CN103911018B - A kind of prepare directly red 253 method - Google Patents
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- 238000005859 coupling reaction Methods 0.000 claims abstract description 27
- 230000008878 coupling Effects 0.000 claims abstract description 24
- 238000010168 coupling process Methods 0.000 claims abstract description 24
- 238000002474 experimental method Methods 0.000 claims abstract description 10
- 238000002360 preparation method Methods 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 36
- 239000000243 solution Substances 0.000 claims description 30
- 239000002253 acid Substances 0.000 claims description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- KYARBIJYVGJZLB-UHFFFAOYSA-N 7-amino-4-hydroxy-2-naphthalenesulfonic acid Chemical compound OC1=CC(S(O)(=O)=O)=CC2=CC(N)=CC=C21 KYARBIJYVGJZLB-UHFFFAOYSA-N 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 15
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 14
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 12
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 claims description 12
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 claims description 12
- 239000007795 chemical reaction product Substances 0.000 claims description 9
- 239000011780 sodium chloride Substances 0.000 claims description 7
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 claims description 6
- 235000010288 sodium nitrite Nutrition 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
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- 229910021641 deionized water Inorganic materials 0.000 claims description 4
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- 239000000706 filtrate Substances 0.000 claims description 4
- PPVRMPPLECDING-UHFFFAOYSA-N 4-[(4-aminophenyl)diazenyl]benzenesulfonic acid Chemical compound C1=CC(N)=CC=C1N=NC1=CC=C(S(O)(=O)=O)C=C1 PPVRMPPLECDING-UHFFFAOYSA-N 0.000 claims description 3
- 238000006193 diazotization reaction Methods 0.000 claims description 3
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- 229920002472 Starch Polymers 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
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- 238000005185 salting out Methods 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
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- 229910052708 sodium Inorganic materials 0.000 claims 6
- 239000011734 sodium Substances 0.000 claims 6
- 238000001035 drying Methods 0.000 claims 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 27
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 abstract description 7
- 238000004043 dyeing Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000012954 diazonium Substances 0.000 abstract description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-O diazynium Chemical compound [NH+]#N IJGRMHOSHXDMSA-UHFFFAOYSA-O 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 32
- 235000017550 sodium carbonate Nutrition 0.000 description 16
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- 239000000982 direct dye Substances 0.000 description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 8
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- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 150000001989 diazonium salts Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000019799 monosodium phosphate Nutrition 0.000 description 2
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 2
- 239000011736 potassium bicarbonate Substances 0.000 description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
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- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 2
- 229910000162 sodium phosphate Inorganic materials 0.000 description 2
- QPILZZVXGUNELN-UHFFFAOYSA-M sodium;4-amino-5-hydroxynaphthalene-2,7-disulfonate;hydron Chemical compound [Na+].OS(=O)(=O)C1=CC(O)=C2C(N)=CC(S([O-])(=O)=O)=CC2=C1 QPILZZVXGUNELN-UHFFFAOYSA-M 0.000 description 2
- MMVDLMPGBRLTSO-UHFFFAOYSA-N 1-(diazonioamino)-4-nitrobenzene Chemical class [O-][N+](=O)C1=CC=C(N[N+]#N)C=C1 MMVDLMPGBRLTSO-UHFFFAOYSA-N 0.000 description 1
- BGNGWHSBYQYVRX-UHFFFAOYSA-N 4-(dimethylamino)benzaldehyde Chemical compound CN(C)C1=CC=C(C=O)C=C1 BGNGWHSBYQYVRX-UHFFFAOYSA-N 0.000 description 1
- 239000002262 Schiff base Substances 0.000 description 1
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- IYYOZQDGQBNUNI-UHFFFAOYSA-N [diazonio(nitro)amino]benzene Chemical class [N+](=O)([O-])N(C1=CC=CC=C1)[N+]#N IYYOZQDGQBNUNI-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种染料的制备方法,特别是涉及一种制备直接红253的方法。 The invention relates to a method for preparing a dye, in particular to a method for preparing Direct Red 253.
背景技术 Background technique
随着还原染料,活性染料的应用与开发,直接染料的重要性有所下降,但到目前为止仍有较多的应用。2006年用于纤维素纤维染色的染料中,直接染料的用量占18%左右。近年来,随着生态纺织品相关法规对含有致癌芳香胺的染料的限制,开发环保型直接染料是当前直接染料发展的重点。 With the application and development of vat dyes and reactive dyes, the importance of direct dyes has declined, but there are still many applications so far. Among the dyes used for dyeing cellulose fibers in 2006, the amount of direct dyes accounted for about 18%. In recent years, with the restrictions on dyes containing carcinogenic aromatic amines in the relevant regulations of ecological textiles, the development of environmentally friendly direct dyes is the focus of the current development of direct dyes.
随着环保意识的加强和对产品质量要求的日益提高,相对染色性能好、环保的直接染料是现今活性染料研究重点。直接红253是一种含三嗪环类的直接染料,这类含三嗪环直接染料分子结构的染料分子能保持一定的线型平面结构,对纤维素纤维具有很好的亲和力,耐日晒牢度也较好。且这类染料没有致癌性,属于环保型染料,因此是近年来开发较多的直接染料。 With the strengthening of environmental protection awareness and the increasing requirements for product quality, direct dyes with relatively good dyeing performance and environmental protection are the focus of current research on reactive dyes. Direct Red 253 is a direct dye containing triazine rings. The molecular structure of direct dyes containing triazine rings can maintain a certain linear planar structure. It has a good affinity for cellulose fibers and is resistant to sunlight. The fastness is also good. Moreover, this kind of dye has no carcinogenicity and is an environmentally friendly dye, so it is a direct dye that has been developed more in recent years.
发明内容 Contents of the invention
本发明的目的在于提供一种制备直接红253的方法,该方法通过重氮、一缩、偶合、二缩、三缩等实验步骤合成了该染料,直接红253是一种含三嗪环类的直接染料,该染料具有较强的上染能力,能有效的减少有色废水的排放,节约能源,有利于生态环境的保护,符合环保型染料开发的原则。 The object of the present invention is to provide a method for preparing Direct Red 253. The method synthesizes the dye through experimental steps such as diazo, one shrinkage, coupling, two shrinkage, and three shrinkage. Direct Red 253 is a triazine ring-containing It is a direct dye, which has a strong dyeing ability, can effectively reduce the discharge of colored wastewater, save energy, is conducive to the protection of the ecological environment, and is in line with the principle of the development of environmentally friendly dyes.
本发明的目的是通过以下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:
一种制备直接红253的方法,所述方法包括下述制备步骤: A method for preparing Direct Red 253, said method comprising the following preparation steps:
a)于250mL三口烧瓶中,加2.6mL浓盐酸和7.4mL水,控制温度为29~31℃;将4-氨基偶氮苯-4'-磺酸1.47g(0.0053mol)于小烧杯中加10mL水溶解并搅拌均匀,用10%的Na2CO3溶液调节溶液pH在7~8,然后加2.6mL(0.1mol)亚硝酸钠溶液,搅匀,将混合液逐渐滴入有盐酸和水的三口烧瓶中,进行重氮化反应,约0.5~1h滴完,再反应2.5~3h后,使用淀粉碘化钾试纸检测是否达到终点,若反应液中还有有过量的亚硝酸钠则用10%氨基磺酸溶液破坏,反应结束,产物备用; a) In a 250mL three-necked flask, add 2.6mL concentrated hydrochloric acid and 7.4mL water, and control the temperature at 29~31°C; add 1.47g (0.0053mol) of 4-aminoazobenzene-4'-sulfonic acid to a small beaker Dissolve 10mL of water and stir evenly, adjust the pH of the solution to 7~8 with 10% Na2CO3 solution, then add 2.6mL (0.1mol) sodium nitrite solution, stir well, and gradually drop the mixed solution into a three-necked flask containing hydrochloric acid and water In the middle, carry out the diazotization reaction, about 0.5 ~ 1h drop, and then react for 2.5 ~ 3h, use starch potassium iodide test paper to detect whether the end point is reached, if there is excessive sodium nitrite in the reaction solution, use 10% sulfamic acid The solution is destroyed, the reaction is over, and the product is ready for use;
b)称取J酸1.33g(0.0056mol),用10%Na2CO3溶液调节J酸溶液pH在6~7之间,待J酸变得澄清;取三聚氯氰0.92g(0.0051mol),加入约10~15ml水,温度保持在0~5℃,待pH降到1.5~2后,将澄清的J酸缓慢的滴加到三聚氯氰溶液中,滴加J酸时间控制在4~5个小时,反应结束,备用; b) Weigh 1.33g (0.0056mol) of J acid, adjust the pH of the J acid solution between 6 and 7 with 10% Na2CO3 solution, and wait until the J acid becomes clear; take 0.92g (0.0051mol) of cyanuric chloride, add About 10~15ml of water, the temperature is kept at 0~5℃, after the pH drops to 1.5~2, slowly add the clear J acid into the cyanuric chloride solution, and the time of dropping J acid is controlled at 4~5 Hours, the reaction is over, ready for use;
c)将b反应产物温度调到15~20℃,用10%Na2CO3调节pH在6~6.5之间,再将a反应产物滴加到此混合物中,反应约1.5~2小时反应完全后,继续反应0.5h后到达反应终点; c) Adjust the temperature of the b reaction product to 15~20°C, adjust the pH between 6~6.5 with 10% Na2CO3, then add the a reaction product dropwise to the mixture, and react for about 1.5~2 hours. After the reaction is complete, continue After reacting for 0.5h, the end point of the reaction is reached;
d)将偶合产物c温度控制在10℃,称取乙醇胺0.365g(0.598mol)并用10%Na2CO3溶液调节pH在8~9之间,将其加入到偶合产物c中进行缩合反应,加完物料后,升高温度45~50℃,用10%Na2CO3调节pH在5~6之间,待pH趋于稳定时为实验终点,时间约3~4个小时; d) Control the temperature of coupling product c at 10°C, weigh 0.365g (0.598mol) of ethanolamine and use 10%Na2CO3 solution to adjust the pH between 8 and 9, add it to coupling product c for condensation reaction, and add the materials After that, raise the temperature to 45~50℃, adjust the pH between 5~6 with 10% Na2CO3, and wait for the pH to be stable as the end point of the experiment, and the time is about 3~4 hours;
e)将d反应产物的温度控制在45~50℃之间;称取乙醇胺0.365g(0.598mol)并用10%Na2CO3调节pH为7~7.5,将其加入到二缩物d中,加完后升高温度90~100℃,pH基本稳定为终点,时间约为2.5~3个小时。 e) Control the temperature of the reaction product d between 45~50°C; weigh 0.365g (0.598mol) of ethanolamine and adjust the pH to 7~7.5 with 10% Na2CO3, add it to the dicondensate d, after the addition is complete Raise the temperature to 90~100℃, and the pH is basically stable as the end point, and the time is about 2.5~3 hours.
所述的一种制备直接红253的方法,所述b反应终点以用Errich试剂检测,以J酸反应完全作为终点;Errich试剂即对二甲氨基苯甲醛的酸性乙醇溶液,可与芳香族胺、肼物质缩合,生成席夫氏碱(schiffbase)而呈现颜色。 A described method for preparing Direct Red 253, the end point of the b reaction is detected with Errich reagent, and the reaction of J acid is completely used as the end point; Errich reagent is the acidic ethanol solution of p-dimethylaminobenzaldehyde, which can be mixed with aromatic amine , Hydrazine substance condensation, generate Schiff's base (schiffbase) and present color.
所述的一种制备直接红253的方法,所述判定c反应终点,具体的操作为:用玻璃棒蘸一滴反应液于放有少量氯化钠的虑纸上,染料沉淀的周围生成无色的润圈,其中溶有少量的重氮组分和偶合组分;以对硝基苯胺重氮盐溶液在润圈的旁边点一滴生成润圈,若有偶合组分存在,在两润圈交界处会生成红色;同样以新配置的H酸检测重氮盐,若有重氮盐存在,润圈交界处会有红色生成,反应的终点是以H酸检测时交界处没有红色生成,以对硝基苯胺重氮盐检测时稍微显红色为标准,即偶合组分微过量为反应终点。 The method for preparing Direct Red 253, the specific operation for determining the end point of the c reaction is: use a glass rod to dip a drop of the reaction solution on the filter paper with a small amount of sodium chloride, and a colorless A small amount of diazo component and coupling component are dissolved in it; use p-nitroaniline diazonium salt solution to place a drop next to the moistening ring to form a moistening ring. If there is a coupling component, it will Red will be generated at the position; also use the newly configured H acid to detect the diazonium salt. If there is a diazonium salt, there will be red at the junction of the moist circle. The end point of the reaction is that there is no red at the junction when the H acid is detected. When the nitroaniline diazonium salt is detected, it is slightly red as the standard, that is, the slight excess of the coupling component is the reaction end point.
所述的一种制备直接红253的方法,所述最终染料以氯化钠提纯,具体方法如下:将染料溶于去离子水中,不易过多,过滤除去杂质,保留滤液,滤液按照W/V=20%加氯化钠盐析,过滤,滤饼再用去离子水溶解用氯化钠盐析,如此反复三次,然后将滤饼干燥,得到较高纯度的染料。 In the method for preparing Direct Red 253, the final dye is purified with sodium chloride. The specific method is as follows: dissolve the dye in deionized water, so that it is not too much, filter to remove impurities, and keep the filtrate. The filtrate is based on W/V =20% add sodium chloride for salting out, filter, then dissolve the filter cake with deionized water and salt out with sodium chloride, repeat this three times, then dry the filter cake to obtain a dye with higher purity.
附图说明 Description of drawings
图1是直接红253染料分子结构图。 Figure 1 is a diagram of the molecular structure of Direct Red 253 dye.
具体实施方式 detailed description
下面结合实施例,对本发明作进一步详述。 Below in conjunction with embodiment, the present invention is described in further detail.
本发明通过重氮、一缩、偶合、二缩、三缩等实验步骤合成了该染料。该染料结构式如图1所示,该染料具有较强的上染能力,能有效的减少有色废水的排放,节约能源,有利于生态环境的保护,符合环保型染料开发的原则。 The present invention synthesizes the dye through experimental steps such as diazo, one-shrink, coupling, two-shrink, three-shrink. The structural formula of the dye is shown in Figure 1. The dye has a strong dyeing ability, can effectively reduce the discharge of colored wastewater, save energy, and is conducive to the protection of the ecological environment, which is in line with the principle of the development of environmentally friendly dyes.
本发明方法包括下述步骤:a)于250mL三口烧瓶中,加2.6mL浓盐酸和7.4mL水,控制温度为29-31℃。将4-氨基偶氮苯-4'-磺酸1.47g(0.0053mol)于小烧杯中加10mL水溶解并搅拌均匀,用10%Na2CO3溶液调节pH在7~8,然后加2.6mL(0.1mol)亚硝酸钠溶液,搅匀,将其溶液逐渐滴入有盐酸和水的三口烧瓶中,进行重氮化反应,约0.5~1h滴完,再反应2.5~3h后,使用淀粉碘化钾试纸检测是否达到终点,若有过量的亚硝酸钠则用10%氨基磺酸溶液破坏,反应结束,产物备用;b)取三聚氯氰0.92g(0.0051mol),加入约10~15ml水,温度保持在0~5℃,待pH降到1.5~2后,将J酸1.33g(0.0056mol),用10%Na2CO3溶液调节J酸溶液pH为6~7之间,待J酸变得澄清,将J酸滴加到三聚氯氰溶液中,滴加J酸时间控制在4~5个小时左右,反应结束;c)将b反应产物温度调到15~20℃,用10%Na2CO3调节pH在6~6.5之间,再将a反应产物滴加到此混合物中,反应约1.5~2小时反应完全后,继续反应0.5h后到达反应终点。d)将偶合产物c化合物温度控制在10℃左右,称取乙醇胺0.365g(0.598mol)并用10%Na2CO3溶液调节pH在8~9之间,将其加入到偶合产物c中进行缩合反应,加完物料后,升高温度45~50℃,用10%Na2CO3调节pH在5~6之间,待pH趋于稳定时为实验终点,时间约3~4个小时。e)将d反应产物的温度控制在45~50℃之间;称取乙醇胺0.365g(0.598mol)并用10%Na2CO3调节pH为7~7.5,将其加入到二缩物d中,加完后升高温度90~100℃,pH基本稳定为终点,时间约为2.5~3个小时。 The method of the present invention comprises the following steps: a) Add 2.6mL of concentrated hydrochloric acid and 7.4mL of water into a 250mL three-neck flask, and control the temperature at 29-31°C. Dissolve 1.47g (0.0053mol) of 4-aminoazobenzene-4'-sulfonic acid in 10mL of water in a small beaker and stir evenly, adjust the pH to 7~8 with 10% Na2CO3 solution, then add 2.6mL (0.1mol ) sodium nitrite solution, stir well, gradually drop the solution into a three-necked flask with hydrochloric acid and water, and carry out diazotization reaction. Reach the end point, if there is excessive sodium nitrite, then destroy it with 10% sulfamic acid solution, the reaction is finished, and the product is ready for use; b) get 0.92g (0.0051mol) of cyanuric chloride, add about 10 ~ 15ml water, and the temperature is maintained at 0~5℃, after the pH drops to 1.5~2, add 1.33g (0.0056mol) of J acid, adjust the pH of the J acid solution to 6~7 with 10% Na2CO3 solution, and wait until the J acid becomes clear, add J The acid is added dropwise into the cyanuric chloride solution, and the time of adding the acid J is controlled at about 4 to 5 hours, and the reaction is completed; c) Adjust the temperature of the reaction product of b to 15~20°C, and adjust the pH at 6 with 10% Na2CO3 ~6.5, then add the reaction product of a to the mixture dropwise, and react for about 1.5~2 hours. After the reaction is complete, continue to react for 0.5h and reach the end of the reaction. d) Control the temperature of the coupling product c at about 10°C, weigh 0.365 g (0.598 mol) of ethanolamine and adjust the pH between 8 and 9 with 10% Na2CO3 solution, add it to the coupling product c for condensation reaction, add After the materials are finished, raise the temperature to 45~50°C, adjust the pH between 5~6 with 10% Na2CO3, and wait until the pH becomes stable as the end point of the experiment, and the time is about 3~4 hours. e) Control the temperature of the reaction product d between 45~50°C; weigh 0.365g (0.598mol) of ethanolamine and adjust the pH to 7~7.5 with 10% Na2CO3, add it to the dicondensate d, after the addition is complete Raise the temperature to 90~100℃, and the pH is basically stable as the end point, and the time is about 2.5~3 hours.
在本发明中,b步骤中由于三聚氯氰的高反应活性,其一缩反应温度越低,三聚氯氰的水解等副反应越少发生。但温度过低,一方面能耗高,另一方面反应速率慢,反应时间长,因此,合适的反应温度应保持在0~5℃。三聚氯氰一次缩合反应的pH一般控制在2~2.5进行,这是因为较低的pH可以发生酸对三嗪环的催化效应。三嗪环上的氮原子被质子化,从而增加了碳正离子的反应活性,加速三聚氯氰与氨基物的反应速率。一缩反应的时间根据氨基化合物反应活性的不同一般在1~3h反应结束。同时,在反应中J酸的滴加速度一般控制在10s/滴,这是因为滴加过快会造成J酸不可逆析出,而滴加过慢使得反应时间过长,也不利于反应。另外,反应速率还受到反应物浓度的影响,越接近终点,反应物浓度越低则反应速率越慢。在终点前补加少量的三聚氯氰可以收到明显的省时效果。为保证氨基物反应完全,实验中三聚氯氰一般需过量5~10%,使用Errich试剂检测J酸消失为反应终点。 In the present invention, due to the high reactivity of cyanuric chloride in the b step, the lower its shrinkage reaction temperature, the less side reactions such as the hydrolysis of cyanuric chloride take place. However, if the temperature is too low, on the one hand, the energy consumption will be high, and on the other hand, the reaction rate will be slow and the reaction time will be long. Therefore, the appropriate reaction temperature should be kept at 0-5°C. The pH of the primary condensation reaction of cyanuric chloride is generally controlled at 2 to 2.5, because the catalytic effect of acid on the triazine ring can occur at a lower pH. The nitrogen atom on the triazine ring is protonated, thereby increasing the reactivity of the carbocation and accelerating the reaction rate of cyanuric chloride and amino. The time of the shrinkage reaction is generally completed in 1-3 hours according to the different reactivity of the amino compound. At the same time, the rate of addition of acid J in the reaction is generally controlled at 10 s/drop, because too fast addition will cause irreversible precipitation of acid J, and too slow addition will make the reaction time too long, which is not conducive to the reaction. In addition, the reaction rate is also affected by the concentration of reactants. The closer to the end point, the lower the concentration of reactants, the slower the reaction rate. Adding a small amount of cyanuric chloride before the end point can receive obvious time-saving effect. In order to ensure the complete reaction of amino compounds, an excess of cyanuric chloride is generally required to be 5-10% in the experiment, and the disappearance of J acid is detected as the end point of the reaction using Errich reagent.
在本发明中,偶合反应中,缚酸剂可以中和反应产生的盐酸,达到促进反应正向进行的目的。本发明选择了Na2CO3、NaHCO3、KHCO3、NaH2PO4四种缚酸剂,其中以Na2CO3做缚酸剂偶合产物的收率最高,因此本发明以Na2CO3做缚酸剂。 In the present invention, in the coupling reaction, the acid-binding agent can neutralize the hydrochloric acid produced by the reaction, so as to promote the forward progress of the reaction. The present invention selects Na2CO3, NaHCO3, KHCO3, and NaH2PO4 four kinds of acid-binding agents, among which Na2CO3 is used as the acid-binding agent to obtain the highest coupling product yield, so the present invention uses Na2CO3 as the acid-binding agent.
实施例1: Example 1:
偶合反应是影响染料收率的重要因素,对加料方式对偶合收率的影响做了一组实验,一种是直接投料,另一种是分部投料,同时控制温度在偶合pH在6~7之间。由于合成的染料是液体染料。因此,本实验对偶合,缩合产率的分析采用折百量的方法。以第一组实验数据为基准,利用下式求得每一组的相对产量。 Coupling reaction is an important factor affecting the yield of dyes. A set of experiments were done on the influence of feeding methods on the coupling yield. One is direct feeding, the other is partial feeding, and the temperature is controlled at the coupling pH at 6~7. between. Since the synthetic dye is a liquid dye. Therefore, in this experiment, the analysis of the coupling and condensation yield adopts the method of discounting the amount. Based on the first group of experimental data, use the following formula to obtain the relative yield of each group.
计算公式:折百量= Calculation formula: discounted amount =
其中m1—产品的质量/g Among them, m1—mass of product/g
C1—每组产品的吸光度 C1—absorbance of each group of products
C2—第一组产品的吸光度结果如表1.1所示: C2—The absorbance results of the first group of products are shown in Table 1.1:
表1-1加料方式对偶合收率的影响 Table 1-1 Effect of feeding method on coupling yield
加料方式偶合pH偶合温度/℃配比/mol吸光度折百量/g Feeding method Coupling pH Coupling temperature/°C Ratio/mol Absorbance percent/g
A6~715℃1:10.42080.15 A6~715℃1:10.42080.15
B6~715℃1:10.43883.58 B6~715℃1:10.43883.58
注:A—代表直接投料;B—代表分步投料,同时控制偶合pH在6~7之间。 Note: A—represents direct feeding; B—represents stepwise feeding, while controlling the coupling pH between 6 and 7.
从表1.1可以看出,分步投料比一次性投料收率要偏高。因此,实验中采用分步投料。 It can be seen from Table 1.1 that the yield of step-by-step feeding is higher than that of one-time feeding. Therefore, step-by-step feeding was adopted in the experiment.
实施例2: Example 2:
本发明对附酸剂对偶合反应的应的影响做了一组实验,缚酸剂可以中和反应产生的盐酸,达到促进反应正向进行的目的。本实验选择了Na2CO3、NaHCO3、KHCO3、NaH2PO4四中缚酸剂,实验数据记录及结果见表1.2。 The present invention has done a group of experiments on the influence of the acid-binding agent on the reaction of the coupling reaction. The acid-binding agent can neutralize the hydrochloric acid produced by the reaction, so as to promote the forward progress of the reaction. Four acid-binding agents, Na2CO3, NaHCO3, KHCO3 and NaH2PO4, were selected for this experiment. The experimental data records and results are shown in Table 1.2.
表1-2缚酸剂对偶合收率的影响 The impact of table 1-2 acid-binding agent on the coupling yield
序号偶合pH偶合温度/℃配比/mol缚酸剂吸光度折百量/g No. Coupling pH Coupling temperature/°C Ratio/mol Acid-binding agent Absorbance percentage/g
16~715℃1:1Na2CO30.36073.53 16~715℃1:1Na2CO30.36073.53
26~715℃1:1NaHCO30.44179.73 26~715℃1:1NaHCO30.44179.73
36~715℃1:1KHCO30.30057.19 36~715℃1:1KHCO30.30057.19
46~715℃1:1NaH2PO40.29068.03 46~715℃1:1NaH2PO40.29068.03
由表1.2可知,以碳酸氢钠做缚酸剂偶合产物的收率最高。因此,优选碳酸氢钠为缚酸剂。 It can be seen from Table 1.2 that the yield of coupling product with sodium bicarbonate as acid-binding agent is the highest. Therefore, sodium bicarbonate is preferred as the acid-binding agent.
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| GB1537767A (en) * | 1975-04-24 | 1979-01-04 | Sandoz Ltd | Water-soluble disazo dyestuffs |
| GB2216539A (en) * | 1988-03-09 | 1989-10-11 | Ciba Geigy | Anionic triaminotriazinyl disazo dyes |
| CN1464931A (en) * | 2000-09-01 | 2003-12-31 | 克莱里安特财务(Bvi)有限公司 | Process for controlling the brightness of paper products |
| CN102329521A (en) * | 2011-09-29 | 2012-01-25 | 天津德凯化工股份有限公司 | Red reactive dye and preparation method thereof |
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| GB1537767A (en) * | 1975-04-24 | 1979-01-04 | Sandoz Ltd | Water-soluble disazo dyestuffs |
| GB2216539A (en) * | 1988-03-09 | 1989-10-11 | Ciba Geigy | Anionic triaminotriazinyl disazo dyes |
| CN1464931A (en) * | 2000-09-01 | 2003-12-31 | 克莱里安特财务(Bvi)有限公司 | Process for controlling the brightness of paper products |
| CN102329521A (en) * | 2011-09-29 | 2012-01-25 | 天津德凯化工股份有限公司 | Red reactive dye and preparation method thereof |
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