CN103909699A - Coated member and making method thereof - Google Patents
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Abstract
一种镀膜件,其包括基材,形成于基材表面的抗菌层及形成于抗菌层表面的抗指纹层,该抗菌层中含有具有纳米级孔的氧化硅及负载在氧化硅上的抗菌材料,该抗菌材料含有纳米银离子、纳米铜离子中的至少一种、以及纳米二氧化钛、纳米氧化锌、纳米氧化铜中的至少一种,该抗指纹层为一氟聚醚硅烷层,该抗指纹层具有的厚度为可使该抗菌层中的抗菌材料游离至抗指纹层的表面。此外,本发明还提供一种所述镀膜件的制备方法。该镀膜件的表面具有良好的抗污及抗菌效果。
A kind of coating part, it comprises base material, the antibacterial layer that is formed on the surface of base material and the antifingerprint layer that is formed on the surface of antibacterial layer, contains the silicon oxide that has nanoscale hole and the antibacterial material that is supported on the silicon oxide in this antibacterial layer , the antibacterial material contains at least one of nano-silver ions, nano-copper ions, and at least one of nano-titanium dioxide, nano-zinc oxide, and nano-copper oxide, the anti-fingerprint layer is a fluoropolyether silane layer, and the anti-fingerprint The layer has a thickness such that the antimicrobial material in the antimicrobial layer is freed to the surface of the antifingerprint layer. In addition, the present invention also provides a preparation method of the coating part. The surface of the coating part has good antifouling and antibacterial effects.
Description
技术领域 technical field
本发明涉及一种镀膜件及其制备方法。 The invention relates to a coating piece and a preparation method thereof.
背景技术 Background technique
目前,智能手机和平板电脑受到了越来越多的消费者青睐。使用智能手机或平板电脑时,使用者需要经常使用手指触碰智能手机或平板电脑的触控屏,如此,手指上的汗、油等各种脏污容易转移粘附到触控屏上,在触控屏表面形成各种污渍。此外,触控屏上的污渍如不能及时清理去除,将易滋生细菌等微生物。 Currently, smart phones and tablet computers are favored by more and more consumers. When using a smart phone or a tablet computer, the user often needs to touch the touch screen of the smart phone or tablet computer with fingers, so that various dirt such as sweat and oil on the fingers are easily transferred and adhered to the touch screen. Various stains form on the surface of the touch screen. In addition, if the stains on the touch screen cannot be cleaned and removed in time, microorganisms such as bacteria will easily breed.
发明内容 Contents of the invention
有鉴于此,有必要提供一种表面具有抗污和抗菌的镀膜件。 In view of this, it is necessary to provide a coating with antifouling and antibacterial surface.
另外,还有必要提供一种上述镀膜件的制备方法。 In addition, it is also necessary to provide a method for preparing the above-mentioned coated piece.
一种镀膜件,其包括基材,形成于基材表面的抗菌层及形成于抗菌层表面的抗指纹层,该抗菌层中含有具有纳米级孔的氧化硅及负载在氧化硅上的抗菌材料,该抗菌材料含有纳米银离子、纳米铜离子中的至少一种、以及纳米二氧化钛、纳米氧化锌、纳米氧化铜中的至少一种,该抗指纹层为一氟聚醚硅烷层,该抗指纹层具有的厚度为可使该抗菌层中的抗菌材料游离至抗指纹层的表面。 A kind of coating part, it comprises base material, the antibacterial layer that is formed on the surface of base material and the antifingerprint layer that is formed on the surface of antibacterial layer, contains the silicon oxide that has nanoscale hole and the antibacterial material that is supported on the silicon oxide in this antibacterial layer , the antibacterial material contains at least one of nano-silver ions, nano-copper ions, and at least one of nano-titanium dioxide, nano-zinc oxide, and nano-copper oxide, the anti-fingerprint layer is a fluoropolyether silane layer, and the anti-fingerprint The layer has a thickness such that the antimicrobial material in the antimicrobial layer is freed to the surface of the antifingerprint layer.
一种镀膜件的制备方法,其包括如下步骤: A kind of preparation method of coating piece, it comprises the steps:
将抗菌材料加入有机溶剂中分散制得胶体,将胶体与具有纳米级孔的氧化硅混合,去除有机溶剂后热处理制得纳米复合材料,该抗菌材料含有纳米银离子、纳米铜离子中的至少一种、以及纳米二氧化钛、纳米氧化锌、纳米氧化铜中的至少一种; The antibacterial material is added into an organic solvent to disperse to obtain a colloid, the colloid is mixed with silicon oxide having nanoscale pores, and the organic solvent is removed and then heat-treated to obtain a nanocomposite material. The antibacterial material contains at least one of nano-silver ions and nano-copper ions. species, and at least one of nano-titanium dioxide, nano-zinc oxide, and nano-copper oxide;
提供基材; Provide the substrate;
采用蒸发镀膜的方法,以该纳米复合材料为蒸镀材料,在基材表面沉积纳米复合材料形成一抗菌层,该抗菌层中含有具有纳米级孔的氧化硅及负载在氧化硅上的抗菌材料; Using the method of evaporative coating, the nanocomposite material is used as the evaporation material, and the nanocomposite material is deposited on the surface of the substrate to form an antibacterial layer. The antibacterial layer contains silicon oxide with nanoscale pores and antibacterial materials loaded on the silicon oxide. ;
采用蒸发镀膜的方法,以全氟聚醚硅烷为蒸镀材料,在抗菌层表面沉积全氟聚醚硅烷形成一抗指纹层,该抗指纹层具有的厚度为可使该抗菌层中的抗菌材料游离至抗指纹层的表面。 Adopt the method of evaporative coating, use perfluoropolyether silane as evaporation material, deposit perfluoropolyether silane on the surface of antibacterial layer to form an anti-fingerprint layer, the thickness of this anti-fingerprint layer is to make the antibacterial material in the antibacterial layer Free to the surface of the anti-fingerprint layer.
本发明的镀膜件通过依次在基材表面沉积抗菌层和抗指纹层,在镀膜件的使用过程中,所述抗菌层中的抗菌材料尤其是纳米金属离子极易游离出来至抗指纹层的表面起到抗菌效果,从而使镀膜件的表面具有良好的抗污及抗菌效果。 The coating part of the present invention deposits an antibacterial layer and an anti-fingerprint layer on the surface of the substrate in sequence. During the use of the coating part, the antibacterial materials in the antibacterial layer, especially nanometer metal ions, are easily released to the surface of the anti-fingerprint layer. Play an antibacterial effect, so that the surface of the coating part has a good antifouling and antibacterial effect.
附图说明 Description of drawings
图1为本发明一较佳实施例的镀膜件的剖视图。 Fig. 1 is a cross-sectional view of a coating member according to a preferred embodiment of the present invention.
图2为本发明一较佳实施例镀膜件的制造方法中所用真空蒸镀机的示意图。 FIG. 2 is a schematic diagram of a vacuum evaporation machine used in a method of manufacturing a coating member according to a preferred embodiment of the present invention.
主要元件符号说明 Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式 Detailed ways
请参阅图1,本发明一较佳实施方式的镀膜件10包括基材11、形成于基材11表面的抗菌层13及形成于抗菌层13表面的抗指纹层15。 Referring to FIG. 1 , a coating member 10 according to a preferred embodiment of the present invention includes a substrate 11 , an antibacterial layer 13 formed on the surface of the substrate 11 , and an antifingerprint layer 15 formed on the surface of the antibacterial layer 13 .
该基材11的材质可为玻璃、陶瓷、金属或塑料。 The material of the substrate 11 can be glass, ceramics, metal or plastic.
该抗菌层13中含有氧化硅及负载在氧化硅上的抗菌材料,其厚度为0.01-10μm。该抗菌材料含有纳米银离子、纳米铜离子中的至少一种、以及纳米二氧化钛、纳米氧化锌、纳米氧化铜中的至少一种。该抗菌材料优选含有纳米银离子和纳米二氧化钛。该抗菌层13中抗菌材料质量为氧化硅质量的0.1%-10%。该抗菌层13对大肠杆菌、金黄色葡萄球菌、白色念珠菌等有优良的抗菌性。 The antibacterial layer 13 contains silicon oxide and antibacterial materials loaded on the silicon oxide, and its thickness is 0.01-10 μm. The antibacterial material contains at least one of nano-silver ions, nano-copper ions, and at least one of nano-titanium dioxide, nano-zinc oxide, and nano-copper oxide. The antibacterial material preferably contains nano-silver ions and nano-titanium dioxide. The mass of the antibacterial material in the antibacterial layer 13 is 0.1%-10% of the mass of silicon oxide. The antibacterial layer 13 has excellent antibacterial properties against Escherichia coli, Staphylococcus aureus, Candida albicans and the like.
该抗指纹层15为一氟聚醚硅烷层,所述抗指纹层15厚度极小,所述抗菌层13中的抗菌材料尤其是纳米金属离子极易游离出来起到抗菌效果。该抗指纹层15的厚度优选为10-20nm。该抗指纹层15具有良好的斥水、斥油、斥污垢性,从而使镀膜件10具有良好的抗污效果。 The anti-fingerprint layer 15 is a fluoropolyether silane layer. The thickness of the anti-fingerprint layer 15 is extremely small, and the antibacterial materials in the antibacterial layer 13, especially nanometer metal ions, are easily released to play an antibacterial effect. The thickness of the anti-fingerprint layer 15 is preferably 10-20 nm. The anti-fingerprint layer 15 has good water repellency, oil repellency, and dirt repellency, so that the coating member 10 has a good antifouling effect.
本发明的镀膜件10的制备方法,其包括如下步骤: The preparation method of coating member 10 of the present invention, it comprises the steps:
(1)将抗菌材料加入有机溶剂中分散制得胶体。该抗菌材料含有纳米银离子、纳米铜离子中的至少一种、以及纳米二氧化钛、纳米氧化锌、纳米氧化铜中的至少一种。该有机溶剂优选为乙醇,但不限于乙醇。该胶体中抗菌材料与有机溶剂的质量比为1:1-1:100。 (1) Add the antibacterial material to the organic solvent to disperse the colloid. The antibacterial material contains at least one of nano-silver ions, nano-copper ions, and at least one of nano-titanium dioxide, nano-zinc oxide, and nano-copper oxide. The organic solvent is preferably ethanol, but not limited to ethanol. The mass ratio of the antibacterial material to the organic solvent in the colloid is 1:1-1:100.
(2)将上述胶体与具有纳米级孔的氧化硅混合,去除有机溶剂后进行热处理制得纳米复合材料。该热处理为在300-500℃下保温0.5-5h。该纳米复合材料中抗菌材料负载于氧化硅上,如此可大幅提升抗菌材料的利用率。其中胶体中含有的抗菌材料的质量为氧化硅质量的0.1%-10%。该纳米复合材料作为后续蒸发镀膜的原材料。 (2) Mix the above-mentioned colloid with silicon oxide having nanoscale pores, remove the organic solvent, and perform heat treatment to obtain a nanocomposite material. The heat treatment is at 300-500° C. for 0.5-5 hours. The antibacterial material in the nanocomposite material is loaded on silicon oxide, which can greatly improve the utilization rate of the antibacterial material. The mass of the antibacterial material contained in the colloid is 0.1%-10% of the mass of silicon oxide. The nanocomposite material is used as the raw material for subsequent evaporation coating.
(3)提供一基材11,该基材11预先经清洗、烘干等处理。该基材11的材质可为玻璃、陶瓷、金属或塑料。 (3) A base material 11 is provided, and the base material 11 has been cleaned and dried in advance. The material of the substrate 11 can be glass, ceramics, metal or plastic.
(4)采用蒸发镀膜的方法,在基材表面沉积纳米复合材料形成一抗菌层13。该抗菌层13中含有氧化硅及负载在氧化硅上的抗菌材料。 (4) Deposit nanocomposite materials on the surface of the substrate to form an antibacterial layer 13 by means of evaporation coating. The antibacterial layer 13 contains silicon oxide and antibacterial materials supported on the silicon oxide.
该步骤使用如图2所示的真空蒸镀机200,该真空蒸镀机200包括一蒸镀腔210及连接于蒸镀腔210的一真空泵230,该真空泵230用以对该蒸镀腔210抽真空。该蒸镀腔210内设置有一蒸发源211、一与该蒸发源211相对设置的支承架213、及一气源通道215。所述基材11固定在所述支承架213上。所述蒸发源211用以对放置于其内的蒸发材料217进行加热,使蒸发材料217熔化、蒸发或升华产生蒸气,进而对基材11进行镀膜。气体经该第二气源通道215进入所述蒸镀腔210中。其中,所述蒸发材料217为该纳米复合材料。 This step uses the vacuum evaporation machine 200 as shown in Figure 2, and this vacuum evaporation machine 200 comprises an evaporation chamber 210 and is connected with a vacuum pump 230 of evaporation chamber 210, and this vacuum pump 230 is used for the evaporation chamber 210 Vacuum. The evaporation chamber 210 is provided with an evaporation source 211 , a supporting frame 213 opposite to the evaporation source 211 , and a gas source channel 215 . The base material 11 is fixed on the supporting frame 213 . The evaporation source 211 is used to heat the evaporation material 217 placed therein, so that the evaporation material 217 is melted, evaporated or sublimated to generate steam, and then the substrate 11 is coated. Gas enters the evaporation chamber 210 through the second gas source channel 215 . Wherein, the evaporation material 217 is the nanocomposite material.
设置该蒸镀腔210内的真空度为10-4torr以上,温度为60-80℃,以0.2nm /秒速度蒸镀该复合材料。该抗菌层13的厚度为0.01-10μm。 The vacuum degree in the evaporation chamber 210 is set to be above 10 −4 torr, the temperature is set to 60-80° C., and the composite material is evaporated at a speed of 0.2 nm/second. The antibacterial layer 13 has a thickness of 0.01-10 μm.
(5)采用蒸发镀膜的方法,以全氟聚醚硅烷为蒸镀材料,在抗菌层13表面沉积全氟聚醚硅烷形成一抗指纹层15。该抗指纹层15的厚度为10-20nm。该步骤使用真空蒸镀机,设置该蒸镀腔210内的真空度为10-5torr以上,蒸发电流为60~80mA,以0.3nm /秒速度蒸镀全氟聚醚硅烷。该抗指纹层15的厚度为10-20nm。 (5) The method of evaporation coating is adopted, and perfluoropolyether silane is used as the evaporation material, and perfluoropolyether silane is deposited on the surface of the antibacterial layer 13 to form an anti-fingerprint layer 15 . The anti-fingerprint layer 15 has a thickness of 10-20nm. In this step, a vacuum evaporation machine is used, and the vacuum degree in the evaporation chamber 210 is set to be above 10 −5 torr, the evaporation current is 60-80 mA, and the perfluoropolyether silane is evaporated at a speed of 0.3 nm/second. The anti-fingerprint layer 15 has a thickness of 10-20nm.
本发明的镀膜件10通过依次在基材11表面沉积抗菌层13和抗指纹层15,使镀膜件10的表面具有良好的抗污及抗菌效果。 In the coating member 10 of the present invention, the antibacterial layer 13 and the anti-fingerprint layer 15 are sequentially deposited on the surface of the substrate 11, so that the surface of the coating member 10 has good antifouling and antibacterial effects.
下面通过实施例来对本发明进行具体说明。 The present invention will be described in detail below by way of examples.
实施例1 Example 1
将抗菌材料加入有机溶剂中分散制得胶体,该抗菌材料含有纳米银离子与纳米二氧化钛,该有机溶剂为乙醇,其中抗菌材料与有机溶剂的质量比为1:50。 The antibacterial material is added into an organic solvent to disperse the colloid. The antibacterial material contains nano-silver ions and nano-titanium dioxide. The organic solvent is ethanol, and the mass ratio of the antibacterial material to the organic solvent is 1:50.
将上述胶体与具有纳米级孔的氧化硅复合,蒸发去除有机溶剂后于马弗炉中升温至400℃保温2h制得纳米复合材料,其中抗菌材料质量为氧化硅质量的2.0%。 The above colloid was composited with silicon oxide with nanoscale pores, and the organic solvent was evaporated to remove the organic solvent. Then, the temperature was raised to 400°C in a muffle furnace for 2 hours to prepare a nanocomposite material, in which the mass of the antibacterial material was 2.0% of the mass of the silicon oxide.
本实施例所使用的基材11的材质为玻璃。 The material of the substrate 11 used in this embodiment is glass.
采用蒸发镀膜的方法,在基材11表面沉积纳米复合材料形成一抗菌层13,设置真空蒸镀机内的真空度为5×10-5torr,温度为80℃,以0.2nm /秒速度蒸镀该复合材料。该抗菌层13的厚度为100nm。 Adopt the method of evaporative coating, deposit nano-composite material on the surface of substrate 11 to form an antibacterial layer 13, set the vacuum degree in the vacuum evaporation machine to be 5× 10-5 torr, the temperature is 80°C, and evaporate at a speed of 0.2nm/second. plate the composite. The antibacterial layer 13 has a thickness of 100 nm.
采用蒸发镀膜的方法,以全氟聚醚硅烷为蒸镀材料,在抗菌层13表面沉积全氟聚醚硅烷形成一抗指纹层15。设置该蒸镀腔210内的真空度为3×10-5torr以上,蒸发电流为70mA,以0.3nm /秒速度蒸镀全氟聚醚硅烷。该抗指纹层15的厚度为15nm。 The evaporation coating method is adopted, and the perfluoropolyether silane is used as the evaporation material to deposit perfluoropolyether silane on the surface of the antibacterial layer 13 to form an anti-fingerprint layer 15 . The vacuum degree in the evaporation chamber 210 is set to be above 3×10 −5 torr, the evaporation current is set to 70 mA, and the perfluoropolyether silane is evaporated at a speed of 0.3 nm/second. The anti-fingerprint layer 15 has a thickness of 15 nm.
性能测试:将水滴滴在镀膜件10的镀膜表面,并使用接触角测量仪测试镀膜件10表面与水的接触角;使用摩擦系数测试仪(Labthink MXD-01)测试镀膜件10的镀膜表面的摩擦系数;使用铅笔硬度计测试镀膜件10的镀膜表面的硬度;抗菌率的测试方法是:将镀膜件10裁成1×3cm2的面积大小,浸入一定浓度的菌液中振荡混匀,在36℃养护6h 然后稀释各样测活菌数,即将菌液接种到培养皿中,在36℃培养24h,观察菌落生长繁殖情况。通过对比杀菌前后的细菌浓度,计算出最终的杀菌率。 Performance test: drop water on the coating surface of the coating piece 10, and use a contact angle meter to test the contact angle between the surface of the coating piece 10 and water; use a friction coefficient tester (Labthink MXD-01) to test the friction of the coating surface of the coating piece 10 Coefficient of friction; use a pencil hardness tester to test the hardness of the coating surface of the coating part 10; the test method of the antibacterial rate is: the coating part 10 is cut into an area size of 1 * 3cm , immersed in a certain concentration of bacteria solution and oscillatingly mixed. Curing at 36°C for 6h, then diluting each sample to measure the number of viable bacteria, that is, inoculating the bacterial liquid into a petri dish, cultivating at 36°C for 24h, and observing the growth and reproduction of the colony. By comparing the bacterial concentration before and after sterilization, the final sterilization rate is calculated.
本实施例制得的镀膜件10的性能测试结果如表一所示。 The performance test results of the coating member 10 prepared in this embodiment are shown in Table 1.
表一 Table I
从表一的测试结果可知:该镀膜件10的表面具有良好的抗污及抗菌效果。 From the test results in Table 1, it can be seen that the surface of the coating member 10 has good antifouling and antibacterial effects.
实施例2 Example 2
将抗菌材料加入有机溶剂中分散制得胶体,该抗菌材料含有纳米银离子与纳米二氧化钛,该有机溶剂为乙醇,其中抗菌材料与有机溶剂的质量比为1:100。 The colloid is obtained by adding the antibacterial material into an organic solvent to disperse. The antibacterial material contains nano-silver ions and nano-titanium dioxide. The organic solvent is ethanol, and the mass ratio of the antibacterial material to the organic solvent is 1:100.
将上述胶体与具有纳米级孔的氧化硅复合,蒸发去除有机溶剂后于马弗炉中升温至350℃保温2.5h制得纳米复合材料,其中抗菌材料质量为氧化硅质量的2.5%。 The above colloid was composited with silicon oxide with nanoscale pores, and the organic solvent was evaporated to remove the organic solvent. Then, the temperature was raised to 350°C in a muffle furnace for 2.5 hours to prepare a nanocomposite material, in which the mass of the antibacterial material was 2.5% of the mass of the silicon oxide.
本实施例所使用的基材11的材质为玻璃。 The material of the substrate 11 used in this embodiment is glass.
采用蒸发镀膜的方法,在基材11表面沉积纳米复合材料形成一抗菌层13,设置真空蒸镀机内的真空度为5×10-5torr,温度为70℃,以0.2nm /秒速度蒸镀该复合材料。该抗菌层13的厚度为100nm。 Adopt the method of evaporation coating, deposit nano-composite material on the surface of substrate 11 to form an antibacterial layer 13, set the vacuum degree in the vacuum evaporation machine to be 5 × 10 -5 torr, the temperature is 70 ℃, evaporate at a speed of 0.2nm/second plate the composite. The antibacterial layer 13 has a thickness of 100 nm.
采用蒸发镀膜的方法,以全氟聚醚硅烷为蒸镀材料,在抗菌层13表面沉积全氟聚醚硅烷形成一抗指纹层15。设置该蒸镀腔210内的真空度为3×10-5torr以上,蒸发电流为80mA,以0.3nm /秒速度蒸镀全氟聚醚硅烷。该抗指纹层15的厚度为20nm。 The evaporation coating method is adopted, and the perfluoropolyether silane is used as the evaporation material to deposit perfluoropolyether silane on the surface of the antibacterial layer 13 to form an anti-fingerprint layer 15 . The vacuum degree in the evaporation chamber 210 is set to be above 3×10 −5 torr, the evaporation current is set to 80 mA, and the perfluoropolyether silane is evaporated at a speed of 0.3 nm/second. The anti-fingerprint layer 15 has a thickness of 20nm.
参照实施例1中测试方法进行测试,本实施例制得的镀膜件10的性能测试结果如表二所示。 The test was performed with reference to the test method in Example 1, and the performance test results of the coating member 10 prepared in this example are shown in Table 2.
表二 Table II
从表二的测试结果可知:该镀膜件10的表面具有良好的抗污及抗菌效果。 From the test results in Table 2, it can be seen that the surface of the coating member 10 has good antifouling and antibacterial effects.
另外,本领域技术人员还可在本发明权利要求公开的范围和精神内做其它形式和细节上的各种修改、添加和替换。当然,这些依据本发明精神所做的各种修改、添加和替换等变化,都应包含在本发明所要求保护的范围之内。 In addition, those skilled in the art can also make various modifications, additions and substitutions in other forms and details within the scope and spirit disclosed in the claims of the present invention. Certainly, the various modifications, additions, substitutions and other changes made according to the spirit of the present invention shall all be included within the scope of protection claimed by the present invention.
Claims (11)
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