CN103909060A - Self-synchronizing translation elliptical vibrating screen with three shock excitation motors - Google Patents
Self-synchronizing translation elliptical vibrating screen with three shock excitation motors Download PDFInfo
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- 230000035939 shock Effects 0.000 title claims 23
- 230000005284 excitation Effects 0.000 title abstract description 45
- 238000002955 isolation Methods 0.000 claims abstract description 8
- 230000002153 concerted effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
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- 238000005065 mining Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
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Abstract
本发明公开了一种三激振电机自同步平动椭圆振动筛,它由进料斗、第一激振电机、第二激振电机、第三激振电机、筛箱、隔振弹簧和底座组成。所述第二激振电机与第三激振电机轴线平行、采用相同的偏心质量矩并等速反向旋转,二者轴心连线的中垂线与筛箱总质心偏离一定距离,产生的直线激振力使筛箱质心作直线运动并绕质心摆动;第一激振电机与第二激振电机和第三激振电机的轴线平行,第一激振电机产生的激振力使筛箱质心做圆运动并绕质心摆动。通过恰当地设计三个激振电机的安装位置,从而实现筛箱的平动椭圆运动。本发明可提供大的激振力,设计时电机安装位置不受筛箱结构限制,结构简单、制造安装容易,维护简便,噪音小,成本低。
The invention discloses a self-synchronous translational elliptical vibrating screen with three exciting motors, which consists of a feeding hopper, a first exciting motor, a second exciting motor, a third exciting motor, a screen box, a vibration isolation spring and a base composition. The second excitation motor is parallel to the axis of the third excitation motor, adopts the same eccentric mass moment and rotates in the opposite direction at a constant speed. The linear excitation force makes the center of mass of the screen box move in a straight line and swing around the center of mass; the axis of the first excitation motor is parallel to the axes of the second and third excitation motors, and the excitation force generated by the first excitation motor makes the screen box The center of mass makes a circular motion and swings around the center of mass. By properly designing the installation positions of the three excitation motors, the translational elliptical motion of the screen box can be realized. The invention can provide a large excitation force, and the installation position of the motor is not limited by the structure of the screen box during design, the structure is simple, the manufacture and installation are easy, the maintenance is simple, the noise is small, and the cost is low.
Description
技术领域technical field
本发明涉及一种固液分离和固相分选的三激振电机自同步平动椭圆振动筛,特别是煤炭、矿山、冶金、石油钻井等作业中使用的大面积椭圆振动筛。The invention relates to a self-synchronized translational elliptical vibrating screen with three excitation motors for solid-liquid separation and solid-phase separation, especially a large-area elliptical vibrating screen used in operations such as coal, mining, metallurgy, and oil drilling.
背景技术Background technique
惯性椭圆振动筛可以采用双激振电机,也可以三个激振电机、甚至是更多个激振电机来实现。采用双激振电机时,由于受电机激振力的限制,当振动筛筛分面积较大时,难以实现振动筛高效筛分所需要的振幅等工作参数需要。采用三个激振电机,可以较好地满足大面积振动筛对激振力的需求。ZL200420061661.7提出的能够实现椭圆振动多振形振动筛,ZL200710011470.8、ZL200720012353.9提出的三轴自同步椭圆振动筛,三根激振轴安装在筛箱上的同一水平面内,结构简单,安装方便,但要实现平动时电机间的安装位置会使筛箱重心偏向出料口一侧较多,使筛箱的减振支撑弹簧受力不均匀,此外电机间的同步相位差角对振动筛振动运动的均衡性影响较大。ZL200520036270.4涉及一种三电机全振型自同步振动筛,其中两台电机安装在筛箱上部且等速反向旋转,另一台电机安装在筛箱的质心处,三台激振电机同时工作时刻实现振动筛的椭圆轨迹运动。一台电机安装在筛箱的质心处这个条件苛刻,在实际设计很难实现。为了克服三激振电机椭圆振动筛的上述缺点,特提出本发明的三激振电机自同步平动椭圆振动筛。The inertial elliptical vibrating screen can be realized with double excitation motors, three excitation motors, or even more excitation motors. When dual excitation motors are used, due to the limitation of the excitation force of the motors, when the screening area of the vibrating screen is large, it is difficult to achieve the working parameters such as the amplitude required for efficient screening of the vibrating screen. Three excitation motors are used to better meet the excitation force requirements of large-area vibrating screens. ZL200420061661.7 proposes an elliptical vibration multi-vibration vibrating screen, and ZL200710011470.8 and ZL200720012353.9 propose a three-axis self-synchronizing elliptical vibrating screen. The three excitation axes are installed in the same horizontal plane on the screen box. The structure is simple and easy to install. It is convenient, but the installation position between the motors will cause the center of gravity of the screen box to be more inclined to the side of the discharge outlet when realizing translational motion, so that the vibration-damping support spring of the screen box will be stressed unevenly. In addition, the synchronous phase difference angle between the motors will affect the vibration The balance of the sieve vibration movement is greatly affected. ZL200520036270.4 relates to a three-motor full-vibration self-synchronizing vibrating screen, in which two motors are installed on the upper part of the screen box and rotate in the opposite direction at a constant speed, and the other motor is installed at the center of mass of the screen box, and the three excitation motors simultaneously The elliptical trajectory movement of the vibrating screen is realized during working hours. It is a harsh condition that a motor is installed at the center of mass of the screen box, which is difficult to achieve in actual design. In order to overcome the above-mentioned shortcomings of the elliptical vibrating screen with three exciting motors, the self-synchronized translational elliptical vibrating screen with three exciting motors of the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单,安装方便,支撑减振弹簧受力均匀,激振电机安装不需要受到通过质心的条件限制的三激振电机自同步平动椭圆振动筛。The purpose of the present invention is to provide a self-synchronized translational elliptical vibrating screen with three exciting motors, which is simple in structure, easy to install, uniform in force on the supporting damping spring, and does not need to be limited by the condition of passing the center of mass for the installation of the exciting motors.
为实现上述目的,本发明采用了如下技术方案。In order to achieve the above object, the present invention adopts the following technical solutions.
本发明三激振电机自同步平动椭圆振动筛,由进料斗、第一激振电机、第二激振电机、第三激振电机、筛箱、隔振弹簧和底座组成。筛箱由隔振弹簧支承在底座上;所述第二激振电机、第三激振电机轴线平行地安装,其轴线所在平面与水平面呈一定夹角,并采用相同的偏心质量矩等速反向旋转,所产生的激振惯性力的合力为一直线激振力。第二激振电机、第三激振电机轴心连线的中垂线与筛箱总质心偏离一定距离,使第二激振电机和第三激振电机产生的直线激振力也与筛箱总质心偏离一定距离,该直线激振力使筛箱质心作直线运动,并使筛箱绕质心摆动。第一激振电机与第二激振电机和第三激振电机的轴线平行地水平安装在筛箱上部,轴线不通过筛箱质心。第一激振电机产生的激振力使筛箱质心做圆运动,并使筛箱绕质心摆动。在三个激振电机激振力的共同作用下,过恰当地设计第一激振电机与第二激振电机和第三激振电机的安装位置,第一激振电机的激振力使筛箱产生的绕质心摆动与第二激振电机和第三激振电机的激振力使筛箱产生的绕质心摆动被抵消,从而实现筛箱的平动椭圆运动。第一激振电机与第二激振电机和第三激振电机可以同时采用长筒形激振电机或短激振电机。第一激振电机可采用与第二激振电机和第三激振电机相同的偏心质量矩,也可采用与第二激振电机和第三激振电机不同的偏心质量矩。The self-synchronizing translational elliptical vibrating screen with three exciting motors of the present invention is composed of a feed hopper, a first exciting motor, a second exciting motor, a third exciting motor, a screen box, a vibration isolation spring and a base. The screen box is supported on the base by vibration-isolation springs; the axes of the second and third excitation motors are installed parallel to each other, and the plane where the axes are located is at a certain angle with the horizontal plane, and the same eccentric mass moment is used for constant velocity reaction. Rotate in the opposite direction, the resultant force of the generated excitation inertia force is a linear excitation force. The vertical line connecting the shaft centers of the second excitation motor and the third excitation motor deviates from the total center of mass of the screen box by a certain distance, so that the linear excitation force generated by the second vibration motor and the third vibration motor is also the same as the total screen box. The center of mass deviates by a certain distance, and the linear exciting force makes the center of mass of the screen box move in a straight line, and makes the screen box swing around the center of mass. The axes of the first vibration motor and the second vibration motor and the third vibration motor are horizontally installed on the upper part of the screen box, and the axes do not pass through the centroid of the screen box. The exciting force generated by the first exciting motor makes the center of mass of the screen box move in a circle, and makes the screen box swing around the center of mass. Under the joint action of the exciting forces of the three exciting motors, through proper design of the installation positions of the first exciting motor, the second exciting motor and the third exciting motor, the exciting force of the first exciting motor makes the screen The swing around the center of mass generated by the box and the excitation force of the second and third excitation motors cancel the swing around the center of mass of the screen box, thereby realizing the translational elliptical motion of the screen box. The first vibration motor, the second vibration motor and the third vibration motor can adopt long cylindrical vibration motor or short vibration motor simultaneously. The first vibration motor can adopt the same eccentric mass moment as that of the second vibration motor and the third vibration motor, or can adopt a different eccentric mass moment from the second vibration motor and the third vibration motor.
本发明的优点在于:(1)与目前的使用的双电机激振的椭圆振动筛相比,可提供更大的激振力,在大面积的振动筛上可使筛分效率、处理量和物料的输运速度大大提高。(2)与现有的三电机椭圆振动筛相比,不需要任何激振电机的轴线通过筛箱质心,设计时电机安装位置不受筛箱结构限制。(3)比现有的双电机或三电机椭圆振动筛更容易实现理想的椭圆度。(4)三个电机自同步运转,结构简单、制造安装容易,维护保养简便,噪音小,成本低廉。The advantages of the present invention are: (1) Compared with the currently used elliptical vibrating screen with dual-motor excitation, it can provide greater exciting force, and can improve screening efficiency, processing capacity and The transportation speed of materials is greatly improved. (2) Compared with the existing three-motor elliptical vibrating screen, the axis of any exciting motor does not need to pass through the center of mass of the screen box, and the installation position of the motor is not limited by the structure of the screen box during design. (3) It is easier to achieve the ideal ellipticity than the existing dual-motor or three-motor elliptical vibrating screen. (4) The three motors operate synchronously, with simple structure, easy manufacture and installation, easy maintenance, low noise and low cost.
附图说明Description of drawings
图1是本发明三激振电机自同步平动椭圆振动筛的结构示意图的主视图。Fig. 1 is the front view of the structural schematic diagram of the self-synchronized translational elliptical vibrating screen with three excitation motors of the present invention.
图2是本发明的长激振电机结构示意图的俯视图。Fig. 2 is a top view of the structure diagram of the long excitation motor of the present invention.
图3是本发明的短激振电机结构示意图的俯视图。Fig. 3 is a top view of the structure diagram of the short excitation motor of the present invention.
图中:1.进料斗,2.第一激振电机,3.第二激振电机,4.第三激振电机,5.筛箱,6.隔振弹簧,7.底座。In the figure: 1. Feed hopper, 2. The first vibration excitation motor, 3. The second vibration excitation motor, 4. The third vibration excitation motor, 5. Screen box, 6. Vibration isolation spring, 7. Base.
具体实施方式Detailed ways
下面结合附图对本发明实施方案作具体说明:Embodiment of the present invention is described in detail below in conjunction with accompanying drawing:
如图1、图2、图3所示,本发明三激振电机自同步平动椭圆振动筛,由进料斗1、第一激振电机2、第二激振电机3、第三激振电机4、筛箱5、隔振弹簧6和底座7组成。筛箱5由隔振弹簧6支承在底座7上。所述第二激振电机3、第三激振电机4轴线平行地安装,其轴线所在平面与水平面呈一定夹角α,并采用相同的偏心质量矩等速反向旋转,所产生的激振惯性力的合力为一直线激振力。第二激振电机3、第三激振电机4轴心连线的中垂线与筛箱总质心偏离一定距离,使第二激振电机3和第三激振电机4合成的直线激振力也与筛箱总质心偏离一定距离,该直线激振力使筛箱质心作直线运动,并使筛箱绕质心摆动。第一激振电机2与第二激振电机3和第三激振电机4的轴线平行地水平安装在筛箱上部,轴线不通过筛箱质心。第一激振电机2产生的激振力使筛箱质心做圆运动,并使筛箱绕质心摆动。在第一激振电机2与第二激振电机3和第三激振电机4的共同作用下,过恰当地设计第一激振电机2与第二激振电机3和第三激振电机4的安装位置,第一激振电机2的激振力使筛箱产生的绕质心摆动与第二激振电机3和第三激振电机4的激振力使筛箱产生的绕质心摆动被抵消,从而实现筛箱的平动椭圆运动。第一激振电机2与第二激振电机3和第三激振电机4可以同时采用长筒形激振电机或短激振电机。第一激振电机2可采用与第二激振电机3和第三激振电机4相同的偏心质量矩,也可采用与第二激振电机3和第三激振电机4不同的偏心质量矩。As shown in Fig. 1, Fig. 2 and Fig. 3, the self-synchronized translational elliptical vibrating screen with three excitation motors of the present invention is composed of a feed hopper 1, a first excitation motor 2, a second excitation motor 3, and a third excitation motor. Motor 4, sieve box 5, vibration isolation spring 6 and base 7 form. The screen box 5 is supported on the base 7 by the vibration isolation spring 6 . The axes of the second excitation motor 3 and the third excitation motor 4 are installed parallel to each other, the plane where the axes are located and the horizontal plane form a certain angle α, and the same eccentric mass moment is used to rotate in the opposite direction at a constant speed, and the generated excitation The resultant force of the inertial force is a linear excitation force. The vertical line of the second vibration motor 3 and the 4th shaft center line of the third vibration motor deviates from a certain distance from the total center of mass of the screen box, so that the linear vibration force combined by the second vibration motor 3 and the third vibration motor 4 is also Deviating from the total center of mass of the screen box by a certain distance, the linear exciting force makes the center of mass of the screen box move in a straight line and makes the screen box swing around the center of mass. The axes of the first vibration motor 2 and the second vibration motor 3 and the third vibration motor 4 are horizontally installed on the top of the screen box, and the axes do not pass through the center of mass of the screen box. The exciting force generated by the first exciting motor 2 makes the center of mass of the screen box move in a circle, and makes the screen box swing around the center of mass. Under the combined action of the first vibration motor 2, the second vibration motor 3 and the third vibration motor 4, the first vibration motor 2, the second vibration motor 3 and the third vibration motor 4 are properly designed The installation position, the excitation force of the first vibration motor 2 makes the screen box swing around the center of mass and the excitation force of the second vibration motor 3 and the third vibration motor 4 makes the screen box swing around the center of mass. , so as to realize the translational elliptical motion of the screen box. The first vibration motor 2, the second vibration motor 3 and the third vibration motor 4 can simultaneously adopt a long cylindrical vibration motor or a short vibration motor. The first vibration motor 2 can adopt the same eccentric mass moment as the second vibration motor 3 and the third vibration motor 4, and can also adopt a different eccentric mass moment from the second vibration motor 3 and the third vibration motor 4 .
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| CN107520114A (en) * | 2017-08-07 | 2017-12-29 | 陕西航天泵阀科技集团有限公司 | A kind of balanced elliptical shale shaker |
| CN107789877A (en) * | 2017-11-28 | 2018-03-13 | 西南石油大学 | A kind of vibratory sieve of eccentric mechanism driving |
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Application publication date: 20140709 |