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CN103896653B - A kind of preparation method of fertilizer - Google Patents

A kind of preparation method of fertilizer Download PDF

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Publication number
CN103896653B
CN103896653B CN201410058191.7A CN201410058191A CN103896653B CN 103896653 B CN103896653 B CN 103896653B CN 201410058191 A CN201410058191 A CN 201410058191A CN 103896653 B CN103896653 B CN 103896653B
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straw
stalk
crop
feather
organic fertilizer
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CN103896653A (en
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王岚
马力通
陈洪章
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SUZHOU CHENGTAINENG BIOMASS ENGINEERING TECHNOLOGY Co Ltd
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SUZHOU CHENGTAINENG BIOMASS ENGINEERING TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

本发明提供一种有机肥的制备方法,包括以下步骤:a)将粉碎的农作物秸秆和禽畜羽毛分别进行蒸汽爆破处理,得到秸秆爆破料和羽毛爆破料;b)将所述秸秆爆破料和所述羽毛爆破料以及好氧活性污泥混合,得到混合料;c)将所述混合料堆肥发酵;d)将发酵后混合料进行干燥、粉碎、烘干后得到有机肥。本发明提供的方法采用蒸汽爆破代替化学处理,加速秸秆和废弃禽畜羽毛的降解,促进有机肥的发酵,解决秸秆制备有机肥的加工过程中秸秆难降解和碳氮比含量高的关键技术性问题,并且秸秆与废弃禽畜羽毛的混合使用有利于调节有机肥中的C/N比,控制微生物分解与合成过程的协调进行,使有机肥产品充分发挥其供肥和改土的双重作用。

The invention provides a method for preparing an organic fertilizer, comprising the following steps: a) subjecting crushed crop straws and poultry feathers to steam explosion treatment respectively to obtain straw blasting materials and feather blasting materials; b) combining the straw blasting materials and The feather blasting material and aerobic activated sludge are mixed to obtain a mixed material; c) composting and fermenting the mixed material; d) drying, pulverizing and drying the fermented mixed material to obtain an organic fertilizer. The method provided by the invention adopts steam explosion instead of chemical treatment, accelerates the degradation of straw and waste poultry feathers, promotes the fermentation of organic fertilizer, and solves the key technical problems of difficult degradation of straw and high carbon-nitrogen ratio content in the process of preparing organic fertilizer from straw , and the mixed use of straw and waste poultry and livestock feathers is conducive to adjusting the C/N ratio in organic fertilizers, controlling the coordination of microbial decomposition and synthesis processes, and making organic fertilizer products fully play their dual roles of fertilizer supply and soil improvement.

Description

一种有机肥的制备方法A kind of preparation method of organic fertilizer

技术领域 technical field

本发明涉及农业技术领域,更具体地说,涉及一种有机肥的制备方法。 The invention relates to the field of agricultural technology, more specifically, to a method for preparing organic fertilizer.

背景技术 Background technique

肥料是影响农作物产量的最基本因素,是农业优质增产和食品安全的重要保障。现代农业以高投入、高产出和高效率为主要特征,可能用有限的耕地或较少的人力生产出丰富的农产品养活和养好不断增长的人口,其中持续和大量使用化肥是现代农业实现高效率高效益和可持续发展的基本手段,世界各国均无例外。但长期以来,化肥的大量施用,降低了农作物的抗逆能力,包括抗病虫、抗倒伏、抗寒、抗旱等,致使减产和产品品质降低。同时恶化了土壤的物理、化学及生物学性状,破坏了土壤中营养元素的正常比例,导致土壤肥力下降。在现有土地面积与肥力基础上再次提高粮食产量水平已成为当今农业科技人员所面临着的一大问题。而目前我国肥料的应用已达极限,只有从增施有机肥、改良土壤入手,才有望提升地力,提高土地产出率。因此,利用有机肥料实现农业中养分的再循环和再利用,是保护土壤、培肥地力、实现农业可持续发展的有效途径。 Fertilizer is the most basic factor affecting crop yield and an important guarantee for high-quality agricultural production and food safety. Modern agriculture is characterized by high input, high output, and high efficiency. It is possible to use limited arable land or less manpower to produce abundant agricultural products to feed and feed a growing population. Among them, continuous and large-scale use of chemical fertilizers is the realization of modern agriculture. The basic means of high efficiency, high benefit and sustainable development, all countries in the world are no exception. However, for a long time, the extensive use of chemical fertilizers has reduced the stress resistance of crops, including resistance to diseases and insect pests, lodging resistance, cold resistance, and drought resistance, resulting in reduced production and lower product quality. At the same time, it deteriorates the physical, chemical and biological properties of the soil, destroys the normal ratio of nutrients in the soil, and leads to a decline in soil fertility. It has become a major problem faced by agricultural science and technology personnel to increase the grain production level again on the basis of the existing land area and fertility. At present, the application of fertilizers in my country has reached its limit. Only by increasing the application of organic fertilizers and improving the soil can it be expected to improve soil fertility and increase land output. Therefore, the use of organic fertilizers to realize the recycling and reuse of nutrients in agriculture is an effective way to protect soil, improve soil fertility, and achieve sustainable agricultural development.

我国有机肥料资源及其数量、种类,受地形、地貌、光、热、水、气等自然条件,农业生产水平和农村经济发展状况等多种因素的影响,广泛分布,主要是农业、畜牧业生产的副产物农业、畜牧业越发展,有机肥料资源就越丰富。随着现代农业的发展和农业内部产业化结构的调整,有机肥料趋于产业化、商品化,其采用的有机原料大多为畜禽粪便、作物秸秆、泥炭、食品和发酵工业下脚料等。生产有机肥所需的原材料种类繁多,要因地制宜就地取材选用当地原料(作物秸秆、畜禽粪便、风化煤、泥炭土等),避免长途运输而增加生产成本。目前我国有机肥主要以畜禽粪便和堆沤肥为主,其次为秸秆类,饼肥和绿肥占有量最少。 my country's organic fertilizer resources and their quantity and types are widely distributed, mainly in agriculture, animal husbandry The more developed the by-product agriculture and animal husbandry are, the more abundant the organic fertilizer resources will be. With the development of modern agriculture and the adjustment of the internal industrialization structure of agriculture, organic fertilizers tend to be industrialized and commercialized. Most of the organic materials used are livestock and poultry manure, crop straw, peat, food and fermentation industry waste, etc. There are many kinds of raw materials required for the production of organic fertilizers. Local raw materials (crop straw, livestock manure, weathered coal, peat soil, etc.) should be selected according to local conditions to avoid long-distance transportation and increase production costs. At present, my country's organic fertilizers are mainly livestock and poultry manure and compost, followed by straw, and cake fertilizer and green manure occupy the least amount.

秸秆等农业生产活动中产生的废弃物和有机物料是有机肥的最初来源,多数经直接还田、工厂化堆肥又重新进入农田,这种有机物质循环对培肥土壤、维持地力起着十分重要的作用。 The waste and organic materials produced in agricultural production activities such as straw are the original source of organic fertilizer. Most of them are directly returned to the field and industrialized compost and then re-enter the farmland. This cycle of organic matter plays a very important role in fertilizing the soil and maintaining soil fertility. role.

农作物秸秆表面往往形成一层蜡质以防止水分的大量蒸发,农作物秸秆主要由植物细胞壁组成,细胞壁的结构高度木质化,这些秸秆都是秸秆经过长期的人工选择,形成的适应粮食生产的抗倒伏、抗病虫害性状,其中非水溶性、化学结构复杂的木质素与半纤维素以共价键形式结合,将纤维素分子包埋在其中,形成一种抗降解屏障,保护纤维素、半纤维素免遭微生物袭击和降解酶进攻,从而限制了秸秆原料中纤维素和半纤维素等成分在堆肥过程中的降解和利用,造成秸秆为原料的堆肥过程中较难降解的物质是纤维素,最难降解的是木质素,各种加速秸秆纤维素、木质素分解的技术都是有积极意义的,因此在发酵前,需要对秸秆进行物理、化学或生物预处理。 A layer of wax is often formed on the surface of crop straws to prevent a large amount of water from evaporating. The crop straws are mainly composed of plant cell walls, and the structure of the cell walls is highly lignified. , Resistance to diseases and insect pests, in which lignin, which is insoluble in water and has a complex chemical structure, is combined with hemicellulose in the form of covalent bonds, embedding cellulose molecules in it, forming an anti-degradation barrier, protecting cellulose, hemicellulose It is protected from microbial attack and degradative enzyme attack, thereby limiting the degradation and utilization of cellulose and hemicellulose in the composting process of straw raw materials, resulting in the more difficult to degrade the material in the composting process of straw as raw material is cellulose, the most It is lignin that is difficult to degrade. Various technologies to accelerate the decomposition of straw cellulose and lignin are of positive significance. Therefore, before fermentation, straw needs to be pretreated physically, chemically or biologically.

农作物秸秆除天然结构特性致密外,其含氮量低,C/N比高,是影响秸秆难以直接作为有机肥料的重要原因之一。但是秸秆类有机肥中有机物含量高,这类有机肥对增加土壤有机质含量、培肥地力作用明显,因此秸秆发酵制备有机肥有着广阔的前景。有机肥中有机物料如秸秆一经堆腐或施入农田都会在微生物的作用下经历分解和再合成过程矿质化和腐殖化。作物秸秆含纤维素、木质素较多,早期的矿质化和供肥作用较慢、较小,有时须配施氮肥在一段时间以后其腐殖化作用则较旺盛,能形成较多的腐殖质,逐渐体现出较好的改土作用。如何调控秸秆类有机肥料的矿质化与腐殖化进程,使其充分发挥供肥和改土的双重肥效是利用秸秆制备有机肥资源的一个重要问题。 In addition to its dense natural structure, crop straw has low nitrogen content and high C/N ratio, which is one of the important reasons why it is difficult to directly use straw as an organic fertilizer. However, the content of organic matter in straw-based organic fertilizers is high, and this type of organic fertilizer has a significant effect on increasing soil organic matter content and fertilizing soil fertility. Therefore, the preparation of organic fertilizers by straw fermentation has broad prospects. Organic materials in organic fertilizers, such as straw, will be decomposed and resynthesized under the action of microorganisms to mineralize and humify once they are composted or applied to farmland. Crop straw contains more cellulose and lignin, and the mineralization and fertilizer supply in the early stage are slow and small. Sometimes nitrogen fertilizer is applied. After a period of time, the humification effect is stronger and more humus can be formed. Gradually show a better soil improvement effect. How to regulate the mineralization and humification process of straw-based organic fertilizers so that they can give full play to the dual fertilizer effects of fertilizer supply and soil improvement is an important issue in the use of straw-based organic fertilizer resources.

我国是世界上畜牧业最发达的国家,猪、牛、羊等牲畜的毛以及鸡、鸭、鹅等禽类的羽毛产量每年都在百万吨以上。从猪毛中梳出的猪鬃,曾作为生产牙刷、毛刷的主要原料,但塑料制品问世以后,用量明显下降。禽类的羽毛,主要用以提取羽绒,羽绒的提取率可达40%以上,余下的羽毛梗蛋白含量在85%以上。这些废弃蛋白可利用的价值低,被大量弃置于环境中,不但污染水、气环境,而且导致苍蝇、病毒滋生,给人类健康带来威胁。废弃的羽毛因其角质蛋白在土壤中不易被微生物降解,故无法作为有机肥直接使用。 my country is the most developed animal husbandry country in the world, and the feather production of livestock such as pigs, cattle, sheep, and poultry such as chickens, ducks, and geese is more than one million tons every year. The bristles combed from pig hair were once used as the main raw material for the production of toothbrushes and hair brushes, but after the advent of plastic products, the amount of use has dropped significantly. The feathers of poultry are mainly used to extract down, and the extraction rate of down can reach more than 40%, and the remaining feather stalk protein content is more than 85%. These waste proteins have low usable value and are discarded in large quantities in the environment, which not only pollutes the water and air environment, but also causes the breeding of flies and viruses, posing a threat to human health. Discarded feathers cannot be directly used as organic fertilizers because their keratin protein is not easily degraded by microorganisms in the soil.

中国专利申请号为CN200810224245.7的发明专利公开了秸秆有机肥料及其制备方法。该降解秸秆制备肥料的方法是用降解秸秆的菌剂发酵秸秆得到肥料;所述降解秸秆的菌剂的活性成份包括绿色木霉、黄绿木霉和饲料类芽孢杆菌。中国专利申请号为200810224245.7的发明专利公开了一种以水稻秸秆为主要原料制作生物有机肥的方法,是以水稻秸秆为主要原料,用动物粪便、塘泥为辅料,用多级扩大的EM菌种发酵而成。以上专利都是利用微生物降解秸秆,不能满足商品有机肥工业化生产简单、快捷的需要。中国专利申请号为CN01123915.8的发明专利公开了以汽爆植物秸秆为原料固态发酵制备生态肥料的方法,对秸秆原料进行汽爆氨化处理后加入一定量的麸皮和生石灰,并接入解磷巨大芽孢杆菌菌液、冻胶芽孢杆菌菌液、褐色球形固氮菌菌液和木霉种子液进行周期充压和泻压的混合固态发酵,制得固态发酵后的物料再均匀地复配入粘土,干燥即得生态肥料。该方法氨化汽爆秸秆后需要接入微生物菌液进行压力脉动固态发酵。该方法制备工艺复杂、设备要求高。 The invention patent with the Chinese patent application number CN200810224245.7 discloses a straw organic fertilizer and a preparation method thereof. The method for preparing fertilizer by degrading straw is to ferment the straw with a straw-degrading bacterial agent to obtain fertilizer; the active ingredients of the straw-degrading bacterial agent include Trichoderma viride, Trichoderma chrysanthemum and Paenibacillus forage. The invention patent with the Chinese patent application number 200810224245.7 discloses a method of making bio-organic fertilizer with rice straw as the main raw material, using rice straw as the main raw material, using animal manure and pond mud as auxiliary materials, and using multi-stage expanded EM bacteria fermented. The above patents all use microorganisms to degrade straws, which cannot meet the needs of simple and quick industrial production of commercial organic fertilizers. The invention patent with the Chinese patent application number CN01123915.8 discloses a method for preparing ecological fertilizer by solid-state fermentation of steam-exploded plant straw as raw material. Phosphorous Bacillus megaterium bacteria liquid, Bacillus jellyella bacteria liquid, brown spherical nitrogen-fixing bacteria liquid and Trichoderma seed liquid are subjected to mixed solid-state fermentation with periodic pressurization and depressurization, and the solid-state fermented materials are evenly compounded Put it into clay and dry it to get ecological fertilizer. In this method, after the ammoniated steam-exploded straw needs to be connected with a microbial liquid for pressure pulsation solid-state fermentation. The preparation process of this method is complex and requires high equipment.

发明内容 Contents of the invention

有鉴于此,本发明提供了一种生产效率高、营养物质丰富,肥效好,环保无污染的有机肥的制备方法。 In view of this, the invention provides a method for preparing an organic fertilizer with high production efficiency, rich nutrients, good fertilizer efficiency, environmental protection and pollution-free.

为了达到上述目的,本发明提供如下技术方案: In order to achieve the above object, the present invention provides the following technical solutions:

一种有机肥的制备方法,包括以下步骤: A preparation method of organic fertilizer, comprising the following steps:

a)将粉碎的农作物秸秆和禽畜羽毛分别进行蒸汽爆破处理,得到秸秆爆破料和羽毛爆破料; a) steam blasting the crushed crop straws and poultry feathers respectively to obtain straw blasting materials and feather blasting materials;

b)将所述秸秆爆破料和所述羽毛爆破料以及好氧活性污泥混合,得到混合料; b) mixing the straw blasting material with the feather blasting material and aerobic activated sludge to obtain a mixture;

c)将所述混合料堆肥发酵; c) composting and fermenting the mixture;

d)将发酵后混合料进行干燥、粉碎、烘干后得到有机肥。 d) drying, pulverizing and drying the fermented mixed material to obtain the organic fertilizer.

优选的,所述农作物秸秆为禾本科作物秸秆和/或豆科作物秸秆。 Preferably, the crop straw is gramineous crop straw and/or leguminous crop straw.

优选的,所述禾本科作物秸秆和豆科作物秸秆的重量比为(3~10):1。 Preferably, the weight ratio of the graminaceous crop straw to the leguminous crop straw is (3-10):1.

优选的,所述的禾本科作物秸秆为玉米秸秆,麦秆,稻秆和高粱秆中的一种或多种;所述豆科作物秸秆为大豆秸秆,花生秆,花生壳,蚕豆秆和豌豆秆中的一种或多种。 Preferably, the gramineous crop stalks are one or more of corn stalks, wheat straws, rice stalks and sorghum stalks; the leguminous crop stalks are soybean stalks, peanut stalks, peanut shells, broad bean stalks and pea One or more of the stalks.

优选的,步骤a)中将粉碎的农作物秸秆进行蒸汽爆破处理具体为: Preferably, in step a), the steam explosion treatment of the pulverized crop stalks is specifically as follows:

将禾本科作物秸秆和豆科作物秸秆粉碎至3~10cm; Crush grass crop stalks and leguminous crop stalks to 3-10 cm;

将粉碎后的禾本科作物秸秆和豆科作物秸秆在温度为150-190℃,压力1.0-1.6MPa下进行蒸汽爆破处理8~20min,得到秸秆爆破料。 The pulverized gramineous crop straw and leguminous crop straw are subjected to steam explosion treatment at a temperature of 150-190° C. and a pressure of 1.0-1.6 MPa for 8-20 minutes to obtain a straw blasting material.

优选的,步骤a)中将禽畜羽毛进行蒸汽爆破处理具体为::将禽畜羽毛在温度120-180℃,压力0.8-1.5MPa下进行蒸汽爆破处理10-30min,得到羽毛爆破料。 Preferably, performing steam explosion treatment on poultry feathers in step a) specifically includes: performing steam explosion treatment on poultry feathers at a temperature of 120-180° C. and a pressure of 0.8-1.5 MPa for 10-30 minutes to obtain feather explosive materials.

优选的,所述禽畜羽毛为鸡毛或鸭毛。 Preferably, the poultry feathers are chicken feathers or duck feathers.

优选的,所述秸秆爆破料和所述羽毛爆破料按重量比为(10~20):1。 Preferably, the weight ratio of the straw blasting material and the feather blasting material is (10-20):1.

优选的,所述秸秆爆破料和羽毛爆破料的重量之和与好氧活性污泥的重量比为(1~3):(1~2)。 Preferably, the weight ratio of the sum of the weight of the straw blasting material and the feather blasting material to the aerobic activated sludge is (1~3):(1~2).

优选的,步骤c)中的堆肥发酵具体为: Preferably, the composting fermentation in step c) is specifically:

将所述混合料在35~45℃下堆放发酵14~30天。 The mixture is stacked and fermented at 35-45°C for 14-30 days.

本发明提供了一种有机肥的制备方法,包括a)将粉碎的农作物秸秆和禽畜羽毛分别进行蒸汽爆破处理,得到秸秆爆破料和羽毛爆破料;b)将所述秸秆爆破料和所述羽毛爆破料以及好氧活性污泥混合,得到混合料;c)将所述混合料堆肥发酵;d)将发酵后混合料进行干燥、粉碎、烘干后得到有机肥。本发明针对秸秆和废弃禽畜羽毛都难以直接作为有机肥原料的问题,采用蒸汽爆破处理秸秆和禽畜羽毛,加速秸秆和羽毛角蛋白的降解,从而缩短堆肥时间。并且秸秆与废弃禽畜羽毛的混合使用有利于调节有机肥中的C/N比,控制微生物分解与合成过程的协调进行,使有机肥产品充分发挥其供肥和改土的双重作用。 The invention provides a method for preparing an organic fertilizer, comprising: a) subjecting crushed crop straws and poultry feathers to steam explosion treatment to obtain straw blasting materials and feather blasting materials; b) combining the straw blasting materials with the The feather blasting material and the aerobic activated sludge are mixed to obtain a mixed material; c) composting and fermenting the mixed material; d) drying, pulverizing and drying the fermented mixed material to obtain an organic fertilizer. The invention aims at the problem that straw and discarded poultry feathers are difficult to be directly used as organic fertilizer raw materials, adopts steam explosion to process straw and poultry feathers, accelerates degradation of straw and feather keratin, thereby shortens composting time. And the mixed use of straw and waste poultry and livestock feathers is beneficial to adjust the C/N ratio in the organic fertilizer, control the coordination of microbial decomposition and synthesis process, and make the organic fertilizer product fully play its dual role of fertilizer supply and soil improvement.

附图说明 Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明实施例有机肥的制备流程图。 Fig. 1 is the preparation flowchart of the organic fertilizer of the embodiment of the present invention.

具体实施方式 detailed description

本发明公开了一种有机肥的制备方法,生产效率高、营养物质丰富,肥效好,环保无污染。 The invention discloses a preparation method of an organic fertilizer, which has high production efficiency, rich nutrient substances, good fertilizer efficiency, environmental protection and no pollution.

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.

本发明提供的是一种有机肥的制备方法,利用蒸汽爆破方法将农作物秸秆和禽畜羽毛进行汽爆处理后行程爆破料,然后与好氧活性污泥混合,进行堆肥发酵得到有机肥。如图1所示,其具体步骤包括: The invention provides a method for preparing an organic fertilizer. The steam explosion process is used to steam-explode crop stalks and poultry feathers, then mix them with aerobic activated sludge, and carry out composting and fermentation to obtain an organic fertilizer. As shown in Figure 1, the specific steps include:

a)将粉碎的农作物秸秆和禽畜羽毛分别进行蒸汽爆破处理,得到秸秆爆破料和羽毛爆破料; a) steam blasting the crushed crop straws and poultry feathers respectively to obtain straw blasting materials and feather blasting materials;

b)将所述秸秆爆破料和所述羽毛爆破料以及好氧活性污泥混合,得到混合料; b) mixing the straw blasting material with the feather blasting material and aerobic activated sludge to obtain a mixture;

c)将所述混合料堆肥发酵; c) composting and fermenting the mixture;

d)将发酵后混合料进行干燥、粉碎、烘干后得到有机肥。 d) drying, pulverizing and drying the fermented mixed material to obtain the organic fertilizer.

按照本发明,蒸汽爆破法主要是利用高温、高压水蒸汽处理纤维原料,并通过瞬间释压过程实现原料的组分分离和结构变化。植物细胞中的纤维素为木质素所粘结,在高温、高压蒸汽作用下,纤维素结晶度提高,聚合度下降,半纤维素部分降解,木质素软化,横向连接强度下降,甚至软化可塑。当充满压力蒸汽的物料骤然释压时,孔隙中的水汽急剧膨胀,产生“爆破”效果,可部分剥离木质素,并将原料撕裂为细小纤维。在蒸汽爆破过程中,具有细胞结构的植物纤维原料在高压、高温介质下汽相蒸煮,半纤维素和木质素产生一些酸性物质,使半纤维素降解成可溶性糖;同时,复合胞间层的木质素软化并部分降解,从而削弱了纤维间的粘结。然后瞬间迅速减压,介质和物料共同完成物理的能量释放过程。物料内的汽相介质喷出,瞬间急速膨胀,同时物料内的高压液态水迅速暴沸形成闪蒸,对外做功,使物料从胞间层解离成单个纤维细胞。 According to the present invention, the steam explosion method mainly uses high-temperature, high-pressure water vapor to treat fiber raw materials, and realizes the component separation and structural change of the raw materials through an instant pressure release process. The cellulose in plant cells is bound by lignin. Under the action of high temperature and high pressure steam, the crystallinity of cellulose increases, the degree of polymerization decreases, the hemicellulose partially degrades, the lignin softens, the transverse connection strength decreases, and even softens and becomes plastic. When the material full of pressure steam is suddenly released, the water vapor in the pores expands rapidly, producing a "blasting" effect, which can partially strip lignin and tear the raw material into fine fibers. In the steam explosion process, the plant fiber raw material with cell structure is steam-cooked under high pressure and high temperature medium, and hemicellulose and lignin produce some acidic substances, which degrade hemicellulose into soluble sugar; at the same time, the composite intercellular layer Lignin softens and partially degrades, thereby weakening the bond between fibers. Then, the pressure is reduced instantly and rapidly, and the medium and material jointly complete the physical energy release process. The vapor phase medium in the material is sprayed out and expands rapidly in an instant. At the same time, the high-pressure liquid water in the material quickly bumps to form a flash evaporation, which acts externally and dissociates the material from the intercellular layer into individual fiber cells.

蒸汽爆破过程可以分为2个阶段一是汽相蒸煮阶段。具有细胞结构的植物纤维原料在高温、高压介质下汽相蒸煮,高压蒸汽渗入到物料内的空隙,半纤维素和木质素产生一些酸性物质,使半纤维素降解成可溶性糖;同时,复合胞间层的木质素软化并部分降解,降低了纤维的粘结强度,而产生纤维素链的类酸性降解、热降解和物理断裂。二是爆破阶段。在汽相饱和蒸汽和高温液态水2种介质共同作用下,通过骤然释压,介质和物料共同完成物理能量的释放,这一过程为瞬间的绝热过程,并对外做功。软化的物料在膨胀气体的冲击下产生剪切力变形运动,并发生分离。在这一过程中,已渗入纤维素内部微原纤晶体束间的蒸汽水分子以气流的方式高速瞬间释放出来,会使纤维素的微纤丝及晶胞间产生摩擦和碰撞,使晶区变小,可及的晶区表面增大,非晶区和晶区的氢键发生断裂和重排。 The steam explosion process can be divided into two stages : one is the vapor phase cooking stage. The plant fiber raw material with cell structure is steam-cooked under high temperature and high pressure medium, and the high-pressure steam penetrates into the gaps in the material, and hemicellulose and lignin produce some acidic substances, which degrade hemicellulose into soluble sugar; at the same time, the composite cell The lignin in the interlayer is softened and partially degraded, which reduces the bond strength of the fibers, resulting in acidic degradation, thermal degradation and physical fracture of the cellulose chain. The second is the blasting stage. Under the joint action of two media, saturated steam in the vapor phase and high-temperature liquid water, through sudden pressure release, the media and the material jointly complete the release of physical energy. This process is an instantaneous adiabatic process and works externally. Under the impact of the expanding gas, the softened material produces shear force deformation movement and separates. In this process, the steam and water molecules that have penetrated into the microfibril crystal bundles inside the cellulose are released at high speed and instantaneously in the form of airflow, which will cause friction and collision between the microfibrils and unit cells of the cellulose, and make the crystal region The surface of the accessible crystalline region increases, and the hydrogen bonds between the amorphous and crystalline regions are broken and rearranged.

而目前蒸汽爆破多用于秸秆的处理,对于一些养殖场废弃的禽畜羽毛中含有丰富的营养物质,但是羽毛缺不能直接作为肥料使用,必须经过发酵。而本发明利用蒸汽爆破法处理农作物秸秆和禽畜的羽毛的混合料,加工能耗低,在高压蒸汽作用下,使羽毛中的蛋白质之间的间隙缩小,再瞬间迅速减压,加大蛋白质之间的间隙。不需要酸碱,降低污染,产品盐分少,不会影响适口性。不需要预先将羽毛粉碎,降低了机械能耗。生产效率高。 At present, steam explosion is mostly used for the treatment of straw. For some farms, the discarded poultry feathers contain rich nutrients, but the feathers cannot be used directly as fertilizers and must be fermented. However, the present invention uses the steam explosion method to process the mixture of crop stalks and feathers of poultry and livestock, and the processing energy consumption is low. gap between. It does not require acid and alkali, reduces pollution, and the product has less salt, which will not affect palatability. There is no need to crush the feathers in advance, which reduces the mechanical energy consumption. high productivity.

按照本发明,如图1所示,进行制备有机肥。首先将农作物秸秆粉碎。优选的,所述农作物秸秆为禾本科作物秸秆和/或豆科作物秸秆。更优选的,所述的禾本科作物秸秆为玉米秸秆,麦秆,稻秆和高粱秆中的一种或多种;所述豆科作物秸秆为大豆秸秆,花生秆,花生壳,蚕豆秆和豌豆秆中的一种或多种。优选的,所述禾本科作物秸秆和豆科作物秸秆的重量比为(3~10):1。 According to the present invention, as shown in Figure 1, prepare organic fertilizer. Firstly, the crop stalks are crushed. Preferably, the crop straw is gramineous crop straw and/or leguminous crop straw. More preferably, the grass crop straw is one or more of corn straw, wheat straw, rice straw and sorghum straw; the leguminous crop straw is soybean straw, peanut stalk, peanut shell, broad bean stalk and One or more of pea stalks. Preferably, the weight ratio of the graminaceous crop straw to the leguminous crop straw is (3-10):1.

然后将所述农作物秸秆和禽畜羽毛分别进行蒸汽爆破处理,得到秸秆爆破料和羽毛爆破料,其中所述农作物秸秆蒸汽爆破处理具体为:将禾本科作物秸秆和豆科作物秸秆粉碎至3~10cm;将粉碎后的禾本科作物秸秆和豆科作物秸秆在温度为150-190℃,压力1.0-1.6MPa下进行蒸汽爆破处理8~20min,得到秸秆爆破料。 Then the crop straws and poultry feathers are subjected to steam explosion treatment respectively to obtain straw explosion materials and feather explosion materials, wherein the steam explosion treatment of agricultural crop straws is specifically: pulverizing gramineous crop straws and leguminous crop straws to 3~ 10 cm; the pulverized gramineous crop straw and leguminous crop straw are subjected to steam explosion treatment at a temperature of 150-190° C. and a pressure of 1.0-1.6 MPa for 8-20 minutes to obtain a straw blasting material.

将禽畜羽毛进行蒸汽爆破处理具体为:将禽畜羽毛在温度120-180℃,压力0.8-1.5MPa下进行蒸汽爆破处理10-30min,得到羽毛爆破料。按照本发明,所述禽畜羽毛优选为鸡毛或鸭毛。 The steam explosion treatment of poultry feathers specifically includes: performing steam explosion treatment on poultry feathers at a temperature of 120-180° C. and a pressure of 0.8-1.5 MPa for 10-30 minutes to obtain feather blasting materials. According to the present invention, the poultry feathers are preferably chicken feathers or duck feathers.

然后将所述秸秆爆破料和所述羽毛爆破料以及好氧活性污泥混合,得到混合料。按照本发明,所述混合料的含水量优选为50wt%~70wt%。按照本发明所述秸秆爆破料和所述羽毛爆破料优选按重量比为(10~20):1。所述秸秆爆破料和羽毛爆破料的重量之和与好氧活性污泥的重量比优选为(1~3):(1~2)。然后将所述混合料在35~45℃下堆放发酵14~30天。 Then the straw blasting material is mixed with the feather blasting material and aerobic activated sludge to obtain a mixed material. According to the present invention, the water content of the mixture is preferably 50wt%~70wt%. According to the present invention, the straw blasting material and the feather blasting material are preferably in a weight ratio of (10-20):1. The weight ratio of the sum of the weight of the straw blasting material and the feather blasting material to the aerobic activated sludge is preferably (1~3):(1~2). Then the mixture is stacked and fermented at 35-45° C. for 14-30 days.

按照本发明,所述好氧活性污泥是微生物群体及它们所依附的有机物质和无机物质的总称.微生物群体主要包括细菌,原生动物和藻类等.其中,细菌和原生动物是主要的二大类.活性污泥中的多种微生物菌系可降解秸秆中的纤维素和半纤维素,加速秸秆腐熟。 According to the present invention, the aerobic activated sludge is a general term for microbial groups and the organic and inorganic substances they attach to. Microbial groups mainly include bacteria, protozoa and algae. Among them, bacteria and protozoa are the main two categories. A variety of microbial strains in activated sludge can degrade cellulose and hemicellulose in straw and accelerate straw maturity.

将发酵好的混合料优选放置通风干燥处晾晒2-5天后,再经过粉碎、烘干得到有机肥料。 The fermented mixture is preferably placed in a ventilated and dry place to dry for 2-5 days, and then crushed and dried to obtain an organic fertilizer.

综上所述,本发明公开了一种蒸汽爆破秸秆制备有机肥的新方法,该方法采用蒸汽爆破(汽爆)代替化学处理,加速秸秆和废弃禽畜羽毛的降解,促进有机肥的发酵,解决秸秆制备有机肥的加工过程中秸秆难降解和碳氮比含量高的关键技术性问题,并且秸秆与废弃禽畜羽毛的混合使用有利于调节有机肥中的C/N比,控制微生物分解与合成过程的协调进行,使有机肥产品充分发挥其供肥和改土的双重作用,能够满足秸秆制备商品有机肥的规模化生产需要。 In summary, the present invention discloses a new method for preparing organic fertilizer by steam explosion of straw. The method uses steam explosion (steam explosion) instead of chemical treatment to accelerate the degradation of straw and waste poultry feathers and promote the fermentation of organic fertilizer. Solve the key technical problems of refractory straw degradation and high carbon-nitrogen ratio content in the process of preparing organic fertilizer from straw, and the mixed use of straw and waste poultry and livestock feathers is conducive to adjusting the C/N ratio in organic fertilizer and controlling microbial decomposition and synthesis The coordination of the process enables the organic fertilizer product to fully exert its dual functions of fertilizer supply and soil improvement, and can meet the needs of large-scale production of commercial organic fertilizer prepared from straw.

以下为本发明具体实施例,详细阐述本发明方案。 The following are specific examples of the present invention, which describe the solutions of the present invention in detail.

实施例1:Example 1:

分别将玉米秸秆和大豆秸秆粉碎,长度为3厘米;取3份玉米秸秆和1份大豆秸秆混合后,加入4份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为150℃,压力1.1MPa下维持20min,处理得到汽爆秸秆。将鸡毛送入汽爆罐中进行蒸汽爆破处理,处理条件为120℃,压力0.8MPa下维持30min,处理后得到汽爆鸡毛。 Crush corn stalks and soybean stalks respectively, with a length of 3 cm; mix 3 parts of corn stalks and 1 part of soybean stalks, add 4 parts of tap water to soak for 30 minutes, and send them to steam explosion tanks for steam explosion treatment at 150 °C. The pressure was maintained at 1.1 MPa for 20 minutes, and the steam-exploded straw was obtained. The chicken feathers are sent into a steam explosion tank for steam explosion treatment, the treatment condition is 120°C, and the pressure is 0.8MPa and maintained for 30 minutes, and steam-exploded chicken feathers are obtained after treatment.

将汽爆秸秆和汽爆鸡毛以10:1的比例混合,在混合料中按照质量比为3:1的比例加入好氧活性污泥,调节混合料的含水量为60%,50℃堆肥发酵30天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded chicken feathers at a ratio of 10:1, add aerobic activated sludge to the mixture at a mass ratio of 3:1, adjust the water content of the mixture to 60%, and compost and ferment at 50°C 30 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)41.3%,总养分(干基)5.8%,水分23%,pH6.0,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数76个/g,蛔虫卵死亡率>97%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 41.3% organic matter (dry basis), 5.8% total nutrients (dry basis), 23% moisture, pH6.0, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 76/g, and the mortality rate of roundworm eggs is >97%.

实施例2:Example 2:

分别将小麦秸秆和花生秸秆粉碎,长度为5厘米;取5份小麦秸秆和1份花生秸秆混合后,加入6份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为170℃,压力1.3MPa下维持10min,处理得到汽爆秸秆。将鸡毛送入汽爆罐中进行蒸汽爆破处理,处理条件为150℃,压力1.2MPa下维持20min,处理后得到汽爆鸡毛。 Wheat straw and peanut straw were crushed respectively, with a length of 5 cm; 5 parts of wheat straw and 1 part of peanut straw were mixed, then soaked in 6 parts of tap water for 30 minutes, and sent to a steam explosion tank for steam explosion treatment. The treatment condition was 170 ° C. The pressure was maintained at 1.3MPa for 10 minutes, and the steam-exploded straw was obtained. Send the chicken feathers into the steam explosion tank for steam explosion treatment, the treatment condition is 150°C, and the pressure is 1.2MPa and maintained for 20min, and steam-exploded chicken feathers are obtained after the treatment.

将汽爆秸秆和汽爆鸡毛以15:1的比例混合,在混合料中按照质量比为1:1的比例加入好氧活性污泥,调节混合料的含水量为50%,50℃堆肥发酵14天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded chicken feathers at a ratio of 15:1, add aerobic activated sludge to the mixture at a mass ratio of 1:1, adjust the water content of the mixture to 50%, and compost and ferment at 50°C 14 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)46%,总养分(干基)5.4%,水分22%,pH6.0,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数36个/g,蛔虫卵死亡率>96%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 46% organic matter (dry basis), 5.4% total nutrients (dry basis), 22% moisture, pH6.0, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 36/g, and the mortality rate of roundworm eggs is >96%.

实施例3:Example 3:

分别将稻秆和花生壳粉碎,长度为5厘米;取10份稻秆和1份花生壳混合后,加入10份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为170℃,压力1.3MPa下维持10min,处理得到汽爆秸秆。将鸡毛送入汽爆罐中进行蒸汽爆破处理,处理条件为150℃,压力1.2MPa下维持20min,处理后得到汽爆鸡毛。 The rice straw and peanut shells were crushed separately, and the length was 5 cm; 10 parts of rice straw and 1 part of peanut shell were mixed, then soaked in 10 parts of tap water for 30 minutes, and sent to a steam explosion tank for steam explosion treatment. The treatment condition was 170 °C, The pressure was maintained at 1.3MPa for 10 minutes, and the steam-exploded straw was obtained. Send the chicken feathers into the steam explosion tank for steam explosion treatment, the treatment condition is 150°C, and the pressure is 1.2MPa and maintained for 20min, and steam-exploded chicken feathers are obtained after the treatment.

将汽爆秸秆和汽爆鸡毛以30:1的比例混合,在混合料中按照质量比为1:2的比例加入好氧活性污泥,调节混合料的含水量为70%,50℃堆肥发酵14天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded chicken feathers at a ratio of 30:1, add aerobic activated sludge to the mixture at a mass ratio of 1:2, adjust the water content of the mixture to 70%, and compost and ferment at 50°C 14 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)45.4%,总养分(干基)5.2%,水分21%,pH6.5,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数80个/g,蛔虫卵死亡率>96%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 45.4% organic matter (dry basis), 5.2% total nutrients (dry basis), 21% moisture, pH6.5, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012. The number of fecal coliform bacteria detected is 80/g, and the mortality rate of roundworm eggs is >96%.

实施例4:Example 4:

分别将高粱秆和蚕豆秆粉碎,长度为5厘米;取3份高粱秆和1份蚕豆秆混合后,加入3份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为190℃,压力1.6MPa下维持8min,处理得到汽爆秸秆。将鸡毛送入汽爆罐中进行蒸汽爆破处理,处理条件为180℃,压力1.2MPa下维持10min,处理后得到汽爆鸡毛。 Sorghum stalks and broad bean stalks were crushed separately, and the length was 5 cm; 3 parts of sorghum stalks and 1 part of broad bean stalks were mixed, then soaked in 3 parts of tap water for 30 minutes, and sent to a steam explosion tank for steam explosion treatment. The treatment condition was 190 ° C. The pressure was maintained at 1.6 MPa for 8 minutes, and the steam-exploded straw was obtained. Send the chicken feathers into the steam explosion tank for steam explosion treatment, the treatment condition is 180°C, and the pressure is 1.2MPa and maintained for 10min, and the steam-exploded chicken feathers are obtained after the treatment.

将汽爆秸秆和汽爆鸡毛以20:1的比例混合,在混合料中按照质量比为1:1的比例加入好氧活性污泥,调节混合料的含水量为60%,50℃堆肥发酵20天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded chicken feathers at a ratio of 20:1, add aerobic activated sludge to the mixture at a mass ratio of 1:1, adjust the water content of the mixture to 60%, and compost and ferment at 50°C 20 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)44.7%,总养分(干基)5.2%,水分24%,pH6.5,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数72个/g,蛔虫卵死亡率>96%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 44.7% organic matter (dry basis), 5.2% total nutrients (dry basis), 24% moisture, pH6.5, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 72/g, and the mortality rate of roundworm eggs is >96%.

实施例5:Example 5:

分别将高粱秆和豌豆秆粉碎,长度为5厘米;取3份高粱秆和1份豌豆秆混合后,加入3份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为190℃,压力1.6MPa下维持8min,处理得到汽爆秸秆。将鸭毛送入汽爆罐中进行蒸汽爆破处理,处理条件为150℃,压力0.8MPa下维持30min,处理后得到汽爆鸭毛。 Sorghum stalks and pea stalks were crushed separately, and the length was 5 cm; 3 parts of sorghum stalks and 1 part of pea stalks were mixed, then soaked in 3 parts of tap water for 30 minutes, and sent to a steam explosion tank for steam explosion treatment. The treatment condition was 190 ° C. The pressure was maintained at 1.6 MPa for 8 minutes, and the steam-exploded straw was obtained. Send the duck feathers into a steam explosion tank for steam explosion treatment, the treatment condition is 150° C., and the pressure is 0.8 MPa for 30 minutes, and steam-exploded duck feathers are obtained after treatment.

将汽爆秸秆和汽爆鸭毛以20:1的比例混合,在混合料中按照质量比为1:1的比例加入好氧活性污泥,调节混合料的含水量为60%,50℃堆肥发酵20天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded duck feathers at a ratio of 20:1, add aerobic activated sludge to the mixture at a mass ratio of 1:1, adjust the water content of the mixture to 60%, and compost at 50°C Fermented for 20 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)45.6%,总养分(干基)5.1%,水分21%,pH6.7,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数83个/g,蛔虫卵死亡率>97%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 45.6% organic matter (dry basis), 5.1% total nutrients (dry basis), 21% moisture, pH6.7, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 83/g, and the mortality rate of roundworm eggs is >97%.

实施例6:Embodiment 6:

分别将玉米秸秆和大豆秆粉碎,长度为5厘米;取5份玉米秸秆和1份大豆秆混合后,加入5份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为190℃,压力1.6MPa下维持8min,处理得到汽爆秸秆。将鸭毛送入汽爆罐中进行蒸汽爆破处理,处理条件为180℃,压力1.2MPa下维持10min,处理后得到汽爆鸭毛。 The corn stalks and soybean stalks were crushed respectively, with a length of 5 cm; 5 parts of corn stalks and 1 part of soybean stalks were mixed, soaked in 5 parts of tap water for 30 minutes, and sent to a steam explosion tank for steam explosion treatment. The treatment condition was 190 ° C. The pressure was maintained at 1.6 MPa for 8 minutes, and the steam-exploded straw was obtained. Send the duck feathers into a steam explosion tank for steam explosion treatment. The treatment conditions are 180° C. and a pressure of 1.2 MPa for 10 minutes. After the treatment, steam-exploded duck feathers are obtained.

将汽爆秸秆和汽爆鸭毛以20:1的比例混合,在混合料中按照质量比为1:1的比例加入好氧活性污泥,调节混合料的含水量为60%,50℃堆肥发酵20天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded duck feathers at a ratio of 20:1, add aerobic activated sludge to the mixture at a mass ratio of 1:1, adjust the water content of the mixture to 60%, and compost at 50°C Fermented for 20 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)43.6%,总养分(干基)5.8%,水分21%,pH6.0,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数78个/g,蛔虫卵死亡率>96%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 43.6% organic matter (dry basis), 5.8% total nutrients (dry basis), 21% moisture, pH6.0, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 78/g, and the mortality rate of roundworm eggs is >96%.

实施例7:Embodiment 7:

分别将玉米秸秆和花生壳粉碎,长度为5厘米;取5份玉米秸秆和1份花生秸秆混合后,加入5份自来水浸泡30min,送入汽爆罐进行蒸汽爆破处理,处理条件为170℃,压力1.3MPa下维持8min,处理得到汽爆秸秆。将鸭毛送入汽爆罐中进行蒸汽爆破处理,处理条件为180℃,压力1.2MPa下维持10min,处理后得到汽爆鸭毛。 The corn stalks and peanut shells were crushed separately, and the length was 5 cm. After mixing 5 parts of corn stalks and 1 part of peanut stalks, they were soaked in 5 parts of tap water for 30 minutes, and sent to steam explosion tanks for steam explosion treatment. The treatment conditions were 170 ° C. The pressure was maintained at 1.3 MPa for 8 minutes, and the steam-exploded straw was obtained. Send the duck feathers into a steam explosion tank for steam explosion treatment. The treatment conditions are 180° C. and a pressure of 1.2 MPa for 10 minutes. After the treatment, steam-exploded duck feathers are obtained.

将汽爆秸秆和汽爆鸭毛以20:1的比例混合,在混合料中按照质量比为1:1的比例加入好氧活性污泥,调节混合料的含水量为60%,50℃堆肥发酵20天。将发酵后的物料放置干燥处晾晒2天,送入粉碎机和干燥机处理,得到有机肥料。 Mix steam-exploded straw and steam-exploded duck feathers at a ratio of 20:1, add aerobic activated sludge to the mixture at a mass ratio of 1:1, adjust the water content of the mixture to 60%, and compost at 50°C Fermented for 20 days. The fermented material is placed in a dry place to dry for 2 days, and then sent to a pulverizer and a dryer for treatment to obtain an organic fertilizer.

按照农业行业标准NY525-2012中的试验方法测定有机肥料含有机质(干基)43.9%,总养分(干基)5.1%,水分21%,pH6.5,As、Cd、Pb、Cr、Hg含量指标符合NY525-2012中4.3的规定,检测粪大肠菌群数22个/g,蛔虫卵死亡率>95%。 According to the test method in the agricultural industry standard NY525-2012, the organic fertilizer contains 43.9% organic matter (dry basis), 5.1% total nutrients (dry basis), 21% moisture, pH6.5, As, Cd, Pb, Cr, Hg content The indicators meet the requirements of 4.3 in NY525-2012, the number of fecal coliform bacteria detected is 22/g, and the mortality rate of roundworm eggs is >95%.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. a preparation method for fertilizer, is characterized in that, comprises the following steps:
A) agricultural crop straw of pulverizing is carried out Steam explosion treatment, obtain stalk bursting charge; By poultry feather at temperature 120-180 DEG C, under pressure 0.8-1.5MPa, carry out Steam explosion treatment 10-30min, obtain feather bursting charge; Described stalk bursting charge and described feather bursting charge are (10 ~ 20) by weight: 1;
B) by described stalk bursting charge and described feather bursting charge and aerobic activated sludge mixing, compound is obtained; The weight sum of described stalk bursting charge and feather bursting charge and the weight ratio of aerobic activated sludge are (1 ~ 3): (1 ~ 2);
C) by described compound compost fermentation;
D) fertilizer is obtained after compound after fermentation being carried out drying, pulverizing, oven dry.
2. the preparation method of fertilizer according to claim 1, is characterized in that, described agricultural crop straw is Gramineae
Crop material and/or leguminous crop stalk.
3. the preparation method of fertilizer according to claim 2, is characterized in that, described gramineous crop stalk and beans
The weight ratio of section's crop material is (3 ~ 10): 1.
4. the preparation method of the fertilizer according to Claims 2 or 3, is characterized in that, described gramineous crop stalk is maize straw, straw, one or more in rice straw and sorghum stalk; Described leguminous crop stalk is soybean stalk, peanut stalk, Pericarppium arachidis hypogaeae, one or more in broad bean stalk and pea stalk.
5. the preparation method of fertilizer according to claim 1, is characterized in that, in step a), the agricultural crop straw of pulverizing is carried out Steam explosion treatment and is specially: by gramineous crop stalk and leguminous crop crushed stalk to 3 ~ 10cm; Be 150-190 DEG C by the gramineous crop stalk after pulverizing and leguminous crop stalk in temperature, carry out Steam explosion treatment 8 ~ 20min under pressure 1.0-1.6MPa, obtain stalk bursting charge.
6. the preparation method of fertilizer according to claim 1, is characterized in that, described poultry feather is chicken feather or drake feather.
7. the preparation method of fertilizer according to claim 1, is characterized in that, the compost fermentation in step c) is specially: described compound is stacked fermentation 14 ~ 30 days at 35 ~ 45 DEG C.
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