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CN103913902A - Mask assembly device and mask assembly method - Google Patents

Mask assembly device and mask assembly method Download PDF

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Publication number
CN103913902A
CN103913902A CN201410114568.6A CN201410114568A CN103913902A CN 103913902 A CN103913902 A CN 103913902A CN 201410114568 A CN201410114568 A CN 201410114568A CN 103913902 A CN103913902 A CN 103913902A
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CN
China
Prior art keywords
mask plate
support bar
mask
adhesive
assembly
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Pending
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CN201410114568.6A
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Chinese (zh)
Inventor
周永山
覃一锋
李京鹏
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BOE Technology Group Co Ltd
Beijing BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Beijing BOE Optoelectronics Technology Co Ltd
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Priority to CN201410114568.6A priority Critical patent/CN103913902A/en
Publication of CN103913902A publication Critical patent/CN103913902A/en
Pending legal-status Critical Current

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Abstract

本发明涉及显示器生产设备技术领域,尤其涉及一种掩膜板组装装置及组装方法。该掩膜板组装装置用于将支撑条与掩膜板固定连接,其中,机座用于安装掩膜板,机台用于吸附并带动支撑条移动至掩膜板上;该组装方法基于该掩膜板组装装置,其包括:S1:将掩膜板放置在机座上,S2:机台带动支撑条移动,并将支撑条对应放置在掩膜板上,S3:支撑条通过辅助单元固定连接在掩膜板上,S4:机台与支撑条分离。该掩膜板组装装置将掩膜板的组装过程由手工制作转变为自动化组装,其具有成本低、组装效率高的特点,可保证掩膜板的组装质量,组装时支撑条的固定和拆卸十分方便,且其粘结强度通过辅助单元的设置得到了有效保障。

The invention relates to the technical field of display production equipment, in particular to a mask board assembly device and assembly method. The mask plate assembly device is used for fixedly connecting the support bar with the mask plate, wherein the machine base is used for installing the mask plate, and the machine table is used for absorbing and driving the support bar to move to the mask plate; the assembly method is based on the Mask plate assembly device, which includes: S1: place the mask plate on the machine base, S2: the machine drives the support bar to move, and place the support bar on the mask plate correspondingly, S3: the support bar is fixed by the auxiliary unit Connected to the mask board, S4: The machine table is separated from the support bar. The mask plate assembly device changes the mask plate assembly process from manual production to automatic assembly. It has the characteristics of low cost and high assembly efficiency, which can ensure the assembly quality of the mask plate. It is convenient, and its bonding strength is effectively guaranteed by the setting of auxiliary units.

Description

一种掩膜板组装装置及组装方法Mask plate assembly device and assembly method

技术领域technical field

本发明涉及显示器生产设备技术领域,尤其涉及一种掩膜板组装装置及组装方法,具体涉及一种用于液晶显示器生产过程的紫外光固化环节中的掩膜板的自动组装装置及基于该装置的组装方法。The present invention relates to the technical field of display production equipment, in particular to a mask plate assembly device and an assembly method, in particular to an automatic mask plate assembly device used in the ultraviolet curing link of the liquid crystal display production process and the device based on the mask plate assembly device. assembly method.

背景技术Background technique

薄膜晶体管显示器(英文名称为Thin Film Transistor-Liquid CrystalDisplay,简称为TFT-LCD)是液晶显示器的一种,它使用薄膜晶体管技术改善影像品质。TFT-LCD被统称为LCD,其被应用在电视、平面显示器及投影机上。其生产技术经过最近几十年的发展,技术和工艺日趋成熟,已经取代冷阴二极管(英文名称为Cold Cathode FluorescentLamp,简称为CCFL)显示器,成为显示领域的主流产品。Thin Film Transistor-Liquid Crystal Display (English name is Thin Film Transistor-Liquid Crystal Display, referred to as TFT-LCD) is a type of liquid crystal display, which uses thin film transistor technology to improve image quality. TFT-LCDs are collectively referred to as LCDs, which are used in televisions, flat panel displays and projectors. Its production technology has been developed in recent decades, and its technology and process have become increasingly mature. It has replaced cold cathode diode (English name is Cold Cathode Fluorescent Lamp, CCFL for short) display and has become the mainstream product in the display field.

LCD的面板的生产过程中,为了使液晶分子能够正常取向,需要在阵列基板和彩膜基板的表面涂上一层聚酰亚胺(英文名称为Polyimide,简称为PI)膜,然后在聚酰亚胺膜上进行摩擦工艺,以实现液晶分子的取向。目前,液晶屏成盒工艺的具体步骤为:首先,在一张玻璃基板的四周使用封框胶涂布装置涂覆封框胶;然后,在另一张玻璃基板中央采用滴下注入法滴加液晶;之后,真空贴合两张玻璃基板,即进行对合工艺;最后进行封框胶的固化,即先用放入到紫外光(英文名称为ultraviolet,简称UV)固化室中固化封框胶中的光敏成分,通过紫外光的短时间照射,使封框胶部分固化;最后在高温炉中将未固化的封框胶完全固化,从而完成成盒工艺。In the production process of the LCD panel, in order to make the liquid crystal molecules align normally, it is necessary to coat a layer of polyimide (English name is Polyimide, PI for short) film on the surface of the array substrate and the color filter substrate, and then coat the polyimide The rubbing process is performed on the imine film to realize the orientation of the liquid crystal molecules. At present, the specific steps of the liquid crystal panel forming process are as follows: first, use a sealant coating device to coat the frame sealant around one glass substrate; then, drop liquid crystal into the center of another glass substrate by drop injection method ; Afterwards, the two glass substrates are vacuum bonded, that is, the bonding process is carried out; finally, the sealing glue is cured, that is, put it into the ultraviolet light (English name is ultraviolet, referred to as UV) curing room to cure the sealing glue. The photosensitive component of the box is partially cured by ultraviolet light irradiation for a short time; finally, the uncured frame sealant is completely cured in a high-temperature furnace to complete the box forming process.

UV固化作为封框胶的首要固化阶段,其固化效率以及效果对整个对合工艺有着重要的影响。而UV固化过程中需要用到掩膜板(英文名称为Mask)对液晶屏的有效显示区域(英文名称为Panel AA区)进行遮掩。其中,掩膜板的高效以及高质量的制作和组装,对UV固化阶段的效果有着重要的影响,一旦掩膜板未能有效遮挡AA区,就会对液晶屏的显示效果产生重要影响。UV curing is the primary curing stage of frame sealant, and its curing efficiency and effect have an important impact on the entire joining process. In the UV curing process, a mask (English name is Mask) is needed to cover the effective display area of the LCD screen (English name is Panel AA area). Among them, the high-efficiency and high-quality production and assembly of the mask board have an important impact on the effect of the UV curing stage. Once the mask board fails to effectively block the AA area, it will have an important impact on the display effect of the LCD screen.

现有技术中,掩膜板的全部组装过程都以手工制作为主,主要存在的问题有:一是手工组装不但成本高、组装效率低,而且增加了一线员工的劳动强度,一张掩膜板的组装过程大约需要4-6名工程师,连续工作1小时以上;二是整个手动组装过程监控手段少,人为因素大,制作的掩膜板的质量得不到有效保证,一旦未能及时发现问题,将造成巨大的损失;三是装置过程中多处需要用钢制螺丝刀进行固定,而固定过程一旦失手碰到掩膜板,将必然导致整张掩膜板的报废——这也是目前的生产线上,在准备掩膜板时,会至少准备七张备用以防意外的原因;四是由于LCD制作过程中使用到的掩膜板的尺寸较大,在使用过程中为防止其受自身重力影响而导致弯曲,需要设置多条支撑条对其进行支撑,以保证照射过程的均匀性,现有技术中,支撑条通过胶带粘接固定,因此需要手动操作大量的胶带对支撑条的各部位进行固定,这样初期的固定以及使用完成后的拆卸都是很费时的过程,粘接强度也得不到有效的监控和保障。In the prior art, the entire assembly process of the mask board is mainly made by hand. The main problems are: first, the manual assembly is not only costly and inefficient, but also increases the labor intensity of front-line employees. The board assembly process requires about 4-6 engineers, who work continuously for more than 1 hour; second, the entire manual assembly process has few monitoring methods and human factors are large, so the quality of the mask board produced cannot be effectively guaranteed. The problem will cause huge losses; the third is that steel screwdrivers need to be used to fix many places during the installation process, and once the fixing process accidentally touches the mask board, it will inevitably lead to the scrapping of the entire mask board—this is also the current situation. On the production line, when preparing the mask board, at least seven spare sheets will be prepared in case of accidents; Fourth, due to the large size of the mask board used in the LCD production process, in order to prevent it from being affected by its own gravity during use In order to ensure the uniformity of the irradiation process, it is necessary to set up multiple support strips to support it. In the prior art, the support strips are fixed by tape bonding, so a large number of tapes need to be manually operated on each part of the support strips. Fixing, such initial fixing and disassembly after use are very time-consuming processes, and the bonding strength cannot be effectively monitored and guaranteed.

鉴于上述现有技术的缺陷,需要提供一种掩膜板组装装置及组装方法。In view of the above-mentioned defects in the prior art, it is necessary to provide a mask assembly device and an assembly method.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明要解决的技术问题是解决现有的掩膜板手工组装时成本高、效率低,组装过程容易出现操作失误而导致掩膜板的质量问题,甚至引起掩膜板报废的问题,以及原有的组装方法在UV固化过程中,支撑条与掩膜板之间通过胶带固定,使得支撑条的固定和拆卸不便,且其粘结强度没有保障的问题。The technical problem to be solved by the present invention is to solve the problem of high cost and low efficiency when manual assembly of the existing mask board, easy operation errors in the assembly process, which lead to quality problems of the mask board, and even cause the mask board to be scrapped, and the original In some assembly methods, during the UV curing process, the support bar and the mask plate are fixed by adhesive tape, which makes it inconvenient to fix and disassemble the support bar, and its bonding strength is not guaranteed.

(二)技术方案(2) Technical solution

为了解决上述技术问题,本发明提供了一种掩膜板组装装置,包括机座和与所述机座对应设置的机台,所述机座上安装有掩膜板,所述机台用于吸附并带动支撑条移动至所述掩膜板上。In order to solve the above technical problems, the present invention provides a mask plate assembly device, which includes a machine base and a machine table corresponding to the machine base, a mask plate is installed on the machine base, and the machine table is used for Absorb and drive the support bar to move to the mask plate.

其中,所述机台包括抽气管和间隔设置的多个吸附槽,所述吸附槽用于吸附所述支撑条,且均与所述抽气管连通。Wherein, the machine table includes an air extraction pipe and a plurality of adsorption grooves arranged at intervals, the adsorption grooves are used for absorbing the support bars, and are all communicated with the air extraction pipe.

其中,所述每个吸附槽上均匀设置有若干个气孔,所述吸附槽通过所述气孔与所述抽气管连通。Wherein, several air holes are uniformly arranged on each adsorption groove, and the adsorption groove communicates with the air extraction pipe through the air holes.

其中,所述机座和掩膜板之间还可拆卸的设置有加热板。Wherein, a heating plate is detachably arranged between the base and the mask plate.

其中,还包括固定板,所述固定板设置在所述掩膜板的周围,所述支撑条的两端固定连接于所述固定板上。Wherein, a fixing plate is also included, the fixing plate is arranged around the mask plate, and the two ends of the support strips are fixedly connected to the fixing plate.

其中,所述固定板内设有用于使机械辅助装置的机械手插装的通道。Wherein, the fixed plate is provided with a channel for inserting the manipulator of the mechanical auxiliary device.

本发明还提供了一种掩膜板组装方法,包括以下步骤:The present invention also provides a method for assembling a mask, comprising the following steps:

S1:将掩膜板放置在机座上;S1: Place the mask on the base;

S2:机台吸附并带动支撑条移动,并将所述支撑条对应放置在所述掩膜板上;S2: The machine absorbs and drives the support bars to move, and places the support bars on the mask plate correspondingly;

S3:所述支撑条通过辅助单元固定连接在所述掩膜板上;S3: the support bar is fixedly connected to the mask plate through an auxiliary unit;

S4:所述机台与所述支撑条分离。S4: The machine platform is separated from the support bar.

其中,在所述步骤S3中,所述辅助单元包括粘胶剂和加热板,所述加热板可拆卸的设置在所述机座与掩膜板之间,所述加热板用于加热固化所述粘胶剂,通过所述粘胶剂将所述支撑条与所述掩膜板固定连接。Wherein, in the step S3, the auxiliary unit includes an adhesive and a heating plate, the heating plate is detachably arranged between the base and the mask plate, and the heating plate is used for heating and curing the The adhesive is used to fix the support bar to the mask plate through the adhesive.

其中,所述粘胶剂为聚氨酯类粘胶剂。Wherein, the adhesive is polyurethane adhesive.

其中,所述粘胶剂为环氧树脂类粘胶剂。Wherein, the adhesive is an epoxy resin adhesive.

其中,所述掩膜板上设有遮掩区,所述遮掩区上涂有与所述粘胶剂对应设置的覆胶。Wherein, the mask plate is provided with a masking area, and the masking area is coated with glue corresponding to the adhesive.

其中,在所述步骤S3中,所述辅助单元为向所述支撑条和掩膜板分别通入用于产生相反电荷或磁性的电流,所述支撑条与掩膜板之间通过电磁吸附固定连接。Wherein, in the step S3, the auxiliary unit is to pass through the support bar and the mask plate to generate opposite electric charges or magnetic currents respectively, and the support bar and the mask plate are fixed by electromagnetic adsorption. connect.

(三)有益效果(3) Beneficial effects

本发明的上述技术方案具有以下有益效果:本发明的掩膜板组装装置用于将支撑条与掩膜板固定连接,机座用于安装掩膜板,机台用于吸附并带动支撑条移动至掩膜板上;本发明的掩膜板组装方法基于该掩膜板组装装置,其包括S1:将掩膜板放置在机座上,S2:机台带动支撑条移动,并将支撑条对应放置在掩膜板上,S3:支撑条通过辅助单元固定连接在掩膜板上,S4:机台与支撑条分离。本发明的掩膜板组装装置将掩膜板的组装过程由手工制作转变为自动化组装,并形成流水线式批量组装生产模式,其具有成本低、组装效率高的特点,可保证掩膜板的组装质量,组装时,支撑条的固定和拆卸十分方便,且其粘结强度通过辅助单元的设置得到了有效保障。The above-mentioned technical solution of the present invention has the following beneficial effects: the mask plate assembly device of the present invention is used for fixedly connecting the support bar with the mask plate, the machine base is used for installing the mask plate, and the machine table is used for absorbing and driving the support bar to move to the mask plate; the mask plate assembly method of the present invention is based on the mask plate assembly device, which includes S1: placing the mask plate on the machine base, S2: the machine platform drives the support bar to move, and the support bar corresponds to Placed on the mask plate, S3: the support bar is fixedly connected to the mask plate through the auxiliary unit, S4: the machine table is separated from the support bar. The mask plate assembly device of the present invention changes the mask plate assembly process from manual production to automatic assembly, and forms an assembly line batch assembly production mode, which has the characteristics of low cost and high assembly efficiency, and can ensure the assembly of the mask plate Quality, when assembling, the fixing and dismounting of the support bar is very convenient, and its bonding strength is effectively guaranteed by the setting of the auxiliary unit.

附图说明Description of drawings

图1为本发明实施例的掩膜板组装装置的结构示意图;FIG. 1 is a schematic structural view of a mask assembly device according to an embodiment of the present invention;

图2为图1的A向局部放大图;Fig. 2 is a partial enlarged view of A direction in Fig. 1;

图3为本发明实施例的机台的结构示意图;Fig. 3 is the structural representation of the machine platform of the embodiment of the present invention;

图4为本发明实施例的掩膜板的结构示意图;4 is a schematic structural diagram of a mask plate according to an embodiment of the present invention;

图5为本发明的掩膜板组装方法的实施例三的原理示意图。FIG. 5 is a schematic diagram of the principle of Embodiment 3 of the method for assembling a mask plate of the present invention.

其中,1、机台;2、机座;3:掩膜板;4:遮掩区;5:加热板;6:支撑条;7:固定板;8:通道;9:吸附槽;10:抽气管。Among them, 1. machine platform; 2. machine base; 3: mask plate; 4: masking area; 5: heating plate; 6: support bar; 7: fixed plate; 8: channel; trachea.

具体实施方式Detailed ways

下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but should not be used to limit the scope of the present invention.

在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, unless otherwise specified, "plurality" means two or more. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" etc. is Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the present invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

如图1所示,本发明提供的掩膜板组装装置用于将支撑条6固定连接在掩膜板3上,该装置的机座2上安装有掩膜板3,机台1用于吸附并带动支撑条6移动至掩膜板3上,机台1与机座2对应设置,从而保证机台1在支撑条6的存放处和机座2之间移动,以及支撑条6能够被正确的放置并固定在掩膜板3上。当机台1吸附并带动支撑条6移动到机座2上方时,为了保证固定好的支撑条6对于掩膜板3的支撑作用的均匀性和稳定性,需要使机台1与机座2之间对应设置,使得支撑条6能够被均匀的成一定间隔排列放置于掩膜板3上,以便于进行支撑条6与掩膜板3之间的固定工作。在支撑条6被固定在掩膜板3上之后,支撑条6从机台1上脱离,机台1回到初始位置,以便于进行下一次输送支撑条6的工作。As shown in Figure 1, the mask plate assembly device provided by the present invention is used to fix the support bar 6 on the mask plate 3, the mask plate 3 is installed on the machine base 2 of the device, and the machine table 1 is used for adsorption And drive the support bar 6 to move to the mask plate 3, the machine platform 1 and the machine base 2 are set correspondingly, so as to ensure that the machine platform 1 moves between the storage place of the support bar 6 and the machine base 2, and the support bar 6 can be correctly Place and fix on the mask plate 3. When the machine 1 absorbs and drives the support bar 6 to move to the top of the machine base 2, in order to ensure the uniformity and stability of the support effect of the fixed support bar 6 on the mask plate 3, it is necessary to make the machine 1 and the machine base 2 Correspondingly arranged between them, so that the support bars 6 can be evenly arranged and placed on the mask plate 3 at a certain interval, so as to facilitate the fixing work between the support bars 6 and the mask plate 3 . After the support bar 6 is fixed on the mask plate 3, the support bar 6 is separated from the machine table 1, and the machine table 1 returns to the initial position, so as to carry out the work of transporting the support bar 6 next time.

在机台1上设有抽气管10和间隔设置的多个吸附槽9,可以一次性吸附并移动整组需要与一个掩膜板3固定连接的支撑条6。其中,每个吸附槽9均设置在机台1的下表面,用于吸附支撑条6,且均与抽气管10连通。抽气管10连通有空气泵,空气泵通过抽气管10将吸附槽9与支撑条6之间抽为真空状态,使支撑条6可以被真空吸附在吸附槽9中,在机台1将支撑条6输送到与掩膜板3固定连接的位置的过程中,保证支撑条6不会发生掉落等情况,从而避免影响组装过程的连续性;当支撑条6被放置并固定在掩膜板3上的对应位置后,空气泵可以通过抽气管10将气体重新充入支撑条6与吸附槽9之间,使支撑条6与吸附槽9之间脱离真空状态,从而实现支撑条6从吸附槽9中脱附,以便于机台1离开支撑条6,回到初始位置,等待进行下一次的输送工作。The machine table 1 is provided with a suction pipe 10 and a plurality of adsorption grooves 9 arranged at intervals, which can absorb and move a whole set of support bars 6 that need to be fixedly connected with a mask plate 3 at one time. Wherein, each adsorption groove 9 is arranged on the lower surface of the machine table 1 for absorbing the support bar 6 , and is communicated with the exhaust pipe 10 . The suction pipe 10 is connected with an air pump, and the air pump pumps the space between the adsorption tank 9 and the support bar 6 into a vacuum state through the suction tube 10, so that the support bar 6 can be vacuum adsorbed in the adsorption tank 9, and the support bar 6 is vacuumed on the machine platform 1. 6 During the process of transporting to the position fixedly connected with the mask plate 3, ensure that the support bar 6 does not fall, etc., so as to avoid affecting the continuity of the assembly process; when the support bar 6 is placed and fixed on the mask plate 3 After reaching the corresponding position above, the air pump can refill the gas between the support bar 6 and the adsorption tank 9 through the exhaust pipe 10, so that the space between the support bar 6 and the adsorption tank 9 is out of the vacuum state, so that the support bar 6 can be released from the adsorption tank. 9, so that the machine 1 leaves the support bar 6, returns to the initial position, and waits for the next conveying work.

吸附槽9的设置如图2、图3所示,为了将支撑条6间隔设置并固定于掩膜板3上,多个吸附槽9之间的间距等于被分别固定在掩膜板3上的多个支撑条6之间的间距,在大规模批量组装掩膜板3时,可以有效保证各个掩膜板3与支撑条6之间的组装质量。The setting of suction groove 9 is as shown in Figure 2 and Figure 3, in order to support bar 6 intervals and be fixed on the mask plate 3, the spacing between a plurality of adsorption grooves 9 is equal to being respectively fixed on the mask plate 3 The distance between the plurality of support bars 6 can effectively ensure the assembly quality between each mask plate 3 and the support bars 6 when the mask plates 3 are assembled in batches on a large scale.

为了保证吸附槽9对支撑条6的吸附作用的稳定和流畅,优选在每个吸附槽9的槽底上均匀设置有若干个气孔,每个气孔在机台1的内部通过多个小管道分别与抽气管10连通,使吸附槽9通过气孔与抽气管10连通,以便于抽气管10通过空气泵控制吸附槽9与支撑条6之间的真空吸附和排气脱附工作。In order to ensure the stability and smoothness of the adsorption effect of the adsorption tank 9 on the support bar 6, it is preferable that several air holes are evenly arranged on the groove bottom of each adsorption tank 9, and each air hole is passed through a plurality of small pipes in the inside of the machine 1. It communicates with the suction pipe 10, so that the adsorption tank 9 communicates with the suction pipe 10 through the air hole, so that the suction pipe 10 can control the vacuum adsorption and exhaust desorption between the adsorption tank 9 and the support bar 6 through the air pump.

掩膜板3的结构如图4所示,组装好的掩膜板3可以应用在后续的UV固化过程中,用于对Panel AA区部分进行有效遮挡,防止紫外光的照射对液晶的影响;因此,为了有效遮挡LCD的Panel AA区,防止紫外光的照射对液晶的影响,在掩膜板3上设置有若干个成阵列排列的遮挡区4,这些遮挡区4与LCD的Panel AA区对应设置,使每一个遮挡区4都可以有效覆盖在每一个LCD的Panel AA区上,将Panel AA区全部遮住,防止UV固化过程中紫外光漏光影响液晶的质量。The structure of the mask plate 3 is shown in Figure 4. The assembled mask plate 3 can be used in the subsequent UV curing process to effectively shield the Panel AA area and prevent the impact of ultraviolet light on the liquid crystal; Therefore, in order to effectively shield the Panel AA area of the LCD and prevent the impact of ultraviolet light on the liquid crystal, several shielding areas 4 arranged in arrays are arranged on the mask plate 3, and these shielding areas 4 correspond to the Panel AA area of the LCD. Set so that each shielding area 4 can effectively cover the Panel AA area of each LCD, completely cover the Panel AA area, and prevent ultraviolet light leakage from affecting the quality of the liquid crystal during the UV curing process.

支撑条6的作用主要是用来固定支撑掩膜板3,由于掩膜板3的尺寸较大,在使用过程中为防止掩膜板3受自身重力影响而导致的弯曲,需要通过支撑条6来支撑固定掩膜板3,从而保证照射过程的均一性,与此同时由于支撑条6不能影响后续的UV固化过程中的紫外光的照射,因此需要支撑条6具有良好的透光性,优选支撑条6的材质为石英,可以满足支撑掩膜板3的要求的同时,又能保证其具有优秀的透光性能。The function of the support bar 6 is mainly to fix and support the mask plate 3. Due to the large size of the mask plate 3, in order to prevent the mask plate 3 from being bent due to its own gravity during use, it is necessary to pass the support bar 6 To support and fix the mask plate 3, so as to ensure the uniformity of the irradiation process, at the same time, because the support bar 6 cannot affect the irradiation of ultraviolet light in the subsequent UV curing process, it is required that the support bar 6 has good light transmittance, preferably The material of the support bar 6 is quartz, which can meet the requirement of supporting the mask plate 3 while ensuring its excellent light transmission performance.

为了保证掩膜板3与支撑条6的组装过程的稳定,机座2上还设有固定板7,固定板7优选设置在掩膜板3的周围,以定位掩膜板3,防止掩膜板3在组装过程中发生偏移,从而影响支撑条6的固定位置,进而影响掩膜板3的组装质量。在组装过程中,当支撑条6被固定在掩膜板3上时,其两端同时也被固定在固定板7上,可以通过机械辅助设备移动固定板7,即可带动支撑条6一起移动,从而带动掩膜板3一起移动。为了方便移动组装好的带有支撑条6的掩膜板3,优选在固定板7内设有可以插装机械辅助设备的机械手的通道8,机械手可以插入通道8中,将组装后的掩膜板3连同支撑条6一起抬起并移动,进入下一道工序中,以实现完整的流水线式的组装过程。In order to ensure the stability of the assembly process of the mask plate 3 and the support bar 6, a fixed plate 7 is also provided on the base 2, and the fixed plate 7 is preferably arranged around the mask plate 3 to position the mask plate 3 and prevent the mask from The plate 3 is shifted during the assembly process, thereby affecting the fixed position of the support bar 6 and further affecting the assembly quality of the mask plate 3 . During the assembly process, when the support bar 6 is fixed on the mask plate 3, its two ends are also fixed on the fixed plate 7 at the same time, and the fixed plate 7 can be moved by mechanical auxiliary equipment, which can drive the support bar 6 to move together , thereby driving the mask plate 3 to move together. In order to facilitate the moving of the assembled mask plate 3 with the support bar 6, it is preferable to be provided with a channel 8 for a manipulator capable of inserting mechanical auxiliary equipment in the fixed plate 7, and the manipulator can be inserted into the channel 8 to place the assembled mask The board 3 is lifted and moved together with the support bar 6, and enters the next process, so as to realize a complete assembly process of assembly line.

为了便于对掩膜板3与支撑条6进行组装固定,优选在机座2和掩膜板3之间设置加热板5,可以通过加热固化作用使支撑条6快速固定在掩膜板3上,有利于支撑条6被快速固定在掩膜板3上;加热板5为可拆卸设置,可以针对具体的掩膜板组装方法的需要进行安装和拆卸。In order to facilitate the assembly and fixing of the mask plate 3 and the support bar 6, preferably a heating plate 5 is arranged between the machine base 2 and the mask plate 3, and the support bar 6 can be quickly fixed on the mask plate 3 through heating and curing. It is beneficial for the support bar 6 to be quickly fixed on the mask plate 3; the heating plate 5 is detachable, and can be installed and disassembled according to the needs of the specific mask plate assembly method.

本发明还提供了一种掩膜板组装方法,其组装过程是基于如上所述的掩膜板组装装置而实现的,以下结合三种实施方式对该掩膜板组装方法做具体说明。The present invention also provides a method for assembling a mask, the assembling process of which is realized based on the above-mentioned mask assembling device, and the method for assembling the mask will be specifically described below in conjunction with three implementation modes.

实施例一Embodiment one

本实施例一提供的掩膜板组装方法包括以下步骤:The method for assembling a mask plate provided in Embodiment 1 includes the following steps:

S1:将掩膜板3放置在机座2上;为了实现自动化组装生产线,优选地,可以通过机械传送设备,如传送带等机构,将掩膜板3从上一道工序移动并放置在机座2上,且可以通过该装置的固定板7为掩膜板3定位,从而保证后续的组装质量。S1: Place the mask plate 3 on the machine base 2; in order to realize an automated assembly line, preferably, the mask plate 3 can be moved from the previous process and placed on the machine base 2 through mechanical transmission equipment, such as a conveyor belt and other mechanisms , and the mask plate 3 can be positioned by the fixing plate 7 of the device, so as to ensure the subsequent assembly quality.

S2:机台1吸附并带动支撑条6移动,并将支撑条6对应放置在掩膜板3上,为了使机台1能够更加稳定带动支撑条6移动,优选使用如上所述的掩膜板组装装置上设有的带有真空吸附功能的机台1,这种带有真空吸附功能的机台1可以通过空气泵将其上间隔设置的吸附槽9内抽为真空状态,从而使整组支撑条6被一次性稳定的吸附在吸附槽9中,由机台1整体带动从存放处移动到掩膜板3上的需要固定连接的位置;且由于多个吸附槽9之间成固定的间隔设置,使得成批量组装好的掩膜板3上的支撑条6的安装间距也随之固定,能有效保证组装质量。S2: The machine 1 absorbs and drives the support bar 6 to move, and places the support bar 6 on the mask plate 3 correspondingly. In order to make the machine 1 more stable and drive the support bar 6 to move, it is preferable to use the above-mentioned mask plate The machine table 1 with vacuum adsorption function is provided on the assembly device. This machine table 1 with vacuum adsorption function can pump the adsorption grooves 9 arranged at intervals on it to a vacuum state through an air pump, so that the whole group The support bar 6 is stably adsorbed in the adsorption groove 9 at one time, and is driven by the machine 1 as a whole to move from the storage place to the position on the mask plate 3 that needs to be fixedly connected; and since the plurality of adsorption grooves 9 are fixed The arrangement at intervals makes the installation intervals of the support bars 6 on the mask boards 3 assembled in batches also fixed, which can effectively ensure the assembly quality.

S3:支撑条6通过辅助单元固定连接在掩膜板3上;本实施例一的辅助单元为粘胶剂和加热板5,加热板5可拆卸的设置在机座2与掩膜板3之间,加热板5用于加热固化粘胶剂,通过粘胶剂将支撑条6与掩膜板3固定连接。S3: The support bar 6 is fixedly connected to the mask plate 3 through the auxiliary unit; the auxiliary unit in the first embodiment is an adhesive and a heating plate 5, and the heating plate 5 is detachably arranged between the base 2 and the mask plate 3 In between, the heating plate 5 is used to heat and cure the adhesive, and the support strip 6 is fixedly connected to the mask plate 3 through the adhesive.

当支撑条6放置在掩膜板3的指定对应位置后,粘胶剂会迅速润湿该对应位置区域,通过加热板5对粘胶剂进行加热可以实现粘胶剂的快速固化,使得支撑条6快速固定在掩膜板3的指定位置上,进而实现支撑条6对掩膜板3的固定支撑;粘胶剂优选涂在支撑条6与掩膜板3连接的一面,其中粘胶剂要求至少具有以下两个特点:一、要求粘胶剂的粘结能力强,尤其是对玻璃基板以及石英等相关物质;二、要求粘结剂的热固化效率高,能够在极短的时间内通过加热实现高效固化,以提高掩膜板3的组装效率。When the support strip 6 is placed on the designated corresponding position of the mask plate 3, the adhesive will quickly wet the corresponding position area, and the adhesive can be quickly cured by heating the adhesive through the heating plate 5, so that the support strip 6 is quickly fixed on the designated position of the mask plate 3, and then realizes the fixed support of the support bar 6 to the mask plate 3; the adhesive is preferably coated on the side of the support bar 6 connected to the mask plate 3, wherein the adhesive requires At least the following two characteristics: 1. The adhesive is required to have strong bonding ability, especially for related substances such as glass substrates and quartz; 2. The thermal curing efficiency of the adhesive is required to be high, and it can pass through the Heating realizes high-efficiency curing, so as to improve the assembly efficiency of the mask plate 3 .

本实施例一中,粘结剂优选为聚氨酯类粘胶剂,进一步优选为半透明或透明的聚氨酯类粘胶剂,以避免影响紫外光透过率,保证后续的UV固化过程质量。In the first embodiment, the adhesive is preferably a polyurethane adhesive, more preferably a translucent or transparent polyurethane adhesive, so as to avoid affecting the ultraviolet light transmittance and ensure the quality of the subsequent UV curing process.

S4:将机台1与支撑条6分离,具体到本实施例一中,当组装工作完成后,这种带有真空吸附功能的机台1可以通过向吸附槽9中充入空气,使得机台1和支撑条6可以轻松脱离,从而实现掩膜板3的组装过程完整顺畅,然后组装好的掩膜板3带动支撑条6一同被移送至下一工序,为之后从步骤S1开始重复新的组装过程做好准备,从而实现掩膜板3的组装过程的整体流水线化,适合大批量流水线组装掩膜板3。S4: Separate the machine 1 from the support bar 6. Specifically in the first embodiment, after the assembly work is completed, the machine 1 with the vacuum adsorption function can fill the suction groove 9 with air, so that the machine The stage 1 and the support bar 6 can be easily disengaged, so that the assembly process of the mask plate 3 is complete and smooth, and then the assembled mask plate 3 is moved to the next process with the support bar 6 together, so as to repeat the new process from step S1 afterwards. Prepare for the assembly process of the mask plate 3, so as to realize the overall assembly line of the mask plate 3, which is suitable for assembling the mask plate 3 in large quantities.

实施例二Embodiment two

本实施例二提供的掩膜板组装方法中,步骤S1、S2和S4的内容与实施例一基本相同,相同之处不再进行赘述。In the method for assembling the mask plate provided in the second embodiment, the contents of steps S1 , S2 and S4 are basically the same as those in the first embodiment, and the similarities will not be repeated here.

本实施例二的步骤S3中的辅助单元为粘结剂和加热板5,其中,加热板5的结构和粘结剂的选择要求与实施例一基本相同,相同之处不再赘述。不同之处在于,本实施例二中,粘结剂优选为环氧树脂类粘胶剂,环氧粘胶剂与其他类型粘胶剂比较,具有以下优点:(1)环氧树脂含有多种极性基团和活性很大的环氧基,因而与金属、玻璃、水泥、木材、塑料等多种极性材料,尤其是表面活性高的材料具有很强的粘接力,同时环氧固化物的内聚强度也很大,所以其胶接强度很高;(2)环氧树脂固化时基本没有低分子挥发物产生,是热固性树脂中固化收缩率最小的品种之一,且其胶层的尺寸稳定性好;(3)品种多,可通过合理而巧妙的配方设计,使粘胶剂具有快速固化等特点,并具有所要求的使用性能(如耐高温、耐低温、高强度、高柔性、耐老化、导电、导磁、导热等);(4)与多种有机物(单体、树脂、橡胶)和无机物(如填料等)具有很好的相容性和反应性,易于进行共聚、交联、共混、填充等改性,以提高胶层的性能;(5)耐腐蚀性及介电性能好,能耐酸、碱、盐、溶剂等多种介质的腐蚀;(6)产地多、产量大,配制简易,能大规模应用。The auxiliary units in step S3 of the second embodiment are the adhesive and the heating plate 5 , wherein the structure of the heating plate 5 and the selection requirements of the adhesive are basically the same as those of the first embodiment, and the similarities will not be repeated here. The difference is that in the second embodiment, the adhesive is preferably an epoxy resin adhesive. Compared with other types of adhesives, the epoxy adhesive has the following advantages: (1) The epoxy resin contains a variety of Polar groups and highly active epoxy groups, so it has strong adhesion to various polar materials such as metals, glass, cement, wood, plastics, especially materials with high surface activity, and epoxy curing at the same time The cohesive strength of the material is also very large, so its bonding strength is very high; (2) When the epoxy resin is cured, there is basically no low-molecular volatile matter, and it is one of the varieties with the smallest curing shrinkage rate among thermosetting resins, and its adhesive layer (3) There are many varieties, and the adhesive can be quickly cured through reasonable and ingenious formula design, and has the required performance (such as high temperature resistance, low temperature resistance, high strength, high (flexibility, aging resistance, electrical conductivity, magnetic conductivity, thermal conductivity, etc.); (4) It has good compatibility and reactivity with various organic substances (monomers, resins, rubbers) and inorganic substances (such as fillers, etc.), and is easy to carry out Copolymerization, crosslinking, blending, filling and other modifications to improve the performance of the adhesive layer; (5) good corrosion resistance and dielectric properties, and can resist corrosion by acids, alkalis, salts, solvents and other media; (6) It has many origins, large output, simple preparation, and can be applied on a large scale.

但是环氧树脂类粘胶剂带有颜色,为了在后续的UV固化过程中,避免粘胶剂对紫外光的透光影响,优选在掩膜板3的遮挡区4上涂覆胶,以配合环氧树脂类粘胶剂,避免其对于紫外光的透光性受到影响。However, the epoxy resin adhesive has color, in order to avoid the influence of the adhesive on the light transmission of ultraviolet light in the subsequent UV curing process, it is preferable to coat the glue on the shielding area 4 of the mask plate 3 to match Epoxy resin-based adhesives to avoid affecting the light transmittance of ultraviolet light.

实施例三Embodiment Three

本实施例二提供的掩膜板组装方法中,S1、S2和S4的步骤内容与实施例一基本相同,相同之处不再进行赘述。In the mask assembly method provided in the second embodiment, the contents of steps S1, S2 and S4 are basically the same as those in the first embodiment, and the similarities will not be repeated here.

不同之处在于,本实施例三的S3中的辅助单元为:向支撑条6和掩膜板3分别通入用于产生相反电荷或磁性的电流。支撑条6与掩膜板3之间通过电磁吸附固定连接,其连接原理如图5所示,利用电荷或磁性的异性相吸的原理,通过引力作用使支撑条6与掩膜板3之间可以很好的固定连接在一起,这种固定连接的方式快速简单,当掩膜板3使用完毕后,可以很方便的将支撑条6从掩膜板3上拆卸,且拆卸过程对掩膜板3几乎没有损失,极大的提高了掩膜板3的重复利用率。The difference lies in that the auxiliary unit in S3 of the third embodiment is: the support bars 6 and the mask plate 3 are respectively fed with currents for generating opposite charges or magnetism. The support bar 6 and the mask plate 3 are fixedly connected by electromagnetic adsorption. The connection principle is shown in FIG. It can be fixed and connected together very well. This kind of fixed connection is fast and simple. After the mask plate 3 is used, the support bar 6 can be easily disassembled from the mask plate 3, and the disassembly process is harmful to the mask plate. 3 has almost no loss, which greatly improves the reusability of the mask plate 3 .

综上所述,本发明的掩膜板组装装置用于将支撑条6与掩膜板3固定连接,机座2用于安装掩膜板3,机台1用于吸附并带动支撑条6移动至掩膜板3上;本发明的掩膜板组装方法基于该掩膜板组装装置,其包括S1:将掩膜板3放置在机座2上,S2:机台1带动支撑条6移动,并将支撑条6对应放置在掩膜板3上,S3:支撑条6通过辅助单元固定连接在掩膜板3上,S4:机台1与支撑条6分离。本发明的掩膜板组装装置将掩膜板3的组装过程由手工制作转变为自动化组装,并形成流水线式批量组装生产模式,其具有成本低、组装效率高的特点,可保证掩膜板3的组装质量,组装时支撑条6的固定和拆卸十分方便,且其粘结强度通过辅助单元的设置得到了有效保障。In summary, the mask assembly device of the present invention is used to fixedly connect the support bar 6 to the mask plate 3, the machine base 2 is used to install the mask plate 3, and the machine table 1 is used to absorb and drive the support bar 6 to move to the mask plate 3; the mask plate assembly method of the present invention is based on the mask plate assembly device, which includes S1: placing the mask plate 3 on the machine base 2, S2: the machine table 1 drives the support bar 6 to move, And the support bar 6 is placed on the mask plate 3 correspondingly, S3: the support bar 6 is fixedly connected to the mask plate 3 through the auxiliary unit, S4: the machine 1 is separated from the support bar 6 . The mask plate assembly device of the present invention changes the assembly process of the mask plate 3 from manual production to automatic assembly, and forms an assembly line batch assembly production mode, which has the characteristics of low cost and high assembly efficiency, and can ensure that the mask plate 3 The assembly quality is very good, the fixing and dismounting of the support bar 6 is very convenient during assembly, and its bonding strength is effectively guaranteed by the setting of the auxiliary unit.

本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.

Claims (12)

1. a mask plate apparatus for assembling, it is characterized in that, comprise support (2) and the board (1) with the corresponding setting of described support (2), described support (2) is for mask plate (3) is installed, and described board (1) is for adsorbing and driving support bar (6) to move to described mask plate (3).
2. mask plate apparatus for assembling according to claim 1, it is characterized in that, described board (1) comprises exhaust tube (10) and spaced multiple adsorption tank (9), described adsorption tank (9) is for adsorbing described support bar (6), and described adsorption tank (9) is all communicated with described exhaust tube (10).
3. mask plate apparatus for assembling according to claim 2, is characterized in that, on described each adsorption tank (9), is evenly provided with several pores, and described adsorption tank (9) is communicated with described exhaust tube (10) by described pore.
4. mask plate apparatus for assembling according to claim 1, is characterized in that, dismountable heating plate (5) that is provided with also between described support (2) and mask plate (3).
5. mask plate apparatus for assembling according to claim 1, is characterized in that, also comprises fixed head (7), and described fixed head (7) is arranged on described mask plate (3) around, and the two ends of described support bar (6) are fixedly connected on described fixed head (7).
6. mask plate apparatus for assembling according to claim 5, is characterized in that, is provided with the passage (8) of the mechanical arm plug-in mounting for making assist in described fixed head (7).
7. a mask plate assemble method, is characterized in that, comprises the following steps:
S1: mask plate (3) is placed on support (2);
S2: board (1) adsorbs and drives support bar (6) mobile, and described support bar (6) correspondence is placed on described mask plate (3);
S3: described support bar (6) is fixedly connected on described mask plate (2) by auxiliary unit;
S4: described board (1) separates with described support bar (6).
8. mask plate assemble method according to claim 7, it is characterized in that, in described step S3, described auxiliary unit comprises adhesive and heating plate (5), described heating plate (5) is dismountable to be arranged between described support (2) and mask plate (3), described heating plate (5), for the described adhesive that is heating and curing, is fixedly connected with described support bar (6) by described adhesive with described mask plate (3).
9. mask plate assemble method according to claim 8, is characterized in that, described adhesive is polyurethanes adhesive.
10. mask plate assemble method according to claim 8, is characterized in that, described adhesive is epoxy resin adhesive.
11. mask plate assemble methods according to claim 10, is characterized in that, described mask plate (3) is provided with occlusion regions (4), scribble the glue that covers of setting corresponding to described adhesive on described occlusion regions (4).
12. mask plate assemble methods according to claim 8, it is characterized in that, in described step S3, described auxiliary unit, for to pass into respectively the electric current for generation of opposite charges or magnetic to described support bar (6) and mask plate (3), is adsorbed and is fixedly connected with by electromagnetism between described support bar (6) and mask plate (3).
CN201410114568.6A 2014-03-25 2014-03-25 Mask assembly device and mask assembly method Pending CN103913902A (en)

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Application publication date: 20140709