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CN103840618A - Multifunctional positioning tool plate - Google Patents

Multifunctional positioning tool plate Download PDF

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Publication number
CN103840618A
CN103840618A CN201410020711.5A CN201410020711A CN103840618A CN 103840618 A CN103840618 A CN 103840618A CN 201410020711 A CN201410020711 A CN 201410020711A CN 103840618 A CN103840618 A CN 103840618A
Authority
CN
China
Prior art keywords
square plate
steel wire
pallet
plate
positioning tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410020711.5A
Other languages
Chinese (zh)
Inventor
顾强
董明俊
陆卫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Kaibang Motor Co Ltd
Original Assignee
Hefei Kaibang Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Kaibang Motor Co Ltd filed Critical Hefei Kaibang Motor Co Ltd
Priority to CN201410020711.5A priority Critical patent/CN103840618A/en
Publication of CN103840618A publication Critical patent/CN103840618A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of mechanical automation, in particular to a multifunctional positioning tool plate. The multifunctional positioning tool plate comprises a square plate body and trays arranged on the square plate body, wherein the square plate body is provided with at least two positioning holes, and the trays are provided with cavities used for containing a workpiece to be assembled and fixing the workpiece to be assembled relative to the square plate body. Each working position is provided with a positioning pin matched with one positioning hole in the square plate body to fix the square plate body. Because the trays are fixed relative to the square plate body, the positions of the trays at the working positions do not change, and accordingly positioning of the workpiece to be assembled is achieved. The multifunctional positioning tool plate is reliable in positioning and easy to machine.

Description

Multifunctional positioning tool plate
Technical field
The present invention relates to mechanical automation technical field, particularly a kind of Multifunctional positioning tool plate.
Background technology
At present, along with popularizing of mechanical automation, in the assembling process of stator, increasing station is all brought into use by machine automatization and is assembled, such as feeding, the crimping of stator end cap and stator core; The assembling of stator shaft extension end sealing ring, bucker; The assembling of red hilllock packing ring; Motor housing pastes all Alternatives such as nameplate.This is wherein in a lot of technique, all needs the stator that stator end cap or stator core or crimping are good (lower be called for short workpiece to be assembled) position to determine, can realize accurately the assembling of other parts.In existing technique, between each technique, be all to use conveyer belt to carry, workpiece to be assembled is in course of conveying, position can be moved unavoidably, just need to manually treat assembling workpiece and again carry out secondary location, there is so more deficiency: in the technique that 1, needs to locate, all need to have operating personnel, reduced automaticity; 2, because needs manually carry out secondary location, waste the time, reduced production efficiency; 3, operating personnel manually carry out secondary location, and the accuracy of location is inadequate, affects product quality.
Summary of the invention
The object of the present invention is to provide a kind of Multifunctional positioning tool plate, in the assembling process of stator, realize location automatically.
For realizing above object, the technical solution used in the present invention is: a kind of Multifunctional positioning tool plate, comprise square plate and be arranged on the pallet of square plate upper face, on described square plate, be provided with location hole, location hole has two at least, is provided with the cavity that holds workpiece to be assembled for the relative position of workpiece to be assembled and square plate is fixed on pallet.
Compared with prior art, there is following technique effect in the present invention: on each station, has alignment pin to form and coordinate with the location hole on square plate, the position of square plate is fixed, pallet is relatively fixing with respect to the position of square plate, therefore the position of pallet on each station is also just fixing, the location of also just having realized workpiece to be assembled; This structure location is reliable, and processing is simple.
Brief description of the drawings
Fig. 1 is perspective view of the present invention;
Fig. 2 is another visual angle structural representation of Fig. 1;
Fig. 3 is vertical view of the present invention;
Fig. 4 is upward view of the present invention;
Fig. 5 is the A-A cutaway view of Fig. 3, and ratio is amplified to some extent;
Fig. 6 is the B-B cutaway view of Fig. 3, and ratio is amplified to some extent;
Fig. 7 is clamp unit three-dimensional structural representation;
Fig. 8 a is the C-C cutaway view of Fig. 3, and ratio is amplified to some extent, and wherein steel wire is in normal condition;
Fig. 8 b is clamp unit and wire harness confined state schematic diagram, and wherein wire harness is in the bayonet socket place of steel wire;
Fig. 8 c is clamp unit constrained line bundle view.
Embodiment
Below in conjunction with Fig. 1 to Fig. 8, the present invention is described in further detail.
Consult Fig. 1, Fig. 2, Fig. 3, a kind of Multifunctional positioning tool plate, comprise square plate 10 and be arranged on the pallet 20 of square plate 10 upper faces, on described square plate 10, be provided with location hole 11, location hole 11 has two at least, is provided with the cavity that holds workpiece to be assembled for the relative position of workpiece to be assembled and square plate 10 is fixed on pallet 20.Because workpiece to be assembled is placed on pallet 20, its position with respect to square plate 10 is fixed, the every station of square plate 10, on station, just have a hoisting mechanism, on hoisting mechanism, be provided with alignment pin, when alignment pin coordinates with location hole 11 formations, the position of working plate is decided substantially, very little of its error, has also just ensured can accurately automatically assemble other parts at each station.Here it should be noted that square plate 10 is in course of conveying, can not be offset too much, to such an extent as to alignment pin cannot insert in location hole 11, and when conveying, should there be roughly spacing at the edge, two long limits of square shaped plate 10.
While being placed on pallet 20 due to the workpiece to be assembled here, that stator upper end cover is placed on pallet 20, that stator bottom end cover is placed on pallet 20, as preferred version of the present invention, described pallet 20 by the circular discs being fixed on square plate 10 at the bottom of 21 and the dish edge 22 arranging of postponing upwards along 21 edges of trying to get to the heart of a matter form, as shown in Figure 6, 21 centers of trying to get to the heart of a matter offer counterbore 211 for avoiding the projection on workpiece to be assembled, the face of direction perpendicular to 21 places of trying to get to the heart of a matter of postponing of dish edge 22, dish edge 22 21 encloses the region forming and forms described cavity with trying to get to the heart of a matter.The pallet 20 arranging like this, just in time matches with stator upper end cover or bottom end cover.The size of pallet 20 should be determined according to the size of workpiece to be assembled.
Consult Fig. 4, location hole 11 is arranged two location that are just enough to realize working plate, further, described location hole 11 has two and run through the plate face setting of square plate 10, location hole 11 is divided into two sections along square plate 10 thickness directions, one section near square plate 10 upper faces is isometrical section, one section near square plate 10 lower faces is conical section, the smaller diameter end of conical section is connected with isometrical section and both diameters match, the concrete structure of isometrical section and conical section as shown in Figure 5, the setting of conical section, being convenient to alignment pin forms and coordinates with location hole 11, as long as location hole 11 is not too large with respect to alignment pin position deviation, can realize both accurate location.
Consult Fig. 7, in the time that workpiece to be assembled is placed on pallet 20, on some station, the lead-out wire of stator is without use, and wire harness is any attitude and places, likely can be torn because of winding, therefore, preferably, on described square plate 10 upper faces, be also provided with clamp unit 30 here, clamp unit 30 comprises steel wire 31 and steel wire 31 is fixed on to the support 32 on square plate 10, and steel wire 31 is bent into the movement of bayonet socket shape constraint motor lead-out wire.
Consult figure Fig. 1 to Fig. 3, in order further to improve purposes of the present invention, on described square plate 10, be also provided with energising unit 40, on energising unit 40, be provided with three probe contact copper billets 41, contact pin 42, contact pin 42 forms plug-in type with the port of stator lead-out wire and coordinates, contact pin 42 comprises at least three stitch, and each stitch is connected respectively a probe contact copper billet 41.Being equipped with and other parts are assembled into after motor when stator core and stator upper and lower end mount cover, need to testing motor, all need motor to switch on, is all by manually the termination of stator lead-out wire being inserted on corresponding socket in the past, then energising.On different stations, need ceaselessly to plug, operate comparatively loaded down with trivial details, in the present embodiment, the port of stator lead-out wire is directly formed and coordinated with the contact pin 42 of energising unit 40, and contact pin 42 contacts copper billet 41 and is communicated with probe, external power supply contacts copper billet 41 connection/disconnection with probe is easy to realize.Here it is noted that the contact pin 42 in Fig. 1, Fig. 2 has five stitch, this is general accessory, in the time selecting contact pin 42, as long as ensure that it has three stitch at least.
Further, whether arrive the position at station place in order to monitor working plate, the long limit of described square plate 10 is consistent with throughput direction, and it is square on the minor face of square plate 10, offering the second breach 12, the second breach 12.The second breach 12 is set, and is for forming and coordinate with the take out device on station, realizing the pre-determined bit of square plate 10.
Further, described pallet 20 has two, comprises first and second pallet 20a, 20b, and the first pallet 20a is for holding the stator bottom end cover that is equipped with stator core, and the second pallet 20b is used for holding stator upper end cover; Due to the first pallet 20a placement is the stator bottom end cover with stator core, stator lead-out wire can be drawn from the sidewall of stator bottom end cover, can produce and interfere with dish edge 22, therefore, on the dish edge 22 of the first described pallet 20a, offering the first breach 221 being communicated with cavity passes through for stator lead-out wire.On some station, need to also limit the circumferential position of stator bottom end cover, stator lead-out wire just in time can form circumferential spacing cooperation the to stator bottom end cover with the first breach 221, offer according to actual needs the first described breach 221, in the present embodiment, the technique of bucker and the technique place of pasting nameplate are being installed, the corresponding location of workpiece to be assembled just needs half-twist, therefore, here can arrange like this: the first breach 221 has two, between two the first breach 221, interval equals the girth of 1/4th dish edge 22.
Consult Fig. 7, the set-up mode of clamp unit 30 is various, here provide one comparatively reliable, simple structure, described steel wire 31 has two, steel wire 31 entirety are U-shaped closing in shape and its closing in place tiltedly extends outward, the face at two steel wire 31 places is parallel, and the closing in size of steel wire 31 is less than the diameter of wire harness; Described support 32 comprises the base 321 being fixedly installed on square plate 10 and is arranged on the pillar 322 at 321 4 drift angle places of base; Wherein a steel wire 31 is arranged on 322, two adjacent pillars, an other steel wire 31 is arranged between remaining two pillar 322, the face that pillar 322 and base 321 are positioned at steel wire place offers groove, the base of steel wire 31 is fixedly installed in the groove of offering on base 321, and the left and right both sides of steel wire 31 are arranged in the groove of offering on pillar 322.What Fig. 8 a, Fig. 8 b and Fig. 8 c represented respectively is that stator lead-out wire is fixed to the schematic diagram in clamp unit 30, because steel wire 31 has elasticity, effect by external force is fixed to wire harness in clamp unit 30, the expansionary force of wire harness itself cannot strut steel wire 31, and wire harness is just fixed on clamp unit 30 and has suffered.

Claims (8)

1. a Multifunctional positioning tool plate, it is characterized in that: comprise square plate (10) and be arranged on the pallet (20) of square plate (10) upper face, on described square plate (10), be provided with location hole (11), location hole (11) has two at least, is provided with the cavity that holds workpiece to be assembled for the relative position of workpiece to be assembled and square plate (10) is fixed on pallet (20).
2. Multifunctional positioning tool plate as claimed in claim 1, it is characterized in that: described pallet (20) by the circular discs being fixed on square plate (10) at the bottom of (21) and the dish edge (22) arranging of postponing upwards along (21) edge of trying to get to the heart of a matter form, (21) center of trying to get to the heart of a matter offers counterbore (211) for avoiding the projection on workpiece to be assembled, the direction that postpones of dish edge (22) is perpendicular to the face at (21) place of trying to get to the heart of a matter, and dish edge (22) encloses with try to get to the heart of a matter (21) region forming and forms described cavity.
3. Multifunctional positioning tool plate as claimed in claim 1, it is characterized in that: described location hole (11) have two and run through square plate (10) plate face arrange, location hole (11) is divided into two sections along square plate (10) thickness direction, one section near square plate (10) upper face is isometrical section, one section near square plate (10) lower face is conical section, and the smaller diameter end of conical section is connected with isometrical section and both diameters match.
4. Multifunctional positioning tool plate as claimed in claim 1, it is characterized in that: on described square plate (10) upper face, be also provided with clamp unit (30), clamp unit (30) comprises steel wire (31) and steel wire (31) is fixed on to the support (32) on square plate (10), and steel wire (31) is bent into the movement of bayonet socket shape constraint stator lead-out wire.
5. Multifunctional positioning tool plate as claimed in claim 1, it is characterized in that: on described square plate (10), be also provided with energising unit (40), on energising unit (40), be provided with three probe contact copper billets (41), contact pins (42), contact pin (42) forms plug-in type with the port of stator lead-out wire and coordinates, contact pin (42) comprises at least three stitch, and each stitch is connected respectively a probe contact copper billet (41).
6. Multifunctional positioning tool plate as claimed in claim 1, is characterized in that: the long limit of described square plate (10) is consistent with throughput direction, offers the second breach (12) on the minor face of square plate (10), and the second breach (12) is square.
7. Multifunctional positioning tool plate as claimed in claim 2, it is characterized in that: described pallet (20) has two, comprise first and second pallet (20a, 20b), the first pallet (20a) is for holding the stator bottom end cover that is equipped with stator core, and the second pallet (20b) is for holding stator upper end cover; On the dish edge (22) of described the first pallet (20a), offering the first breach (221) being communicated with cavity passes through for stator lead-out wire, the first breach (221) has two, and between two the first breach (221), interval equals the girth of 1/4th dish edge (22).
8. Multifunctional positioning tool plate as claimed in claim 4, it is characterized in that: described steel wire (31) has two, steel wire (31) entirety is U-shaped closing in shape and its closing in place tiltedly extends outward, the face at two steel wires (31) place is parallel, and the closing in size of steel wire (31) is less than the diameter of stator lead-out wire; Described support (32) comprises the base (321) being fixedly installed on square plate (10) and is arranged on the pillar (322) at (321) four drift angle places of base; Wherein a steel wire (31) is arranged between adjacent two pillars (322), an other steel wire (31) is arranged between remaining two pillar (322), the face that pillar (322) and base (321) are positioned at steel wire place offers groove, the base of steel wire (31) is fixedly installed in the groove of offering on base (321), and the left and right both sides of steel wire (31) are arranged in the groove of offering on pillar (322).
CN201410020711.5A 2014-01-16 2014-01-16 Multifunctional positioning tool plate Pending CN103840618A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410020711.5A CN103840618A (en) 2014-01-16 2014-01-16 Multifunctional positioning tool plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410020711.5A CN103840618A (en) 2014-01-16 2014-01-16 Multifunctional positioning tool plate

Publications (1)

Publication Number Publication Date
CN103840618A true CN103840618A (en) 2014-06-04

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ID=50803845

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410020711.5A Pending CN103840618A (en) 2014-01-16 2014-01-16 Multifunctional positioning tool plate

Country Status (1)

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CN (1) CN103840618A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105109023A (en) * 2015-09-25 2015-12-02 珠海凯邦电机制造有限公司 Stator thermoplastic detection integrated tool

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070101569A1 (en) * 2003-09-24 2007-05-10 Aisin Aw Co., Ltd. Stator manufacturing device
CN202388303U (en) * 2011-12-07 2012-08-22 泉州市沪航阀门制造有限公司 Conveyer for machined workpieces
CN203226031U (en) * 2013-04-25 2013-10-09 浙江亚特电器有限公司 Trimmer head with functions of trimmer line looseness prevention and tangling prevention
CN203337178U (en) * 2013-05-30 2013-12-11 广东汇利兴精工科技有限公司 A conductive and identifiable tooling board
CN203734471U (en) * 2014-01-16 2014-07-23 合肥凯邦电机有限公司 Multifunctional positioning tool plate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070101569A1 (en) * 2003-09-24 2007-05-10 Aisin Aw Co., Ltd. Stator manufacturing device
CN202388303U (en) * 2011-12-07 2012-08-22 泉州市沪航阀门制造有限公司 Conveyer for machined workpieces
CN203226031U (en) * 2013-04-25 2013-10-09 浙江亚特电器有限公司 Trimmer head with functions of trimmer line looseness prevention and tangling prevention
CN203337178U (en) * 2013-05-30 2013-12-11 广东汇利兴精工科技有限公司 A conductive and identifiable tooling board
CN203734471U (en) * 2014-01-16 2014-07-23 合肥凯邦电机有限公司 Multifunctional positioning tool plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105109023A (en) * 2015-09-25 2015-12-02 珠海凯邦电机制造有限公司 Stator thermoplastic detection integrated tool

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Application publication date: 20140604

RJ01 Rejection of invention patent application after publication