CN103789723B - A kind of Cr/CrN/ (Ti, Al, Si, Cr) N rigid composite coating and preparation method thereof - Google Patents
A kind of Cr/CrN/ (Ti, Al, Si, Cr) N rigid composite coating and preparation method thereof Download PDFInfo
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- 239000011248 coating agent Substances 0.000 title claims abstract description 147
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 51
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 39
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 36
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000007704 transition Effects 0.000 claims abstract description 31
- 238000001755 magnetron sputter deposition Methods 0.000 claims abstract description 11
- 239000011651 chromium Substances 0.000 claims description 101
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 90
- 229910052786 argon Inorganic materials 0.000 claims description 45
- 239000007789 gas Substances 0.000 claims description 41
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 39
- 239000000758 substrate Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 18
- 229910052757 nitrogen Inorganic materials 0.000 claims description 17
- 238000007747 plating Methods 0.000 claims description 15
- 229910045601 alloy Inorganic materials 0.000 claims description 14
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- 229910001873 dinitrogen Inorganic materials 0.000 claims description 5
- -1 titanium aluminum silicon chromium Chemical compound 0.000 claims description 4
- 238000002441 X-ray diffraction Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims 13
- 238000004140 cleaning Methods 0.000 abstract description 8
- 238000005520 cutting process Methods 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 229910001208 Crucible steel Inorganic materials 0.000 abstract description 2
- 229910000746 Structural steel Inorganic materials 0.000 abstract description 2
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- 239000010935 stainless steel Substances 0.000 abstract description 2
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 2
- 229910000601 superalloy Inorganic materials 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 70
- 230000000052 comparative effect Effects 0.000 description 19
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 9
- 229910010037 TiAlN Inorganic materials 0.000 description 8
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- 238000007796 conventional method Methods 0.000 description 7
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- 238000001514 detection method Methods 0.000 description 1
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- 238000004544 sputter deposition Methods 0.000 description 1
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Abstract
本发明公开的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层的制备方法包括预处理、加热、等离子体清洗、制备Cr粘附层、制备CrN过渡层和制备(Ti,Al,Si,Cr)N耐磨层等步骤。由于本发明提供的制备方法中采用了等离子增强中频反应磁控溅射技术,因而大幅度提高了靶材的离化率,使制备的复合硬质涂层的表面纳米硬度可达到34GPa以上,膜基结合力等级为德国标准VDI3198的HF1-HF2,因此特别适合制作用于高速干式切削不锈钢、铁基高温合金、高强结构钢和耐磨铸钢刀具的涂层,且涂层工艺简单,更适合于工业化生产。The preparation method of the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating disclosed by the present invention includes pretreatment, heating, plasma cleaning, preparation of Cr adhesion layer, preparation of CrN transition layer and preparation of (Ti , Al, Si, Cr) N wear-resistant layer and other steps. Since the preparation method provided by the present invention adopts the plasma-enhanced intermediate-frequency reactive magnetron sputtering technology, the ionization rate of the target is greatly improved, and the surface nanohardness of the prepared composite hard coating can reach more than 34GPa. The base bonding force level is HF1-HF2 of the German standard VDI3198, so it is especially suitable for making coatings for high-speed dry cutting stainless steel, iron-based superalloys, high-strength structural steel and wear-resistant cast steel tools, and the coating process is simple and more Suitable for industrial production.
Description
技术领域technical field
本发明属于刀具表面复合涂层材料及其制备技术领域,具体涉及一种Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层及其制备方法,该方法制备的涂层纳米硬度可达34Gpa以上,膜基结合力等级为HF1~HF2(德国标准VDI3198),特别适合作为高速干式切削不锈钢、铁基高温合金、高强结构钢和耐磨铸钢刀具的表面涂层。The invention belongs to the technical field of tool surface composite coating material and its preparation, and in particular relates to a Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating and a preparation method thereof. The coating nano The hardness can reach more than 34Gpa, and the bonding strength of the film base is HF1~HF2 (German standard VDI3198). It is especially suitable as a surface coating for high-speed dry cutting stainless steel, iron-based superalloys, high-strength structural steel and wear-resistant cast steel tools.
背景技术Background technique
随着工业的迅速发展,表面包覆有涂层的刀具被广泛应用于材料切削领域。研究表明,含有涂层的刀具具有硬度和耐磨性高,抗氧化能力强的特点,可以明显提高刀具的使用寿命。但是随着高速切削和干式切削的出现和发展,通常的TiN和TiAlN涂层已经很难满足用户对刀具涂层使用寿命的要求。With the rapid development of industry, tools with coated surfaces are widely used in the field of material cutting. Studies have shown that the coating tool has the characteristics of high hardness, wear resistance and strong oxidation resistance, which can significantly improve the service life of the tool. However, with the emergence and development of high-speed cutting and dry cutting, the usual TiN and TiAlN coatings have been difficult to meet the user's requirements for tool coating service life.
为了提高刀具涂层的使用寿命,近年来研发的新的TiAlSiN涂层和TiAlCrN涂层被先后应用于切削加工的刀具领域,其中TiAlSiN涂层的结构(HaoDu,HaiboZhao,JiXiong,etal.Int.JournalofRefractoryMetalsandHardMaterials37(2013)60-66.)是非晶态Si3N4组织包裹在纳米TiAlN晶粒周围,故涂层可获得非常高的硬度(46Gpa)和抗氧化性,但是随着硬度的增加,涂层内应力也有相应的提高,导致涂层与刀具之间结合力变差,因此,TiAlSiN涂层在切削加工过程中最常见的失效形式就是涂层脱落失效。TiAlCrN涂层(G.S.Fox-Rabinovich.SurfaceandCoatingsTechnology200(2005)1804-1813),虽具有较高的润滑性和抗氧化性,但其组织结构非纳米晶形态,硬度低(30Gpa)在切削加工过程中很容易产生磨损。In order to improve the service life of tool coatings, the new TiAlSiN coatings and TiAlCrN coatings developed in recent years have been successively applied to the field of cutting tools, among which the structure of TiAlSiN coatings (HaoDu, HaiboZhao, JiXiong, et al. (2013)60-66.) is the amorphous Si 3 N 4 structure wrapped around nano-TiAlN grains, so the coating can obtain very high hardness (46Gpa) and oxidation resistance, but with the increase of hardness, the coating The internal stress also increases accordingly, resulting in poor bonding between the coating and the tool. Therefore, the most common failure form of the TiAlSiN coating during the cutting process is the coating shedding failure. TiAlCrN coating (GS Fox-Rabinovich. Surface and Coatings Technology 200 (2005) 1804-1813), although it has high lubricity and oxidation resistance, its structure is non-nanocrystalline and its hardness is low (30Gpa). produce wear and tear.
发明内容Contents of the invention
本发明的目的是针对TiAlSiN涂层和TiAlCrN涂层存在的问题,提供一种Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层的制备方法。The object of the present invention is to provide a method for preparing a Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating for the problems existing in the TiAlSiN coating and the TiAlCrN coating.
本发明的另一目的是提供一种由上述方法制备的硬度和结合力优异的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层。Another object of the present invention is to provide a Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating with excellent hardness and bonding force prepared by the above method.
本发明提供的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层的制备方法,其工艺步骤和条件如下:The preparation method of Cr/CrN/(Ti, Al, Si, Cr) N composite hard coating provided by the present invention, its processing steps and conditions are as follows:
1)将刀具装入镀膜室后,先对镀膜室抽真空至少至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为3.0×10-1~4.5×10-1Pa,开启热阴极离子柱弧使其电流为140~180A,对刀具加热40~150min;1) After installing the tool into the coating chamber, first vacuum the coating chamber to at least 5.0×10 -3 Pa, and then pass in argon to make the total pressure in the coating chamber 3.0×10 -1 ~ 4.5×10 -1 Pa, Turn on the hot cathode ion column arc so that the current is 140-180A, and heat the tool for 40-150 minutes;
2)在压强1.5×10-1~2.0×10-1Pa的氩气保护下,控制刀具直流偏压-100~-200V,脉冲偏压-500~-800V,然后用电流为110~160A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗15~50min;2) Under the protection of argon gas with a pressure of 1.5×10 -1 ~ 2.0×10 -1 Pa, control the tool DC bias voltage -100 ~ -200V, pulse bias voltage -500 ~ -800V, and then use a current of 110 ~ 160A The plasma generated by the hot cathode ion column arc bombards and cleans the tool surface for 15-50 minutes;
3)在8.0×10-2~1.5×10-1Pa的氩气保护下,用电流为180~220A的热阴极离子柱弧加热Cr铸锭使其蒸发,并对刀具镀制5~10min使其表面上形成一层Cr粘附层,然后通入氮气,在氩气和氮气的流量比为1﹕1.5~3和3.0×10-1~4.5×10-1Pa的压强下镀制15~30min,使Cr粘附层表面形成一层CrN过渡层;3) Under the protection of argon gas of 8.0×10 -2 ~ 1.5×10 -1 Pa, heat the Cr ingot with a hot cathode ion column arc with a current of 180 ~ 220A to evaporate it, and plate the tool for 5 ~ 10 minutes. A layer of Cr adhesion layer is formed on the surface, and then nitrogen gas is passed through, and the flow ratio of argon gas and nitrogen gas is 1:1.5~3 and the pressure of 3.0×10 -1 ~4.5×10 -1 Pa is plated for 15~ 30min, make the surface of Cr adhesion layer form one deck CrN transition layer;
4)继续按流量比为1﹕1.5~3向镀膜室内通入氩气和氮气的混合气体,使压强为3.0×10-1~4.5×10-1Pa,并将刀具直流偏压调整为-40~-70V,热阴极离子柱弧电流调整为100~110A,同时打开中频反应磁控溅射的控制电源,并使TiAlSiCr靶的电流保持在4.0~7.0A下镀制120~180min,使刀具的CrN过渡层表面再形成一层(Ti,Al,Si,Cr)N涂层,然后自然冷却即可。4) Continue to feed the mixed gas of argon and nitrogen into the coating chamber according to the flow ratio of 1:1.5~3, so that the pressure is 3.0×10 -1 ~4.5×10 -1 Pa, and adjust the DC bias voltage of the tool to - 40~-70V, the hot cathode ion column arc current is adjusted to 100~110A, and at the same time turn on the control power supply of the intermediate frequency reaction magnetron sputtering, and keep the current of the TiAlSiCr target at 4.0~7.0A for 120~180min, so that the tool A layer of (Ti, Al, Si, Cr)N coating is formed on the surface of the CrN transition layer, and then cooled naturally.
以上方法所用TiAlSiCr靶材为TixAlySizCr1-x-y-z复合合金靶材,其钛铝硅铬原子比为50~70:20~30:1~7:1~5,优选65~70:20~28:1~6:1~4,纯度为99.99%。The TiAlSiCr target used in the above method is a TixAlySizCr1-x-y-z composite alloy target, and its titanium-aluminum-silicon-chromium atomic ratio is 50~70:20~30:1~7:1~5, preferably 65~70:20~28:1~ 6: 1~4, the purity is 99.99%.
以上方法第3)步中镀制Cr粘附层的压强优选8.0×10-2~1.2×10-1Pa,热阴极离子柱弧的电流优选200~220A,镀制时间优选5~7min。In step 3) of the above method, the pressure for plating the Cr adhesion layer is preferably 8.0×10 -2 ~ 1.2×10 -1 Pa, the current of the hot cathode ion column arc is preferably 200-220A, and the plating time is preferably 5-7 minutes.
以上方法第3)步中镀制CrN过渡层的氩气和氮气的流量比优选1﹕1.5~2.5,压强优选4.0×10-1~4.5×10-1Pa,镀制时间优选15~25min。In step 3) of the above method, the flow ratio of argon and nitrogen for plating the CrN transition layer is preferably 1:1.5~2.5, the pressure is preferably 4.0×10 -1 ~4.5×10 -1 Pa, and the plating time is preferably 15~25min.
以上方法第4)步中镀制(Ti,Al,Si,Cr)N涂层的氩气和氮气流量比优选1﹕1.5~2.5,热阴极离子柱弧电流优选105~110A,TiAlSiCr靶的电流优选5.0~7.0A,镀制时间优选120~160min。In step 4) of the above method, the flow ratio of argon gas and nitrogen gas for plating (Ti, Al, Si, Cr)N coating is preferably 1:1.5~2.5, and the arc current of hot cathode ion column is preferably 105~110A, and the current of TiAlSiCr target Preferably 5.0-7.0A, and the plating time is preferably 120-160min.
以上方法所述的TiAlSiCr靶共四块,并以两两相对的方式安置在镀膜室的内壁上。There are four TiAlSiCr targets described in the above method, and they are placed on the inner wall of the coating chamber in a pairwise opposite manner.
本发明提供的由上述方法制备的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层,该复合涂层为三层,从刀具表面向外依次为Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层,其纳米硬度≥34Gpa,与刀具基体结合力等级达德国标准VDI3198的HF1~HF2。The Cr/CrN/(Ti, Al, Si, Cr) N composite hard coating prepared by the above method provided by the present invention has three layers, which are successively Cr adhesion layer, CrN The transition layer and (Ti, Al, Si, Cr) N coating have a nanohardness ≥ 34Gpa, and the level of bonding force with the tool substrate reaches HF1-HF2 of the German standard VDI3198.
上述复合涂层中Cr粘附层的厚度为50~200nm,CrN过渡层的厚度为100~500nm,(Ti,Al,Si,Cr)N涂层的厚度为2~5μm,其组织结构为纳米晶结构,在X射线衍射的TiN(111)面衍射强度<100,TiN(200)面衍射强度≥300。The thickness of the Cr adhesion layer in the above composite coating is 50-200nm, the thickness of the CrN transition layer is 100-500nm, the thickness of the (Ti,Al,Si,Cr)N coating is 2-5μm, and its structure is nanometer Crystal structure, the diffraction intensity of TiN (111) plane in X-ray diffraction is <100, and the diffraction intensity of TiN (200) plane is ≥300.
本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)由于本发明提供的制备方法中采用了等离子增强中频反应磁控溅射技术,因而大幅度提高了靶材的离化率,不仅使所得涂层组织更均匀、更致密,且也与基体刀具有了更高的结合力。1) Since the plasma-enhanced intermediate-frequency reactive magnetron sputtering technology is adopted in the preparation method provided by the present invention, the ionization rate of the target is greatly improved, which not only makes the obtained coating structure more uniform and dense, but also has a good contact with the substrate. The knives have a higher binding force.
2)由于本发明提供的制备方法中采用的是纯度达到99.99%的TixAlySizCr1-x-y-z复合合金靶材进行溅射镀膜,因而使所获得的涂层性能的稳定性得到了保证,同时也降低了涂层工艺的复杂程度,更适合于工业化生产。2) Since the TixAlySizCr1-x-y-z composite alloy target with a purity of 99.99% is used in the preparation method provided by the present invention for sputter coating, the stability of the obtained coating performance is guaranteed, and at the same time, the coating is reduced. The complexity of the layer process is more suitable for industrial production.
3)由于本发明提供的复合涂层中包含Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层,且其中Cr粘附层不仅与基体的相容性较好,且还具有良好的扩散性,可有效提高涂层与基体刀具之间的结合力;CrN过渡层可以降低Cr粘附层与(Ti,Al,Si,Cr)N涂层之间的热膨胀系数的差异,减少各层之间的应力,使涂层获得更高的强度;而(Ti,Al,Si,Cr)N涂层则因有较高的硬度和较低的弹性模量,可使涂层具有更好的机械性能,因而使复合涂层纳米硬度既能≥34Gpa,具有更好的耐磨性,又能同时使其与刀具基体结合力等级达到德国标准VDI3198的HF1~HF2,使用寿命更长。3) Since the composite coating provided by the present invention includes a Cr adhesion layer, a CrN transition layer and a (Ti, Al, Si, Cr)N coating, and the Cr adhesion layer not only has better compatibility with the substrate, And it also has good diffusivity, which can effectively improve the bonding force between the coating and the substrate tool; the CrN transition layer can reduce the thermal expansion coefficient between the Cr adhesion layer and the (Ti, Al, Si, Cr)N coating. difference, reduce the stress between layers, so that the coating can obtain higher strength; while (Ti, Al, Si, Cr) N coating has higher hardness and lower elastic modulus, which can make the coating The layer has better mechanical properties, so that the nanohardness of the composite coating can be ≥ 34Gpa, which has better wear resistance, and at the same time can make the bonding force level with the tool matrix reach HF1-HF2 of the German standard VDI3198, and the service life longer.
附图说明Description of drawings
图1为本发明实施例4制备的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层断口形貌的扫描电镜图。Fig. 1 is a scanning electron microscope image of the fracture surface of the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating prepared in Example 4 of the present invention.
图2为对比例1制备的Ti/TiN/TiAlN涂层断口形貌的扫描电镜图。FIG. 2 is a scanning electron microscope image of the fracture morphology of the Ti/TiN/TiAlN coating prepared in Comparative Example 1.
图3为对比例2制备的Ti/TiAlSiN涂层断口形貌扫描电镜图。3 is a scanning electron microscope image of the fracture surface of the Ti/TiAlSiN coating prepared in Comparative Example 2.
图4为对比例3制备的Ti/TiN/TiAlCrN涂层断口形貌扫描电镜图。4 is a scanning electron microscope image of the fracture surface of the Ti/TiN/TiAlCrN coating prepared in Comparative Example 3.
图5为本发明实施例4制备的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层与刀具基体结合力示意图。Fig. 5 is a schematic diagram of the bonding force between the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating and the cutting tool substrate prepared in Example 4 of the present invention.
图6为对比例1制备的Ti/TiN/TiAlN涂层与刀具基体结合力示意图。6 is a schematic diagram of the bonding force between the Ti/TiN/TiAlN coating prepared in Comparative Example 1 and the tool substrate.
图7为对比例2制备的Ti/TiAlSiN涂层与刀具基体结合力示意图。7 is a schematic diagram of the bonding force between the Ti/TiAlSiN coating prepared in Comparative Example 2 and the tool substrate.
图8为对比例3制备的Ti/TiN/TiAlCrN涂层与刀具基体结合力示意图。8 is a schematic diagram of the bonding force between the Ti/TiN/TiAlCrN coating prepared in Comparative Example 3 and the tool substrate.
图9为本发明实施例4制备的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层的XRD图谱。Fig. 9 is an XRD spectrum of the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating prepared in Example 4 of the present invention.
具体实施方式Detailed ways
下面通过具体实施例对本发明作进一步的说明,但本发明的保护内容不局限于以下实施例。The present invention will be further described below through specific examples, but the protection content of the present invention is not limited to the following examples.
值得说明的是,1)以下实施例所用TiAlSiCr靶材是本申请人在安泰科技股份有限公司定制的。2)以下实施例和对比例所制备的刀具产品的涂层硬度采用纳米硬度仪MTSSystemsCorp.,OakRidge,TN,USA,按表面接近速度10nm/s,最小压深200nm,最大压深300nm条件进行测试的。3)以下实施例和对比例所制备的涂层与刀具的结合力等级采用洛氏硬度计HR-150A型,在锥角120°的HRC金刚石压头、载荷60Kg下测试的。4)复合涂层各层的厚度是由扫描电镜(S300-N,Hitachi,Japan)观察测试的。It is worth noting that 1) the TiAlSiCr targets used in the following examples were customized by the applicant at Antai Technology Co., Ltd. 2) The coating hardness of the tool products prepared in the following examples and comparative examples was tested using a nanohardness tester MTS Systems Corp., Oak Ridge, TN, USA, according to the conditions of surface approach speed of 10nm/s, minimum indentation depth of 200nm, and maximum indentation depth of 300nm of. 3) The bonding force grades of the coatings prepared in the following examples and comparative examples were tested with a Rockwell hardness tester HR-150A, under a HRC diamond indenter with a cone angle of 120° and a load of 60Kg. 4) The thickness of each layer of the composite coating was observed and tested by a scanning electron microscope (S300-N, Hitachi, Japan).
实施例1Example 1
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金丝锥装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为3.0×10-1Pa,开启热阴极离子柱弧使其电流为150A,对刀具加热150min;1) Put the cemented carbide taps that have been degreased , sand blasted and ultrasonically cleaned by conventional methods into the coating chamber. The total pressure is 3.0×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 150A, and the tool is heated for 150min;
2)在压强1.8×10-1Pa的氩气保护下,控制刀具直流偏压为-200V,脉冲偏压-700V,然后用电流为110A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗30min;2) Under the protection of argon gas with a pressure of 1.8×10 -1 Pa, the DC bias voltage of the tool is controlled to -200V, the pulse bias voltage is -700V, and then the plasma generated by the hot cathode ion column arc with a current of 110A is used to treat the surface of the tool Bombardment cleaning for 30 minutes;
3)在压强为8.0×10-2Pa氩气保护下,用电流为200A的热阴极离子柱弧加热Cr铸锭使其蒸发,并对刀具镀制10min使其表面上形成一层Cr粘附层,然后通入流量比为1:1.5的氩气和氮气的混合气体,在压强为4.0×10-1Pa下镀制15min,使Cr粘附层表面形成一层CrN过渡层;3) Under the protection of argon gas with a pressure of 8.0×10 -2 Pa, heat the Cr ingot with a hot cathode ion column arc with a current of 200A to evaporate it, and plate the tool for 10 minutes to form a layer of Cr adhesion on the surface layer, and then pass in a mixed gas of argon and nitrogen with a flow ratio of 1:1.5, and plate at a pressure of 4.0×10 -1 Pa for 15 minutes to form a CrN transition layer on the surface of the Cr adhesion layer;
4)按流量比为1﹕3向镀膜室内通入氩气和氮气的混合气体,保持压强为3.0×10-1Pa,并将刀具直流偏压调整为-40V,热阴极离子柱弧电流调整为105A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Si:Cr=70:28:1:1的复合合金靶材,并使TiAlSiCr靶的电流保持在5.0A下镀制120min,使刀具的CrN过渡层表面再形成一层(Ti,Al,Si,Cr)N涂层,然后自然冷却即可。4) According to the flow ratio of 1:3, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 3.0×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -40V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Si:Cr=70:28:1:1, and keep the current of TiAlSiCr target at 5.0A for plating After 120 minutes, a layer of (Ti, Al, Si, Cr)N coating is formed on the surface of the CrN transition layer of the tool, and then cooled naturally.
该硬质合金丝锥上涂覆Cr/CrN/(Ti,Al,Si,Cr)N复合涂层后测得硬度为34~36Gpa,Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层的厚度分别为100nm、100nm、2.3μm,涂层与刀具基体结合力等级为HF2。The hard alloy tap is coated with Cr/CrN/(Ti,Al,Si,Cr)N composite coating, and the hardness measured is 34-36Gpa, and the Cr adhesion layer, CrN transition layer and (Ti,Al,Si, The thicknesses of the Cr)N coatings are 100nm, 100nm, and 2.3μm, respectively, and the bonding force between the coating and the tool substrate is HF2.
实施例2Example 2
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金车刀装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为4.0×10-1Pa,开启热阴极离子柱弧使其电流为160A,对刀具加热100min;1) Put the cemented carbide turning tool after degreasing, sandblasting and ultrasonic cleaning by conventional methods into the coating chamber, first vacuum the coating chamber to 5.0×10 -3 Pa, and then pass in argon gas to make the coating The total indoor pressure is 4.0×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 160A, and the tool is heated for 100min;
2)在压强1.5×10-1Pa的氩气保护下,控制刀具直流偏压为-150V,脉冲偏压-600V,然后用电流为120A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗40min;2) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, the DC bias voltage of the tool is controlled to -150V, the pulse bias voltage is -600V, and then the plasma generated by the hot cathode ion column arc with a current of 120A is used to treat the surface of the tool Bombardment cleaning for 40 minutes;
3)在压强为1.0×10-1Pa氩气保护下,用电流为180A的热阴极离子柱弧加热Cr铸锭使其蒸发,并对刀具镀制6min使其表面上形成一层Cr粘附层,然后通入流量比为1:3的氩气和氮气的混合气体,在压强为3.0×10-1Pa下镀制20min,使Cr粘附层表面形成一层CrN过渡层;3) Under the protection of argon gas with a pressure of 1.0×10 -1 Pa, heat the Cr ingot with a hot cathode ion column arc with a current of 180A to evaporate it, and plate the tool for 6 minutes to form a layer of Cr adhesion on the surface layer, and then pass in a mixed gas of argon and nitrogen with a flow ratio of 1:3, and plate at a pressure of 3.0×10 -1 Pa for 20 minutes, so that a layer of CrN transition layer is formed on the surface of the Cr adhesion layer;
4)按流量比为1:2向镀膜室内通入氩气和氮气的混合气体,保持压强为4.0×10-1Pa,并将刀具直流偏压调整为-50V,热阴极离子柱弧电流调整为100A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Si:Cr=60:30:6:4的复合合金靶材,并使TiAlSiCr靶的电流保持在4.0A下镀制140min,使刀具的CrN过渡层表面再形成一层(Ti,Al,Si,Cr)N涂层,然后自然冷却即可。4) According to the flow ratio of 1:2, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 4.0×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -50V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of the intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Si:Cr=60:30:6:4, and keep the current of the TiAlSiCr target at 4.0A. After 140 minutes, a layer of (Ti, Al, Si, Cr)N coating is formed on the surface of the CrN transition layer of the tool, and then cooled naturally.
该硬质合金车刀上涂覆Cr/CrN/(Ti,Al,Si,Cr)N复合涂层后测得硬度为38~40Gpa,Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层的厚度分别为60nm、200nm、2.5μm,涂层与刀具基体结合力等级为HF1。The hard alloy turning tool is coated with Cr/CrN/(Ti,Al,Si,Cr)N composite coating, and the hardness measured is 38-40Gpa. The Cr adhesion layer, CrN transition layer and (Ti,Al,Si ,Cr)N coating thicknesses are 60nm, 200nm, 2.5μm respectively, and the bonding force level between the coating and the tool substrate is HF1.
实施例3Example 3
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金钻头装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为3.0×10-1Pa,开启热阴极离子柱弧使其电流为140A,对刀具加热40min;1) Put the cemented carbide drill bits that have been degreased , sand blasted and ultrasonically cleaned by conventional methods into the coating chamber. The total pressure is 3.0×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 140A, and the tool is heated for 40 minutes;
2)在压强1.5×10-1Pa的氩气保护下,控制刀具直流偏压为-100V,脉冲偏压-500V,然后用电流为110A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗15min;2) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, the DC bias voltage of the tool is controlled to -100V, the pulse bias voltage is -500V, and then the plasma generated by the hot cathode ion column arc with a current of 110A is used to treat the surface of the tool Bombardment cleaning for 15 minutes;
3)在压强为1.2×10-1Pa氩气保护下,用电流为210A的热阴极离子柱弧加热Cr铸锭使其蒸发,并对刀具镀制7min使其表面上形成一层Cr粘附层,然后通入流量比为1:2.5的氩气和氮气的混合气体,在压强为4.2×10-1Pa下镀制30min,使Cr粘附层表面形成一层CrN过渡层;3) Under the protection of argon gas with a pressure of 1.2×10 -1 Pa, heat the Cr ingot with a hot cathode ion column arc with a current of 210A to evaporate it, and plate the tool for 7 minutes to form a layer of Cr adhesion on the surface layer, and then pass in a mixed gas of argon and nitrogen with a flow ratio of 1:2.5, and plate at a pressure of 4.2×10 -1 Pa for 30 minutes, so that a layer of CrN transition layer is formed on the surface of the Cr adhesion layer;
4)按流量比为1﹕1.5向镀膜室内通入氩气和氮气的混合气体,保持压强为3.5×10-1Pa,并将刀具直流偏压调整为-60V,热阴极离子柱弧电流调整为110A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Si:Cr=70:20:5:5的复合合金靶材,并使TiAlSiCr靶的电流保持在7.0A下镀制160min,使刀具的CrN过渡层表面再形成一层(Ti,Al,Si,Cr)N涂层,然后自然冷却即可。4) According to the flow ratio of 1:1.5, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is maintained at 3.5×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -60V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of the intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Si:Cr=70:20:5:5, and keep the current of the TiAlSiCr target at 7.0A for plating After 160 minutes, a layer of (Ti, Al, Si, Cr)N coating is formed on the surface of the CrN transition layer of the tool, and then cooled naturally.
该硬质合金钻头上涂覆Cr/CrN/(Ti,Al,Si,Cr)N复合涂层后测得硬度为32~35Gpa,Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层的厚度分别为89nm、500nm、5.0μm,涂层与刀具基体结合力等级为HF1。The hard alloy drill bit is coated with Cr/CrN/(Ti,Al,Si,Cr)N composite coating, and the measured hardness is 32-35Gpa. The Cr adhesion layer, CrN transition layer and (Ti,Al,Si, The thicknesses of the Cr)N coatings are 89nm, 500nm, and 5.0μm, respectively, and the bonding force between the coating and the tool substrate is HF1.
实施例4Example 4
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金铣刀装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为4.5×10-1Pa,开启热阴极离子柱弧使其电流为180A,对刀具加热80min;1) Put the cemented carbide milling cutter after degreasing, sandblasting and ultrasonic cleaning by conventional methods into the coating chamber, first vacuum the coating chamber to 5.0×10 -3 Pa, and then pass in argon gas to make the coating The total indoor pressure is 4.5×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 180A, and the tool is heated for 80min;
2)在压强2.0×10-1Pa的氩气保护下,控制刀具直流偏压为-200V,脉冲偏压-800V,然后用电流为160A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗50min;2) Under the protection of argon gas with a pressure of 2.0×10 -1 Pa, the DC bias voltage of the tool is controlled to -200V, the pulse bias voltage is -800V, and then the plasma generated by the hot cathode ion column arc with a current of 160A is used to treat the surface of the tool Bombardment cleaning for 50 minutes;
3)在压强为1.5×10-1Pa氩气保护下,用电流为220A的热阴极离子柱弧加热Cr铸锭使其蒸发,并对刀具镀制5min使其表面上形成一层Cr粘附层,然后通入流量比为1:2.0的氩气和氮气的混合气体,在压强为4.5×10-1Pa下镀制25min,使Cr粘附层表面形成一层CrN过渡层;3) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, heat the Cr ingot with a hot cathode ion column arc with a current of 220A to evaporate it, and plate the tool for 5 minutes to form a layer of Cr adhesion on the surface layer, and then pass in a mixed gas of argon and nitrogen with a flow ratio of 1:2.0, and plate at a pressure of 4.5×10 -1 Pa for 25 minutes, so that a layer of CrN transition layer is formed on the surface of the Cr adhesion layer;
4)按流量比为1﹕2.5向镀膜室内通入氩气和氮气的混合气体,保持压强为4.5×10-1Pa,并将刀具直流偏压调整为-70V,热阴极离子柱弧电流调整为110A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Si:Cr=65:25:7:3的复合合金靶材,并使TiAlSiCr靶的电流保持在6.0A下镀制180min,使刀具的CrN过渡层表面再形成一层(Ti,Al,Si,Cr)N涂层,然后自然冷却即可。4) According to the flow ratio of 1:2.5, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 4.5×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -70V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Si:Cr=65:25:7:3, and keep the current of TiAlSiCr target at 6.0A for plating After 180 minutes, a layer of (Ti, Al, Si, Cr)N coating is formed on the surface of the CrN transition layer of the tool, and then cooled naturally.
该硬质合金铣刀上涂覆Cr/CrN/(Ti,Al,Si,Cr)N复合涂层后测得硬度为34~41Gpa,Cr粘附层、CrN过渡层和(Ti,Al,Si,Cr)N涂层的厚度分别为50nm、350nm、2.0μm,涂层与刀具基体结合力等级为HF1。The hard alloy milling cutter is coated with Cr/CrN/(Ti,Al,Si,Cr)N composite coating, and the measured hardness is 34-41Gpa. The Cr adhesion layer, CrN transition layer and (Ti,Al,Si ,Cr)N coating thicknesses are 50nm, 350nm, 2.0μm respectively, and the bonding force level between the coating and the tool substrate is HF1.
对比例1Comparative example 1
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金铣刀装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为4.5×10-1Pa,开启热阴极离子柱弧使其电流为180A,对刀具加热80min;1) Put the cemented carbide milling cutter after degreasing, sandblasting and ultrasonic cleaning by conventional methods into the coating chamber, first vacuum the coating chamber to 5.0×10 -3 Pa, and then pass in argon gas to make the coating The total indoor pressure is 4.5×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 180A, and the tool is heated for 80min;
2)在压强2.0×10-1Pa的氩气保护下,控制刀具直流偏压为-200V,脉冲偏压-800V,然后用电流为160A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗50min;2) Under the protection of argon gas with a pressure of 2.0×10 -1 Pa, the DC bias voltage of the tool is controlled to -200V, the pulse bias voltage is -800V, and then the plasma generated by the hot cathode ion column arc with a current of 160A is used to treat the surface of the tool Bombardment cleaning for 50 minutes;
3)在压强为1.5×10-1Pa的氩气保护下,用电流为220A的热阴极离子柱弧加热Ti铸锭使其蒸发,并对刀具镀制5min使其表面上形成一层Ti粘附层,然后通入流量比为1:2的氩气和氮气的混合气体,在压强为4.5×10-1Pa下镀制25min,使Ti粘附层表面形成一层TiN过渡层;3) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, heat the Ti ingot with a hot cathode ion column arc with a current of 220A to evaporate it, and plate the tool for 5 minutes to form a layer of Ti sticky on the surface. Adhesive layer, and then feed a mixed gas of argon and nitrogen with a flow ratio of 1:2, and plate at a pressure of 4.5×10 -1 Pa for 25 minutes, so that a layer of TiN transition layer is formed on the surface of the Ti adhesive layer;
4)按流量比为1﹕2.5向镀膜室内通入氩气和氮气的混合气体,保持压强为4.5×10-1Pa,并将刀具直流偏压调整为-70V,热阴极离子柱弧电流调整为110A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al=50:50的复合合金靶材,并使TiAl靶的电流保持在6.0A下镀制180min,使刀具的TiN过渡层表面再形成一层TiAlN涂层,然后自然冷却即可。4) According to the flow ratio of 1:2.5, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 4.5×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -70V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of the intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al=50:50, and keep the current of the TiAl target at 6.0A for 180min, so that the TiN transition layer of the tool A layer of TiAlN coating is formed on the surface, and then cooled naturally.
对比例2Comparative example 2
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金铣刀装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为4.5×10-1Pa,开启热阴极离子柱弧使其电流为180A,对刀具加热80min;1) Put the cemented carbide milling cutter after degreasing, sandblasting and ultrasonic cleaning by conventional methods into the coating chamber, first vacuum the coating chamber to 5.0×10 -3 Pa, and then pass in argon gas to make the coating The total indoor pressure is 4.5×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 180A, and the tool is heated for 80min;
2)在压强2.0×10-1Pa的氩气保护下,控制刀具直流偏压为-200V,脉冲偏压-800V,然后用电流为160A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗50min;2) Under the protection of argon gas with a pressure of 2.0×10 -1 Pa, the DC bias voltage of the tool is controlled to -200V, the pulse bias voltage is -800V, and then the plasma generated by the hot cathode ion column arc with a current of 160A is used to treat the surface of the tool Bombardment cleaning for 50 minutes;
3)在压强为1.5×10-1Pa氩气保护下,用电流为220A的热阴极离子柱弧加热Ti铸锭使其蒸发,并对刀具镀制5min使其表面上形成一层Ti过渡层;3) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, heat the Ti ingot with a hot cathode ion column arc with a current of 220A to evaporate it, and plate the tool for 5 minutes to form a Ti transition layer on the surface ;
4)按流量比为1﹕2.5向镀膜室内通入氩气和氮气的混合气体,保持压强为4.5×10-1Pa,并将刀具直流偏压调整为-70V,热阴极离子柱弧电流调整为110A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Si=60:30:10的复合合金靶材,并使TiAlSi靶的电流保持在6.0A下镀制180min,使刀具的Ti过渡层表面再形成一层TiAlSiN涂层,然后自然冷却即可。4) According to the flow ratio of 1:2.5, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 4.5×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -70V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of the intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Si=60:30:10, and keep the current of the TiAlSi target at 6.0A for 180min, so that the tool A layer of TiAlSiN coating is formed on the surface of the Ti transition layer, and then cooled naturally.
对比例3Comparative example 3
1)将用常规方法进行除油、喷砂处理和超声波清洗后的硬质合金铣刀装入镀膜室,先对镀膜室抽真空至5.0×10-3Pa,然后通入氩气,使镀膜室内总压强为4.5×10-1Pa,开启热阴极离子柱弧使其电流为180A,对刀具加热80min;1) Put the cemented carbide milling cutter after degreasing, sandblasting and ultrasonic cleaning by conventional methods into the coating chamber, first vacuum the coating chamber to 5.0×10 -3 Pa, and then pass in argon gas to make the coating The total indoor pressure is 4.5×10 -1 Pa, the hot cathode ion column arc is turned on so that the current is 180A, and the tool is heated for 80min;
2)在压强2.0×10-1Pa的氩气保护下,控制刀具直流偏压为-200V,脉冲偏压-800V,然后用电流为160A的热阴极离子柱弧所产生的等离子体对刀具表面轰击清洗50min;2) Under the protection of argon gas with a pressure of 2.0×10 -1 Pa, the DC bias voltage of the tool is controlled to -200V, the pulse bias voltage is -800V, and then the plasma generated by the hot cathode ion column arc with a current of 160A is used to treat the surface of the tool Bombardment cleaning for 50 minutes;
3)在压强为1.5×10-1Pa氩气保护下,用电流为220A的热阴极离子柱弧加热Ti铸锭使其蒸发,并对刀具镀制5min使其表面上形成一层Ti粘附层,然后通入流量比为1:2的氩气和氮气的混合气体,在压强为4.5×10-1Pa下镀制25min,使Ti粘附层表面形成一层TiN过渡层;3) Under the protection of argon gas with a pressure of 1.5×10 -1 Pa, heat the Ti ingot with a hot cathode ion column arc with a current of 220A to evaporate it, and plate the tool for 5 minutes to form a layer of Ti adhesion on the surface layer, and then flow a mixed gas of argon and nitrogen with a flow ratio of 1:2, and plate at a pressure of 4.5×10 -1 Pa for 25 minutes, so that a layer of TiN transition layer is formed on the surface of the Ti adhesion layer;
4)按流量比为1﹕2.5向镀膜室内通入氩气和氮气的混合气体,保持压强为4.5×10-1Pa,并将刀具直流偏压调整为-70V,热阴极离子柱弧电流调整为110A,同时打开中频反应磁控溅射的控制电源溅射Ti:Al:Cr=20:70:10的复合合金靶材,并使TiAlCr靶的电流保持在6.0A下镀制180min,使刀具的TiN过渡层表面再形成一层TiAlCrN涂层,然后自然冷却即可。4) According to the flow ratio of 1:2.5, the mixed gas of argon and nitrogen is introduced into the coating chamber, and the pressure is kept at 4.5×10 -1 Pa, and the DC bias voltage of the tool is adjusted to -70V, and the arc current of the hot cathode ion column is adjusted. At the same time, turn on the control power supply of the intermediate frequency reactive magnetron sputtering to sputter the composite alloy target of Ti:Al:Cr=20:70:10, and keep the current of the TiAlCr target at 6.0A for 180min, so that the tool A layer of TiAlCrN coating is formed on the surface of the TiN transition layer, and then cooled naturally.
为了考察本发明所得复合涂层和对比例刀具复合涂层性能,本发明对其作了如下检测:In order to investigate gained composite coating of the present invention and comparative example tool composite coating performance, the present invention has done following detection to it:
1)涂层断口形貌观察1) Observation of coating fracture morphology
采用扫描电镜(S300-N,Hitachi,Japan)对本发明实施例4和对比例1-3所得涂层断口形貌进行了观察测试,结果分别见图1、2、3、4。从图1首先可以看出Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层较Ti/TiN/TiAlN涂层断口组织细密,其次Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层断口组织分为三层,最外层(Ti,Al,Si,Cr)N涂层组织为纳米晶态;图2的涂层断口形貌为典型的柱状晶,这种晶体受到横向载荷的时候容易断裂;图3的涂层无明显的柱状形态,涂层与基体之间有明显的界面,故结合力较低;图4的涂层无柱状晶形态,与基体之间无明显界面,此形态硬度较低,韧性较高。故本发明Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层较之具有更好的机械性能。A scanning electron microscope (S300-N, Hitachi, Japan) was used to observe and test the fracture morphology of the coatings obtained in Example 4 of the present invention and Comparative Examples 1-3, and the results are shown in Figures 1, 2, 3, and 4, respectively. From Figure 1, it can be seen that the Cr/CrN/(Ti,Al,Si,Cr)N composite hard coating has a finer fracture structure than the Ti/TiN/TiAlN coating, and secondly, the Cr/CrN/(Ti,Al,Si, The fracture structure of Cr)N composite hard coating is divided into three layers, and the outermost layer (Ti, Al, Si, Cr)N coating structure is nanocrystalline; the fracture morphology of the coating in Figure 2 is a typical columnar crystal, This kind of crystal is easy to break when it is subjected to lateral load; the coating in Figure 3 has no obvious columnar shape, and there is an obvious interface between the coating and the substrate, so the bonding force is low; the coating in Figure 4 has no columnar crystal shape, which is consistent with There is no obvious interface between the matrix, and this form has low hardness and high toughness. Therefore, the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating of the present invention has better mechanical properties than the present invention.
2)涂层纳米硬度测试2) Coating nanohardness test
采用纳米硬度仪MTSSystemsCorp.,OakRidge,TN,USA,按表面接近速度10nm/s,最小压深200nm,最大压深500nm条件对本发明实施例和对比例1-3所得涂层进行了测试。其中本发明实施例4和对比例1-3所得涂层的测试结果见下表。从表中测试结果来看,本发明实施例4所得Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层较对比例1中Ti/TiN/TiAlN涂层有更高的硬度和更低的弹性模量;对比例2中的Ti/TiAlSiN涂层硬度较高,但弹性模量也较高;对比例3中Ti/TiN/TiAlCrN涂层,硬度较低,弹性模量也较低。Using a nanohardness tester MTS Systems Corp., Oak Ridge, TN, USA, according to the surface approach speed of 10nm/s, the minimum indentation depth of 200nm, and the maximum indentation depth of 500nm, the coatings obtained in the embodiments of the present invention and comparative examples 1-3 were tested. Wherein the test results of the coating obtained in Example 4 of the present invention and Comparative Examples 1-3 are shown in the following table. From the test results in the table, the Cr/CrN/(Ti, Al, Si, Cr) N composite hard coating obtained in Example 4 of the present invention has higher hardness than the Ti/TiN/TiAlN coating in Comparative Example 1 and lower modulus of elasticity; the Ti/TiAlSiN coating in comparative example 2 has higher hardness, but the modulus of elasticity is also higher; the Ti/TiN/TiAlCrN coating in comparative example 3 has lower hardness and lower modulus of elasticity lower.
表surface
3)涂层与基体结合力测试3) Coating and substrate bonding force test
采用洛氏硬度计HR-150A型,在锥角120°的HRC金刚石压头,载荷60Kg下对本发明实施例4和对比例1-3所得涂层与基体结合力进行了测试,结果见图5、6、7、8。从图5可以观察到Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层压痕未出现大规模脱落现象,只存在细微裂纹,说明涂层与刀具基体结合力高,涂层与刀具基体结合力等级为HF1;从图6可以观察到Ti/TiN/TiAlN涂层压痕出现大规模脱落现象,说明涂层与刀具基体结合力低,该涂层与刀具基体结合力等级为HF4;从图7可以观察到Ti/TiAlSiN涂层压痕也出现大规模脱落现象,说明涂层与刀具基体结合力低,该涂层与刀具基体结合力等级为HF4;从图8可以观察到Ti/TiN/TiAlCrN涂层压痕无明显脱落,但裂纹较Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层更明显,该涂层与刀具基体结合力等级为HF2。Adopt Rockwell hardness tester HR-150A type, under the HRC diamond indenter of taper angle 120 °, under the load 60Kg, the coating and substrate binding force obtained in embodiment 4 of the present invention and comparative examples 1-3 are tested, and the results are shown in Fig. 5 , 6, 7, 8. From Figure 5, it can be observed that Cr/CrN/(Ti,Al,Si,Cr)N composite hard coating indentation does not appear large-scale shedding, only fine cracks exist, indicating that the coating has a high bonding force with the tool matrix, and the coating The level of bonding force between the layer and the tool substrate is HF1; from Figure 6, it can be observed that the indentation of the Ti/TiN/TiAlN coating has a large-scale shedding phenomenon, indicating that the bonding force between the coating and the tool substrate is low, and the level of bonding force between the coating and the tool substrate is It is HF4; from Figure 7, it can be observed that the indentation of the Ti/TiAlSiN coating also has a large-scale shedding phenomenon, indicating that the bonding force between the coating and the tool substrate is low, and the bonding force between the coating and the tool substrate is HF4; it can be observed from Figure 8 The indentation of Ti/TiN/TiAlCrN coating has no obvious peeling off, but the crack is more obvious than that of Cr/CrN/(Ti,Al,Si,Cr)N composite hard coating, and the bonding force between the coating and the tool matrix is HF2 .
4)涂层的XRD测试4) XRD test of the coating
采用DX-1000型XRD设备(Cu靶)对本发明所制备的Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层进行了XRD测试,结果见图5。由图5可见Cr/CrN/(Ti,Al,Si,Cr)N复合硬质涂层的XRD图谱TiN(111)面衍射强度<100,TiN(200)面衍射强度为300。这说明该涂层具有较高的综合力学性能。The Cr/CrN/(Ti,Al,Si,Cr)N composite hard coating prepared by the present invention was tested by XRD with DX-1000 XRD equipment (Cu target), and the results are shown in FIG. 5 . It can be seen from Figure 5 that the XRD pattern of the Cr/CrN/(Ti, Al, Si, Cr)N composite hard coating is that the TiN(111) plane diffraction intensity is <100, and the TiN(200) plane diffraction intensity is 300. This shows that the coating has high comprehensive mechanical properties.
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