CN103791812B - Aeroengine rotor assembly method and device based on capacitive sensing and four-jaw hydraulic chuck gripping - Google Patents
Aeroengine rotor assembly method and device based on capacitive sensing and four-jaw hydraulic chuck gripping Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机械装配技术,主要涉及一种基于电容传感与四爪液压卡盘抓卡的航空发动机转子装配方法与装置。The invention belongs to mechanical assembly technology, and mainly relates to an aeroengine rotor assembly method and device based on capacitive sensing and four-jaw hydraulic chuck gripping.
背景技术Background technique
航空发动机装配是航空发动机制造过程中的最后环节,也是最为重要的制造环节之一。在已有的航空发动机设计方案和加工技术水平条件下,装配的质量和工作效率对于发动机的质量、性能和生产效率具有重要影响。所以在装配过程中要尽可能的提高安装后转子的同轴度,进而减小航空发动机的振动,改善航空发动机的性能。然而,在现实生产中航空发动机的装配是完全手工装配,装配精度的高低和稳定与否完全依赖于装配工人的操作经验和技术水平,缺少一种高速有效的指导航空发动机转子装配的方法,进而提高装配效率,减小航空发动机振动,改善航空发动机的性能。Aeroengine assembly is the last link in the manufacturing process of aeroengine, and it is also one of the most important manufacturing links. Under the conditions of the existing aero-engine design scheme and processing technology level, the quality of assembly and work efficiency have an important impact on the quality, performance and production efficiency of the engine. Therefore, in the assembly process, the coaxiality of the installed rotor should be improved as much as possible, so as to reduce the vibration of the aero-engine and improve the performance of the aero-engine. However, in actual production, the assembly of aero-engines is completely manual assembly. The level of assembly accuracy and stability depends entirely on the experience and technical level of the assemblers. There is a lack of a high-speed and effective method to guide the assembly of aero-engine rotors. Improve assembly efficiency, reduce aero-engine vibration, and improve aero-engine performance.
随着航空发动机装配测试技术越来越受到重视,航空发动机装配测试技术越来越受到重视,并且成为研究的热点。越来越多的研究人员针对航空发动机转子进行了深入的讨论,劳斯莱斯公司提出一种方案(System and method for improving the damagetolerance of a rotor assembly。欧洲专利公开号:EP2525049A2),主要通过将各子测试系统得到转子各位置的应力信号,主系统将各子系统采集的信号进行分析,从各转子的容损参数分析对装配的影响,进而改善了航空发动机转子的装配。该方法存在的问题在于:并没有分析转子的几何量方面对装配的影响,无法改善几何量对装配的影响。As the aero-engine assembly and testing technology is getting more and more attention, the aero-engine assembly and testing technology is getting more and more attention, and has become a research hotspot. More and more researchers have conducted in-depth discussions on aero-engine rotors. Rolls-Royce proposed a solution (System and method for improving the damagetolerance of a rotor assembly. European Patent Publication No.: EP2525049A2), mainly through the Each sub-test system obtains the stress signal of each position of the rotor, and the main system analyzes the signals collected by each subsystem, and analyzes the impact on assembly from the damage tolerance parameters of each rotor, thereby improving the assembly of the aeroengine rotor. The problem with this method is that the influence of the geometric quantity of the rotor on the assembly is not analyzed, and the influence of the geometric quantity on the assembly cannot be improved.
西安交通大学提出一种航空发动机转子装配性能检测方法(一种航空发动机转子装配性能检测方法。公开号:CN101799354A)。该方法首先采用激振器激振航空发动机转子,利用振动传感器和信号采集系统软件获得一个多载波耦合的航空发动机转子的脉冲响应信号;然后对所获得的一个多载波耦合的航空发动机转子的脉冲响应信号采用双树复小波变换方法进行分析,获得八个单载波的航空发动机转子的脉冲响应子信号;最后对所获得的八个单载波的航空发动机转子的脉冲响应子信号提取平均装配性能指标,若所得的平均装配性能指标值大于或等于10,则判定该航空发动机转子装配合格,若所得的平均值小于10,则判定不合格,需要返工重修。该方法存在的问题在于:没有对航空发动机转子装配进行指导。Xi'an Jiaotong University proposed a method for testing the assembly performance of an aero-engine rotor (a method for testing the assembly performance of an aero-engine rotor. Publication number: CN101799354A). The method first adopts the exciter to excite the aero-engine rotor, and uses the vibration sensor and signal acquisition system software to obtain an impulse response signal of a multi-carrier coupled aero-engine rotor; The response signal is analyzed by the dual-tree complex wavelet transform method to obtain the impulse response sub-signals of the eight single-carrier aero-engine rotors; finally, the average assembly performance index is extracted from the obtained eight single-carrier aero-engine rotor impulse response sub-signals , if the obtained average assembly performance index value is greater than or equal to 10, it is judged that the assembly of the aero-engine rotor is qualified; if the obtained average value is less than 10, it is judged to be unqualified and needs to be reworked. The problem with this method is that there is no guidance on the assembly of the aeroengine rotor.
罗信精密零件(上海)有限公司提出一种测量同轴度装备(一种同轴度测量仪。公开号:CN202024752U)。该装置包括设置在仪器主体上的一对由同步机构同步控制转动的传动主轴,该传动主轴内端分别对应设置有测量头和定位基准面;所述的测量头之间位置上方具有传感器测头。它主要解决现有精密零件的同轴度、跳动的测量。该方法存在的问题在于:仅仅测量被测件的同轴度,并没有解决转子装配后同轴度差的问题。Luoxin Precision Parts (Shanghai) Co., Ltd. proposed a coaxiality measurement equipment (a coaxiality measuring instrument. Publication number: CN202024752U). The device includes a pair of transmission spindles arranged on the main body of the instrument that are synchronously controlled by a synchronous mechanism. The inner ends of the transmission spindles are respectively provided with measuring heads and positioning reference planes; above the position between the measuring heads there is a sensor measuring head . It mainly solves the measurement of coaxiality and runout of existing precision parts. The problem with this method is that only measuring the coaxiality of the tested part does not solve the problem of poor coaxiality of the rotor after assembly.
沈阳黎明航空发动机(集团)有限责任公司提出一种间隙测量方法(发动机转子叶尖径向间隙非接触式测量方法。公开号:CN102175135A)。该方法采用电容法测量技术,测量步骤如下,首先组装测量系统、标定传感器,确定叶尖径向间隙与电压之间的关系,再将传感器固定在叶片上,最后测量发动机转子叶尖径向间隙。该方法存在的问题在于:没有考虑转子装配过程中轴向安装面对转子装配后的影响。Shenyang Liming Aero Engine (Group) Co., Ltd. proposed a clearance measurement method (a non-contact measurement method for the radial clearance of the engine rotor blade tip. Publication number: CN102175135A). This method adopts capacitance method measurement technology, and the measurement steps are as follows, first assemble the measurement system, calibrate the sensor, determine the relationship between the blade tip radial clearance and voltage, then fix the sensor on the blade, and finally measure the radial clearance of the engine rotor blade tip . The problem with this method is that it does not consider the influence of the axial installation surface on the rotor after assembly during the rotor assembly process.
航空发动机装配的测试对象是涡轮静子和转子,在部件加工精度满足要求的条件下,最终检验靠安装配合后的状态决定,评定的指标主要是装配后转子的同轴度参数。发动机旋转产生高压,它的转子由多个组合在一起的单部件组成,每个部件的回转轴与整个发动机的轴线重合时最为理想。高性能发动机工作时的高速旋转速度大于10000rpm,单部件轴向或径向偏摆必然会造成涡轮盘中心偏离发动机转动轴线,在这样的条件下会产生非常大的离心力,造成转子转动的不平衡,造成发动机振动,因而保证各部件装配后的同轴度是安装的重点和难点。The test object of aero-engine assembly is the turbine stator and rotor. Under the condition that the machining accuracy of the components meets the requirements, the final inspection depends on the state after installation and fit. The evaluation index is mainly the coaxiality parameter of the assembled rotor. The engine rotates to generate high pressure, and its rotor is composed of a number of single parts assembled together. Ideally, the axis of rotation of each part coincides with the axis of the entire engine. The high-speed rotation speed of a high-performance engine is greater than 10,000rpm, and the axial or radial deflection of a single component will inevitably cause the center of the turbine disc to deviate from the axis of rotation of the engine. Under such conditions, a very large centrifugal force will be generated, causing the rotor to rotate unbalanced , causing engine vibration, so ensuring the coaxiality of each component after assembly is the focus and difficulty of installation.
一个未使用同轴度优化方法的模型装配,各个部件的轴向和径向由于加工精度限制存在跳动、偏心、倾斜等误差。如果直接随机地进行装配,就可能形成类似于“香蕉”的弯曲情况,即上面部件累积了下面各个部件的偏心或倾斜误差,造成装配后整体的偏摆和倾斜巨大,导致发动机转子同轴度非常差,难于满足使用要求。A model assembly that does not use the coaxiality optimization method, the axial and radial directions of each component have errors such as runout, eccentricity, and tilt due to the limitation of machining accuracy. If it is assembled directly and randomly, it may form a bending situation similar to "banana", that is, the upper part accumulates the eccentricity or tilt error of the lower parts, resulting in a huge overall yaw and tilt after assembly, resulting in the coaxiality of the engine rotor. Very poor, difficult to meet the requirements of use.
目前,国内发动机装配依然采用传统的装配方法,以千分表人工手动测试为主。按照从下到上的顺序装配发动机,装配一个部件之后进行测量,确保每次增加部件后的整体能够满足同轴度的阈值条件,然后再向上安装另一个部件。每次都以前一个部件作为基准,最终要求整体的同轴度在一定范围内。这种方法耗费大量的时间,并且返工的可能性大,非常影响安装的效率和一次成功率,通常一次成功的装配需要4至5天。而且,因为不是最佳装配位置,通常需要拆装4至5次,还需要工人凭丰富经验进行装配,每次装配都需要经历热加工和冷加工。所以当前航空发动机装配方法安装效率低,不易安装,而且装配后同轴度差,影响发动机性能。At present, domestic engine assembly still adopts traditional assembly methods, mainly manual testing with dial gauges. Assemble the engine from bottom to top, measure after assembling a component to ensure that the whole can meet the threshold condition of coaxiality after each addition of components, and then install another component upwards. Each time, the previous part is used as a reference, and the overall coaxiality is finally required to be within a certain range. This method consumes a lot of time and has a high possibility of rework, which greatly affects the efficiency of installation and the first-time success rate. Usually, a successful assembly takes 4 to 5 days. Moreover, because it is not the best assembly position, it usually needs to be disassembled and assembled 4 to 5 times, and workers are required to assemble with rich experience, and each assembly needs to undergo hot and cold processing. Therefore, the current aero-engine assembly method has low installation efficiency, is not easy to install, and has poor coaxiality after assembly, which affects engine performance.
发明内容Contents of the invention
针对上述现有技术存在的不足,提出一种基于电容传感与四爪液压卡盘抓卡的航空发动机转子装配方法与装置,以解决航空发动机转子装配后同轴度低的问题,达到转子装配后同轴度高、减小振动、易于安装、灵活度高、改善发动机性能的目的。Aiming at the deficiencies in the above-mentioned existing technologies, an aero-engine rotor assembly method and device based on capacitive sensing and four-jaw hydraulic chuck gripping are proposed to solve the problem of low coaxiality of the aero-engine rotor after assembly and achieve rotor assembly High rear coaxiality, reduced vibration, easy installation, high flexibility, and improved engine performance.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种基于电容传感与四爪液压卡盘抓卡的航空发动机转子装配方法,该方法步骤如下:An aero-engine rotor assembly method based on capacitive sensing and four-jaw hydraulic chuck gripping, the steps of the method are as follows:
将被测转子放置于调心调倾工作台上固定;将测量轴向安装基准面的轴向电容传感器测量被测转子的轴向安装基准面,用于调倾;测量径向安装基准面的径向电容传感器测量径向安装基准面,用于调心;回转转台经调心调倾工作台带动被测转子以6~10r/min的速度匀速旋转,测量轴向安装基准面的轴向电容传感器在被测转子的轴向安装基准面上进行等间隔采样,测量径向安装基准面的径向电容传感器在被测转子的径向安装基准面上进行等间隔采样;采样点数应满足每圈1000~2000个点;将被测转子的径向安装基准面上的采样数据通过最小二乘圆拟合,评定出偏心量,将被测转子的轴向安装基准面上采样数据通过最小二乘平面拟合,评定出倾斜量;根据偏心量的大小和角度,调节调心调倾工作台的调心旋钮;根据倾斜量的大小和角度,调节调心调倾工作台的调倾旋钮,直至调心调倾工作台满足径向基准面偏心量的大小在0~3μm范围内,轴向基准面倾斜量的大小在0~2″范围内;将测量轴向安装测量面的轴向电容传感器测量被测转子的轴向安装测量面,测量径向安装测量面的径向电容传感器测量被测转子的径向安装测量面;回转转台以6~10r/min的速度匀速旋转,测量轴向安装测量面的轴向电容传感器在被测转子的轴向安装测量面上等间隔采样,测量径向安装测量面的径向电容传感器分别在径向安装测量面上等间隔采样;采样点数应满足每圈1000~2000个点;将测量径向安装测量面的径向电容传感器在被测转子的径向安装测量面上采样的数据通过最小二乘圆拟合并评定出同心度;将测量轴向安装测量面的轴向电容传感器在被测转子的轴向安装测量面上采样的数据通过最小二乘平面拟合并评定出垂直度;结合轴向安装测量面的半径和该被测转子与最终装配转子的高度差,得到该被测转子对装配后转子同轴度的影响权值;分别测量装配所需的全部转子,得到各转子对装配后转子同轴度的影响权值;将各转子的权值采用遗传算法进行矢量优化,得到各转子的装配角度,转子同轴度的影响权值的计算方式为:式中:C表示被测转子径向安装测量面的同心度,表示径向安装测量面拟合圆心的偏心角,H表示被测转子与最终装配转子的高度差,R表示轴向安装测量面的半径,P表示被测转子轴向安装测量面的垂直度,θ表示轴向安装测量面的拟合平面最高点所在的角度。Place the rotor under test on the self-aligning and tilting workbench and fix it; measure the axial capacitive sensor of the axial installation reference plane of the measured rotor for tilt adjustment; measure the axial installation reference plane of the radial installation reference plane. The radial capacitive sensor measures the radial installation reference plane for centering; the rotary turntable drives the measured rotor to rotate at a constant speed of 6~10r/min through the centering and tilting worktable, and measures the axis of the axial installation reference plane. The capacitive sensor is sampled at equal intervals on the axial installation reference plane of the rotor under test, and the radial capacitive sensor for measuring the radial installation reference plane is sampled at equal intervals on the radial installation reference plane of the rotor under test; the number of sampling points should meet 1000 to 2000 points per circle; the sampling data on the radial installation reference plane of the tested rotor is fitted by the least square circle to evaluate the eccentricity, and the sampling data on the axial installation reference plane of the tested rotor is passed through the minimum Two times the plane fitting to evaluate the amount of inclination; according to the size and angle of the eccentricity, adjust the centering knob of the self-aligning and tilting workbench; , until the self-aligning and tilting workbench satisfies that the eccentricity of the radial reference plane is in the range of 0-3μm, and the inclination of the axial reference plane is in the range of 0-2″; The capacitive sensor measures the axial installation measurement surface of the rotor under test, and the radial capacitance sensor for measuring the radial installation measurement surface measures the radial installation measurement surface of the rotor under test; the rotary table rotates at a constant speed of 6-10r/min, The axial capacitive sensors for measuring the axially installed measuring surface are sampled at equal intervals on the axially installed measuring surface of the rotor under test, and the radial capacitive sensors for measuring the radially installed measuring surface are respectively sampled at equal intervals on the radially installed measuring surface; sampling The number of points should meet 1000-2000 points per circle; the data sampled by the radial capacitive sensor measuring the radially installed measuring surface on the radially installed measuring surface of the rotor under test is fitted by the least square circle and evaluated for concentricity; The data sampled by the axial capacitive sensor that measures the axially installed measuring surface on the axially installed measuring surface of the rotor under test is fitted by a least squares plane and evaluated for verticality; combined with the radius of the axially installed measuring surface and the measured Measure the height difference between the rotor and the final assembled rotor to obtain the influence weight of the measured rotor on the coaxiality of the assembled rotor; measure all the rotors required for assembly separately to obtain the influence weight of each rotor on the coaxiality of the assembled rotor ; Use the genetic algorithm to carry out vector optimization on the weights of each rotor to obtain the assembly angle of each rotor, and the calculation method of the influence weight of the rotor coaxiality is: In the formula: C represents the concentricity of the radially installed measuring surface of the rotor under test, Indicates the eccentric angle of the fitting circle center of the radially installed measuring surface, H indicates the height difference between the rotor under test and the final assembled rotor, R indicates the radius of the axially installed measuring surface, P indicates the perpendicularity of the axially installed measuring surface of the tested rotor, θ represents the angle at which the highest point of the fitting plane of the axial installation measuring surface is located.
一种基于电容传感与四爪液压卡盘抓卡的航空发动机转子装配装置的结构是回转轴系嵌套在基座中心位置上,所述回转轴系由回转主轴、工作台、回转轴上压盘、回转轴下压盘、光电编码器、光电编码器码盘、永磁体、线圈、电机静子和电机转子构成,所述工作台配置在回转轴上压盘上端部上,回转轴上压盘配置在回转主轴上端部上,回转主轴配置在回转轴下压盘上端部上,光电编码器码盘嵌套在回转轴下压盘外环上,光电编码器固配在基座中心位置内侧下部,且位于光电编码器码盘外部,永磁体套在回转主轴外环上,并固定在回转轴下压盘上端部,线圈套在回转主轴外环上,并固定在基座内部,距永磁体上方5-10cm处;电机转子嵌套在回转轴下压盘外环上,且位于光电编码器码盘下部,电机静子固配在基座中心位置内侧下部,且位于光电编码器下部和电机转子外部;调心调倾工作台配置在回转轴系中心位置上,四爪液压卡盘配置在调心调倾工作台中心位置上;门型左立柱和门型右立柱对称分布在回转轴系的两侧且固装在基座上,门型横梁两端与门型左立柱上端和门型右立柱上端固连;在门型左立柱上从上至下依次可移动调节地套装左上柱杆连接件和左下柱杆连接件,左上横向测杆水平嵌套在左上柱杆连接件上,上传感器转接件与左上横向测杆固连,上轴向电容传感器与上传感器转接件固连;左下横向测杆水平嵌套在左下柱杆连接件上,下传感器转接件与左下横向测杆固连,下轴向电容传感器与下传感器转接件固连;在门型右立柱上从上至下依次可移动调节地套装右上柱杆连接件和右下柱杆连接件,右上横向测杆水平嵌套在右上柱杆连接件上,上径向电容传感器与右上横向测杆固连;右下横向测杆水平嵌套在右下柱杆连接件上,下径向电容传感器与右下横向测杆固连。The structure of an aeroengine rotor assembly device based on capacitive sensing and four-jaw hydraulic chuck gripping is that the rotary shaft system is nested at the center of the base, and the rotary shaft system consists of a rotary main shaft, a worktable, and a rotary shaft. The pressure plate, the lower pressure plate of the rotary shaft, the photoelectric encoder, the code plate of the photoelectric encoder, the permanent magnet, the coil, the motor stator and the motor rotor are composed. The disk is arranged on the upper end of the rotary shaft, the rotary spindle is arranged on the upper end of the lower pressure plate of the rotary shaft, the code disc of the photoelectric encoder is nested on the outer ring of the lower pressure plate of the rotary shaft, and the photoelectric encoder is fixed inside the center of the base The lower part is located outside the code disc of the photoelectric encoder. The permanent magnet is sleeved on the outer ring of the rotary spindle and fixed on the upper end of the lower pressure plate of the rotary shaft. The coil is sleeved on the outer ring of the rotary spindle and fixed inside the base. 5-10cm above the magnet; the motor rotor is nested on the outer ring of the lower pressure plate of the rotary shaft, and is located at the lower part of the photoelectric encoder code disc, and the motor stator is fixed at the inner lower part of the center of the base, and is located at the lower part of the photoelectric encoder and the motor The outside of the rotor; the self-aligning and tilting worktable is arranged at the center of the rotary shaft system, and the four-jaw hydraulic chuck is arranged at the center of the self-aligning and tilting worktable; the door-shaped left column and the door-shaped right column are symmetrically distributed on the rotary shaft system The two sides of the door-shaped crossbeam are fixed on the base, and the two ends of the door-shaped beam are fixedly connected with the upper end of the door-shaped left column and the upper end of the door-shaped right column; the left upper column rod can be moved and adjusted from top to bottom on the door-shaped left column. The connecting piece and the left lower pole connecting piece, the left upper horizontal measuring rod is horizontally nested on the left upper pole connecting piece, the upper sensor adapter is fixedly connected with the left upper horizontal measuring pole, and the upper axial capacitive sensor is fixedly connected with the upper sensor adapter ; The lower left transverse measuring rod is horizontally nested on the lower left column connecting piece, the lower sensor adapter is fixedly connected with the lower left transverse measuring rod, and the lower axial capacitive sensor is fixedly connected with the lower sensor adapter; The right upper pole connecting piece and the right lower pole connecting piece are movably adjusted in turn from top to bottom, the right upper transverse measuring rod is horizontally nested on the right upper pole connecting piece, and the upper radial capacitive sensor is fixedly connected with the right upper transverse measuring pole; The lower right transverse measuring rod is horizontally nested on the connecting piece of the lower right column, and the lower radial capacitive sensor is fixedly connected with the lower right transverse measuring rod.
与现有技术相比,本发明的特点是:Compared with prior art, the characteristics of the present invention are:
本发明通过测量各转子的同心度和垂直度能够得到各转子的同轴度权值,再将各转子的同轴度权值进行矢量优化,就能得到指导安装角度,节省40%安装时间和费用,98%的一次安装成功率,可预测安装进度,改善发动机稳定性,减小发动机振动,节省发动机燃料消耗,减小CO2排放,减小发动机噪声污染。The present invention can obtain the coaxiality weight of each rotor by measuring the concentricity and perpendicularity of each rotor, and then vector-optimize the coaxiality weight of each rotor to obtain a guiding installation angle, saving 40% of installation time and Cost, 98% one-time installation success rate, predictable installation progress, improve engine stability, reduce engine vibration, save engine fuel consumption, reduce CO2 emissions, and reduce engine noise pollution.
附图说明:Description of drawings:
图1是四测头测量装置结构示意图Figure 1 is a schematic diagram of the structure of the four-probe measuring device
图2是回转轴系结构示意图Figure 2 is a schematic diagram of the rotary shaft system
图中件号:1—基座,2—回转轴系,2a—回转主轴,2b—工作台,2c—回转轴上压盘,2d—回转轴下压盘,2e—光电编码器,2f—光电编码器码盘,2g—永磁体,2h—线圈,2i—电机静子,2j—电机转子,3—调心调倾工作台,4—四爪液压卡盘,5a—门型左立柱,5b—门型右立柱,5c—门型横梁,6a—左下横向测杆,6b—右下横向测杆,6c—左上横向测杆,6d—右上横向测杆,7a—左下柱杆连接件,7b—右下柱杆连接件,7c—左上柱杆连接件,7d—右上柱杆连接件,8a—下轴向电容传感器,8b—上轴向电容传感器,9a—下径向电容传感器,9b—上径向电容传感器,10a—下传感器转接件,10b—上传感器转接件。Part number in the picture: 1—base, 2—rotary shaft system, 2a—rotary spindle, 2b—worktable, 2c—upper pressure plate of rotary shaft, 2d—lower pressure plate of rotary shaft, 2e—photoelectric encoder, 2f— Photoelectric encoder code disc, 2g—permanent magnet, 2h—coil, 2i—motor stator, 2j—motor rotor, 3—alignment and tilting table, 4—four-jaw hydraulic chuck, 5a—door-shaped left column, 5b —door-shaped right column, 5c—door-shaped beam, 6a—lower left horizontal measuring rod, 6b—right lower horizontal measuring rod, 6c—left upper horizontal measuring rod, 6d—right upper horizontal measuring rod, 7a—left lower column connecting piece, 7b —The lower right pole connector, 7c—the upper left pole connector, 7d—the upper right pole connector, 8a—the lower axial capacitive sensor, 8b—the upper axial capacitive sensor, 9a—the lower radial capacitive sensor, 9b— Upper radial capacitive sensor, 10a—lower sensor adapter, 10b—upper sensor adapter.
具体实施方式detailed description
下面结合附图对本发明作进一步详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:
一种基于电容传感与四爪液压卡盘抓卡的航空发动机转子装配方法与装置,所述方法与装置是:四爪液压卡盘4配置在调心调倾工作台3中心位置上。门型左立柱5a和门型右立柱5b对称分布在回转轴系2的两侧且固装在基座1上,门型横梁5c两端与门型左立柱5a上端和门型右立柱5b上端固连。在门型左立柱5a上从上至下依次可移动调节地套装左上柱杆连接件7c和左下柱杆连接件7a,左上横向测杆6c水平嵌套在左上柱杆连接件7c上,上传感器转接件10b与左上横向测杆6c固连,上轴向电容传感器8b与上传感器转接件10b固连;左下横向测杆6a水平嵌套在左下柱杆连接件7a上,下传感器转接件10a与左下横向测杆6a固连,下轴向电容传感器8a与下传感器转接件10a固连。在门型右立柱5b上从上至下依次可移动调节地套装右上柱杆连接件7d和右下柱杆连接件7b,右上横向测杆6d水平嵌套在右上柱杆连接件7d上,上径向电容传感器9b与右上横向测杆6d固连;右下横向测杆6b水平嵌套在右下柱杆连接件7b上,下径向电容传感器9a与右下横向测杆6b固连。回转轴系2嵌套在基座1中心位置上,所述回转轴系2由回转主轴2a、工作台2b、回转轴上压盘2c、回转轴下压盘2d、光电编码器2e、光电编码器码盘2f、永磁体2g、线圈2h、电机静子2i和电机转子2j构成,所述工作台2b配置在回转轴上压盘2c上端部上,回转轴上压盘2c配置在回转主轴2a上端部上,回转主轴2a配置在回转轴下压盘2d上端部上,光电编码器码盘2f嵌套在回转轴下压盘2d外环上,光电编码器2e固配在基座1中心位置内侧下部,且位于光电编码器码盘2f外部,永磁体2g套在回转主轴2a外环上,并固定在回转轴下压盘2d上端部,线圈2h套在回转主轴2a外环上,并固定在基座1内部,距永磁体2g上方5-10cm处;电机转子2j嵌套在回转轴下压盘2d外环上,且位于光电编码器码盘2f下部,电机静子2i固配在基座1中心位置内侧下部,且位于光电编码器2e下部和电机转子2j外部;回转轴系2带动被测转子以6~10r/min的速度匀速旋转,下轴向电容传感器8a在被测转子的轴向安装基准面上进行等间隔采样,下径向电容传感器9a在被测转子的径向安装基准面上进行等间隔采样,采样点数应满足每圈1000~2000个点,将被测转子的径向安装基准面上的采样数据通过最小二乘圆拟合,评定出偏心量,将被测转子的轴向安装基准面上采样数据通过最小二乘平面拟合,评定出倾斜量;调心调倾工作台3配置在回转轴系2中心位置上,根据偏心量的大小和角度,调节调心调倾工作台3直至满足径向基准面偏心量的大小在0~3μm范围内;根据倾斜量的大小和角度,调节调心调倾工作台3直至满足轴向基准面倾斜量的大小在0~2″范围内,右上柱杆连接件7d竖直嵌套在门型右立柱5b的上侧,右上横向测杆6d水平嵌套在右上柱杆连接件7d上,上径向电容传感器9b与右上横向测杆6d固连,将上径向电容传感器9b测量被测转子的径向安装测量面,左上柱杆连接件7c竖直嵌套在门型左立柱5a的上侧,左上横向测杆6c水平嵌套在左上柱杆连接件7c上,上轴向电容传感器8b与上传感器转接件10b固连,上轴向电容传感器8b测量被测转子的轴向安装测量面;回转轴系2以6~10r/min的速度匀速旋转,上径向电容传感器9b在被测转子的径向安装测量面上等间隔采样,上轴向电容传感器8b在被测转子的轴向安装测量面上等间隔采样;采样点数应满足每圈1000~2000个点;将上径向电容传感器9b在被测转子的径向安装测量面上采样的数据通过最小二乘圆拟合并评定出同心度;将上轴向电容传感器8b在被测转子的轴向安装测量面上采样的数据通过最小二乘平面拟合并评定出垂直度,结合轴向安装测量面的半径和该被测转子与最终装配转子的高度差,得到该被测转子对装配后转子同轴度的影响权值;分别测量装配所需的全部转子,得到各转子对装配后转子同轴度的影响权值;将各转子的权值采用遗传算法进行矢量优化,得到各转子的装配角度,转子同轴度的影响权值的计算方式为:式中:C表示被测转子径向安装测量面的同心度,表示径向安装测量面拟合圆心的偏心角,H表示被测转子与最终装配转子的高度差,R表示轴向安装测量面的半径,P表示被测转子轴向安装测量面的垂直度,θ表示轴向安装测量面的拟合平面最高点所在的角度。An aeroengine rotor assembly method and device based on capacitive sensing and four-jaw hydraulic chuck gripping. The method and device are as follows: a four-jaw hydraulic chuck 4 is arranged on the center position of a centering and tilting workbench 3 . The door-shaped left column 5a and the door-shaped right column 5b are symmetrically distributed on both sides of the rotary shaft system 2 and are fixed on the base 1. Solid connection. On the door-shaped left column 5a, the left upper column connector 7c and the left lower column connector 7a are movably adjusted sequentially from top to bottom, and the left upper horizontal measuring rod 6c is horizontally nested on the left upper column connector 7c, and the upper sensor The adapter 10b is fixedly connected to the upper left horizontal measuring rod 6c, and the upper axial capacitive sensor 8b is fixedly connected to the upper sensor adapter 10b; The component 10a is fixedly connected with the lower left lateral measuring rod 6a, and the lower axial capacitive sensor 8a is fixedly connected with the lower sensor adapter 10a. On the door-shaped right column 5b, the right upper column connecting piece 7d and the right lower column connecting piece 7b are movably adjusted sequentially from top to bottom, and the right upper horizontal measuring rod 6d is horizontally nested on the right upper column connecting piece 7d. The radial capacitive sensor 9b is fixedly connected with the upper right transverse measuring rod 6d; the lower right transverse measuring rod 6b is horizontally nested on the lower right pole connector 7b, and the lower radial capacitive sensor 9a is fixedly connected with the lower right transverse measuring rod 6b. The rotary shaft system 2 is nested in the center of the base 1, and the rotary shaft system 2 is composed of a rotary main shaft 2a, a worktable 2b, a rotary shaft upper pressure plate 2c, a rotary shaft lower pressure plate 2d, a photoelectric encoder 2e, a photoelectric encoder Composed of code disc 2f, permanent magnet 2g, coil 2h, motor stator 2i and motor rotor 2j, the workbench 2b is arranged on the upper end of the pressure plate 2c on the rotary shaft, and the pressure plate 2c on the rotary shaft is arranged on the upper end of the rotary main shaft 2a On the upper part, the rotary spindle 2a is arranged on the upper end of the lower pressure plate 2d of the rotary shaft, the photoelectric encoder code disc 2f is nested on the outer ring of the lower pressure plate 2d of the rotary shaft, and the photoelectric encoder 2e is fixed inside the center position of the base 1 The lower part is located outside the code disc 2f of the photoelectric encoder. The permanent magnet 2g is sleeved on the outer ring of the rotary spindle 2a and fixed on the upper end of the lower pressure plate 2d of the rotary shaft. The coil 2h is sleeved on the outer ring of the rotary spindle 2a and fixed on the Inside the base 1, 5-10 cm above the permanent magnet 2g; the motor rotor 2j is nested on the outer ring of the lower pressure plate 2d of the rotary shaft, and is located at the lower part of the photoelectric encoder code plate 2f, and the motor stator 2i is fixed on the base 1 The inner lower part of the central position is located at the lower part of the photoelectric encoder 2e and the outer part of the motor rotor 2j; the rotary shaft system 2 drives the measured rotor to rotate at a constant speed of 6-10r/min, and the lower axial capacitive sensor 8a is in the axial direction of the measured rotor. Sampling at equal intervals is carried out on the installation datum plane, and the lower radial capacitive sensor 9a is sampled at equal intervals on the radial installation datum plane of the rotor under test. The sampling data on the installation datum plane is fitted by the least squares circle to evaluate the eccentricity, and the sampling data on the axial installation datum plane of the rotor under test is fitted by the least squares plane to evaluate the inclination; The workbench 3 is arranged at the center of the rotary shaft system 2. According to the size and angle of the eccentricity, adjust the centering and tilting workbench 3 until the eccentricity of the radial reference plane is within the range of 0-3 μm; according to the eccentricity Size and angle, adjust the centering and tilting workbench 3 until the inclination of the axial reference plane is within the range of 0-2", and the upper right column connecting piece 7d is vertically nested on the upper side of the door-shaped right column 5b, The upper right horizontal measuring rod 6d is horizontally nested on the upper right rod connecting piece 7d, the upper radial capacitive sensor 9b is fixedly connected with the upper right horizontal measuring rod 6d, and the upper radial capacitive sensor 9b is used to measure the radial installation measuring surface of the rotor under test, The left upper pole connector 7c is vertically nested on the upper side of the door-shaped left column 5a, the left upper horizontal measuring rod 6c is horizontally nested on the left upper pole connector 7c, the upper axial capacitive sensor 8b and the upper sensor adapter 10b Fixed connection, the upper axial capacitive sensor 8b measures the axial installation measurement surface of the rotor under test; the rotary shaft system 2 rotates at a constant speed of 6-10r/min, and the upper radial capacitive sensor 9b is installed in the radial direction of the rotor under test for measurement Sampling at equal intervals on the surface, the upper axial capacitance sensor 8b samples at equal intervals on the axial installation measurement surface of the rotor under test; the number of sampling points should satisfy 1000-2000 points per revolution; of The data sampled on the radially installed measuring surface is fitted by the least square circle and the concentricity is evaluated; the data sampled by the upper axial capacitive sensor 8b on the axially installed measuring surface of the rotor under test is fitted by the least square plane And evaluate the verticality, combined with the radius of the axially installed measuring surface and the height difference between the tested rotor and the final assembled rotor, the influence weight of the tested rotor on the coaxiality of the assembled rotor is obtained; For all the rotors, the influence weights of each rotor on the rotor coaxiality after assembly are obtained; the weights of each rotor are vector optimized using the genetic algorithm to obtain the assembly angle of each rotor, and the calculation method of the influence weights of the rotor coaxiality is : In the formula: C represents the concentricity of the radially installed measuring surface of the rotor under test, Indicates the eccentric angle of the fitting circle center of the radially installed measuring surface, H indicates the height difference between the rotor under test and the final assembled rotor, R indicates the radius of the axially installed measuring surface, P indicates the perpendicularity of the axially installed measuring surface of the tested rotor, θ represents the angle at which the highest point of the fitting plane of the axial installation measuring surface is located.
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