum barrel structural model; 2) utilize the three-dimensional geometry computation model in step 1), calculate drum surface static pressure under different offset; 3) in step 2) basis on, calculate the drum surface with labyrinth gas seals radially aerodynamic force and tangential aerodynamic force; 4) utilize the three-valued structures model in step 1), in step 2) basis on, the impact on drum barrel characteristic of the calculated gas flow exciting. The present invention is by calculating with the eccentric drum surface aerodynamic force of labyrinth gas seals and aerodynamic force the change about static characteristic of the drum barrel structure, combine the simple Airflow Exciting-Vibration Force calculating certain rotor structure and research structure mechanical characteristic under dynamic excitation affects, be suitable for the calculating of the cartridge type rotor of concrete size and structure.

Description

一种带有篦齿封严的偏心鼓筒气动力计算方法A Calculation Method of Aerodynamic Force of Eccentric Drum with Grate Seal

技术领域technical field

本发明属于转子动力学技术领域,特别涉及一种带有篦齿封严的偏心鼓筒气动力计算方法。The invention belongs to the technical field of rotor dynamics, in particular to an aerodynamic calculation method of an eccentric drum with a grate tooth seal.

背景技术Background technique

大型旋转机械中的涡轮机械(轴流式压气机、涡轮发动机和汽轮机)是电力工业、航空航天工业的重要设备。但其在设计制造中还存在许多问题,由此导致在运行中发生严重的事故,造成重大经济损失以至人员伤亡。Turbomachinery (axial flow compressor, turbine engine and steam turbine) in large rotating machinery is an important equipment in the power industry and aerospace industry. However, there are still many problems in its design and manufacture, which lead to serious accidents in operation, resulting in heavy economic losses and even casualties.

导致各种恶性事故的重要原因是由于大型旋转机械的振动、失稳,而引起振动、失稳的主要因素是系统的各种激振力。因此,根据转子所受激振力的研究可以了解转子激振力主要有油膜反力、气流周期激振力、密封力等。另外,柔性转子由于偏心引起的激振力(简称Alford力)也是激振力中常见的一种。The main cause of various vicious accidents is the vibration and instability of large rotating machinery, and the main factor causing vibration and instability is the various exciting forces of the system. Therefore, according to the research on the exciting force of the rotor, it can be known that the exciting force of the rotor mainly includes the oil film reaction force, the periodic air flow exciting force, and the sealing force. In addition, the excitation force caused by the eccentricity of the flexible rotor (Alford force for short) is also a common type of excitation force.

鼓筒是以上旋转机械转子系统中常见的连接结构,同时鼓筒上的篦齿又有封严的作用,其密封性能影响着航空发动机的整机性能。由于制造过程的问题或不平衡力作用,转定子会产生相对偏心,使得转定子周向间隙不均匀,并且这种不均匀分布是随着转子旋转变化的。因此,封严篦齿齿间距不均匀以及转定子偏心必然会产生气动力且在鼓筒各位置不均等,复杂的气流激振会影响鼓筒结构的动力学特性。能否建立篦齿鼓筒封严的模型及合理计算,决定着能否准确分析气动力对鼓筒结构的动力学影响,以及确定气动边界条件。The drum is a common connection structure in the rotor system of the above rotating machinery, and the grate teeth on the drum also have a sealing effect, and its sealing performance affects the overall performance of the aero-engine. Due to problems in the manufacturing process or unbalanced forces, the rotor stator will produce relative eccentricity, making the circumferential clearance of the rotor stator uneven, and this uneven distribution changes with the rotation of the rotor. Therefore, the uneven spacing between the sealing grate teeth and the eccentricity of the rotor and stator will inevitably generate aerodynamic forces that are not equal at each position of the drum, and the complex airflow excitation will affect the dynamic characteristics of the drum structure. Whether the sealing model and reasonable calculation of the grate drum can be established determines whether the dynamic influence of aerodynamic force on the drum structure can be accurately analyzed and the aerodynamic boundary conditions can be determined.

尽管国内外已有很多学者对密封结构的气流激振进行了大量研究,主要围绕盘式篦齿的封严机理,从泄漏量、转速等方面对篦齿封严特性进行数值模拟计算,而对于鼓筒式篦齿的计算不足。Although many scholars at home and abroad have done a lot of research on the airflow excitation of the sealing structure, they mainly focus on the sealing mechanism of the disc grate, and carry out numerical simulation calculations on the sealing characteristics of the grate from the aspects of leakage and speed. Drum grates are under-calculated.

发明内容Contents of the invention

为了克服上述现有技术上的空缺,本发明提出一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,该计算方法的具体步骤为:In order to overcome the vacancy in the above-mentioned prior art, the present invention proposes a method for calculating the aerodynamic force of an eccentric drum with a grate tooth seal, which is characterized in that the specific steps of the calculation method are:

1)综合流体计算和结构分析,建立带有篦齿封严的三维鼓筒几何计算模型和带有篦齿封严的三维鼓筒结构模型;1) Comprehensive fluid calculation and structural analysis, establish a three-dimensional drum geometric calculation model with a grate seal and a three-dimensional drum structure model with a grate seal;

2)利用步骤1)中的三维几何计算模型,计算不同偏心量下鼓筒表面静压值;2) Use the three-dimensional geometric calculation model in step 1) to calculate the surface static pressure value of the drum under different eccentricities;

3)在步骤2)的基础上,计算带有篦齿封严的鼓筒表面径向气动力和切向气动力;3) On the basis of step 2), calculate the radial aerodynamic force and tangential aerodynamic force on the surface of the drum with grate tooth seal;

4)利用步骤1)中的三维结构模型,在步骤2)的基础上,计算气流激振对鼓筒特性的影响。4) Using the three-dimensional structural model in step 1), on the basis of step 2), calculate the influence of airflow excitation on the characteristics of the drum.

所述步骤1)建立带有篦齿封严的三维鼓筒几何计算模型具体包括:The step 1) establishing a three-dimensional drum geometric calculation model with a grate seal specifically includes:

11)简化和省略不会对流场结构造成较大影响的几何细节;11) Simplify and omit geometric details that will not have a great impact on the flow field structure;

12)为了加速计算收敛性,采用多重网格技术划分网格;12) In order to accelerate the calculation convergence, the multi-grid technology is used to divide the grid;

多重网格的层数通过网格数目来确定,网格数目满足:The number of layers of the multigrid is determined by the number of grids, and the number of grids satisfies:

∑2n+1(n≥2)∑2 n +1(n≥2)

其中n表示网格层数;where n represents the number of grid layers;

多重网格的层数是:min(n)+1;The number of layers of the multigrid is: min(n)+1;

13)计算并设定流道壁面的第一层网格宽度:13) Calculate and set the grid width of the first layer of the channel wall:

ythe y wallwall == 66 (( VV refref vv )) -- 77 88 (( LL refref 22 )) 11 88 YY 11 ++ .. .. ..

其中,ywall为壁面第一层网格大小,单位为m;Vref为参考速度,单位m/s;Lref为参考长度,单位为m;v为流体的运动粘性,单位为m2/s;Y1 +为无量纲量,对应不同的湍流模型,有不同的取值范围。Among them, y wall is the grid size of the first layer of the wall, the unit is m; V ref is the reference velocity, the unit is m/s; L ref is the reference length, the unit is m; v is the kinematic viscosity of the fluid, the unit is m 2 / s; Y 1 + is a dimensionless quantity, which corresponds to different turbulence models and has different value ranges.

所述步骤11)中的几何细节指的是篦齿的齿形和设定流道中模拟叶片间具体形状尺寸。The geometric details in step 11) refer to the tooth shape of the grate and the specific shape and size between the simulation blades in the set flow channel.

所述步骤1)建立三维鼓筒结构模型,需要划分与三维鼓筒几何计算模型网格对应的网格,主要是指周向的网格数。In step 1) to establish a three-dimensional drum structure model, it is necessary to divide grids corresponding to the grids of the three-dimensional drum geometric calculation model, mainly referring to the number of grids in the circumferential direction.

所述步骤2)具体为:The step 2) is specifically:

21)设置鼓筒篦齿与定子的不同偏心量e,选取合适的进出口边界条件;21) Set the different eccentricity e of the drum grate and the stator, and select the appropriate inlet and outlet boundary conditions;

22)根据不同涡动频率比Ω/ω计算并提取多组静压值,其中Ω是偏心鼓筒涡动运动转速,ω为鼓筒转子转速;22) Calculate and extract multiple sets of static pressure values according to different vortex frequency ratios Ω/ω, where Ω is the eccentric drum vortex motion speed, ω is the drum rotor speed;

23)在计算鼓筒表面静压值的基础上,获取鼓筒表面静压力p随时间变化的关系,变换关系式如式:23) On the basis of calculating the static pressure value on the surface of the drum, obtain the relationship of the static pressure p on the surface of the drum with time, and the transformation relationship is as follows:

其中,为偏心坐标系周向角,为转子坐标系周向角。in, is the circumferential angle of the eccentric coordinate system, is the circumferential angle of the rotor coordinate system.

所述步骤21)中进出口边界条件是指在进口、出口处的压力和温度.The inlet and outlet boundary conditions in the step 21) refer to the pressure and temperature at the inlet and outlet.

所述步骤22)中涡动频率比取0,0.2,-0.5,-1.0。The whirl frequency ratio in the step 22) is 0, 0.2, -0.5, -1.0.

所述步骤3)具体为:The step 3) is specifically:

31)在步骤23)的基础上,对不同偏心量下鼓筒表面静压值求积分,求解出径向气动力、切向气动力,公式为31) On the basis of step 23), integrate the static pressure value of the drum surface under different eccentricities, and solve the radial aerodynamic force and tangential aerodynamic force. The formula is

其中,Fr为径向气动力,Ft为切向气动力,z为鼓筒轴向坐标,r为径向半径,L为轴向长度,为偏心坐标系周向角;Among them, F r is the radial aerodynamic force, F t is the tangential aerodynamic force, z is the axial coordinate of the drum, r is the radial radius, L is the axial length, is the circumferential angle of the eccentric coordinate system;

32)忽略附加质量和惯性影响,在一定偏心量时,求解气动刚度系数和气动阻尼系数,公式为32) Neglecting the influence of additional mass and inertia, when a certain amount of eccentricity is obtained, the aerodynamic stiffness coefficient and aerodynamic damping coefficient are solved, the formula is

Ff rr // ee == -- KK -- cΩcΩ Ff tt // ee == kk -- CΩCΩ

其中,Ω是偏心鼓筒涡动运动转速,e为偏心量,K,C分别是主刚度系数和主阻尼系数,k,c是交叉耦合刚度系数和交叉耦合阻尼系数。Among them, Ω is the rotational speed of eccentric drum whirling motion, e is the eccentricity, K and C are the main stiffness coefficient and main damping coefficient respectively, k and c are the cross-coupling stiffness coefficient and cross-coupling damping coefficient.

所述步骤32)中偏心量e=0.2mm。In the step 32), the eccentricity e=0.2mm.

所述步骤4)具体为:根据已知的鼓筒表面气动力,利用线性插值加载的方式将步骤22)中得到的静压值加载到鼓筒表面进行加载计算,利用有限元软件计算鼓筒结构变形和应力变化。The step 4) is specifically: according to the known surface aerodynamic force of the drum, load the static pressure value obtained in step 22) to the drum surface by linear interpolation loading method for loading calculation, and use finite element software to calculate the Structural deformation and stress changes.

发明的有益效果:本发明通过计算带有篦齿封严结构的偏心鼓筒表面气动力和气动力对鼓筒结构关于静力学特性的变化,较完整地结合了过去单纯计算某转子结构的气流激振力和单纯研究结构在外界激励影响下的力学特性,适合具体尺寸和结构的筒式转子的计算。Beneficial effects of the invention: the present invention combines the simple calculation of the air flow excitation of a certain rotor structure in the past by calculating the aerodynamic force on the surface of the eccentric drum with the grate tooth seal structure and the change of the aerodynamic force on the static characteristics of the drum structure. The vibration force and the simple study of the mechanical characteristics of the structure under the influence of external excitation are suitable for the calculation of the cylindrical rotor with specific size and structure.

附图说明Description of drawings

图1为一种带有篦齿封严的偏心鼓筒气动力计算方法流程图;Fig. 1 is a flow chart of the aerodynamic calculation method for an eccentric drum with a grate tooth seal;

图2为篦齿封严鼓筒流道-篦齿腔的简化几何模型;Fig. 2 is a simplified geometric model of the grate tooth sealing drum flow channel-the grate tooth cavity;

图3为篦齿封严鼓筒流道-篦齿腔模计算计算模型及网格划分;Figure 3 is the calculation model and grid division of the grate tooth sealing drum flow channel-grate tooth cavity mold;

图4为某型航空发动机风扇转子结构示意图;Fig. 4 is a schematic diagram of the fan rotor structure of a certain type of aero-engine;

图5为篦齿封严鼓筒的三维结构模型;Fig. 5 is the three-dimensional structural model of the grate tooth sealing drum;

图6为偏心转子轴作进动运动;Figure 6 shows the precession movement of the eccentric rotor shaft;

图7为篦齿封严偏心鼓筒表面静压分布。Figure 7 shows the distribution of static pressure on the surface of the eccentric drum of the grate tooth seal.

具体实施方式detailed description

下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

某型航空发动机风扇转子中的第二级鼓筒结构的具体尺寸结合如下图2所示,其中,篦齿齿高H=5.5mm,篦齿与定子的间隙C=2mm,篦齿齿顶宽度T=0.3mm,第一个篦齿与第二个篦齿之间的距离B1=2.7mm,第二个篦齿与第三个篦齿之间的距离B2=59.7mm,齿形角度a=5°,弹性模量E=1.15×1011Pa,密度ρ=4.48×103kg/m3,泊松比μ=0.3,这些数据用于该方法中三维鼓筒几何计算模型和三维鼓筒结构模型的建立中。The specific dimensions of the second-stage drum structure in the fan rotor of a certain type of aero-engine are shown in Figure 2 below, where the height of the grate tooth H=5.5mm, the gap between the grate tooth and the stator C=2mm, and the width of the grate tooth top T=0.3mm, the distance between the first grate and the second grate B1=2.7mm, the distance between the second and the third grate B2=59.7mm, the tooth profile angle a= 5°, elastic modulus E=1.15×10 11 Pa, density ρ=4.48×10 3 kg/m 3 , Poisson’s ratio μ=0.3, these data are used in the three-dimensional drum geometric calculation model and the three-dimensional drum The structural model is being built.

如图1所示为本发明一种带有篦齿封严的偏心鼓筒气动力计算方法流程图,则本发明方法的具体步骤如下:As shown in Fig. 1, it is a kind of eccentric drum aerodynamic calculation method flowchart with grate tooth seal of the present invention, then the concrete steps of the present invention's method are as follows:

1)综合流体计算和结构分析,建立带有篦齿封严的三维鼓筒几何计算模型和带有篦齿封严的三维鼓筒结构模型;1) Comprehensive fluid calculation and structural analysis, establish a three-dimensional drum geometric calculation model with a grate seal and a three-dimensional drum structure model with a grate seal;

步骤1)建立带有篦齿封严的三维鼓筒几何计算模型具体包括:Step 1) Establish a three-dimensional drum geometric calculation model with a grate seal, specifically including:

11)简化和省略不会对流场结构造成较大影响的几何细节;11) Simplify and omit geometric details that will not have a great impact on the flow field structure;

篦齿腔内流动结构本身复杂,若进一步考虑上、下游叶片排所造成的不均匀流动,则篦齿腔的进、出口边界处流动为随时间变化的非定常流场。要准确地模拟此类篦齿腔内的流动,需包含与篦齿上下游叶片排,进行非定常数值模拟,计算量相当庞大。因此,需要进行一些合理的简化。The flow structure in the grate cavity is complex. If the uneven flow caused by the upstream and downstream blade rows is further considered, the flow at the inlet and outlet boundaries of the grate cavity is an unsteady flow field that changes with time. To accurately simulate the flow in such a grate cavity, it is necessary to carry out unsteady numerical simulation including the upstream and downstream blade rows of the grate, and the calculation amount is quite huge. Therefore, some reasonable simplifications are required.

首先,分析篦齿气动力对鼓筒振动的影响时,不需要考虑叶片通道内的流场细节,而只需给定与实际流动状态接近的篦齿腔进、出口边界。因此建立三维鼓筒几何计算模型简化图,参见附图3,相邻叶片的影响可以通过进出口边界反映。其次,在没有大尺度进气畸变或者失速扰动的情况下,压气机周向流场以叶片数为周期,近似呈周期性变化,因此,通常在流场计算时,只分析单个叶片扇区,而假设其余叶片通道内流场与该扇区相同。这样,最终可简化为以单个叶片通道周向跨度为扇区的流道-篦齿腔模型。First of all, when analyzing the influence of grate aerodynamic force on drum vibration, it is not necessary to consider the flow field details in the blade channel, but only need to give the grate cavity inlet and outlet boundaries close to the actual flow state. Therefore, a simplified diagram of the three-dimensional drum geometric calculation model is established, as shown in Figure 3. The influence of adjacent blades can be reflected by the boundary of the inlet and outlet. Secondly, in the absence of large-scale intake distortion or stall disturbance, the circumferential flow field of the compressor takes the number of blades as a period, which is approximately cyclical. Therefore, in the calculation of the flow field, only a single blade sector is usually analyzed, and the assumption The flow field in the rest of the blade channels is the same as that of this sector. In this way, it can be simplified to a flow channel-grate cavity model with the circumferential span of a single blade channel as a sector.

如图4所示,一级动叶1和一级静叶2、二级动叶3和二级静叶4、三级动叶5和之后三级静叶之间的空间其实不是规范的长方体形状,是平面近似平行四边形的空间,这里为了计算方便将其简化成规范长方体的形状。As shown in Figure 4, the space between the first-stage rotor blade 1 and the first-stage stator blade 2, the second-stage rotor blade 3 and the second-stage stator blade 4, the third-stage rotor blade 5 and the subsequent third-stage stator blades is not a standard cuboid The shape is a space where the plane approximates a parallelogram, and here it is simplified to the shape of a standard cuboid for the convenience of calculation.

所谓的几何细节,指的就是篦齿的齿形和设定流道中模拟叶片间具体形状尺寸。The so-called geometric details refer to the tooth shape of the grate teeth and the specific shape and size of the simulated blades in the set flow channel.

12)为了加速计算收敛性,采用多重网格技术划分网格;12) In order to accelerate the calculation convergence, the multi-grid technology is used to divide the grid;

多重网格的层数通过网格数目来确定,网格数目满足:The number of layers of the multigrid is determined by the number of grids, and the number of grids satisfies:

∑2n+1(n≥2)∑2 n +1(n≥2)

其中n表示网格层数;where n represents the number of grid layers;

多重网格的层数是:min(n)+1;The number of layers of the multigrid is: min(n)+1;

如:17=24+1,min(n)=4,即满足5重多重网格;For example: 17=2 4 +1, min(n)=4, that is to meet the 5-fold multi-grid;

61=25+24+23+22+1,min(n)=2,即满足3重多重网格。61=2 5 +2 4 +2 3 +2 2 +1, min(n)=2, that is, 3-fold multigrid is satisfied.

13)计算并设定流道壁面的第一层网格宽度:13) Calculate and set the grid width of the first layer of the channel wall:

ythe y wallwall == 66 (( VV refref vv )) -- 77 88 (( LL refref 22 )) 11 88 YY 11 ++ .. .. ..

其中,ywall为壁面第一层网格大小,单位为m;Vref为参考速度,单位m/s;Lref为参考长度,单位为m;v为流体的运动粘性,单位为m2/s;Y1 +为无量纲量,对应不同的湍流模型,有不同的取值范围。Among them, y wall is the grid size of the first layer of the wall, the unit is m; V ref is the reference velocity, the unit is m/s; L ref is the reference length, the unit is m; v is the kinematic viscosity of the fluid, the unit is m 2 / s; Y 1 + is a dimensionless quantity, which corresponds to different turbulence models and has different value ranges.

在利用NUMECA软件计算时,需要根据计算的模型来确定第一层网格宽度,软件根据第一层宽度自动生成接下来的网格宽度。所以需要计算之后来设定第一层网格宽度。When using NUMECA software to calculate, it is necessary to determine the grid width of the first layer according to the calculated model, and the software automatically generates the next grid width according to the width of the first layer. So it needs to be calculated to set the grid width of the first layer.

步骤1)利用有限元软件建立三维鼓筒的结构模型,参见附图5。鼓筒外表面周向网格与流体通道模型网格划分对应。选择8节点三维实体单元solid45对鼓筒进行建模。该鼓筒模型共包括7314个单元,10764个节点。Step 1) Use finite element software to establish a structural model of a three-dimensional drum, see Figure 5. The circumferential grid of the outer surface of the drum corresponds to the grid division of the fluid channel model. Choose the 8-node three-dimensional solid unit solid45 to model the drum. The drum model includes a total of 7314 units and 10764 nodes.

2)利用步骤1)中的三维几何计算模型,计算不同偏心量下鼓筒表面静压值。2) Use the three-dimensional geometric calculation model in step 1) to calculate the surface static pressure value of the drum under different eccentricities.

步骤2)具体为:Step 2) specifically:

21)设置鼓筒篦齿与定子的不同偏心量e,选取合适的进出口边界条件,该步骤定性地分析了不同偏心量对气流激振力的影响。21) Set the different eccentricity e of the drum grate and the stator, and select the appropriate inlet and outlet boundary conditions. This step qualitatively analyzes the influence of different eccentricity on the excitation force of the airflow.

设置鼓筒篦齿面与定子的偏心量e,偏心鼓筒运动过程参见附图6。考虑流动过程中的气流方向、速度以及总压分布不均匀等,湍流模型采用最为常用的Spalart-Allmaras湍流模型,非定常计算采用双时间步中心差分进行气动计算。计算时壁面均设为绝热边界,气体与壁面采用无滑移边界条件。进口给定总温393K,两个进口总压依次是287KPA,280KPA,两个出口静压依次是220KPa,240KPa。由于静子进出口气流并非轴向,所以在进口边界上,给定相应的气流轴向速度分量,即预旋角,分别是56°,30°。此处主要是取偏心量为0mm、0.2mm、0.5mm、1.0mm、1.9mm几种情况去计算鼓筒表面静压值,将表面每个位置静压值展开即可参考附图7。Set the eccentricity e between the grate tooth surface of the drum and the stator, and refer to Figure 6 for the movement process of the eccentric drum. Considering the uneven distribution of air flow direction, velocity and total pressure in the flow process, the most commonly used Spalart-Allmaras turbulence model is used for the turbulence model, and the unsteady calculation uses the double time step central difference for aerodynamic calculation. During the calculation, the walls are all set as adiabatic boundaries, and the gas and the walls use no-slip boundary conditions. The given total temperature of the inlet is 393K, the total pressure of the two inlets is 287KPa, 280KPA in turn, and the static pressure of the two outlets is 220KPa, 240KPa in turn. Since the airflow at the inlet and outlet of the stator is not axial, on the inlet boundary, the corresponding axial velocity component of the airflow, that is, the pre-swirl angle, is given to be 56° and 30° respectively. Here, the eccentricity of 0mm, 0.2mm, 0.5mm, 1.0mm, and 1.9mm is mainly used to calculate the static pressure value of the drum surface, and the static pressure value of each position on the surface can be expanded to refer to Figure 7.

22)根据不同涡动频率比Ω/ω计算并提取多组静压值,其中Ω是偏心鼓筒涡动运动转速,ω为鼓筒转子转速。此处涡动频率比主要取0,0.2,-0.5,-1.0。该步骤计算涡动比除了定性分析涡动影响之外,还是为了步骤3)计算刚度和阻尼时需要,因为有四个未知数,所以需要多组解。通过NUMECA软件计算鼓筒表面的静压值,这些静压值可以取出来,然后直接应用到步骤4)中去计算鼓筒的静力特性。22) Calculate and extract multiple sets of static pressure values according to different whirl frequency ratios Ω/ω, where Ω is the rotational speed of the eccentric drum whirling motion, and ω is the rotational speed of the drum rotor. Here, the whirl frequency ratio is mainly 0, 0.2, -0.5, -1.0. In addition to the qualitative analysis of the whirl effect, the calculation of the whirl ratio in this step is also required for the calculation of stiffness and damping in step 3), because there are four unknowns, so multiple sets of solutions are required. The static pressure values on the surface of the drum are calculated by NUMECA software, and these static pressure values can be taken out, and then directly applied to step 4) to calculate the static characteristics of the drum.

23)在计算鼓筒表面静压值的基础上,获取压力随时间变化的关系,变换关系式如式:23) On the basis of calculating the static pressure value on the surface of the drum, obtain the relationship of pressure with time, and the transformation relationship is as follows:

其中,为偏心坐标系周向角,为转子坐标系周向角。这一步是为了下一步计算径向力和切向力作说明的。因为计算得到的静压值是数值解,是通过每一个坐标来确定具体数值的。但是这些数值无法代入到径向力和切向力的计算公式中,因此要将其拟合成这个变换关系式,这样就可以进行计算了。in, is the circumferential angle of the eccentric coordinate system, is the circumferential angle of the rotor coordinate system. This step is for the next step to calculate the radial force and tangential force for illustration. Because the calculated static pressure value is a numerical solution, the specific value is determined through each coordinate. However, these values cannot be substituted into the calculation formulas of radial force and tangential force, so they must be fitted into this transformation relation, so that calculations can be performed.

3)在步骤2)的基础上,计算带有篦齿封严的鼓筒表面径向气动力和切向气动力;3) On the basis of step 2), calculate the radial aerodynamic force and tangential aerodynamic force on the surface of the drum with grate tooth seal;

步骤3)具体为:Step 3) Specifically:

31)在步骤23)的基础上,对不同偏心量下鼓筒表面静压值求积分,求解出径向气动力、切向气动力,公式为31) On the basis of step 23), integrate the static pressure value of the drum surface under different eccentricities, and solve the radial aerodynamic force and tangential aerodynamic force. The formula is

其中,Fr为径向气动力,Ft为切向气动力,z为鼓筒轴向坐标,r为径向半径,L为轴向长度,为偏心坐标系周向角;Among them, F r is the radial aerodynamic force, F t is the tangential aerodynamic force, z is the axial coordinate of the drum, r is the radial radius, L is the axial length, is the circumferential angle of the eccentric coordinate system;

32)忽略附加质量和惯性影响,在一定偏心量时,求解气动刚度系数和气动阻尼系数,公式为32) Neglecting the influence of additional mass and inertia, when a certain amount of eccentricity is obtained, the aerodynamic stiffness coefficient and aerodynamic damping coefficient are solved, the formula is

Ff rr // ee == -- KK -- cΩcΩ Ff tt // ee == kk -- CΩCΩ

其中,Ω是偏心鼓筒涡动运动转速,e为偏心量,K,C分别是主刚度系数和主阻尼系数,k,c是交叉耦合刚度系数和交叉耦合阻尼系数。其中,主刚度系数K的大小反映了气流对转子系统刚度的影响,K值越大,转子刚度越强,稳定性越好。反之,交叉耦合刚度系数k表现为切向力大小,其值越大,切向力越大,转子系统越不稳定。Among them, Ω is the rotational speed of eccentric drum whirling motion, e is the eccentricity, K and C are the main stiffness coefficient and main damping coefficient respectively, k and c are the cross-coupling stiffness coefficient and cross-coupling damping coefficient. Among them, the main stiffness coefficient K reflects the influence of the airflow on the stiffness of the rotor system. The larger the value of K, the stronger the stiffness of the rotor and the better the stability. Conversely, the cross-coupling stiffness coefficient k is expressed as the magnitude of the tangential force. The larger the value, the greater the tangential force and the more unstable the rotor system.

对偏心量e为0.2mm条件下的鼓筒篦齿进行计算。分析篦齿腔内的三维流线,可以看到气流由后端高压区进入篦齿腔后具有一定周向速度向低压端泄露,在篦齿台阶后气流突扩形成旋涡,消耗向低压端泄露的能量。在不同的涡动速度下,泄露量保持不变,为0.48kg/s,约为总流量的0.58%。但压力沿周向是不均匀分布的,并且涡动角速度变化时,压力的波动幅值和相位均有所不同。同样取模型轴向坐标中心位置,不同涡动频率比的轴向静压值进行对比分析。线性拟合后,可得径向力与涡动角速度关系式为:Fr/e=-1.09×105-143.30Ω,切向力与涡动角速度的关系式为:Ft/e=1.39×105-462.77Ω。可得气动刚度与气动阻尼系数:K=107000N/m,k=138000N/m,c=143.3Ns/m,=461.67Ns/m。Calculate the drum grate under the condition that the eccentricity e is 0.2mm. Analyzing the three-dimensional streamlines in the grate tooth cavity, it can be seen that the air flow enters the grate tooth cavity from the high pressure area at the rear end and leaks to the low pressure end with a certain circumferential speed. energy of. At different vortex speeds, the leakage remains unchanged at 0.48kg/s, which is about 0.58% of the total flow. However, the pressure is unevenly distributed along the circumferential direction, and when the whirl angular velocity changes, the amplitude and phase of pressure fluctuations are different. Also take the axial coordinate center position of the model, and compare and analyze the axial static pressure values of different whirl frequency ratios. After linear fitting, the relationship between radial force and whirl angular velocity can be obtained: F r /e=-1.09×105-143.30Ω, and the relationship between tangential force and whirl angular velocity is: F t /e=1.39× 105-462.77Ω. Available aerodynamic stiffness and aerodynamic damping coefficients: K=107000N/m, k=138000N/m, c=143.3Ns/m,=461.67Ns/m.

4)利用步骤1)中的三维结构模型,在步骤2)的基础上,计算气流激振对鼓筒特性的影响。4) Using the three-dimensional structural model in step 1), on the basis of step 2), calculate the influence of airflow excitation on the characteristics of the drum.

根据已知的鼓筒表面气动力,利用线性插值加载的方式将步骤22)中得到的静压值加载到鼓筒表面进行加载计算,利用有限元软件计算鼓筒结构变形和应力变化。这一步是在ANSYS中完成的,在软件中建立三维结构模型,设定约束,加载表面静压力,然后利用软件自行求解,最终提取求解的结果即可。According to the known aerodynamic forces on the surface of the drum, load the static pressure value obtained in step 22) to the surface of the drum by linear interpolation loading for loading calculation, and use finite element software to calculate the structural deformation and stress changes of the drum. This step is completed in ANSYS. In the software, a three-dimensional structural model is established, constraints are set, surface static pressure is loaded, and then the software is used to solve the problem by itself, and finally the solution result can be extracted.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (7)

1.一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,该计算方法的具体步骤为:1. A kind of eccentric drum aerodynamic calculation method with grate tooth sealing is characterized in that, the concrete steps of this calculation method are: 1)综合流体计算和结构分析,建立带有篦齿封严的三维鼓筒几何计算模型和带有篦齿封严的三维鼓筒结构模型;所述建立三维鼓筒结构模型,鼓筒外表面周向网格与三维鼓筒几何计算模型中的流体通道模型网格划分对应;1) Comprehensive fluid calculation and structural analysis, establish a three-dimensional drum geometric calculation model with a grate seal and a three-dimensional drum structure model with a grate seal; the establishment of a three-dimensional drum structure model, the outer surface of the drum The circumferential grid corresponds to the grid division of the fluid channel model in the three-dimensional drum geometric calculation model; 2)利用步骤1)中的三维几何计算模型,计算不同偏心量下鼓筒表面静压值;2) Utilize the three-dimensional geometric calculation model in step 1) to calculate the drum surface static pressure value under different eccentricities; 3)在步骤2)的基础上,计算带有篦齿封严的鼓筒表面径向气动力和切向气动力;3) On the basis of step 2), calculate the radial aerodynamic force and tangential aerodynamic force on the surface of the drum with the grate tooth seal; 4)利用步骤1)中的三维结构模型,在步骤2)的基础上,计算气流激振对鼓筒特性的影响。4) Using the three-dimensional structural model in step 1), on the basis of step 2), calculate the influence of airflow excitation on the characteristics of the drum. 2.根据权利要求1所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤1)建立带有篦齿封严的三维鼓筒几何计算模型具体包括:2. A kind of eccentric drum aerodynamic calculation method with grate tooth seal according to claim 1, is characterized in that, described step 1) establishes the three-dimensional drum geometric calculation model with grate tooth seal include: 11)简化不会对流场结构造成较大影响的几何细节;所述几何细节指的是篦齿的齿形和设定流道中模拟叶片间具体形状尺寸;11) Simplify the geometric details that will not have a great impact on the flow field structure; the geometric details refer to the tooth shape of the grate and the specific shape and size between the simulated blades in the set flow channel; 12)为了加速计算收敛性,采用多重网格技术划分网格;12) In order to accelerate the calculation convergence, the multi-grid technology is used to divide the grid; 多重网格的层数通过网格数目来确定,网格数目满足:The number of layers of the multigrid is determined by the number of grids, and the number of grids satisfies: Σ2n+1n≥2Σ 2n +1n≥2 其中n表示网格层数;where n represents the number of grid layers; 多重网格的层数是:min(n)+1;The number of layers of the multigrid is: min(n)+1; 13)计算并设定流道壁面的第一层网格宽度:13) Calculate and set the grid width of the first layer of the channel wall: ythe y ww aa ll ll == 66 (( VV rr ee ff vv )) -- 77 88 (( LL rr ee ff 22 )) 11 88 YY 11 ++ ...... 其中,ywall为壁面第一层网格大小,单位为m;Vref为参考速度,单位m/s;Lref为参考长度,单位为m;v为流体的运动粘性,单位为m2/s;为无量纲量,对应不同的湍流模型,有不同的取值范围。Among them, y wall is the grid size of the first layer of the wall, the unit is m; V ref is the reference velocity, the unit is m/s; L ref is the reference length, the unit is m; v is the kinematic viscosity of the fluid, the unit is m 2 / s; is a dimensionless quantity, which corresponds to different turbulence models and has different value ranges. 3.根据权利要求1所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤2)具体为:3. A method for calculating the aerodynamic force of an eccentric drum with a grate seal according to claim 1, wherein said step 2) is specifically: 21)设置鼓筒篦齿与定子的不同偏心量e,选取合适的进出口边界条件;所述进出口边界条件是指在进口、出口处的压力和温度;21) Different eccentricities e of drum grate teeth and stator are set, and suitable inlet and outlet boundary conditions are selected; said inlet and outlet boundary conditions refer to pressure and temperature at the inlet and outlet; 22)根据不同涡动频率比Ω/ω计算并提取多组静压值,其中Ω是偏心鼓筒涡动运动转速,ω为鼓筒转子转速;22) Calculate and extract multiple sets of static pressure values according to different vortex frequency ratios Ω/ω, where Ω is the rotational speed of the eccentric drum’s whirling motion, and ω is the rotational speed of the drum rotor; 23)在计算鼓筒表面静压值的基础上,获取鼓筒表面静压力p随时间变化的关系,变换关系式如式:23) On the basis of calculating the static pressure value on the surface of the drum, obtain the relationship of the static pressure p on the surface of the drum with time, and the transformation relationship is as follows: 其中,为偏心坐标系周向角,为转子坐标系周向角。in, is the circumferential angle of the eccentric coordinate system, is the circumferential angle of the rotor coordinate system. 4.根据权利要求3所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤22)中涡动频率比取0,0.2,-0.5,-1.0。4. A method for calculating the aerodynamic force of an eccentric drum with a grate tooth seal according to claim 3, wherein the frequency ratio of whirl in said step 22) is 0, 0.2, -0.5, -1.0 . 5.根据权利要求3所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤3)具体为:5. A method for calculating the aerodynamic force of an eccentric drum with a grate tooth seal according to claim 3, wherein said step 3) is specifically: 31)在步骤23)的基础上,对不同偏心量下鼓筒表面静压值求积分,求解出径向气动力、切向气动力,公式为31) On the basis of step 23), the static pressure value on the surface of the drum under different eccentricities is integrated, and the radial aerodynamic force and tangential aerodynamic force are obtained. The formula is 其中,Fr为径向气动力,Ft为切向气动力,z为鼓筒轴向坐标,r为径向半径,L为轴向长度,为偏心坐标系周向角;Among them, F r is the radial aerodynamic force, F t is the tangential aerodynamic force, z is the axial coordinate of the drum, r is the radial radius, L is the axial length, is the circumferential angle of the eccentric coordinate system; 32)忽略附加质量和惯性影响,在一定偏心量时,求解气动刚度系数和气动阻尼系数,公式为32) Neglecting the influence of additional mass and inertia, when a certain amount of eccentricity is obtained, the aerodynamic stiffness coefficient and aerodynamic damping coefficient are solved, the formula is Ff rr // ee == -- KK -- cc ΩΩ Ff tt // ee == kk -- CC ΩΩ 其中,Ω是偏心鼓筒涡动运动转速,e为偏心量,K,C分别是主刚度系数和主阻尼系数,k,c是交叉耦合刚度系数和交叉耦合阻尼系数。Among them, Ω is the rotational speed of eccentric drum whirling motion, e is the eccentricity, K and C are the main stiffness coefficient and main damping coefficient respectively, k and c are the cross-coupling stiffness coefficient and cross-coupling damping coefficient. 6.根据权利要求5所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤32)中偏心量e=0.2mm。6 . The method for calculating the aerodynamic force of an eccentric drum with a grate seal according to claim 5 , wherein the eccentricity e=0.2 mm in the step 32). 7.根据权利要求3所述的一种带有篦齿封严的偏心鼓筒气动力计算方法,其特征在于,所述步骤4)具体为:根据已知的鼓筒表面气动力,利用线性插值加载的方式将步骤22)中得到的静压值加载到鼓筒表面进行加载计算,利用有限元软件计算鼓筒结构变形和应力变化。7. A method for calculating the aerodynamic force of an eccentric drum with a grate tooth seal according to claim 3, wherein said step 4) is specifically: according to known drum surface aerodynamic force, using linear The static pressure value obtained in step 22) is loaded to the surface of the drum by interpolation loading for loading calculation, and the structural deformation and stress change of the drum are calculated by using finite element software.
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