A kind of novel silane nanometer trivalent chromium deactivating liquid and preparation method thereof
Technical field
The present invention relates to the passivating technique of field of metal surface treatment, be specifically related to a kind of novel silane nanometer trivalent chromium blunt
Change formula of liquid and preparation method thereof.
Background technology
Chromate is the main component of common passivating solution in plating and surface process.The most general passivating solution used all selects
By hexavalent chromate, the passivating solution subject matter of the type is that chromic toxicity is big, can be carcinogenic, can produce human body and environment
Life has a strong impact on.Along with the enhancing of people's environmental consciousness, chromic application is the most gradually restricted.Due to chromic toxicity
Only the 1% of Cr VI toxicity, and the trivalent chromium of trace or the metal ion of needed by human, and trivalent chromium cost of material phase
To relatively low, therefore, trivalent chromium replaces Cr VI, will be substantially reduced the passivating solution pollution to environment.Trivalent chromium is as passivating solution
Main component has been applied to produce, and achieves good result.First generation trivalent chromium deactivating liquid complexing agent is mainly fluorine
Compound, its corrosion-resistant, the most gradually it is eliminated.Second filial generation trivalent chromium deactivating liquid complexing agent mainly selects organic complex,
And adding other metal, its corrosion resistance is greatly improved;But the passivation layer surface formed is coarse, there is many micropores lacks
Fall into, affect brightness and its decay resistance of passivation layer.Third generation trivalent chromium deactivating liquid is on the basis of the second filial generation, directly
Add hole sealing agent and further increase the corrosion resistance of film layer, more convergence and actual application.
In prior art, the hole sealing agent that passivating solution is added has acidic silicasol and nano silicon oxide etc..Chinese patent
CN101158038A discloses and adds the diameter acidic silicasol less than 10 nanometers in the formula of a kind of passivating solution, and it is to passivating film
Brightness impact less, the hardness of passivating film can be increased simultaneously.But Ludox may react with trivalent chromium, generate
The silicic acid chromium of indissoluble, may cause the uniformity of passivating film to reduce, affect its corrosion resistance.Master's thesis " the electricity of Zhang Jinsheng
Galvanized sheet Cr3+Passivation and technical study " in add nanoscale silicon close the space in passivating film, but nano oxidized
Silicon is dispersed in passivating solution as heterogeneous, and its surface can be the highest, is susceptible to reunite, therefore can not well be formed uniformly
Passivation layer.
Summary of the invention
The present invention seeks to the shortcoming being to overcome prior art, it is provided that a kind of filming performance is more preferable, and adhesive force is higher, anti-
The method of the rotten more preferable trivalent chromium deactivating liquid of effect.
For reaching above-mentioned purpose, the technical solution used in the present invention is: add filming performance in chromic passivating solution
Preferably silane based compound, it is achieved passivating process film forming is more uniform, and the passivating film corrosion resistance of formation is higher, is simultaneously introduced
Silane coupler film forming after, abrasion resistance properties also can be improved, and can extend the use time of passivating film;Addition zirconium system,
After zirconium titanium sub-group compound, form nm amorphous state ZrO2New conversion film, and between metal surface and painting layer subsequently
Having good adhesive force, the compactness of passivating film is more preferable, fine corrosion resistance.
The nanometer silane type trivalent chromium deactivating liquid that the present invention relates to, is primarily adapted for use in iron and steel, zinc and aluminum surface and processes, at place
Form nano ceramics conversion film on the workpiece of reason, strengthen adhesive force and the decay resistance of application.
Nanometer silane trivalent chromium deactivating liquid component prescription involved in the present invention is: chromic compound 3-10 part, titanium
Zirconium (zirconium silicon system) compound 3-8 part, two zirconium oxychlorides (hafnium) 0-2 part, silane coupler 0-3 part, surface active agent 0-2 part, nothing
Machine acid 1-5 part, defoamer 0-0.5 part, water 70-90 part.
The present invention also provides for the preparation method of a kind of novel silane nanometer trivalent chromium deactivating liquid, comprises the following steps:
One, various raw material is weighed in proportion;
Two, adding titanium zirconium (zirconium silicon) compound weighed in its 2/3 water requirement, stirring is to dissolving;
Three, adding chromic compound in the solution that step 2 prepares, stirring is to dissolving;
Four, adding mineral acid in the solution that step 3 prepares, stirring is to dissolving;
Five, adding two zirconium oxychlorides (hafnium) in the solution that step 4 prepares, stirring is to dissolving;
Six, adding silane coupler in the solution that step 5 prepares, stirring is to dissolving;
Seven, adding surfactant in the solution that step 6 prepares, stirring is to dissolving;
Eight, adding defoamer in the solution that step 7 prepares, stirring is to dissolving;
Nine, adding the remaining water yield in the solution that step 8 prepares, stirring is to being uniformly dissolved.
The present invention compared with prior art has the advantage that
1, the trivalent chromium deactivating liquid of the present invention adds titanium zirconium compounds, the nano-scale oxide conversion film of formation, permissible
The uniformity of passivating film, compactness are substantially improved, and then improve its decay resistance;
2, film adhesive force, the hardness of film, wear resistance can be improved after the silane coupler film forming added in the present invention,
And then increase the passivating solution salt fog time;
3, in passivating solution used by the present invention, containing a small amount of trivalent chromium compound, the chromium ion danger to environment is greatly reduced
Evil.
Detailed description of the invention
A kind of novel silane nanometer trivalent chromium deactivating liquid, its formula consists of: chromic compound 3-10 part, titanium zirconium
(zirconium silicon system) compound 3-8 part, two zirconium oxychlorides (hafnium) 0-2 part, silane coupler 0-3 part, surface active agent 0-2 part is inorganic
Acid 1-5 part, defoamer 0-0.5 part, water 70-90 part.
The optimal composition (mass fraction) of this nanometer silane trivalent chromium deactivating liquid is: chromic compound 3-5 part, titanium zirconium
(zirconium silicon system) compound 3-5 part, two zirconium oxychlorides (titanium) 0-1 part, silane coupler 0-1 part, surface active agent 0-1 part is inorganic
Acid 1-3 part, defoamer 0-0.3 part, water 85-90 part.
Trivalent chromium compound of the present invention can be chromic sulfate, chromic nitrate, chromium trifluoride, chromium trichloride, three oxidations
One or more in two chromium etc.;Described titanium zirconium (zirconium silicon system) compound can be fluorine zirconic acid, fluotitanic acid, hexafluosilicic acid, fluorine zirconium
One in acid ammonium, potassium fluorozirconate, sodium fluozirconate, potassium fluotitanate, titanium sodium fluoride, ammonium fluosilicate, prodan, potassium fluosilicate etc.
Or it is multiple;Described silane coupler can be gamma-aminopropyl-triethoxy-silane KH550, γ-glycidoxypropyl
Trimethoxy silane KH560, γ-methacryloxypropyl trimethoxy silane KH570, acrylic propyl trimethoxy
Silane KBM-5103, VTES KBE-1003 etc. the inside one or more;Described surface active agent
Fatty alcohol-polyoxyethylene ether, Polyethylene Glycol, alkylphenol polyoxyethylene, sodium lauryl sulphate, dodecyl sodium sulfate, 12
One or more in sodium alkyl benzene sulfonate, Dodecyl trimethyl ammonium chloride, dodecyl dimethyl benzyl ammonium bromide etc. etc.
In one or more;Described mineral acid can be in nitric acid, hydrochloric acid, phosphoric acid, sulphuric acid, Fluohydric acid., hydrobromic acid etc.
Plant or multiple;Described defoamer can be in mineral oil defoaming agent, silicon-type defoamer, polyethers defoamer etc.
Plant or multiple.
The method preparing novel nano silane type trivalent chromium deactivating liquid is as follows:
One, various raw material is weighed in proportion;
Two, adding titanium zirconium (zirconium silicon) compound weighed in its 2/3 water requirement, stirring is to dissolving;
Three, adding chromic compound in the solution that step 2 prepares, stirring is to dissolving;
Four, adding mineral acid in the solution that step 3 prepares, stirring is to dissolving;
Five, adding two zirconium oxychlorides (hafnium) in the solution that step 4 prepares, stirring is to dissolving;
Six, adding silane coupler in the solution that step 5 prepares, stirring is to dissolving;
Seven, adding surfactant in the solution that step 6 prepares, stirring is to dissolving;
Eight, adding defoamer in the solution that step 7 prepares, stirring is to dissolving;
Nine, adding the remaining water yield in the solution that step 8 prepares, stirring is to being uniformly dissolved.
For the ease of being familiar with the preparation of such nanometer silane trivalent chromium deactivating liquid, in conjunction with embodiment, the present invention is carried out in detail
Thin description:
Embodiment 1
A kind of preparation method of nanometer silane trivalent chromium deactivating liquid, its step is as follows:
1) chromic sulfate 3 parts is weighed, fluorine zirconic acid 3 parts, sodium fluozirconate 1.5 parts, two zirconium oxychlorides 0.3 part, KH550 0.5 part,
Polyoxyethylene lauryl ether 0.3 part, 2 parts of nitric acid, hydrochloric acid 1 part, organic silicon defoamer 0.1 part, 88.3 parts of water;
2) in 50 parts of water, 3 parts of fluorine zirconic acid stirrings are added to fully dissolving;
3) 1.5 parts of sodium fluozirconate stirrings are added in step 2 to fully dissolving;
4) 3 parts of chromic sulfate stirrings are added in step 3 to fully dissolving;
5) 2 parts of nitric acid, 1 part of hydrochloric acid stirring are added in step 4 to dissolving;
6) 0.3 part of two zirconium oxychloride stirring is added in steps of 5 to fully dissolving;
7) 0.5 part of KH550 stirring is added in step 6 to fully dissolving;
8) the polyoxyethylene lauryl ether stirring of 0.3 part is added in step 7 to dissolving;
9) the organic silicon defoamer stirring of 0.1 part is added in step 8 to dissolving
10) add 38.3 parts of water in step 9 to stir to mix homogeneously.
Embodiment 2
A kind of preparation method of nanometer silane trivalent chromium deactivating liquid, its step is as follows:
1) chromium trifluoride 5 parts is weighed, fluorine zirconic acid 4 parts, ammonium fluosilicate 3 parts, two zirconium oxychlorides 0.5 part, KH560 0.5 part,
1 part of nitric acid, phosphoric acid 0.5 part, 85.5 parts of water;
2) in 50 parts of water, 4 parts of fluorine zirconic acid stirrings are added to fully dissolving;
3) 3 parts of ammonium fluosilicate stirrings are added in step 2 to fully dissolving;
4) 5 parts of chromium trifluoride stirrings are added in step 3 to fully dissolving;
5) 1 part of nitric acid, 0.5 part of phosphoric acid stirring are added in step 4 to dissolving;
6) 0.5 part of two zirconium oxychloride stirring is added in steps of 5 to fully dissolving;
7) 0.5 part of KH560 stirring is added in step 6 to fully dissolving;
8) add 35.5 parts of water in step 7 to stir to mix homogeneously.
Embodiment 3
A kind of preparation method of nanometer silane trivalent chromium deactivating liquid, its step is as follows:
1) chromic nitrate 6 parts, hexafluosilicic acid 2 parts, prodan 3 parts, dioxy hafnium chloride 0.3 part, KH550 1 part, nitric acid 3 are weighed
Part, 1 part of sulphuric acid, Polyethylene Glycol 0.5 part, 83.2 parts of water;
2) in 50 parts of water, 2 parts of hexafluosilicic acid stirrings are added to fully dissolving;
3) 3 parts of prodan stirrings are added in step 2 to fully dissolving;
4) 6 parts of chromic nitrate stirrings are added in step 3 to fully dissolving;
5) 3 parts of nitric acid, 1 part of sulphuric acid stirring are added in step 4 to dissolving;
6) 0.3 part of two zirconium oxychloride stirring is added in steps of 5 to fully dissolving;
7) 1 part of KH550 stirring is added in step 6 to fully dissolving;
8) 0.5 part of Polyethylene Glycol stirring is added in step 7 to fully dissolving
9) add 33.2 parts of water in step 8 to stir to mix homogeneously.