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CN103795174B - motor - Google Patents

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Publication number
CN103795174B
CN103795174B CN201410026274.8A CN201410026274A CN103795174B CN 103795174 B CN103795174 B CN 103795174B CN 201410026274 A CN201410026274 A CN 201410026274A CN 103795174 B CN103795174 B CN 103795174B
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China
Prior art keywords
motor
wall
stator
bearing
connecting portion
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Expired - Fee Related
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CN201410026274.8A
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Chinese (zh)
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CN103795174A (en
Inventor
黄思荣
魏基栋
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SZ DJI Technology Co Ltd
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SZ DJI Technology Co Ltd
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Priority to CN201410026274.8A priority Critical patent/CN103795174B/en
Priority to CN201611200991.3A priority patent/CN106787389B/en
Publication of CN103795174A publication Critical patent/CN103795174A/en
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Publication of CN103795174B publication Critical patent/CN103795174B/en
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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明公开了一种电机,其包括安装座,所述安装座包括支架部和与所述支架部相连的轴承座,其中,所述支架部与所述轴承座分体设置。所述安装座的支架部与所述轴承座分体设置,便于制造且成本低。

The present invention discloses a motor, comprising a mounting base, the mounting base comprising a bracket portion and a bearing seat connected to the bracket portion, wherein the bracket portion and the bearing seat are provided separately. The bracket portion and the bearing seat of the mounting base are provided separately, which is convenient for manufacturing and low in cost.

Description

电机motor

【技术领域】【Technical field】

本发明涉及飞行器动力装置技术领域,尤其涉及一种电机。The invention relates to the technical field of aircraft power devices, in particular to a motor.

【背景技术】【Background technique】

随着永磁新材料、微电子技术、自动控制技术以及电力电子技术的发展,电机得到长足的发展。电机利用电子换向代替传统的机械换向,其凭借性能可靠、永无磨损、故障率低,体积小且效率高等优点,已经由最初的军事领域,逐渐向航空航天领域迅速发展。With the development of new permanent magnet materials, microelectronics technology, automatic control technology and power electronics technology, motors have made great progress. The motor uses electronic commutation to replace the traditional mechanical commutation. With its advantages of reliable performance, no wear, low failure rate, small size and high efficiency, it has gradually developed from the initial military field to the aerospace field.

飞行器能够垂直起落、稳定悬停和自主巡航等能力,适用于警务监控、新闻摄影、火场指挥、交通管理、地质灾害调查和管线巡航等领域实现空中实时移动监控。目前飞行器的动力以电机驱动螺旋桨的形式实现。既,在电机上搭载螺旋桨,从而将电机的转子的转动转化为对螺旋桨的推力或升力。The aircraft is capable of vertical take-off and landing, stable hovering and autonomous cruising, and is suitable for police surveillance, news photography, fire command, traffic management, geological disaster investigation and pipeline cruising to realize real-time mobile surveillance in the air. At present, the power of the aircraft is realized in the form of a motor-driven propeller. That is, the motor is equipped with a propeller, so that the rotation of the rotor of the motor is converted into thrust or lift to the propeller.

相关技术的电机,其包括安装座、固定在安装座上的定子、与安装座转动相连的转动轴和与转动轴相连的转子。如图13所示,所述安装座1’包括支架部2’和自支架部2’的中部向远离支架部2’的方向延伸的轴承座3’。所述支架部2’与轴承座3’一体成型。轴承座3’包括与支架部2’相连的连接部31’和自所述连接部31’向远离支架部2’的方向延伸的上端部32’、自上端部32’向连接部31’贯穿的用于收容所述转动轴的收容部33’和收容在上端部32’内并套设在转动轴外的轴承(未图示)。所述定子包括主体部和贯穿主体部并套设于轴承座3’的外表面的贯穿孔。A motor in the related art includes a mounting base, a stator fixed on the mounting base, a rotating shaft connected in rotation with the mounting base, and a rotor connected with the rotating shaft. As shown in Fig. 13, the mounting seat 1' includes a bracket part 2' and a bearing seat 3' extending from the middle of the bracket part 2' to a direction away from the bracket part 2'. The bracket part 2' is integrally formed with the bearing seat 3'. The bearing seat 3' includes a connecting portion 31' connected to the bracket part 2', and an upper end part 32' extending from the connecting part 31' in a direction away from the bracket part 2', penetrating from the upper end part 32' to the connecting part 31' The accommodating part 33' for accommodating the rotating shaft and the bearing (not shown) housed in the upper end part 32' and sheathed outside the rotating shaft. The stator includes a main body and a through hole passing through the main body and sleeved on the outer surface of the bearing housing 3'.

上述电机组装时,因为所述支架部与所述轴承座一体成型,不便于制造且成本高。而且,所述定子的贯穿孔只能从轴承座的上端部套设进入轴承座。这样,所述上端部的尺寸必须和贯穿孔的内径匹配。When assembling the above-mentioned motor, since the bracket part and the bearing seat are integrally formed, it is inconvenient to manufacture and the cost is high. Moreover, the through hole of the stator can only be sleeved into the bearing seat from the upper end of the bearing seat. Thus, the dimensions of the upper end must match the inner diameter of the through-hole.

为满足电机的小型化,所述贯穿孔的内径不能随意扩大,导致收容在轴承座内的所述轴承和所述转动轴的尺寸也受到相应的限制。因此无法实现较大尺寸的轴承和转动轴,导致上端部、轴承座和转动轴的尺寸较小,抗撞击能力弱。In order to meet the miniaturization of the motor, the inner diameter of the through hole cannot be enlarged arbitrarily, resulting in corresponding restrictions on the size of the bearing and the rotating shaft accommodated in the bearing housing. Therefore, larger-sized bearings and rotating shafts cannot be realized, resulting in smaller sizes of the upper end, bearing housing and rotating shaft, and weak impact resistance.

因此,有必要提供一种新的电机克服上述缺点。Therefore, it is necessary to provide a new motor to overcome the above disadvantages.

【发明内容】【Content of invention】

本发明的目的在于提供一种方便制造的电机。The object of the present invention is to provide a motor that is easy to manufacture.

本发明的目的是这样实现的:一种电机,其包括安装座,所述安装座包括支架部和与所述支架部相连的轴承座,其中,所述支架部与所述轴承座分体设置。所述轴承座包括连接部和与所述连接部相连且远离所述支架部的上端部,所述连接部包括连接壁和由所述连接壁围设的收容空间,所述上端部包括设有上收容槽,所述连接壁的内表面自所述连接部向所述上端部方向的投影落在所述上收容槽内,所述连接部的外表面自所述连接部向所述上端部方向的投影落在所述上端部的外表面内。所述支架部设有支架本体,所述支架本体上设有收容孔,所述轴承座还包括与所述连接壁相连且插入于所述收容孔的下端部。The object of the present invention is achieved in the following way: a motor, which includes a mounting base, the mounting base includes a bracket part and a bearing seat connected to the bracket part, wherein the bracket part and the bearing seat are separately arranged . The bearing housing includes a connecting portion and an upper end connected to the connecting portion and away from the support portion, the connecting portion includes a connecting wall and a receiving space surrounded by the connecting wall, and the upper end includes a The upper storage tank, the projection of the inner surface of the connecting wall from the connecting part to the upper end falls in the upper receiving tank, and the outer surface of the connecting part is from the connecting part to the upper end The projection of the direction falls within the outer surface of the upper end. The bracket part is provided with a bracket body, the bracket body is provided with a receiving hole, and the bearing seat also includes a lower end connected to the connecting wall and inserted into the receiving hole.

优选地,所述上端部还包括自所述连接壁向远离所述收容空间的方向延伸的延伸壁和自所述延伸壁向远离所述连接壁弯折延伸的上壁,所述上收容槽由所述延伸壁和所述上壁共同围设而成。Preferably, the upper end further includes an extension wall extending from the connecting wall in a direction away from the receiving space and an upper wall bent and extending from the extending wall away from the connecting wall, and the upper receiving groove It is jointly surrounded by the extension wall and the upper wall.

优选地,所述电机还包括与所述安装座转动相连的转动轴,所述转动轴包括插入于所述上端部的所述上收容槽内的上轴部和插入于所述连接部的所述收容空间内的下轴部,所述上轴部的外径大于所述下轴部的外径。Preferably, the motor further includes a rotating shaft that is rotatably connected to the mounting base, and the rotating shaft includes an upper shaft portion inserted into the upper receiving groove of the upper end portion and the connecting portion inserted into the shaft portion. The outer diameter of the upper shaft part is larger than the outer diameter of the lower shaft part.

优选地,所述下端部设有下收容槽,所述电机还包括收容在所述上收容槽内的上轴承和收容在所述下收容槽内的下轴承,所述上轴承的外径大于所述下轴承的外径。Preferably, the lower end is provided with a lower receiving groove, and the motor further includes an upper bearing accommodated in the upper receiving groove and a lower bearing accommodated in the lower receiving groove, and the outer diameter of the upper bearing is larger than The outer diameter of the lower bearing.

优选地,自远离所述连接部一端向靠近所述连接部的一端,所述收容孔的内径逐渐缩小。Preferably, from an end away from the connecting portion to an end close to the connecting portion, the inner diameter of the receiving hole gradually decreases.

优选地,所述电机还包括固定在所述安装座上的定子和相对于所述定子转动的转子,所述定子包括至少一对线圈引线,所述电机还包括位于所述转子下方并固定在所述安装座和/或所述定子上的保护结构,所述保护结构用以防止所述转子与所述线圈引线直接接触。Preferably, the motor also includes a stator fixed on the mounting seat and a rotor rotating relative to the stator, the stator includes at least one pair of coil leads, and the motor also includes a The protection structure on the mounting seat and/or the stator, the protection structure is used to prevent the rotor from being in direct contact with the coil lead wires.

优选地,所述定子包括中空的收容部,所述收容部的内径小于所述上端部的外径。Preferably, the stator includes a hollow receiving portion, and the inner diameter of the receiving portion is smaller than the outer diameter of the upper end portion.

与相关技术相比较,本发明的电机,所述安装座的支架部与所述轴承座分体设置,便于制造且成本低。Compared with the related art, in the motor of the present invention, the bracket part of the installation seat is separately provided from the bearing seat, which is convenient to manufacture and low in cost.

【附图说明】【Description of drawings】

图1为本发明的电机的立体分解图,其中省略了定子的线圈。FIG. 1 is an exploded perspective view of the motor of the present invention, in which the coils of the stator are omitted.

图2为本发明的电机的立体图。Fig. 2 is a perspective view of the motor of the present invention.

图3为本发明的电机的安装座的立体图。Fig. 3 is a perspective view of the mounting seat of the motor of the present invention.

图4为本发明的电机的安装座立体分解图。Fig. 4 is a three-dimensional exploded view of the mounting seat of the motor of the present invention.

图5为本发明的电机省略了转子的立体分解图,其中省略了定子的线圈引线。Fig. 5 is an exploded perspective view of the motor of the present invention with the rotor omitted, wherein the coil leads of the stator are omitted.

图6为本发明的电机省略了转子的另一视角的立体分解图,其中省略了定子的线圈引线。Fig. 6 is a three-dimensional exploded view of the motor of the present invention omitting the rotor from another perspective, wherein the coil leads of the stator are omitted.

图7为本发明的电机的定子与安装座的立体图,其中省略了定子的线圈。Fig. 7 is a perspective view of the stator and the mounting seat of the motor of the present invention, wherein the coil of the stator is omitted.

图8为本发明的电机的剖视图。Fig. 8 is a sectional view of the motor of the present invention.

图9为本发明的电机的定子的立体图。Fig. 9 is a perspective view of the stator of the motor of the present invention.

图10为本发明的电机的转子的立体分解图。Fig. 10 is an exploded perspective view of the rotor of the motor of the present invention.

图11为本发明的电机的保护结构和定子的引线组的组装示意图。Fig. 11 is a schematic diagram of the assembly of the protection structure of the motor and the lead wire group of the stator according to the present invention.

图12为本发明的电机的保护结构包裹定子的引线组的截面示意图。Fig. 12 is a schematic cross-sectional view of the lead wire group wrapped by the stator by the protective structure of the motor according to the present invention.

图13为与本发明相关的电机的安装座的立体分解图。Fig. 13 is an exploded perspective view of the mounting base of the motor related to the present invention.

【具体实施方式】【detailed description】

下面结合附图,对本发明电机100作详细说明。The motor 100 of the present invention will be described in detail below with reference to the accompanying drawings.

所述电机100可以用于驱动飞行器的螺旋桨。如图1和图2所示,所述电机100包括安装座1、固定在所述安装座1上的定子2、相对于所述定子2转动的转子4和与所述转子4相连的转动轴3。The motor 100 can be used to drive the propeller of an aircraft. As shown in Figures 1 and 2, the motor 100 includes a mounting base 1, a stator 2 fixed on the mounting base 1, a rotor 4 rotating relative to the stator 2, and a rotating shaft connected to the rotor 4 3.

如图3至图4所示,所述安装座1包括支架部5和与所述支架部5相连的轴承座6。为便于所述安装座1的制造且成本低,所述支架部5和所述轴承座6分体设置。As shown in FIGS. 3 to 4 , the mounting base 1 includes a bracket part 5 and a bearing seat 6 connected to the bracket part 5 . In order to facilitate the manufacture of the mounting seat 1 and lower the cost, the bracket part 5 and the bearing seat 6 are separately provided.

所述支架部5设有支架本体51、位于所述支架本体51上的用于收容所述轴承座6的收容孔52和位于所述支架本体51上并围绕所述收容孔52设置的若干减重部53。所述收容孔52位于所述支架本体51的中部,用于与所述轴承座6配合相连。所述收容孔52可以为盲孔,也可以是通孔,只要起到收容所述轴承座6的作用即可。本实施方式中,所述收容孔52为通孔。所述减重部53可以为盲孔、通孔或缺口,只要能够减小所述支架部5的重量即可。The bracket part 5 is provided with a bracket body 51, a receiving hole 52 on the bracket body 51 for accommodating the bearing seat 6, and a plurality of reliefs on the bracket body 51 and arranged around the receiving hole 52. Heavy part 53. The accommodating hole 52 is located in the middle of the bracket body 51 and is used to cooperate with the bearing seat 6 . The accommodating hole 52 can be a blind hole or a through hole, as long as it plays the role of accommodating the bearing seat 6 . In this embodiment, the receiving hole 52 is a through hole. The weight reducing portion 53 can be a blind hole, a through hole or a notch, as long as the weight of the bracket portion 5 can be reduced.

如图3至图8所示,所述轴承座6,呈空心柱状,其包括收容在所述支架部5的所述收容孔52内的下端部61、远离所述支架部5的上端部62和连接所述下端部61和所述上端部62的连接部63。As shown in FIGS. 3 to 8 , the bearing seat 6 is in the shape of a hollow column, and includes a lower end portion 61 accommodated in the receiving hole 52 of the support portion 5 and an upper end portion 62 away from the support portion 5 And the connecting portion 63 connecting the lower end portion 61 and the upper end portion 62 .

所述连接部63包括连接壁631和由所述连接壁631围设而成的收容空间632。The connecting portion 63 includes a connecting wall 631 and a receiving space 632 surrounded by the connecting wall 631 .

所述上端部62包括自所述连接壁631向远离所述收容空间632的方向延伸的延伸壁621、自所述延伸壁621向远离所述连接壁631弯折延伸的上壁622,以及由所述延伸壁621和所述上壁622共同围设而成的上收容槽623。优选地,所述延伸壁621可以省略,所述上壁622自所述连接壁631呈放射状延伸。The upper end portion 62 includes an extension wall 621 extending from the connecting wall 631 away from the receiving space 632 , an upper wall 622 bent and extending from the extending wall 621 away from the connecting wall 631 , and a The extension wall 621 and the upper wall 622 jointly define an upper receiving groove 623 . Preferably, the extension wall 621 can be omitted, and the upper wall 622 extends radially from the connecting wall 631 .

所述下端部61包括自所述连接壁63远离所述上端部62的一端向靠近所述收容空间632的方向延伸的抵接壁611、自所述抵接壁611向远离所述上端部62弯折延伸的安装壁612、以及由所述抵接壁611和所述安装壁612共同围设而成的下收容槽613。所述延伸壁621的延伸方向与所述抵接壁611的延伸方向相反;所述上壁622的延伸方向亦与所述安装壁612的延伸方向相反。The lower end portion 61 includes an abutment wall 611 extending from an end of the connecting wall 63 away from the upper end portion 62 toward the receiving space 632 , and an abutment wall 611 extending away from the upper end portion 62 from the abutment wall 611 . The bent and extended installation wall 612 , and the lower receiving groove 613 formed by the abutting wall 611 and the installation wall 612 together. The extension direction of the extension wall 621 is opposite to the extension direction of the abutting wall 611 ; the extension direction of the upper wall 622 is also opposite to the extension direction of the installation wall 612 .

所述上收容槽623、所述收容空间632和所述下收容槽613依次分别相通,用于保证所述转动轴3插入其中。所述上收容槽623的内径分别大于所述收容空间632和所述下收容槽613的内径;所述收容空间632的内径大于所述下收容槽613的内径。换句话说:沿所述转动轴3的轴向的投影,所述连接壁631的内表面落在所述上收容槽623内;所述下收容槽613的内表面落在所述收容空间632内;所述连接部63的连接壁631的外表面自所述连接部63向所述上端部62方向的投影落在所述上端部62的外表面内,即所述连接部63的外径小于所述上端部62的外径。The upper receiving groove 623 , the receiving space 632 and the lower receiving groove 613 communicate with each other in order to ensure that the rotating shaft 3 is inserted therein. The inner diameter of the upper receiving groove 623 is larger than the inner diameters of the receiving space 632 and the lower receiving groove 613 respectively; the inner diameter of the receiving space 632 is larger than the inner diameter of the lower receiving groove 613 . In other words: projection along the axial direction of the rotating shaft 3, the inner surface of the connecting wall 631 falls into the upper receiving groove 623; the inner surface of the lower receiving groove 613 falls into the receiving space 632 Inside; the projection of the outer surface of the connecting wall 631 of the connecting portion 63 from the connecting portion 63 to the direction of the upper end portion 62 falls within the outer surface of the upper end portion 62, that is, the outer diameter of the connecting portion 63 smaller than the outer diameter of the upper end portion 62 .

本实施方式中,所述下端部61的所述抵接壁611向靠近所述连接部63的所述收容空间632延伸,这样,所述抵接壁611抵接于所述支架本体51上;所述安装壁612的外表面与所述支架部5的所述收容孔52的内表面干涉配合,从而提高所述轴承座6和所述支架部5连接的稳定性。换而言之,所述安装壁612的外径与所述收容孔52的内径相适配以紧密、或过盈配合,而所述连接壁631的外径则大于(或略大于)所述收容孔52的内径,而使得所述抵接壁611抵接于所述支架本体51上,实现定位的作用,防止连接部63穿过所述收容孔52。In this embodiment, the abutting wall 611 of the lower end portion 61 extends toward the receiving space 632 close to the connecting portion 63 , so that the abutting wall 611 abuts against the bracket body 51 ; The outer surface of the installation wall 612 interferes with the inner surface of the receiving hole 52 of the bracket part 5 , so as to improve the stability of the connection between the bearing seat 6 and the bracket part 5 . In other words, the outer diameter of the installation wall 612 is adapted to the inner diameter of the receiving hole 52 for tight or interference fit, while the outer diameter of the connecting wall 631 is larger (or slightly larger) than the The inner diameter of the receiving hole 52 is such that the abutting wall 611 abuts against the bracket body 51 to achieve positioning and prevent the connecting portion 63 from passing through the receiving hole 52 .

所述电机100还包括收容在所述上收容槽623内的上轴承71和收容在所述下收容槽613内的下轴承72。所述上收容槽623的内径分别大于所述收容空间632和所述下收容槽613的内径,故,所述上轴承71的外径亦大于所述下轴承72的外径。本实施方式中选择所述上轴承71和所述下轴承72配合的结构使所述转动轴3与所述安装座1转动相连。在其他可选择的实施方式中,可以单独使用所述上轴承71实现转动轴3的固定,或所述上轴承71和所述下轴承72都可以省略,所述转动轴3直接与所述轴承座6转动配合。The motor 100 further includes an upper bearing 71 accommodated in the upper receiving groove 623 and a lower bearing 72 accommodated in the lower receiving groove 613 . The inner diameter of the upper receiving groove 623 is larger than the inner diameters of the receiving space 632 and the lower receiving groove 613 respectively, so the outer diameter of the upper bearing 71 is also larger than the outer diameter of the lower bearing 72 . In this embodiment, the matching structure of the upper bearing 71 and the lower bearing 72 is selected so that the rotating shaft 3 is rotationally connected with the mounting base 1 . In other optional embodiments, the upper bearing 71 can be used alone to fix the rotating shaft 3, or both the upper bearing 71 and the lower bearing 72 can be omitted, and the rotating shaft 3 is directly connected to the bearing Seat 6 rotates and fits.

在其他可选择的实施方式中,所述抵接壁611可以省略,直接利用所述安装壁612与所述收容孔52的内表面干涉。这样,所述收容空间632的内径与所述下收容槽613的内径相同,从而增加收容在下收容槽613内的下轴承72的尺寸,提高所述电机100的稳定性。换句话说,所述下端部61可以省略,所述连接部63直接插入于所述支架部5的所述收容孔52内;或连接部63直接与所述支架本体51相连,不插入于所述收容孔52内,譬如焊接或粘连等。In other optional implementation manners, the abutting wall 611 may be omitted, and the installation wall 612 is directly used to interfere with the inner surface of the receiving hole 52 . In this way, the inner diameter of the receiving space 632 is the same as the inner diameter of the lower receiving groove 613 , thereby increasing the size of the lower bearing 72 accommodated in the lower receiving groove 613 and improving the stability of the motor 100 . In other words, the lower end portion 61 can be omitted, and the connecting portion 63 is directly inserted into the receiving hole 52 of the bracket portion 5; or the connecting portion 63 is directly connected to the bracket body 51 without being inserted into the receiving hole 52. In the receiving hole 52, such as welding or adhesion.

所述转动轴3与所述安装座1转动相连,其包括收容在所述轴承座6的所述上端部62并插入于所述上轴承71内的上轴部31、自所述上轴部31的一端延伸的分别插入于所述收容空间632和所述下轴承72内的下轴部32、以及自所述上轴部31的另一端延伸的穿过所述转子4的贯穿孔415的连接轴33。所述上轴部31的外径大于所述下轴部32的外径;所述连接轴33用于固定连接所述飞行器的螺旋桨。The rotating shaft 3 is connected in rotation with the mounting seat 1, and it includes an upper shaft portion 31 accommodated in the upper end portion 62 of the bearing seat 6 and inserted into the upper bearing 71, and the upper shaft portion The lower shaft part 32 extending from one end of the upper shaft part 31 and inserted into the receiving space 632 and the lower bearing 72 respectively, and the through hole 415 extending from the other end of the upper shaft part 31 through the rotor 4 Connect the shaft 33 . The outer diameter of the upper shaft part 31 is larger than the outer diameter of the lower shaft part 32; the connecting shaft 33 is used for fixed connection with the propeller of the aircraft.

请进一步参阅图9所示,所述定子2包括线圈骨架21(见图6)和缠绕在所述线圈骨架21上的若干线圈22(见图6),具体来说,所述线圈骨架21包括用于收容所述轴承座6的中空的收容部211、自所述收容部211向远离所述收容部211的方向散射延伸的若干支撑部212和与每个所述支撑部212的末端相连的外围部213。其中,任意所述线圈22设有本体部220和自所述本体部220的两端分别引出的一对线圈引线(未图示)。本实施方式中所述一对线圈引线包括一个首端线圈引线(未图示)和一个末端线圈引线(未图示)。组装时,所述线圈22分别缠绕在所述线圈骨架21的所述支撑部212上,并依靠所述线圈骨架21的所述收容部211和所述外围部213实现其与所述线圈骨架21的稳固连接。本实施方式中,所述定子2设有12个支撑部212,相应地,每个所述支撑部212上设有一个所述线圈22,即设有12个所述线圈22。任意所述线圈22设有一个首端线圈引线和一个末端线圈引线,故本实施方式的定子2设有12个首端线圈引线和12个末端线圈引线。这些首端线圈引线和末端线圈引线通过三角形或星形接法形成组成3组引线组26。在可选择的实施方式中,为形成3组引线组26,所述定子2至少包括三个所述线圈22,从而组成三对所述线圈引线。Please refer further to Fig. 9, the stator 2 includes a bobbin 21 (see Fig. 6) and several coils 22 (see Fig. 6) wound on the bobbin 21, specifically, the bobbin 21 includes A hollow housing part 211 for housing the bearing seat 6, a number of supporting parts 212 scattered and extending from the housing part 211 in a direction away from the housing part 211, and a terminal connected to each of the supporting parts 212 Peripheral part 213 . Wherein, any of the coils 22 is provided with a body portion 220 and a pair of coil lead wires (not shown) respectively drawn out from two ends of the body portion 220 . In this embodiment, the pair of coil leads includes a head coil lead (not shown) and an end coil lead (not shown). During assembly, the coils 22 are respectively wound on the support portions 212 of the bobbin 21, and are connected to the bobbin 21 by means of the receiving portion 211 and the peripheral portion 213 of the bobbin 21. a solid connection. In this embodiment, the stator 2 is provided with 12 support parts 212 , correspondingly, one coil 22 is provided on each support part 212 , that is, 12 coils 22 are provided. Any of the coils 22 is provided with a head coil lead wire and an end coil lead wire, so the stator 2 in this embodiment is provided with 12 head coil lead wires and 12 end coil lead wires. These first-end coil leads and end-coil lead wires form three sets of lead wire groups 26 through delta or star connection. In an optional embodiment, in order to form three sets of lead wires 26, the stator 2 includes at least three coils 22, so as to form three pairs of the coil lead wires.

请进一步参阅图10所示,所述转子4包括上盖41、固定在所述上盖41的外罩42和与所述上盖41相连的至少一个磁钢43。所述上盖41包括盖板411、自所述盖板411弯折延伸的侧壁412、位于所述侧壁412上用于固定所述磁钢43的若干支撑槽413和位于所述盖板411和/或所述侧壁412上的若干通风孔414。所述盖板411设有贯穿其上的用于收容所述转动轴3的贯穿孔415。本实施方式中,所述转子4设有若干磁钢43,所有磁钢43都固定在所述上盖41上并抵接在所述外罩42内。实际上,所述磁钢43不限于与所述上盖41相连。组装时,所述外罩42的内表面固定在所述侧壁412的外表面上;若干所述磁钢43分别固定在相应的所述支撑槽413上并抵接在外罩42的内表面上。Please refer further to FIG. 10 , the rotor 4 includes an upper cover 41 , an outer cover 42 fixed on the upper cover 41 and at least one magnetic steel 43 connected with the upper cover 41 . The upper cover 41 includes a cover plate 411, a side wall 412 bent and extended from the cover plate 411, a plurality of support grooves 413 on the side wall 412 for fixing the magnetic steel 43 and a 411 and/or several ventilation holes 414 on the side wall 412 . The cover plate 411 defines a through hole 415 for accommodating the rotating shaft 3 therethrough. In this embodiment, the rotor 4 is provided with several magnetic steels 43 , and all the magnetic steels 43 are fixed on the upper cover 41 and abut against the outer cover 42 . Actually, the magnetic steel 43 is not limited to be connected with the upper cover 41 . During assembly, the inner surface of the outer cover 42 is fixed on the outer surface of the side wall 412 ; several magnetic steels 43 are respectively fixed on the corresponding support grooves 413 and abut against the inner surface of the outer cover 42 .

所述磁钢43,呈块状或瓦形,其材料可以为钕铁硼稀土永磁材料,但不限于此永磁材料。本实施方式中所述磁钢43的磁极数为28极,其N、S极间隔设置粘结在所述外罩42的内侧。所述外罩42由导磁材料制成。在其他可选择的实施方式中,所述外罩可以省略,直接利用所述磁钢与通电的所述定子的所述线圈形成的电磁场实现所述转子的转动;或者所述支撑槽413亦可省略,所述磁钢直接贴设在所述上盖的所述侧壁的内表面亦是可行的。The magnetic steel 43 is in block shape or tile shape, and its material can be NdFeB rare earth permanent magnet material, but not limited to this permanent magnet material. In this embodiment, the number of magnetic poles of the magnetic steel 43 is 28, and its N and S poles are arranged at intervals and bonded to the inner side of the outer cover 42 . The outer cover 42 is made of magnetically permeable material. In other optional implementation manners, the outer cover can be omitted, and the rotation of the rotor can be realized directly by using the electromagnetic field formed by the magnetic steel and the coil of the stator energized; or the support slot 413 can also be omitted It is also feasible that the magnetic steel is directly attached to the inner surface of the side wall of the upper cover.

需要特别说明的是,在优选的实施方式中,所述电机100还包括位于所述转子4下方(转子4临近安装座1的位置)的保护结构8。所述保护结构8用以防止所述转子4与所述定子2的线圈引线(未标示)或者由线圈引线所组成的引线组26直接接触,从而保护线圈引线或者所述引线组26。本实施方式中,所述保护结构8包括保护本体81、贯穿所述保护本体81的插入口82以及至少一个贯穿所述保护本体81的引线孔83。所述保护结构8由绝缘和/或耐磨的材料制成。所述耐磨材料,可防止所述线圈引线或所述引线组26磨损;所述绝缘材料可以防止所述线圈引线或所述引线组26被所述转子4磨损后发生短路的现象。所述插入口82与所述支架部5的所述收容孔52相通,用于收容所述安装座1的所述轴承座6和所述转动轴3的所述下轴部32。所述引线孔83到所述插入口82中心的距离小于所述转子4的内径,用于保证所述转子4不与线圈引线或所述引线组26直接接触;优选地,所述引线孔83到所述转动轴3(亦即插入口82中心或所述转子4的中心)的轴线的距离小于外围部213的内径,以进一步防止外围部213的尖锐棱角或棱边对所述引线组26的磨损。具体来说,如图6、图8和图11所示,本实施方式中,所述引线组26或所述线圈引线包括从所述本体部220引出的靠近所述转动轴3的引出部261和自所述引出部261向远离所述转动轴3延伸的与外部电源电连接的插入部262。组装时,所述引出部261位于定子2的下方和保护本体81的上方;而所述引线孔83到所述转动轴3的轴线的距离小于所述转子4的内径,这样所述引出部261通过引线孔83的限位作用避免与所述转子4的磁钢43或外围部213等的内表面接触;自所述定子2至所述支架部5的方向,所述插入部262自所述引线孔83从保护本体81的上方插入至保护本体81的下方。不难理解的是,借助所述保护本体81的遮挡,所述插入部262亦不会与所述转子4接触。另外,组装后,所述引线组26的所述引出部261位于所述定子2和所述保护本体81之间,充分利用了所述定子2和保护本体81已有的空间,保证所述电机100的小型化。本实施方式的所述引线组26通过采用这种走线方式,可以有效地保护所述引线组26,间接地保证电机100的稳定性能。It should be noted that, in a preferred embodiment, the motor 100 further includes a protection structure 8 located below the rotor 4 (where the rotor 4 is adjacent to the mounting base 1 ). The protection structure 8 is used to prevent the rotor 4 from being in direct contact with the coil lead wire (not shown) of the stator 2 or the lead wire set 26 composed of the coil lead wire, so as to protect the coil lead wire or the lead wire set 26 . In this embodiment, the protection structure 8 includes a protection body 81 , an insertion opening 82 passing through the protection body 81 , and at least one lead hole 83 passing through the protection body 81 . The protective structure 8 is made of insulating and/or wear-resistant material. The wear-resistant material can prevent the coil lead wire or the lead wire set 26 from being worn; the insulating material can prevent the coil lead wire or the lead wire set 26 from being short-circuited after being worn by the rotor 4 . The insertion opening 82 communicates with the receiving hole 52 of the bracket part 5 for receiving the bearing seat 6 of the mounting seat 1 and the lower shaft part 32 of the rotating shaft 3 . The distance from the lead wire hole 83 to the center of the insertion port 82 is smaller than the inner diameter of the rotor 4 to ensure that the rotor 4 is not in direct contact with the coil lead wire or the lead wire group 26; preferably, the lead wire hole 83 The distance to the axis of the rotating shaft 3 (that is, the center of the insertion port 82 or the center of the rotor 4) is smaller than the inner diameter of the peripheral portion 213, so as to further prevent the sharp corners or edges of the peripheral portion 213 from impacting the lead wire group 26. wear and tear. Specifically, as shown in FIG. 6 , FIG. 8 and FIG. 11 , in this embodiment, the lead wire set 26 or the coil lead wire includes a lead-out portion 261 drawn from the body portion 220 close to the rotation shaft 3 and an insertion portion 262 extending from the extraction portion 261 away from the rotation shaft 3 and electrically connected to an external power source. When assembled, the lead-out portion 261 is located below the stator 2 and above the protective body 81; and the distance from the lead wire hole 83 to the axis of the rotating shaft 3 is smaller than the inner diameter of the rotor 4, so that the lead-out portion 261 Avoid contact with the inner surface of the magnetic steel 43 or the peripheral part 213 of the rotor 4 through the limiting effect of the lead wire hole 83; from the direction from the stator 2 to the bracket part 5, the insertion part 262 from the The lead hole 83 is inserted from the upper side of the protective body 81 to the lower side of the protective body 81 . It is not difficult to understand that, with the protection of the protective body 81 , the insertion portion 262 will not contact the rotor 4 . In addition, after assembly, the lead-out portion 261 of the lead wire set 26 is located between the stator 2 and the protective body 81, making full use of the existing space between the stator 2 and the protective body 81, ensuring that the motor 100's of miniaturization. The lead wire set 26 of this embodiment can effectively protect the lead wire set 26 by adopting such a routing method, and indirectly ensure the stable performance of the motor 100 .

在另一种可选择的实施方式中,所述引线孔83可以省略,所述引线组26位于所述保护本体81和所述支架本体51之间,譬如所述引线组26直接经由插入口82进行走线,借助所述保护本体81的遮挡,所述引线组26不会与所述转子4直接接触,从而保护所述引线组26。In another optional embodiment, the lead wire hole 83 can be omitted, and the lead wire set 26 is located between the protection body 81 and the bracket body 51 , for example, the lead wire set 26 directly passes through the insertion port 82 The wires are routed. With the protection of the protective body 81 , the lead wire set 26 will not be in direct contact with the rotor 4 , thereby protecting the lead wire set 26 .

本实施方式中所述保护结构8分别与安装座1和所述定子2相连。其实,所述保护结构8可以仅与所述安装座1或所述定子2之一相连即可。当所述保护结构8仅与所述定子2相连时,所述保护结构8可以直接覆盖在所述引线组26的外表面或直接覆盖在每个线圈引线的外表面,再或者所述保护结构8固定在所述定子2的所述线圈骨架21上并覆盖所述线圈引线或所述引线组26。另外,所述保护结构8还可以与所述安装座1或所述定子2一体成型。In this embodiment, the protective structure 8 is connected to the mounting seat 1 and the stator 2 respectively. In fact, the protective structure 8 may only be connected to one of the mounting seat 1 or the stator 2 . When the protective structure 8 is only connected to the stator 2, the protective structure 8 can directly cover the outer surface of the lead wire group 26 or directly cover the outer surface of each coil lead wire, or the protective structure 8 is fixed on the coil frame 21 of the stator 2 and covers the coil lead wire or the lead wire group 26 . In addition, the protective structure 8 can also be integrally formed with the mounting seat 1 or the stator 2 .

另外,所述保护结构8也可以直接包裹每个线圈引线或由线圈引线所组成的每个引线组26。如图12所示,所述保护结构8’直接包裹任意所述引线组26。In addition, the protection structure 8 can also directly wrap each coil lead wire or each lead wire group 26 composed of the coil lead wires. As shown in Fig. 12, the protective structure 8' directly wraps any of the lead wire groups 26.

所述电机100还包括分别卡接在所述转动轴3的所述下轴部32远离所述上端部62上的卡簧91和位于所述卡簧91和所述下轴承72之间的铜套92。所述下轴承33、所述铜套92和所述卡簧91共同配合,实现所述转动轴3相对于所述安装座1固定的同时,亦可实现所述转动轴31相对于所述安装座1的转动。The motor 100 also includes a snap ring 91 respectively clamped on the lower shaft portion 32 of the rotating shaft 3 away from the upper end portion 62 and a copper ring located between the snap ring 91 and the lower bearing 72 Set of 92. The lower bearing 33, the copper sleeve 92 and the snap spring 91 cooperate together to realize the fixing of the rotating shaft 3 relative to the mounting seat 1, and also realize the installation of the rotating shaft 31 relative to the mounting base 1. Rotation of seat 1.

所述定子2、所述上轴承71、所述下轴承72和所述安装座1的组装过程为:The assembly process of the stator 2, the upper bearing 71, the lower bearing 72 and the mounting seat 1 is as follows:

首先,沿所述轴承座6的所述连接部63至所述上端部62的方向,将所述定子2的所述收容部211从所述轴承座6的所述下端部61套设于所述轴承座6的所述连接部63上,使所述定子2的收容部211分别抵接于所述连接部63的外表面和所述上端部62的所述延伸壁621的外表面。First, along the direction from the connecting portion 63 of the bearing seat 6 to the upper end portion 62, the receiving portion 211 of the stator 2 is sleeved on the lower end portion 61 of the bearing seat 6. On the connecting portion 63 of the bearing housing 6 , the accommodating portion 211 of the stator 2 is respectively abutted against the outer surface of the connecting portion 63 and the outer surface of the extension wall 621 of the upper end portion 62 .

其次,将装配有所述定子2的所述轴承座6与所述支架部5相连,使所述轴承座6的所述下端部61的所述抵接壁611抵接于所述支架本体51上;所述安装壁612的外表面抵接于所述支架部5的所述收容孔52的内表面。Next, the bearing block 6 equipped with the stator 2 is connected to the support part 5, and the abutment wall 611 of the lower end part 61 of the bearing seat 6 is abutted against the support body 51 Above; the outer surface of the installation wall 612 abuts against the inner surface of the receiving hole 52 of the bracket part 5 .

再次,使用治具敲击所述下端部61的所述安装壁612。具体为:使用治具敲击所述安装壁612朝向所述下收容槽613的内表面,重点敲击所述安装壁612上远离所述连接部63的内表面,迫使所述安装壁611受力膨胀外扩变形,使所述下收容槽613的内径变大,最终将所述安装壁612与所述收容孔52过盈配合固定连接。这样所述轴承座6的所述下端部61卡紧于所述支架部5的所述收容孔52内,不会松动。其中,所述治具为可敲打所述下端部61的任何工具。优选地,自远离所述轴承座6的所述连接部63的一端向靠近所述连接部63的一端,所述收容孔52的内径逐渐缩小,从而使所述安装壁612卡紧于所述收容孔52内。具体地,所述收容孔52的内表面呈锥形设置。Again, use a jig to tap the installation wall 612 of the lower end portion 61 . Specifically: use a jig to knock the inner surface of the installation wall 612 facing the lower receiving groove 613, and focus on hitting the inner surface of the installation wall 612 away from the connecting portion 63, forcing the installation wall 611 to be subjected to The inner diameter of the lower receiving groove 613 becomes larger due to force expansion and outward expansion, and finally the installation wall 612 and the receiving hole 52 are fixedly connected by interference fit. In this way, the lower end portion 61 of the bearing seat 6 is clamped in the receiving hole 52 of the bracket portion 5 without loosening. Wherein, the jig is any tool that can strike the lower end portion 61 . Preferably, from one end far away from the connecting portion 63 of the bearing seat 6 to an end close to the connecting portion 63, the inner diameter of the receiving hole 52 is gradually reduced, so that the mounting wall 612 is fastened to the Inside the receiving hole 52. Specifically, the inner surface of the receiving hole 52 is tapered.

接着,将所述上轴承71压入所述上端部62的所述上收容槽623内;将所述下轴承72压入所述下端部61的所述下收容槽613内。当然,不难理解的是,本发明还包括安装所述转动轴3等步骤,在本技术领域人员容易理解的范围内,不作细述。Next, press the upper bearing 71 into the upper receiving groove 623 of the upper end portion 62 ; press the lower bearing 72 into the lower receiving groove 613 of the lower end portion 61 . Of course, it is not difficult to understand that the present invention also includes steps such as installing the rotating shaft 3, which are not described in detail within the scope of easy understanding by those skilled in the art.

需要说明的是,在其他实施方式中,可以先将所述下轴承72压入所述下端部61的所述下收容槽613内,然后再用治具敲击所述下端部61的所述安装壁612。这里,所述安装壁612的内表面与所述下轴承72的外表面相隔一定的距离,即,所述下收容槽613的内表面与所述下轴承72的外表面相隔一定的距离,以便于治具伸入所述下收容槽613内敲击所述安装壁612。所述下轴承72可依靠所述转动轴3、在所述下收容槽613内涂布胶水或所述安装壁612未被敲击的部分实现与所述转动轴3或所述安装座1的固定连接。为方便拆卸,不易使用所述安装壁612上被敲击的部分定位所述下轴承72。另外,所述上轴承71压入所述上端部62的步骤没有特别的顺序要求。It should be noted that, in other embodiments, the lower bearing 72 can be pressed into the lower receiving groove 613 of the lower end portion 61 first, and then the lower end portion 61 can be struck with a jig. Wall 612 is installed. Here, the inner surface of the installation wall 612 is separated from the outer surface of the lower bearing 72 by a certain distance, that is, the inner surface of the lower receiving groove 613 is separated by a certain distance from the outer surface of the lower bearing 72, so that The jig extends into the lower receiving groove 613 and hits the installation wall 612 . The lower bearing 72 can be connected with the rotating shaft 3 or the mounting base 1 by relying on the rotating shaft 3 , applying glue in the lower receiving groove 613 or the part of the installation wall 612 that is not knocked. Fixed connection. To facilitate disassembly, it is not easy to use the knocked part of the installation wall 612 to locate the lower bearing 72 . In addition, there is no special sequence requirement for the step of pressing the upper bearing 71 into the upper end portion 62 .

本发明的电机,所述安装座的所述支架部与所述轴承座分体设置,所述定子可以从所述下端部套设于所述轴承座上。所述连接壁的内表面自所述连接部向所述上端部方向的投影落在所述上收容槽内,所述连接部的外表面自所述连接部向所述上端部方向的投影落在所述上端部的外表面内,在保证所述上端部的所述上壁的厚度的前提下所述上端部可以不受所述定子的所述收容部的内径限制,此时,所述收容部的内径可以小于所述上端部的外径。相比于现有设计,所述上收容槽的内径可以设置成大尺寸,进而,对应的所述上轴承和/或所述转动轴的所述上轴部也可以采用大尺寸。从而提高所述电机的整体抗撞击能力。而且,本发明的所述电机便于安装且大幅度节约成本,能将现有技术的7元成本降到2元左右。本发明的实施方式所述电机,其所述转子是外面的所述磁钢;所述定子是里面的所述线圈,所述线圈与所述安装座固定相连。在其他可选择的实施方式中,所述转子可以是里面的所述线圈、所述定子是外面的所述磁钢,所述线圈与所述安装座转动相连;或者所述线圈在外作为所述转子,所述磁钢在内作为所述定子的结构也是可行的;或者所述线圈在外作为所述定子,所述磁钢在内作为所述转子的结构亦是可行的。In the motor of the present invention, the support part of the mounting seat is provided separately from the bearing seat, and the stator can be sleeved on the bearing seat from the lower end. The projection of the inner surface of the connecting wall from the connecting part to the direction of the upper end falls into the upper receiving groove, and the projection of the outer surface of the connecting part from the connecting part to the direction of the upper end falls In the outer surface of the upper end, on the premise that the thickness of the upper wall of the upper end is ensured, the upper end may not be limited by the inner diameter of the receiving portion of the stator. At this time, the The inner diameter of the receiving portion may be smaller than the outer diameter of the upper end portion. Compared with the existing design, the inner diameter of the upper receiving groove can be set to be larger, and further, the corresponding upper bearing and/or the upper shaft portion of the rotating shaft can also be larger. Therefore, the overall impact resistance of the motor is improved. Moreover, the motor of the present invention is easy to install and greatly saves cost, and can reduce the cost of 7 yuan in the prior art to about 2 yuan. In the motor according to the embodiment of the present invention, the rotor is the magnetic steel on the outside; the stator is the coil on the inside, and the coil is fixedly connected to the mounting base. In other optional embodiments, the rotor can be the inner coil, the stator can be the outer magnetic steel, and the coil is rotatably connected with the mounting base; or the coil can be used as the outer For the rotor, it is also feasible to use the magnetic steel as the stator inside; or it is also feasible to use the coil as the stator outside and the magnetic steel as the rotor inside.

以上所述仅为本发明的较佳实施方式,本发明的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本发明所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。The above descriptions are only preferred embodiments of the present invention, and the scope of protection of the present invention is not limited to the above embodiments, but all equivalent modifications or changes made by those of ordinary skill in the art according to the disclosure of the present invention should be included within the scope of protection described in the claims.

Claims (7)

1. a kind of motor, it includes mounting seat, and described mounting seat includes cradle portion and the bearing block being connected with described cradle portion, its It is characterised by:Described cradle portion and described bearing block split setting, described bearing block include connecting portion and with described connecting portion phase Connect and the upper end away from described cradle portion, described connecting portion includes connection wall and encloses, by described connection wall, the receiving space setting, Described upper end includes being provided with accepting groove, and the inner surface of described connection wall is from described connecting portion to the throwing in described upper end direction Shadow falls in accepting groove on described, and the outer surface of described connecting portion falls from described connecting portion to the projection in described upper end direction In the outer surface of described upper end, described cradle portion is provided with rack body, and described rack body is provided with accepting hole, described bearing Seat also includes being connected and be inserted in the bottom of described accepting hole with described connection wall.
2. motor as claimed in claim 1 it is characterised in that:Described upper end is also included from described connection wall to away from described Wall extension that the direction of receiving space extends and from described wall extension to the upper wall extending away from the bending of described connection wall, described on Accepting groove is jointly enclosed to set by described wall extension and described upper wall and forms.
3. motor as claimed in claim 1 it is characterised in that:What described motor also included being rotatedly connected with described mounting seat turns Moving axis, the upper shaft part in described upper accepting groove that described rotary shaft includes be inserted in described upper end and be inserted in described connecting portion Described receiving space in lower shaft portion, the external diameter of described upper shaft part is more than the external diameter of described lower shaft portion.
4. motor as claimed in claim 1 it is characterised in that:Described bottom is provided with lower accepting groove, and described motor also includes The upper bearing (metal) being housed in described upper accepting groove and the lower bearing being housed in described lower accepting groove, the external diameter of described upper bearing (metal) is big External diameter in described lower bearing.
5. motor as claimed in claim 4 it is characterised in that:From away from described connecting portion one end near described connecting portion One end, the internal diameter of described accepting hole is gradually reduced.
6. the motor as described in any one of claim 1-5 it is characterised in that:Described motor also includes being fixed on described mounting seat On stator and the rotor with respect to described stator rotation, described stator include at least one pair of coil lead it is characterised in that:Institute State the protection structure that motor also includes below described rotor and be fixed on described mounting seat and/or described stator, described Protection structure is in order to prevent described rotor and described coil lead directly contact.
7. motor as claimed in claim 6 it is characterised in that:Described stator includes the resettlement section of hollow, described resettlement section Internal diameter is less than the external diameter of described upper end.
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WO2022044156A1 (en) * 2020-08-26 2022-03-03 三菱電機株式会社 Rotary electrical machine

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