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CN103899309B - Underground coal mine development machine close-distance safety detection system and detection method - Google Patents

Underground coal mine development machine close-distance safety detection system and detection method Download PDF

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CN103899309B
CN103899309B CN201410126982.9A CN201410126982A CN103899309B CN 103899309 B CN103899309 B CN 103899309B CN 201410126982 A CN201410126982 A CN 201410126982A CN 103899309 B CN103899309 B CN 103899309B
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宗伟林
伍小杰
张同庄
郝晨光
陶洪钧
陈硕
王琪
姚乐
赵星杰
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China University of Mining and Technology Beijing CUMTB
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Abstract

一种煤矿井下掘进机近距离安全检测系统及检测方法,属于煤矿近距离安全检测系统及检测方法。检测系统由安装在掘进机上的一个信标控制装置和多个分别由工作人员携带的移动采集装置组成;系统工作过程由危险区域划分、系统校正、移动采集装置(MAD)近距离检测、危险判断和报警响应流程构成;系统建立了二维平面坐标系并制定危险区域模型,在坐标系内,确定危险区域内各点的坐标数据信息,并将该信息存储于控制处理单元;建立了检测模型及完整的检测方法;并选用低频电磁场作为检测信号媒介。本发明解决了在井下掘进巷道的特殊环境下,因掘进机操作员存在观察盲区,而导致掘进机在工作过程中发生人身安全事故的问题。

The invention relates to a close-distance safety detection system and a detection method of an underground roadheader in a coal mine, belonging to a coal mine short-distance safety detection system and a detection method. The detection system consists of a beacon control device installed on the roadheader and a number of mobile acquisition devices carried by the staff; the working process of the system consists of dangerous area division, system calibration, mobile acquisition device (MAD) close-range detection, and risk judgment. and the alarm response process; the system establishes a two-dimensional plane coordinate system and formulates a dangerous area model. In the coordinate system, the coordinate data information of each point in the dangerous area is determined, and the information is stored in the control processing unit; the detection model is established. And a complete detection method; and select low-frequency electromagnetic field as the detection signal medium. The invention solves the problem that personal safety accidents occur during the working process of the roadheader due to the observation blind spot of the roadheader operator in the special environment of underground tunneling.

Description

煤矿井下掘进机近距离安全检测系统及检测方法Close-range safety detection system and detection method for coal mine underground roadheader

技术领域technical field

本发明涉及一种煤矿近距离安全检测系统及检测方法,尤其涉及一种煤矿井下掘进机近距离安全检测系统及检测方法。The invention relates to a coal mine short-distance safety detection system and detection method, in particular to a coal mine underground roadheader short-distance safety detection system and detection method.

背景技术Background technique

近年来,随着我国煤炭行业的快速发展,煤矿生产装备性能有了大幅度的提高。在井下,大型掘进机的使用在有效提高煤矿巷道的掘进效率的同时,由于受掘进工作面作业空间狭小、能见度低等条件的限制,在掘进机周围也存在着一定的安全隐患,常见的安全隐患如下:当掘进机运行时会发生掘进机挤人、刮板链断链伤人事故,无意靠近掘进机的工作人员被过高的油温烫伤或者砸伤事故等等。上述掘进机伤人事故发生的主要原因是工作人员误入危险区域或者是掘进机开动过程中使得附近人员被动进入危险区域,这不仅影响了正常的生产作业安全,更对现场工作人员的生命安全造成了巨大威胁。因此为了降低和避免此类安全事故的发生,需要采取有效的方法将工作人员隔离在危险区域以外。目前煤矿常采用警示牌、隔离栅栏等措施将工作人员隔离,但其效果并不明显。由于掘进机工作时的移动性,所以需要根据掘进机的进度定期的拆除和安装这些警示牌和栅栏,这也会造成一定的时间和经济的损失。In recent years, with the rapid development of my country's coal industry, the performance of coal mine production equipment has been greatly improved. In the underground, while the use of large-scale roadheaders can effectively improve the tunneling efficiency of coal mine roadways, due to the constraints of the narrow working space and low visibility of the tunneling face, there are also certain hidden dangers around the roadheaders. Common safety hazards Hidden dangers are as follows: when the roadheader is running, accidents such as crowding by the roadheader, broken chain of the scraper chain and injury to people will occur, accidents such as scalding or crushing accidents of workers who accidentally approach the roadheader due to excessive oil temperature will occur. The main reason for the above-mentioned roadheader injury accident is that the staff strayed into the dangerous area or the nearby people passively entered the dangerous area during the driving process of the roadheader. This not only affects the normal production and operation safety, but also affects the life safety of the field workers. posed a great threat. Therefore, in order to reduce and avoid the occurrence of such safety accidents, it is necessary to take effective measures to isolate the staff from the dangerous area. At present, coal mines often use measures such as warning signs and isolation fences to isolate workers, but the effect is not obvious. Due to the mobility of the roadheader during work, it is necessary to regularly remove and install these warning signs and fences according to the progress of the roadheader, which will also cause certain time and economic losses.

发明内容Contents of the invention

本发明的目的是要提供一种煤矿井下掘进机近距离安全检测系统及检测方法,解决井下掘进机周围人员安全防护的问题。The object of the present invention is to provide a short-distance safety detection system and detection method for a coal mine underground roadheader to solve the problem of safety protection for personnel around the underground roadheader.

技术方案:为实现以上目的,本发明的煤矿井下掘进机近距离安全检测系统由安装在掘进机上的一个信标控制装置和多个分别由工作人员携带的移动采集装置组成;Technical solution: In order to achieve the above objectives, the short-distance safety detection system of the coal mine underground roadheader of the present invention is composed of a beacon control device installed on the roadheader and a plurality of mobile acquisition devices carried by the staff respectively;

所述的信标控制装置包括低频磁场发生单元、控制处理单元和校正单元;低频磁场发生单元安装在掘进机的四个端部,控制处理单元和校正单元安装在掘进机上;The beacon control device includes a low-frequency magnetic field generating unit, a control processing unit and a correction unit; the low-frequency magnetic field generating unit is installed at the four ends of the roadheader, and the control processing unit and the correction unit are installed on the roadheader;

所述的低频磁场发生单元由振荡器、有源滤波器、功放电路和发射天线组成;振荡器、有源滤波器、功放电路和发射天线顺序连接,其中振荡器的输入端与控制处理单元的输出端连接;Described low-frequency magnetic field generating unit is made up of oscillator, active filter, power amplifier circuit and transmitting antenna; Oscillator, active filter, power amplifier circuit and transmitting antenna are connected in sequence, wherein the input end of oscillator and the control processing unit output connection;

所述的控制处理单元由STM32微控制器、射频数据通讯电路、有线数据通讯电路、报警电路、供电电路、人机接口电路和接口电路组成;射频数据通讯电路、有线数据通讯电路和人机接口电路与STM32微控制器双向通讯连接,在STM32微控制器的输出端与报警电路和接口电路连接,接口电路与低频磁场发生单元的振荡器连接;有线数据通讯电路与校正单元的输入端连接;The control processing unit is composed of STM32 microcontroller, radio frequency data communication circuit, wired data communication circuit, alarm circuit, power supply circuit, man-machine interface circuit and interface circuit; radio frequency data communication circuit, wired data communication circuit and man-machine interface The circuit is connected to the STM32 microcontroller for two-way communication, and the output terminal of the STM32 microcontroller is connected to the alarm circuit and the interface circuit, and the interface circuit is connected to the oscillator of the low-frequency magnetic field generating unit; the wired data communication circuit is connected to the input terminal of the calibration unit;

所述的校正单元由低频磁场检测电路、STM32微控制器、有线数据通讯电路组成;低频磁场检测电路的输出端与STM32微控制器的输入端连接,STM32微控制器与有线数据通讯电路双向通讯连接,有线数据通讯电路与控制处理单元的有线数据通讯电路双向通讯连接;The correction unit is composed of a low-frequency magnetic field detection circuit, an STM32 microcontroller, and a wired data communication circuit; the output end of the low-frequency magnetic field detection circuit is connected to the input end of the STM32 microcontroller, and the STM32 microcontroller communicates bidirectionally with the wired data communication circuit connection, two-way communication connection between the wired data communication circuit and the wired data communication circuit of the control processing unit;

所述的移动采集装置由低频磁场检测单元、检测控制单元组成;所述的低频磁场检测单元包括:天线、前级选频电路、信号选频放大电路和真有效值检测电路,天线、前级选频电路、信号选频放大电路和真有效值检测电路顺序连接;所述的检测控制单元包括:STM32微控制器、供电电路、射频数据通讯电路、报警电路和人机接口电路;供电电路为整机提供电源,射频数据通讯电路和人机接口电路与STM32微控制器双向通讯连接,STM32微控制器的输出端与报警电路连接,STM32微控制器的A/D输入端与低频磁场检测单元的真有效值检测电路的输出端连接。The mobile acquisition device is composed of a low-frequency magnetic field detection unit and a detection control unit; the low-frequency magnetic field detection unit includes: an antenna, a pre-stage frequency selection circuit, a signal frequency selection amplifying circuit and a true RMS detection circuit, the antenna, the pre-stage The frequency selection circuit, the signal frequency selection amplification circuit and the true RMS detection circuit are sequentially connected; the detection control unit includes: an STM32 microcontroller, a power supply circuit, a radio frequency data communication circuit, an alarm circuit and a man-machine interface circuit; the power supply circuit is The whole machine provides power, the radio frequency data communication circuit and the man-machine interface circuit are connected with the STM32 microcontroller for two-way communication, the output terminal of the STM32 microcontroller is connected with the alarm circuit, the A/D input terminal of the STM32 microcontroller is connected with the low frequency magnetic field detection unit The output terminal of the true RMS detection circuit is connected.

本发明煤矿井下掘进机近距离安全检测系统的检测方法:该近距离安全检测系统工作过程由危险区域划分、系统校正、移动采集装置MAD近距离检测、危险判断和报警响应流程构成;建立二维平面坐标系并制定危险区域模型,在坐标系内,确定危险区域内各点的坐标数据信息,并将该信息存储于控制处理单元;系统校正和移动采集装置MAD近距离检测选用绕射性强的低频电磁场作为信号媒介;The detection method of the short-distance safety detection system of the coal mine underground tunneling machine of the present invention: the working process of the short-distance safety detection system is composed of dangerous area division, system calibration, mobile acquisition device MAD short-distance detection, danger judgment and alarm response process; two-dimensional Plane coordinate system and formulate the dangerous area model, in the coordinate system, determine the coordinate data information of each point in the dangerous area, and store the information in the control processing unit; system calibration and mobile acquisition device MAD short-distance detection choose strong diffraction low-frequency electromagnetic field as a signal medium;

具体检测方法如下:The specific detection method is as follows:

第一步:控制处理单元控制校正单元根据周围环境变化对系统检测数据进行校正;Step 1: The control processing unit controls the correction unit to correct the system detection data according to the surrounding environment changes;

第二步:掘进机周围工作人员数最大为n人时,系统配置n个移动采集装置MAD,并将移动采集装置MAD编号为1~n,工作时n个移动采集装置MAD的全部或部分在有效通讯范围;信标控制装置的控制处理单元依次产生1、2、3、…、n个同步数据信号,并通过射频数据通讯电路将同步数据信号发送给周围所有的移动采集装置MAD,在有效通讯范围内的移动采集装置MAD将返回检测数据,不在有效通讯范围内的移动采集装置MAD,系统将设置返回数据为空;系统以此规则完成和多个移动采集装置MAD间的交互通讯,定义完成全部移动采集装置MAD的数据通讯为一个扫描周期;Step 2: When the maximum number of workers around the roadheader is n, the system configures n mobile acquisition devices MAD, and numbers the mobile acquisition devices MAD from 1 to n. When working, all or part of the n mobile acquisition devices MAD Effective communication range: the control processing unit of the beacon control device generates 1, 2, 3, ..., n synchronous data signals in sequence, and sends the synchronous data signals to all the surrounding mobile acquisition devices MAD through the radio frequency data communication circuit, in the effective The mobile acquisition device MAD within the communication range will return the detection data, and the mobile acquisition device MAD not within the effective communication range, the system will set the returned data to be empty; the system completes the interactive communication with multiple mobile acquisition devices MAD according to this rule, defined Completing the data communication of all mobile acquisition devices MAD is a scanning cycle;

第三步:在进行数据通讯的同时,控制处理单元依次控制低频磁场发生单元的工作顺序;设四个低频磁场发生单元编号为A、B、C、D,当控制处理单元产生1、5、9、…同步数据信号时,控制处理单元控制低频磁场发生单元A工作,移动采集装置MAD接收到这些数据信号时将记录下此时由A产生的电磁场强度值;当产生2、6、10、…同步数据信号时,控制低频磁场发生单元B工作,移动采集装置MAD接收到这些数据信号时将记录下此时由B产生的电磁场强度值;同理,低频磁场发生单元C、D的工作同步数据信号为3、7、11、…和4、8、12、…;以20个移动采集装置MAD为例,在一个扫描周期后,每个移动采集装置MAD都将记录A、B、C、D四组、每组共5个数据,移动采集装置MAD计算每组数据的平均值;如果某个移动采集装置MAD不是一直在有效通讯范围内,则该移动采集装置MAD只将在有效通讯范围内时检测到的数据计算平均值;从第二个扫描周期开始,移动采集装置MAD编号与收到的同步数据信号一致的移动采集装置MAD在记录当前场磁场强度的同时,将自身记录存储的上一周期的每组检测数据平均值发送回控制处理单元;Step 3: While performing data communication, the control processing unit sequentially controls the working sequence of the low-frequency magnetic field generating unit; set the numbers of the four low-frequency magnetic field generating units as A, B, C, D, when the control processing unit generates 1, 5, 9. When synchronizing data signals, the control processing unit controls the low-frequency magnetic field generation unit A to work, and the mobile acquisition device MAD will record the electromagnetic field strength value generated by A at this time when receiving these data signals; when 2, 6, 10, …When synchronizing data signals, control the low-frequency magnetic field generating unit B to work, and when the mobile acquisition device MAD receives these data signals, it will record the electromagnetic field strength value generated by B at this time; similarly, the low-frequency magnetic field generating units C and D work synchronously The data signals are 3, 7, 11, ... and 4, 8, 12, ...; taking 20 mobile acquisition devices MAD as an example, after one scanning cycle, each mobile acquisition device MAD will record A, B, C, D four groups, each with a total of 5 data, the mobile acquisition device MAD calculates the average value of each group of data; if a certain mobile acquisition device MAD is not always within the effective communication range, then the mobile acquisition device MAD will only be within the effective communication range Calculate the average value of the data detected within the time period; from the second scan cycle, the mobile acquisition device MAD whose number is consistent with the received synchronous data signal records the current field magnetic field strength, and records the stored data by itself. The average value of each group of detection data in the previous cycle is sent back to the control processing unit;

第四步:控制处理单元根据移动采集装置MAD返回的数据,计算每个移动采集装置MAD的具体位置,当有移动采集装置MAD出现在报警或停机区域时,控制处理单元将控制报警电路或控制掘进机作出停车的响应。Step 4: The control processing unit calculates the specific position of each mobile acquisition device MAD according to the data returned by the mobile acquisition device MAD. When a mobile acquisition device MAD appears in the alarm or shutdown area, the control processing unit will control the alarm circuit or control The roadheader responds by stopping.

所述步骤三中,控制处理单元在接收到一个移动采集装置MAD的四组数据计算出移动采集装置MAD位置信息的方法:In said step 3, the control processing unit calculates the method for the position information of the mobile acquisition device MAD after receiving four sets of data of the mobile acquisition device MAD:

(1)存储A、B、C、D四组数据的平均值;(1) Store the average value of the four groups of data A, B, C, and D;

(2)将A、B、C、D四组数据平均值中较大的三个值(即磁场强度平均值)转换为距离信息,本系统应用的转换数学模型如下:(2) Convert the larger three values (i.e., the average value of magnetic field strength) among the average values of the four groups of data A, B, C, and D into distance information. The conversion mathematical model applied by this system is as follows:

L=λe-(x+σ)2/θ+ax+bL=λe-(x+σ) 2 /θ+ax+b

L为距离值(/cm),x为磁场强度值(检测得电压信号/mv),λ为模型的比例系数,σ为模型的距离系数,θ为模型的倍率系数,由大量测量数据和计算机模拟仿真得出,现给出一组模拟井下环境计算机仿真得出的参数值,λ=3.099e+004,σ=3.613,θ=7.418,λ、σ、θ在应用过程中保持不变;ax+b为系统的微调校正环节,随着环境的变化,对参数a,b进行调整校正系统;L is the distance value (/cm), x is the magnetic field strength value (detected voltage signal/mv), λ is the scale coefficient of the model, σ is the distance coefficient of the model, and θ is the magnification coefficient of the model. It is obtained by simulation, and a set of parameter values obtained by computer simulation of simulated downhole environment are given here, λ=3.099e+004, σ=3.613, θ=7.418, λ, σ, θ remain unchanged during the application process; ax +b is the fine-tuning and correction link of the system. As the environment changes, the parameters a and b are adjusted and corrected;

(3)控制处理单元根据计算方法步骤(2)中得到的三个距离数据通过三边定位算法计算出该移动采集装置MAD的位置信息。(3) The control processing unit calculates the position information of the mobile acquisition device MAD through a trilateral positioning algorithm according to the three distance data obtained in step (2) of the calculation method.

所述的步骤一中校正单元的校正机制:The correction mechanism of the correction unit in the step one:

定义系统完成校正的时间为校正周期;系统工作先执行一次校正周期,而后执行10次扫描周期,以后1次校正周期和10次扫描周期依次交替执行;Define the time when the system completes the calibration as the calibration cycle; the system works first to perform a calibration cycle, then executes 10 scan cycles, and then executes 1 calibration cycle and 10 scan cycles alternately;

(1)设校正单元与低频磁场发生单元A、B、C、D的距离分别为L1,L2,L3,L4;(1) The distances between the calibration unit and the low-frequency magnetic field generating units A, B, C, and D are respectively L1, L2, L3, and L4;

(2)控制处理单元向校正单元发送1’、2’、3’、4’的同步数据,发送1’时,控制处理单元控制低频磁场发生单元A工作,发送2’时,B工作,C、D类似;校正单元接收到1’时,检测并记录此时A发出的磁场强度值,接收2’时,检测并记录B发生的磁场强度值,C、D类似;校正单元记录下A、B、C、D发生四个磁场强度值x1,x2,x3,x4后,将记录下的数据发送回控制处理单元;(2) The control processing unit sends the synchronous data of 1', 2', 3', 4' to the correction unit. When sending 1', the control processing unit controls the low-frequency magnetic field generating unit A to work. When sending 2', B works, and C , D are similar; when the correction unit receives 1', it detects and records the magnetic field strength value sent by A at this time, and when it receives 2', it detects and records the magnetic field strength value generated by B, and C and D are similar; the correction unit records A, After B, C, and D generate four magnetic field strength values x1, x2, x3, and x4, the recorded data is sent back to the control processing unit;

(3)控制处理单元将校正单元返回的数据值x1,x2,x3,x4代入L’λe-(x-σ)2/θ中,计算得到校正单元与A、B、C、D的距离分别为L1’、L2’、L3’、L4’;L-L'=ax+b,由L1-L1’,L2-L2’计算得校正环节ax+b的一组参数a1、b1,由L3-L3’,L4-L4'计算得校正环节ax+b的另一组参数a2、b2,最终由a1、a2的平均值和b1、b2的平均值得到实时校正参数a,b。(3) The control processing unit substitutes the data values x1, x2, x3, and x4 returned by the correction unit into L'λe-(x-σ) 2 /θ, and calculates the distances between the correction unit and A, B, C, and D respectively L1', L2', L3', L4';L-L'=ax+b, a set of parameters a1, b1 of the correction link ax+b are calculated by L1-L1', L2-L2', and are calculated by L3- L3', L4-L4' calculate another set of parameters a2, b2 of the correction link ax+b, and finally get the real-time correction parameters a, b from the average value of a1, a2 and b1, b2.

有益效果,由于采用了上述方案,本发明通过综合利用电磁场发生、传感器智能检测、嵌入式系统控制技术,能够在克服井下复杂工作环境影响,实现快速对出现在危险区域内的人员进行安全检测,并进行自动报警以及控制掘进机自动停机等操作,最大限度地保证井下人员生命安全,具有安装简便、实用性强、稳定性高的特点,同时对减轻工人劳动强度,保证生产安全都有重要作用和深远意义。本发明的提出不仅对煤矿掘进工作面的安全作业大有裨益,而且可以推广至其它综采工作面及需要进行近距离接触安全防护的工作场合。Beneficial effects, due to the adoption of the above scheme, the present invention can overcome the influence of the complex working environment in the underground through the comprehensive utilization of electromagnetic field generation, sensor intelligent detection, and embedded system control technology, and realize rapid safety detection of personnel appearing in the dangerous area. And carry out automatic alarm and control the automatic shutdown of the roadheader to ensure the safety of underground personnel to the maximum extent. It has the characteristics of simple installation, strong practicability and high stability. At the same time, it plays an important role in reducing the labor intensity of workers and ensuring production safety. and profound meaning. The proposal of the present invention is not only of great benefit to the safe operation of the coal mine driving face, but also can be extended to other fully mechanized mining faces and working places requiring close contact safety protection.

附图说明Description of drawings

图1为本发明的装置安装示意图。Fig. 1 is a schematic diagram of device installation of the present invention.

图2为本发明的信标控制装置系统结构框图。Fig. 2 is a block diagram of the system structure of the beacon control device of the present invention.

图3为本发明的移动采集装置(MAD)系统结构框图。Fig. 3 is a structural block diagram of the mobile acquisition device (MAD) system of the present invention.

图4为本发明的系统主工作流程图。Fig. 4 is the main working flow chart of the system of the present invention.

图5为本发明的系统扫描流程图。FIG. 5 is a flow chart of system scanning in the present invention.

图6为本发明的系统校正工作流程图。Fig. 6 is a flow chart of the system correction work of the present invention.

图7为本发明的移动采集装置工作流程图。Fig. 7 is a working flowchart of the mobile collection device of the present invention.

图中:1、低频磁场发生单元;2、控制处理单元;3、校正单元;4、报警区域;5、停机区域;6、系统有效检测范围;7、移动采集装置;8、低频磁场检测单元;9、检测控制单元。In the figure: 1. Low-frequency magnetic field generation unit; 2. Control processing unit; 3. Calibration unit; 4. Alarm area; 5. Shutdown area; 6. Effective detection range of the system; 7. Mobile acquisition device; 8. Low-frequency magnetic field detection unit ; 9. Detection and control unit.

具体实施方式detailed description

下面结合附图中的实施例对本发明作进一步的描述:The present invention will be further described below in conjunction with the embodiment in the accompanying drawings:

实施例1:本发明的煤矿井下掘进机近距离安全检测系统由安装在掘进机上的一个信标控制装置和多个分别由工作人员携带的移动采集装置组成;Embodiment 1: The short-distance safety detection system of the coal mine underground roadheader of the present invention is composed of a beacon control device installed on the roadheader and a plurality of mobile acquisition devices carried by the staff respectively;

所述的信标控制装置包括低频磁场发生单元1、控制处理单元2和校正单元3;低频磁场发生单元1安装在掘进机的四个端部,控制处理单元2和校正单元3安装在掘进机上;The beacon control device includes a low-frequency magnetic field generating unit 1, a control processing unit 2 and a correction unit 3; the low-frequency magnetic field generating unit 1 is installed on the four ends of the roadheader, and the control processing unit 2 and the correction unit 3 are installed on the roadheader ;

所述的低频磁场发生单元1由振荡器、有源滤波器、功放电路和发射天线组成;振荡器、有源滤波器、功放电路和发射天线顺序连接,其中振荡器的输入端与控制处理单元的输出端连接;Described low-frequency magnetic field generation unit 1 is made up of oscillator, active filter, power amplifier circuit and transmitting antenna; Oscillator, active filter, power amplifier circuit and transmitting antenna are connected in sequence, wherein the input end of oscillator and control processing unit The output terminal connection;

所述的控制处理单元2由STM32微控制器、射频数据通讯电路、有线数据通讯电路、报警电路、供电电路、人机接口电路和接口电路组成。射频数据通讯电路、有线数据通讯电路和人机接口电路与STM32微控制器双向通讯连接,在STM32微控制器的输出端与报警电路和接口电路连接,接口电路与低频磁场发生单元1的振荡器连接;有线数据通讯电路与校正单元的输入端连接;The control processing unit 2 is composed of STM32 microcontroller, radio frequency data communication circuit, wired data communication circuit, alarm circuit, power supply circuit, man-machine interface circuit and interface circuit. The radio frequency data communication circuit, the wired data communication circuit and the man-machine interface circuit are connected to the STM32 microcontroller for two-way communication, and the output terminal of the STM32 microcontroller is connected to the alarm circuit and the interface circuit, and the interface circuit is connected to the oscillator of the low-frequency magnetic field generating unit 1 connection; the wired data communication circuit is connected to the input end of the calibration unit;

所述的校正单元3由低频磁场检测电路、STM32微控制器、有线数据通讯电路组成。低频磁场检测电路的输出端与STM32微控制器的输入端连接,STM32微控制器与有线数据通讯电路双向通讯连接,有线数据通讯电路与控制处理单元2的有线数据通讯电路双向通讯连接;The calibration unit 3 is composed of a low-frequency magnetic field detection circuit, an STM32 microcontroller, and a wired data communication circuit. The output end of the low-frequency magnetic field detection circuit is connected to the input end of the STM32 microcontroller, the STM32 microcontroller is connected to the wired data communication circuit for two-way communication, and the wired data communication circuit is connected to the wired data communication circuit of the control processing unit 2 for two-way communication;

所述的移动采集装置7由低频磁场检测单元8、检测控制单元9组成。所述的低频磁场检测单元8包括:天线、前级选频电路、信号选频放大电路和真有效值检测电路,天线、前级选频电路、信号选频放大电路和真有效值检测电路顺序连接;所述的检测控制单元9包括:STM32微控制器、供电电路、射频数据通讯电路、报警电路和人机接口电路;供电电路为整机提供电源,射频数据通讯电路和人机接口电路与STM32微控制器双向通讯连接,STM32微控制器的输出端与报警电路连接,STM32微控制器的A/D输入端与低频磁场检测单元8的真有效值检测电路的输出端连接。The mobile acquisition device 7 is composed of a low-frequency magnetic field detection unit 8 and a detection control unit 9 . Described low-frequency magnetic field detection unit 8 comprises: antenna, pre-stage frequency-selective circuit, signal frequency-selective amplifying circuit and true effective value detection circuit, antenna, pre-stage frequency-selective circuit, signal frequency-selective amplifying circuit and true effective value detection circuit sequence Connect; the detection control unit 9 includes: STM32 microcontroller, power supply circuit, radio frequency data communication circuit, alarm circuit and man-machine interface circuit; power supply circuit provides power for the whole machine, radio frequency data communication circuit and man-machine interface circuit and The STM32 microcontroller is connected in two-way communication, the output terminal of the STM32 microcontroller is connected with the alarm circuit, the A/D input terminal of the STM32 microcontroller is connected with the output terminal of the true RMS detection circuit of the low-frequency magnetic field detection unit 8 .

本发明煤矿井下掘进机近距离安全检测系统的检测方法:该近距离安全检测系统工作过程由危险区域划分、系统校正、移动采集装置MAD近距离检测、危险判断和报警响应流程构成;建立二维平面坐标系并制定危险区域模型,在坐标系内,确定危险区域内各点的坐标数据信息,并将该信息存储于控制处理单元;系统校正和移动采集装置MAD近距离检测选用绕射性强的低频电磁场作为信号媒介;The detection method of the short-distance safety detection system of the coal mine underground tunneling machine of the present invention: the working process of the short-distance safety detection system is composed of dangerous area division, system calibration, mobile acquisition device MAD short-distance detection, danger judgment and alarm response process; two-dimensional Plane coordinate system and formulate the dangerous area model, in the coordinate system, determine the coordinate data information of each point in the dangerous area, and store the information in the control processing unit; system calibration and mobile acquisition device MAD short-distance detection choose strong diffraction low-frequency electromagnetic field as a signal medium;

具体检测方法如下:The specific detection method is as follows:

第一步:控制处理单元控制校正单元根据周围环境变化对系统检测数据进行校正;Step 1: The control processing unit controls the correction unit to correct the system detection data according to the surrounding environment changes;

第二步:掘进机周围工作人员数最大为n人时,系统配置n个移动采集装置MAD,并将移动采集装置MAD编号为1~n,工作时n个移动采集装置MAD的全部或部分在有效通讯范围;信标控制装置的控制处理单元依次产生1、2、3、…、n个同步数据信号,并通过射频数据通讯电路将同步数据信号发送给周围所有的移动采集装置MAD,在有效通讯范围内的移动采集装置MAD将返回检测数据,不在有效通讯范围内的移动采集装置MAD,系统将设置返回数据为空;系统以此规则完成和多个移动采集装置MAD间的交互通讯,定义完成全部移动采集装置MAD的数据通讯为一个扫描周期;Step 2: When the maximum number of workers around the roadheader is n, the system configures n mobile acquisition devices MAD, and numbers the mobile acquisition devices MAD from 1 to n. When working, all or part of the n mobile acquisition devices MAD Effective communication range: the control processing unit of the beacon control device generates 1, 2, 3, ..., n synchronous data signals in sequence, and sends the synchronous data signals to all the surrounding mobile acquisition devices MAD through the radio frequency data communication circuit, in the effective The mobile acquisition device MAD within the communication range will return the detection data, and the mobile acquisition device MAD not within the effective communication range, the system will set the returned data to be empty; the system completes the interactive communication with multiple mobile acquisition devices MAD according to this rule, defined Completing the data communication of all mobile acquisition devices MAD is a scanning cycle;

第三步:在进行数据通讯的同时,控制处理单元依次控制低频磁场发生单元的工作顺序;设四个低频磁场发生单元编号为A、B、C、D,当控制处理单元产生1、5、9、…同步数据信号时,控制处理单元控制低频磁场发生单元A工作,移动采集装置MAD接收到这些数据信号时将记录下此时由A产生的电磁场强度值;当产生2、6、10、…同步数据信号时,控制低频磁场发生单元B工作,移动采集装置MAD接收到这些数据信号时将记录下此时由B产生的电磁场强度值;同理,低频磁场发生单元C、D的工作同步数据信号为3、7、11、…和4、8、12、…;以20个移动采集装置MAD为例,在一个扫描周期后,每个移动采集装置MAD都将记录A、B、C、D四组、每组共5个数据,移动采集装置MAD计算每组数据的平均值;如果某个移动采集装置MAD不是一直在有效通讯范围内,则该移动采集装置MAD只将在有效通讯范围内时检测到的数据计算平均值;从第二个扫描周期开始,移动采集装置MAD编号与收到的同步数据信号一致的移动采集装置MAD在记录当前场磁场强度的同时,将自身记录存储的上一周期的每组检测数据平均值发送回控制处理单元;Step 3: While performing data communication, the control processing unit sequentially controls the working sequence of the low-frequency magnetic field generating unit; set the numbers of the four low-frequency magnetic field generating units as A, B, C, D, when the control processing unit generates 1, 5, 9. When synchronizing data signals, the control processing unit controls the low-frequency magnetic field generation unit A to work, and the mobile acquisition device MAD will record the electromagnetic field strength value generated by A at this time when receiving these data signals; when 2, 6, 10, …When synchronizing data signals, control the low-frequency magnetic field generating unit B to work, and when the mobile acquisition device MAD receives these data signals, it will record the electromagnetic field strength value generated by B at this time; similarly, the low-frequency magnetic field generating units C and D work synchronously The data signals are 3, 7, 11, ... and 4, 8, 12, ...; taking 20 mobile acquisition devices MAD as an example, after one scanning cycle, each mobile acquisition device MAD will record A, B, C, D four groups, each with a total of 5 data, the mobile acquisition device MAD calculates the average value of each group of data; if a certain mobile acquisition device MAD is not always within the effective communication range, then the mobile acquisition device MAD will only be within the effective communication range Calculate the average value of the data detected within the time period; from the second scan cycle, the mobile acquisition device MAD whose number is consistent with the received synchronous data signal records the current field magnetic field strength, and records the stored data by itself. The average value of each group of detection data in the previous cycle is sent back to the control processing unit;

第四步:控制处理单元根据移动采集装置MAD返回的数据,计算每个移动采集装置MAD的具体位置,当有移动采集装置MAD出现在报警或停机区域时,控制处理单元将控制报警电路或控制掘进机作出停车的响应。Step 4: The control processing unit calculates the specific position of each mobile acquisition device MAD according to the data returned by the mobile acquisition device MAD. When a mobile acquisition device MAD appears in the alarm or shutdown area, the control processing unit will control the alarm circuit or control The roadheader responds by stopping.

所述步骤三中,控制处理单元在接收到一个移动采集装置MAD的四组数据计算出移动采集装置MAD位置信息的方法:In said step 3, the control processing unit calculates the method for the position information of the mobile acquisition device MAD after receiving four sets of data of the mobile acquisition device MAD:

(1)存储A、B、C、D四组数据的平均值;(1) Store the average value of the four groups of data A, B, C, and D;

(2)将A、B、C、D四组数据平均值中较大的三个值(即磁场强度平均值)转换为距离信息,本系统应用的转换数学模型如下:(2) Convert the larger three values (i.e., the average value of magnetic field strength) among the average values of the four groups of data A, B, C, and D into distance information. The conversion mathematical model applied by this system is as follows:

L=λe-(x+σ)2/θ+ax+bL=λe-(x+σ) 2 /θ+ax+b

L为距离值(/cm),x为磁场强度值(检测得电压信号/mv),λ为模型的比例系数,σ为模型的距离系数,θ为模型的倍率系数,由大量测量数据和计算机模拟仿真得出,现给出一组模拟井下环境计算机仿真得出的参数值,λ=3.099e+004,σ=3.613,θ=7.418,λ、σ、θ在应用过程中保持不变;ax+b为系统的微调校正环节,随着环境的变化,对参数a,b进行调整校正系统;L is the distance value (/cm), x is the magnetic field strength value (detected voltage signal/mv), λ is the scale coefficient of the model, σ is the distance coefficient of the model, and θ is the magnification coefficient of the model. It is obtained by simulation, and a set of parameter values obtained by computer simulation of simulated downhole environment are given here, λ=3.099e+004, σ=3.613, θ=7.418, λ, σ, θ remain unchanged during the application process; ax +b is the fine-tuning and correction link of the system. As the environment changes, the parameters a and b are adjusted and corrected;

(3)控制处理单元根据计算方法步骤(2)中得到的三个距离数据通过三边定位算法计算出该移动采集装置MAD的位置信息。(3) The control processing unit calculates the position information of the mobile acquisition device MAD through a trilateral positioning algorithm according to the three distance data obtained in step (2) of the calculation method.

所述的步骤一中校正单元的校正机制:The correction mechanism of the correction unit in the step one:

定义系统完成校正的时间为校正周期;系统工作先执行一次校正周期,而后执行10次扫描周期,以后1次校正周期和10次扫描周期依次交替执行;Define the time when the system completes the calibration as the calibration cycle; the system works first to perform a calibration cycle, then executes 10 scan cycles, and then executes 1 calibration cycle and 10 scan cycles alternately;

(1)设校正单元与低频磁场发生单元A、B、C、D的距离分别为L1,L2,L3,L4;(1) The distances between the calibration unit and the low-frequency magnetic field generating units A, B, C, and D are respectively L1, L2, L3, and L4;

(2)控制处理单元向校正单元发送1’、2’、3’、4’的同步数据,发送1’时,控制处理单元控制低频磁场发生单元A工作,发送2’时,B工作,C、D类似;校正单元接收到1’时,检测并记录此时A发出的磁场强度值,接收2’时,检测并记录B发生的磁场强度值,C、D类似;校正单元记录下A、B、C、D发生四个磁场强度值x1,x2,x3,x4后,将记录下的数据发送回控制处理单元;(2) The control processing unit sends the synchronous data of 1', 2', 3', 4' to the correction unit. When sending 1', the control processing unit controls the low-frequency magnetic field generating unit A to work. When sending 2', B works, and C , D are similar; when the correction unit receives 1', it detects and records the magnetic field strength value sent by A at this time, and when it receives 2', it detects and records the magnetic field strength value generated by B, and C and D are similar; the correction unit records A, After B, C, and D generate four magnetic field strength values x1, x2, x3, and x4, the recorded data is sent back to the control processing unit;

(3)控制处理单元将校正单元返回的数据值x1,x2,x3,x4代入L’=λe-(x-σ)2/θ中,计算得到校正单元与A、B、C、D的距离分别为L1’、L2’、L3’、L4’;L-L'=ax+b,由L1-L1’,L2-L2’计算得校正环节ax+b的一组参数a1、b1,由L3-L3’,L4-L4'计算得校正环节ax+b的另一组参数a2、b2,最终由a1、a2的平均值和b1、b2的平均值得到实时校正参数a,b。(3) The control processing unit substitutes the data values x1, x2, x3, and x4 returned by the correction unit into L'=λe-(x-σ) 2 /θ, and calculates the distance between the correction unit and A, B, C, and D L1', L2', L3', L4'respectively;L-L'=ax+b, a set of parameters a1, b1 of the correction link ax+b calculated by L1-L1', L2-L2', and calculated by L3 -L3', L4-L4' calculate another set of parameters a2, b2 of the correction link ax+b, and finally get the real-time correction parameters a, b from the average value of a1, a2 and b1, b2.

图1中,本发明的煤矿井下掘进机近距离安全检测系统的硬件部分是由一个信标控制装置和多个分别由工作人员携带的移动采集装置MAD7组成。信标控制装置包括低频磁场发生单元1、控制处理单元2以及校正单元3。低频磁场发生单元1安装在掘进机的边缘四角。控制处理单元2安装于掘进机上的操作室内,校正单元3安装在掘进机的几何中心处。移动采集装置MAD由工作人员携带,分布在掘进机的四周。所述的移动采集装置的英文名称为Mobileacquisitiondevice,英文名称简写为MAD。In Fig. 1, the hardware part of the short-distance safety detection system of the coal mine underground heading machine of the present invention is composed of a beacon control device and a plurality of mobile acquisition devices MAD7 carried by the staff respectively. The beacon control device includes a low-frequency magnetic field generating unit 1 , a control processing unit 2 and a correction unit 3 . The low-frequency magnetic field generating unit 1 is installed on the four corners of the edge of the boring machine. The control processing unit 2 is installed in the operating room of the roadheader, and the correction unit 3 is installed at the geometric center of the roadheader. The mobile acquisition device MAD is carried by the staff and distributed around the roadheader. The English name of the mobile acquisition device is Mobileacquisitiondevice, and the English name is abbreviated as MAD.

参照图1,现给出一种危险区域划分方法,为避免掘进机掘进过程中飞溅的岩石砸伤工作人员,掘进机头部两侧各留出2m的停机区域和3m的报警区域。掘进机的机身四周各留出1m的停机区域和2m的报警区域。由于掘进机正常工作过程中的正前方为岩石,不会有人员出现,所以留出0.5m的停机区域和1.5m报警区域以防止掘进机在非掘进状态下正常前进时误伤工作人员。危险区域划分考虑掘进机型号等因素,建立二维平面坐标系并制定危险区域模型,坐标数据信息存储于控制处理单元。Referring to Fig. 1, a method for dividing dangerous areas is given. In order to prevent workers from being injured by splashed rocks during the excavation of the roadheader, a 2m shutdown area and a 3m alarm area are set aside on both sides of the head of the roadheader. A parking area of 1m and an alarm area of 2m are set aside around the fuselage of the roadheader. Since the roadheader is in front of the rock during normal operation, no personnel will appear, so a 0.5m shutdown area and a 1.5m alarm area are reserved to prevent accidental injury to the staff when the roadheader is moving forward in a non-excavation state. The division of dangerous areas considers factors such as the model of the roadheader, establishes a two-dimensional plane coordinate system and formulates a dangerous area model, and the coordinate data information is stored in the control processing unit.

图2中,本发明中的信标控制装置由低频磁场发生单元1、控制处理单元2、校正单元3组成。其中低频磁场发生单元包括振荡器、有源滤波器、功放电路和天线。振荡器的输出端连接有源滤波器输入端,有源滤波器输出端连接功放电路输入端,功放电路输出端连接天线。控制处理单元2包括STM32微控制器、有线数据通讯电路、射频数据通讯电路、人机接口电路、报警电路、供电电路以及接口电路。STM32微控制器通过接口电路连接四个低频磁场发生单元,驱动各低频磁场发生单元发生特定频率的电磁波并控制其工作时钟。有线数据通讯电路负责控制处理单元及校正单元之间的连接和数据交换。射频数据通讯电路的信号输入/输出端连接STM32微控制器的通讯信号输入/输出端,它包含通信接口电路并配备通信天线,实现控制处理单元2与MAD7之间的数据通讯。报警电路的信号输入端与STM32微控制器的报警信号输出端连接,采用声光报警的方式实现报警功能,提醒驾驶人员注意;STM32微控制器的信号输入端接收来自人机接口电路的输出信号,实现相关参数的设定与调整,人机接口电路还包括显示器件,用来显示相关参数,一旦有工作人员误入报警区,显示器件将显示该工作人员的编号和位置信息;供电电路可以对信标控制装置内各所需供电部分进行稳定供电。In FIG. 2 , the beacon control device in the present invention is composed of a low-frequency magnetic field generation unit 1 , a control processing unit 2 and a correction unit 3 . The low-frequency magnetic field generating unit includes an oscillator, an active filter, a power amplifier circuit and an antenna. The output end of the oscillator is connected to the input end of the active filter, the output end of the active filter is connected to the input end of the power amplifier circuit, and the output end of the power amplifier circuit is connected to the antenna. The control processing unit 2 includes an STM32 microcontroller, a wired data communication circuit, a radio frequency data communication circuit, a man-machine interface circuit, an alarm circuit, a power supply circuit and an interface circuit. The STM32 microcontroller connects four low-frequency magnetic field generating units through an interface circuit, drives each low-frequency magnetic field generating unit to generate electromagnetic waves of a specific frequency and controls its working clock. The wired data communication circuit is responsible for the connection and data exchange between the control processing unit and the calibration unit. The signal input/output end of the radio frequency data communication circuit is connected to the communication signal input/output end of the STM32 microcontroller, which includes a communication interface circuit and is equipped with a communication antenna to realize data communication between the control processing unit 2 and MAD7. The signal input terminal of the alarm circuit is connected to the alarm signal output terminal of the STM32 microcontroller, and the alarm function is realized by means of sound and light alarm to remind the driver to pay attention; the signal input terminal of the STM32 microcontroller receives the output signal from the man-machine interface circuit , to realize the setting and adjustment of relevant parameters. The man-machine interface circuit also includes a display device to display relevant parameters. Once a staff member enters the alarm area by mistake, the display device will display the number and location information of the staff member; the power supply circuit can Provide stable power supply to each required power supply part in the beacon control device.

图3中,本发明的移动采集装置MAD7由低频磁场检测单元8、检测控制单元9组成,其中低频磁场检测单元8包括接收天线、前级选频电路、信号选频放大电路和真有效值检测电路,检测控制单元9包括STM32微控制器、射频数据通讯电路、报警电路、供电电路和人机接口电路。低频磁场检测单元8的接收天线与前级选频电路输入端连接,前级选频电路输出端连接信号选频放大电路输入端,信号选频放大电路输出端连接真有效值检测电路输入端;低频磁场检测单元8的检测信号去往检测控制单元9中的STM32微控制器内部的A/D采样模块,射频数据通讯电路的信号输入/输出端连接STM32微控制器的通讯信号输入/输出端,报警电路的信号输入端连接STM32微控制器的报警信号输出端。STM32微控制器的信号输入端接收来自人机接口电路的输出信号,实现相关参数的设定与调整;供电电路对MAD7内各所需供电部分进行稳定供电。In Fig. 3, mobile acquisition device MAD7 of the present invention is made up of low-frequency magnetic field detection unit 8, detection control unit 9, wherein low-frequency magnetic field detection unit 8 includes receiving antenna, pre-stage frequency selection circuit, signal frequency selection amplification circuit and true effective value detection circuit, the detection control unit 9 includes a STM32 microcontroller, a radio frequency data communication circuit, an alarm circuit, a power supply circuit and a man-machine interface circuit. The receiving antenna of the low-frequency magnetic field detection unit 8 is connected to the input end of the front-stage frequency selection circuit, the output end of the front-stage frequency selection circuit is connected to the input end of the signal frequency selection amplifier circuit, and the output end of the signal frequency selection amplifier circuit is connected to the input end of the true effective value detection circuit; The detection signal of the low-frequency magnetic field detection unit 8 goes to the A/D sampling module inside the STM32 microcontroller in the detection control unit 9, and the signal input/output end of the radio frequency data communication circuit is connected to the communication signal input/output end of the STM32 microcontroller , the signal input end of the alarm circuit is connected to the alarm signal output end of the STM32 microcontroller. The signal input terminal of the STM32 microcontroller receives the output signal from the man-machine interface circuit to realize the setting and adjustment of relevant parameters; the power supply circuit provides stable power supply to each required power supply part in MAD7.

图4中,本发明的煤矿井下掘进机近距离安全检测系统主工作流程如下:(1)系统初始化,使其进入正常工作周期。(2)系统校正,修正系统工作区域的电磁损耗因子发生变化造成的系统误差。(3)信标控制装置扫描所有MAD位置信息,一旦有MAD出现在报警或停机区域,控制处理单元立即启动中断控制报警电路并使掘进机作出相应的响应,同时给相应的MAD发送报警信号。(4)控制处理单元执行报警指令后返回中断现场继续扫描,报警响应时间达到预设后停止响应。(5)定义完成所有的MAD通讯(即1~n的同步数据信号发送完成)为一个扫描周期,当扫描周期次数达到预设时,系统将返回(2)进行下一次系统校正。系统循环反复工作,确保人员的安全。In Fig. 4, the main work flow of the short-distance safety detection system for coal mine underground heading machine of the present invention is as follows: (1) system initialization, so that it enters a normal working cycle. (2) System correction, which corrects the system error caused by the change of the electromagnetic loss factor in the working area of the system. (3) The beacon control device scans all MAD position information. Once a MAD appears in the alarm or shutdown area, the control processing unit immediately starts the interrupt control alarm circuit and makes the roadheader respond accordingly, and at the same time sends an alarm signal to the corresponding MAD. (4) The control processing unit returns to the interrupted site to continue scanning after executing the alarm command, and stops responding after the alarm response time reaches a preset value. (5) Define the completion of all MAD communications (that is, the completion of 1~n synchronous data signal transmission) as a scan cycle. When the number of scan cycles reaches the preset value, the system will return to (2) for the next system calibration. The system works repeatedly in a cycle to ensure the safety of personnel.

图5中,本发明的煤矿井下掘进机近距离安全检测系统扫描流程如下:控制处理单元首先向所有MAD发送同步信号(1~n),并对同步信号进行模4除法,当发送的数据信号m(m<=n)mod4=0时,低频磁场发生单元A工作,MAD将记录下此时由A产生的电磁场强度值;当mmod4=1时,低频磁场发生单元B工作,MAD将记录下此时由B产生的电磁场强度值;当mmod4=2时,低频磁场发生单元C工作,MAD将记录下此时由C产生的电磁场强度值;当mmod4=3时,低频磁场发生单元D工作,MAD将记录下此时由D产生的电磁场强度值。在一个扫描周期后,每个MAD都将记录A、B、C、D四组数据,MAD计算每组数据的平均值。从第二个扫描周期开始,编号与同步信号的相同的MAD传回其前一扫描周期记录的数据,控制处理单元处理其数据换算成位置信息,当MAD处于报警或停机区域时,系统中断扫描,作出相应的报警或停机响应并给相应的MAD传送报警信息,执行报警指令后系统继续扫描,报警响应达到预设后停止响应。一直到控制处理单元发送完1~n同步数据信号后,一个扫描周期结束。In Fig. 5, the scanning process of the short-distance safety detection system of the coal mine underground heading machine of the present invention is as follows: the control processing unit at first sends synchronous signals (1~n) to all MADs, and carries out modulo 4 division to the synchronous signals, when the data signal sent When m(m<=n)mod4=0, the low-frequency magnetic field generating unit A works, and the MAD will record the electromagnetic field strength value generated by A at this time; when mmod4=1, the low-frequency magnetic field generating unit B works, and the MAD will record Now the electromagnetic field strength value produced by B; when mmod4=2, the low-frequency magnetic field generating unit C works, and MAD will record the electromagnetic field strength value produced by C at this time; when mmod4=3, the low-frequency magnetic field generating unit D works, MAD will record the value of the electromagnetic field strength generated by D at this time. After one scan cycle, each MAD will record four sets of data A, B, C, and D, and the MAD will calculate the average value of each set of data. From the second scanning cycle, the MAD with the same number as the synchronization signal returns the data recorded in the previous scanning cycle, and the control processing unit processes the data and converts it into position information. When the MAD is in the alarm or shutdown area, the system interrupts the scanning , make a corresponding alarm or shutdown response and send alarm information to the corresponding MAD, the system continues to scan after the alarm command is executed, and stops responding after the alarm response reaches the preset value. Until the control processing unit finishes sending 1-n synchronous data signals, a scanning cycle ends.

控制处理单元在接收到一个MAD的四组平均值数据,计算出MAD位置信息的方法如下:After the control processing unit receives four sets of average value data of a MAD, the method for calculating the position information of the MAD is as follows:

(1)存储A、B、C、D四组数据每组的平均值;(1) Store the average value of each of the four groups of data A, B, C, and D;

(2)将A、B、C、D四组数据平均值中较大的三个值(即磁场强度平均值)转换为距离信息,本系统应用的转换数学模型如下:(2) Convert the larger three values (i.e., the average value of magnetic field strength) among the average values of the four groups of data A, B, C, and D into distance information. The conversion mathematical model applied by this system is as follows:

L=λe-(x+σ)2/θ+ax+bL=λe-(x+σ) 2 /θ+ax+b

L为距离值(/cm),x为磁场强度值(检测得电压信号/mv),λ为模型的比例系数,σ为模型的距离系数,θ为模型的倍率系数,由大量测量数据和计算机模拟仿真得出,现给出一组模拟井下环境计算机仿真得出的参数值,λ=3.099e+004,σ=3.613,θ=7.418,λ、σ、θ在应用过程中保持不变。ax+b为系统的微调校正环节,随着环境的变化,对参数a,b进行调整校正系统。L is the distance value (/cm), x is the magnetic field strength value (detected voltage signal/mv), λ is the scale coefficient of the model, σ is the distance coefficient of the model, and θ is the magnification coefficient of the model. The simulation result shows that a set of parameter values obtained from the computer simulation of the simulated downhole environment are given, λ=3.099e+004, σ=3.613, θ=7.418, and λ, σ, θ remain unchanged during the application process. ax+b is the fine-tuning and correction link of the system. As the environment changes, the parameters a and b are adjusted to correct the system.

(3)控制处理单元根据(2)中得到的三个距离数据通过三边定位算法计算出该MAD的位置信息。(3) The control processing unit calculates the position information of the MAD through the trilateral positioning algorithm according to the three distance data obtained in (2).

图6中,本发明的煤矿井下掘进机近距离安全检测系统校正工作流程如下:控制处理单元首先依次生成校正同步信号i=1’,2’,3’,4’,分别控制低频磁场发生单元A、B、C、D工作,并同时控制校正单元的工作时钟。即当i=1’时,低频磁场发生单元A工作,校正单元检测并记录下A发生的低频磁场强度值;i=2’时,低频磁场发生单元B工作,校正单元检测并记录下B发生的低频磁场强度值;C、D类推。当低频磁场发生单元D工作完成,校正单元检测并记录下D发生的低频磁场强度值后,校正单元通过有线数据通讯电路将所记录的四组数据传输给控制处理单元,控制处理单元处理数据,得出a,b的值。计算a,b值的方法如下:In Fig. 6, the correction workflow of the coal mine underground heading machine short-distance safety detection system of the present invention is as follows: the control processing unit first generates correction synchronous signals i=1', 2', 3', 4' sequentially, and respectively controls the low-frequency magnetic field generation unit A, B, C, D work, and control the working clock of the correction unit at the same time. That is, when i=1', the low-frequency magnetic field generating unit A works, and the calibration unit detects and records the low-frequency magnetic field intensity value generated by A; The low-frequency magnetic field strength value; C, D and so on. When the work of the low-frequency magnetic field generating unit D is completed, after the correction unit detects and records the low-frequency magnetic field strength value generated by D, the correction unit transmits the recorded four sets of data to the control processing unit through the wired data communication circuit, and the control processing unit processes the data. Get the value of a, b. The method of calculating a and b values is as follows:

设校正单元1与低频磁场发生单元A、B、C、D的距离分别为L1,L2,L3,L4。记校正单元记录下A、B、C、D发生四个磁场强度值分别为x1,x2,x3,x4。控制处理单元将校正单元返回的数据值x1,x2,x3,x4代入L’λe-(x-σ)2/θ中,计算得校正单元与A、B、C、D的距离分别为L1’、L2’、L3’、L4’。L-L'=ax+b,由L1-L1’、L2-L2’计算得校正环节ax+b的一组参数a1、b1,由L3-L3’、L4-L4'计算得校正环节ax+b的另一组参数a2、b2,最终由a1、a2的平均值和b1、b2的平均值得到实时校正参数a,b。Suppose the distances between the calibration unit 1 and the low-frequency magnetic field generating units A, B, C, and D are L1, L2, L3, and L4, respectively. The calibration unit records the four magnetic field strength values of A, B, C, and D as x1, x2, x3, and x4 respectively. The control processing unit substitutes the data values x1, x2, x3, and x4 returned by the correction unit into L'λe-(x-σ) 2 /θ, and calculates the distances between the correction unit and A, B, C, and D as L1' , L2', L3', L4'. L-L'=ax+b, a set of parameters a1, b1 of the correction link ax+b calculated by L1-L1', L2-L2', and a set of parameters a1, b1 of the correction link ax+b calculated by L3-L3', L4-L4' Another set of parameters a2, b2 of b, and finally the real-time correction parameters a, b are obtained from the average value of a1, a2 and the average value of b1, b2.

图7中,本发明的煤矿井下掘进机近距离安全检测系统的移动采集装置MAD工作流程如下:移动采集装置系统初始化后,通过射频数据通讯电路开始接收控制处理单元发出的同步信号,并通过MAD的STM32微控制器对同步信号进行模4除法。当同步信号mmod4=0时,MAD的低频磁场检测单元检测此时的磁场强度值,并通过MAD的STM32微控制器存储至A组;当同步信号mmod4=1时,MAD的低频磁场检测单元检测此时的磁场强度值,并通过MAD的STM32微控制器存储至B组;当同步信号mmod4=2时,MAD的低频磁场检测单元检测此时的磁场强度值,并通过MAD的STM32微控制器存储至C组;当同步信号mmod4=3时,MAD的低频磁场检测单元检测此时的磁场强度值,并通过MAD的STM32微控制器存储至D组;在一个扫描周期后,每个MAD都将记录A、B、C、D四组数据,MAD计算每组数据的平均值。从第二个扫描周期开始,接收到与自身编号相同的同步数据信号的MAD将上一周期所存储的每组数据平均值发送给控制处理单元。当MAD接收到控制处理单元的报警信号时,MAD中断其工作进行报警响应,MAD执行报警指令完成后返回中断现场,报警响应时间达到预设后停止响应。In Fig. 7, the working process of the mobile acquisition device MAD of the short-distance safety detection system of the coal mine underground heading machine of the present invention is as follows: after the mobile acquisition device system is initialized, the synchronization signal sent by the control processing unit is received through the radio frequency data communication circuit, and is transmitted through the MAD. The STM32 microcontroller performs a modulo-4 division of the synchronization signal. When the synchronization signal mmod4=0, the low-frequency magnetic field detection unit of MAD detects the magnetic field strength value at this time, and stores it in Group A through the STM32 microcontroller of MAD; when the synchronization signal mmod4=1, the low-frequency magnetic field detection unit of MAD detects The magnetic field strength value at this time is stored in group B through the STM32 microcontroller of MAD; when the synchronous signal mmod4=2, the low-frequency magnetic field detection unit of MAD detects the magnetic field strength value at this time, and is sent through the STM32 microcontroller of MAD Stored in group C; when the synchronization signal mmod4=3, the low-frequency magnetic field detection unit of the MAD detects the magnetic field strength value at this time, and stores it in group D through the STM32 microcontroller of the MAD; after one scan cycle, each MAD Four sets of data A, B, C, and D will be recorded, and MAD will calculate the average value of each set of data. Starting from the second scanning period, the MAD that receives the synchronous data signal with the same number as itself sends the average value of each group of data stored in the previous period to the control processing unit. When the MAD receives the alarm signal from the control processing unit, the MAD interrupts its work and responds to the alarm. After the MAD executes the alarm command, it returns to the interruption site, and stops responding after the alarm response time reaches the preset value.

Claims (3)

1. a underground coal mine development machine close-distance safety detection system, is characterized in that: this detection system is made up of the beacon control device be arranged on development machine and multiple mobile collection device carried by staff respectively;
Described beacon control device comprises low frequency magnetic field generating unit, controlled processing unit and correcting unit; Low frequency magnetic field generating unit is arranged on four ends of development machine, and controlled processing unit and correcting unit are arranged on development machine;
Described low frequency magnetic field generating unit is made up of oscillator, active filter, power amplifier and transmitting antenna; Oscillator, active filter, power amplifier and transmitting antenna are linked in sequence, and wherein the input of oscillator is connected with the output of controlled processing unit;
Described controlled processing unit is made up of STM32 microcontroller, rf data communicating circuit, cable data communicating circuit, warning circuit, power supply circuits, man-machine interface circuit and interface circuit; Rf data communicating circuit, cable data communicating circuit are connected with STM32 microcontroller both-way communication with man-machine interface circuit, be connected with warning circuit and interface circuit at the output of STM32 microcontroller, interface circuit is connected with the oscillator of low frequency magnetic field generating unit; Cable data communicating circuit is connected with the input of correcting unit;
Described correcting unit is made up of low frequency magnetic field testing circuit, MCU controller, cable data communicating circuit; The output of low frequency magnetic field testing circuit is connected with the input of MCU controller, and MCU controller is connected with cable data communicating circuit both-way communication, and cable data communicating circuit is connected with the cable data communicating circuit both-way communication of controlled processing unit;
Described mobile collection device is made up of low frequency magnetic field detecting unit, detection control unit; Described low frequency magnetic field detecting unit comprises: antenna, prime frequency selection circuit, signal selective frequency amplifier circuit and true virtual value detection circuit, and antenna, prime frequency selection circuit, signal selective frequency amplifier circuit and true virtual value detection circuit are linked in sequence; Described detection control unit comprises: STM32 microcontroller, power supply circuits, rf data communicating circuit, warning circuit and man-machine interface circuit; Power supply circuits provide power supply for complete machine, rf data communicating circuit is connected with STM32 microcontroller both-way communication with man-machine interface circuit, the output of STM32 microcontroller is connected with warning circuit, and the A/D input of STM32 microcontroller is connected with the output of the true virtual value detection circuit of low frequency magnetic field detecting unit.
2. the detection method of underground coal mine development machine close-distance safety detection system according to claim 1, is characterized in that: detection method: this close-distance safety detection system course of work is closely detected by risk zontation, system compensation, mobile collection device MAD, danger judgement and alarm response flow are formed; Set up two dimensional surface coordinate system and formulate deathtrap model, in coordinate system, determining the coordinate data information of each point in deathtrap, and this information is stored in controlled processing unit; System compensation and mobile collection device MAD closely detect and select diffractive strong low frequency electromagnetic field as signal medium;
Concrete detection method is as follows:
The first step: controlled processing unit controls correcting unit and corrects systems axiol-ogy data according to surrounding environment change;
Second step: when development machine surrounding work personnel number is n people to the maximum, system configuration n mobile collection device MAD, and mobile collection device MAD is numbered 1 ~ n, during work, n mobile collection device MAD's is all or part of in effective communication scope; The controlled processing unit of beacon control device produces 1 successively, 2,3 ..., a n synchronized data signal, and by rf data communicating circuit, synchronized data signal is sent to all mobile collection device MAD around, mobile collection device MAD within the scope of effective communication will return detection data, mobile collection device MAD not within the scope of effective communication, system will arrange return data for empty; System completes with this rule and interactive correspondence between multiple mobile collection device MAD, and the data communication having defined whole mobile collection device MAD is a scan period;
3rd step: while carrying out data communication, controlled processing unit controls the job order of low frequency magnetic field generating unit successively; If four low frequency magnetic field generating units are numbered A, B, C, D, when controlled processing unit produce 1,5,9 ... during synchronized data signal, controlled processing unit controls low frequency magnetic field generating unit A work, will record the electromagnetic field intensity angle value now produced by A when mobile collection device MAD receives these data-signals; When generation 2,6,10 ... during synchronized data signal, control low frequency magnetic field generating unit B work, when mobile collection device MAD receives these data-signals, will the electromagnetic field intensity angle value now produced by B be recorded; In like manner, the work synchronized data signal of low frequency magnetic field generating unit C, D be 3,7,11 ... with 4,8,12, When mobile collection device MAD is 20, after a scan period, each mobile collection device MAD is by record A, B, C, D tetra-groups, often organize totally 5 data, and mobile collection device MAD calculates the average often organizing data; If certain mobile collection device MAD is not always within the scope of effective communication, then this mobile collection device MAD only by within the scope of effective communication time the data calculating mean value that detects; From second scan period, mobile collection device MAD numbers the mobile collection device MAD consistent with the synchronized data signal received, while record current field electromagnetic field intensity angle value, the often group in upper cycle self record stored detects statistical average and sends it back controlled processing unit;
4th step: the data that controlled processing unit returns according to mobile collection device MAD; calculate the particular location of each mobile collection device MAD; when there being mobile collection device MAD appear at warning or shut down region, controlled processing unit will control warning circuit or control the response that parking made by development machine.
3. the detection method of underground coal mine development machine close-distance safety detection system according to claim 2, it is characterized in that: in described step 3, controlled processing unit calculates the method for mobile collection device MAD positional information in the four groups of data receiving a mobile collection device MAD:
(1) average of A, B, C, D tetra-groups of data is stored;
(2) by three values larger in A, B, C, D tetra-groups of statistical average, namely electromagnetic field intensity angle value average is converted to range information, and the conversion Mathematical Modeling of native system application is as follows:
L=
L is distance value, and unit cm, x are electromagnetic field intensity angle value, detects to obtain voltage signal, unit mv, λ are the factor of proportionality of model, and σ is the distance coefficient of model, θ is the multiplying power factor of model, and drawn by large amount measurement data and computer simulation emulation, λ, σ, θ remain unchanged in application process; for the fine setting correction link of system, along with the change of environment, adjustment corrective system is carried out to parameter a, b;
(3) controlled processing unit calculates the positional information of this mobile collection device MAD by three limit location algorithms according to three range data obtained in computational methods step (2);
The correction mechanism of correcting unit in described step one:
The time that define system completes correction is calibration cycle; System works first performs a calibration cycle, then performs 10 scan periods, and later 1 calibration cycle and 10 scan periods alternately perform successively;
(1) distance of correcting unit and low frequency magnetic field generating unit A, B, C, D is established to be respectively L1, L2, L3, L4;
(2) controlled processing unit sends the synchrodata of 1 ', 2 ', 3 ', 4 ' to correcting unit, and when sending 1 ', controlled processing unit controls low frequency magnetic field generating unit A work, and when sending 2 ', B works, and when sending 3 ', C works, and when sending 4 ', D works; When correcting unit receives 1 ', detect and record the electromagnetic field intensity angle value that now A sends, when receiving 2 ', detect and record B occur electromagnetic field intensity angle value, when receiving 3 ', detect and record the electromagnetic field intensity angle value that C sends, when receiving 4 ', detect and record the electromagnetic field intensity angle value that D occurs; Correcting unit is recorded A, B, C, D and four electromagnetic field intensity angle value x1 is occurred, and after x2, x3, x4, the data recorded is sent it back controlled processing unit;
(3) the data value x1 that returned by correcting unit of controlled processing unit, x2, x3, x4 substitute into
in, the distance calculating correcting unit and A, B, C, D is respectively L1 ', L2 ', L3 ', L4 '; L-L '= , by L1-L1 ', L2-L2 ' and calculate correction link one group of parameter a1, b1, by L3-L3 ', L4-L4 ' calculate correction link another group parameter a2, b2, finally obtain real time correction parameter a, b by the average of a1, a2 and the average of b1, b2.
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