CN103929883B - Method for manufacturing monocrystal COB packaging aluminum substrate of bowl hole shape - Google Patents
Method for manufacturing monocrystal COB packaging aluminum substrate of bowl hole shape Download PDFInfo
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Abstract
本发明涉及一种单晶COB封装碗杯孔状铝基板的制作方法,制作工艺流程为(1)铝基覆铜箔板准备→(2)铝基板线路图形及阻焊制作→(3)打线焊盘表面处理→(4)钻基准孔→(5)钻碗杯孔→(6)超声波清洗及贴合保护膜→(7)数控钻铣外形→(8)检验出货。本发明的加工出来的产品光效好,碗杯孔底部光亮平整,无加工刀纹,加工的深度误差小,从而保证了LED芯片出光角度的一致性,方法工艺合理,实用性强,具有很强市场应用前景。The invention relates to a manufacturing method of a single-crystal COB packaged cup-shaped aluminum substrate. Wire pad surface treatment → (4) Drill reference holes → (5) Drill bowl and cup holes → (6) Ultrasonic cleaning and lamination of protective film → (7) CNC drilling and milling shape → (8) Inspection and shipment. The processed product of the present invention has good light efficiency, the bottom of the bowl and cup hole is bright and smooth, without processing knife lines, and the processing depth error is small, thereby ensuring the consistency of the light emitting angle of the LED chip. The method is reasonable in technology, strong in practicability, and has great advantages Strong market application prospects.
Description
技术领域technical field
本发明涉及一种单晶COB封装碗杯孔状铝基板的制作方法。The invention relates to a method for manufacturing a single-crystal COB packaged bowl-cup hole-shaped aluminum substrate.
背景技术Background technique
COB(chip on board板上芯片封装)是裸芯片贴装技术之一,在半导体封装领域通常是把半导体芯片交接贴装在线路基板上,芯片与基板的电气连接用引线键合方法实现,并用树脂覆盖以确保可靠性,但是对LED光源芯片的封装具有其特殊性,主要是在建立芯片之间、芯片基板之间的物理连接基础上,还需要保持LED芯片的反光率,现有的封装技术,绝缘层是采用环氧树脂半固化片压合,环氧树脂层一般是淡黄色,反光不好,而且其Tg只有140℃左右,LED光源在使用过程中,中心点的温度在100度左右,长期使用,绝缘层会容易黄变,颜色加深,将严重影响光源的光效。而且现有铝基表面碗杯孔状固晶区的加工,是直接把铝基板固定在工作台上进行钻孔,这样操作不仅在固定铝基板时浪费了大量的时间,而且压合的是铝基板四周,板中间或者其他没有受压的地方,仍然存在与工作台面贴合不够紧密的现象,因此加工出来的产品经常会出现碗杯孔底部不平整,有加工刀纹,在200*300的面积里,加工的深度误差大于+/-0.05mm等现象,从而不能保证LED芯片出光角度的一致性。COB (chip on board package) is one of the bare chip mounting technologies. In the field of semiconductor packaging, the semiconductor chip is usually handed over and mounted on the circuit substrate. The electrical connection between the chip and the substrate is realized by wire bonding. Resin covers to ensure reliability, but the packaging of LED light source chips has its own particularity, mainly based on the establishment of physical connections between chips and chip substrates, and the need to maintain the reflectivity of LED chips. The existing packaging Technology, the insulation layer is made of epoxy resin prepreg, the epoxy resin layer is generally light yellow, the reflection is not good, and its Tg is only about 140 ° C, the temperature of the center point of the LED light source is about 100 ° C during the use of the LED light source. Long-term use, the insulating layer will easily turn yellow, and the color will deepen, which will seriously affect the light efficiency of the light source. Moreover, the processing of the bowl-cup hole-shaped crystal-bonding area on the surface of the existing aluminum base is to directly fix the aluminum substrate on the workbench for drilling. This operation not only wastes a lot of time when fixing the aluminum substrate, but also presses the aluminum substrate. Around the substrate, in the middle of the board or other places that are not under pressure, there is still a phenomenon that it is not tightly attached to the work surface. Therefore, the processed products often have uneven bottoms of bowls and cup holes, and there are processing knife lines. In 200*300 In the area, the processing depth error is greater than +/-0.05mm, etc., so the consistency of the light emitting angle of the LED chip cannot be guaranteed.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的缺陷,提供一种单晶COB封装碗杯孔状铝基板的制作方法。The purpose of the present invention is to overcome the defects existing in the prior art, and provide a method for manufacturing a single-crystal COB packaged cup hole-shaped aluminum substrate.
实现本发明目的的技术方案是:一种单晶COB封装碗杯孔状铝基板的制作方法,包括以下步骤:The technical solution for realizing the object of the present invention is: a method for manufacturing a single-crystal COB packaged cup-shaped aluminum substrate, comprising the following steps:
(1)铝基覆铜箔板准备;(1) Aluminum-based copper clad laminate preparation;
(2)铝基板线路图形及阻焊制作;(2) Production of aluminum substrate circuit graphics and solder mask;
(3)打线焊盘表面处理;(3) Surface treatment of bonding pads;
(4)钻基准孔;(4) Drill the reference hole;
(5)钻碗杯孔;(5) Drill bowl and cup holes;
(6)超声波清洗及贴合保护膜;(6) Ultrasonic cleaning and lamination of protective film;
(7)数控钻铣外形;(7) CNC drilling and milling shape;
(8)检验出货。(8) Inspection and shipment.
作为优化,所述各步骤分别如下:As an optimization, the steps are as follows:
(1)铝基覆铜箔板准备:(1) Aluminum base copper clad laminate preparation:
(a)一次开料:用电动剪床将整张铝材剪切成生产需要的尺寸规格,选用西南铝业5052H34铝材;(a) One-time cutting: use electric shears to cut the entire aluminum material into the size specifications required for production, and select 5052H34 aluminum material from Southwest Aluminum;
(b)一次刷板:用单面刷板机,将铝材表面的氧化层抛刷掉,刷辊目数为320目;(b) One-time brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the aluminum material, and the mesh number of the brush roller is 320 mesh;
(c)表面除油:用10%~30%的NaOH的水溶液浸泡铝材10~20分钟,温度20~30℃,去除铝材表面的氧化、油脂的杂物;(c) Surface degreasing: Soak the aluminum material with 10% to 30% NaOH aqueous solution for 10 to 20 minutes at a temperature of 20 to 30°C to remove oxidation and grease impurities on the surface of the aluminum material;
(d)阳极氧化:将除油后的铝材放在20%~30%的H2SO4水溶液中,进行20~40分钟的阳极氧化,温度20~25℃,电流密度2~5A/dm2;(d) Anodizing: Put the degreased aluminum material in 20% to 30% H2SO4 aqueous solution for 20 to 40 minutes of anodic oxidation at a temperature of 20 to 25°C and a current density of 2 to 5A/dm 2 ;
(e)清洗烘干:用清水清洗阳极氧化后的铝材,再放在烘干机上烘干,烘干温度80~100℃;(e) Cleaning and drying: wash the anodized aluminum material with clean water, and then dry it on a dryer at a drying temperature of 80-100°C;
(f)涂偶联剂:用环氧基偶联剂KH-560涂覆在铝材的一面;(f) Coupling agent: coated on one side of the aluminum material with epoxy-based coupling agent KH-560;
(g)烘干:将涂覆完偶联剂的铝材置于烘箱中烘烤10分钟,温度为170℃;(g) Drying: put the aluminum coated with the coupling agent in an oven and bake for 10 minutes at a temperature of 170°C;
(h)叠板压合:叠板顺序为铜箔、绝缘层、铝材,压合条件为压力6~12Kg/cm2,温度180~190℃,时间为120分钟;(h) Lamination pressing: the order of lamination is copper foil, insulating layer, aluminum material, the pressing conditions are pressure 6-12Kg/cm 2 , temperature 180-190°C, and time 120 minutes;
(i)剪边:按照产品尺寸,用电动剪床将压合后的压板材边缘部分去除;(i) Edge trimming: according to the size of the product, use an electric shear to remove the edge of the pressed plate after pressing;
(j)贴铝面保护膜:在压合好的铝基覆铜板背面的铝材上,用贴膜机贴上一层保护膜,预防后续加工过程中铝材的损伤;(j) Paste the aluminum surface protective film: on the aluminum material on the back of the laminated aluminum-based copper clad laminate, use a film laminating machine to paste a layer of protective film to prevent damage to the aluminum material during subsequent processing;
(2)铝基板线路图形及阻焊制作:(2) Production of aluminum substrate circuit graphics and solder mask:
(a)二次开料:用电动剪床将整张铝基覆铜板剪切成生产需要的尺寸规格;(a) Secondary cutting: Use an electric shear to cut the entire aluminum-based copper-clad laminate into the size specifications required for production;
(b)二次刷板:用单面刷板机,将覆铜板表面的氧化层抛刷掉,刷辊目数为500目;(b) Secondary brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the copper clad laminate, and the mesh number of the brush roller is 500 mesh;
(c)印湿膜:用丝网印刷的方法,在二次刷板后的覆铜板表面铜箔上均匀涂覆一层感光湿膜;(c) Printing wet film: use the method of screen printing to evenly coat a layer of photosensitive wet film on the copper foil on the surface of the copper clad laminate after the second printing;
(d)一次预烘:将印好湿膜的覆铜板放置在烘箱中烘烤,烘烤温度70~80℃,时间为20~30分钟;(d) One-time pre-baking: place the copper-clad laminate with printed wet film in an oven and bake at a temperature of 70-80°C for 20-30 minutes;
(e)一次曝光:将预先光绘好的线路底片覆盖在预烘后的覆铜板上,用8KW紫外曝光机曝光,使得底片上的线路图形转移到覆铜板上,能量设定值为350毫焦;(e) One-time exposure: Cover the pre-baked copper-clad board with the pre-painted circuit film, and expose it with an 8KW ultraviolet exposure machine, so that the circuit pattern on the film is transferred to the copper-clad board, and the energy setting value is 350 mm coke;
(f)一次显影:将一次曝光后的覆铜板经过显影机显影,显影液1%-3%无水碳酸钠,温度为28~32℃,时间为1~2分钟,喷淋压力为1~5Kg/cm2;(f) One-time development: The copper-clad laminate after one exposure is developed by a developing machine, the developer solution is 1%-3% anhydrous sodium carbonate, the temperature is 28-32°C, the time is 1-2 minutes, and the spray pressure is 1-2 minutes. 5Kg/cm 2 ;
(g)检验:检测线路图形的完整性;(g) Inspection: check the integrity of the circuit graphics;
(h)蚀刻:用酸性氯化铜蚀刻液将没有被湿膜覆盖的铜层腐蚀掉,保留需要的线路铜箔,蚀刻液的条件:铜含量为140~180g/l,酸量为2~3N,氧化还原电位为450~550mv,温度为49~54℃;(h) Etching: Use acidic copper chloride etching solution to corrode the copper layer not covered by the wet film, and keep the required copper foil. The conditions of the etching solution: the copper content is 140 ~ 180g/l, and the acid content is 2 ~ 3N, the oxidation-reduction potential is 450-550mv, and the temperature is 49-54°C;
(i)去膜:用3%~5%的氢氧化钠溶液将蚀刻后的线路表面湿膜清除干净;(i) film removal: use 3% to 5% sodium hydroxide solution to remove the wet film on the etched circuit surface;
(j)三次刷板:用单面刷板机,将线路基板表面的氧化层抛刷掉,刷辊目数为500目;(j) Three times of brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the circuit substrate, and the mesh number of the brush roller is 500 mesh;
(k)印阻焊白油:用丝网印刷的方法,在三次刷板后的线路基板表面均匀涂覆一层在二次刷板后的线路基板表面均匀涂覆一层型号为太阳PSR2000CE800W的感光阻焊白油;(k) Printing solder resist white oil: use screen printing method to evenly coat a layer on the surface of the circuit substrate after the third brushing, and evenly coat a layer on the surface of the circuit substrate after the second brushing. The model is Sun PSR2000CE800W Photosensitive solder resist white oil;
(l)二次预烘:将印好阻焊白油的的线路基板放置在烘箱中烘烤,烘烤温度70~80℃,时间为20~30分钟;(l) Secondary pre-baking: place the circuit substrate printed with solder resist white oil in an oven and bake at a temperature of 70-80°C for 20-30 minutes;
(m)二次曝光:将预先光绘好的阻焊底片,覆盖在二次预烘后的线路基板上,用8KW紫外曝光机曝光,使得底片上的阻焊图形转移到覆铜板上,能量设定值为950毫焦;(m) Secondary exposure: Cover the pre-painted solder resist film on the circuit substrate after the second pre-baking, and expose it with an 8KW ultraviolet exposure machine, so that the solder resist pattern on the film is transferred to the copper clad board, and the energy The set value is 950 mJ;
(n)二次显影:将二次曝光后的线路基板经过显影机显影,显影液1%~3%无水碳酸钠,温度为28~32℃,时间为1~2分钟,喷淋压力为1~5Kg/cm2;(n) Secondary development: the circuit substrate after secondary exposure is developed by a developing machine, the developer solution is 1% to 3% anhydrous sodium carbonate, the temperature is 28 to 32°C, the time is 1 to 2 minutes, and the spray pressure is 1~5Kg/cm 2 ;
(o)后固化:将二次显影后的线路基板放置于烘箱中烘烤,将阻焊白油彻底固化,烘烤温度150℃,时间为60分钟;(o) Post-curing: place the circuit substrate after the second development in an oven and bake, and completely cure the solder resist white oil at a baking temperature of 150°C for 60 minutes;
(3)打线焊盘表面处理:采用了安美特Universal ASF II化学镍钯金体系,在打金线焊盘的表面镀覆一层合金镀层;(3) Surface treatment of wire bonding pads: Atotech Universal ASF II chemical nickel-palladium-gold system is adopted, and a layer of alloy coating is plated on the surface of the wire bonding pads;
(4)钻基准孔:利用全自动影像打孔机先识别线路定位孔的图形,然后钻定位孔,孔径为2.0mm;(4) Drill the reference hole: use the automatic image punching machine to first identify the pattern of the line positioning hole, and then drill the positioning hole with a diameter of 2.0mm;
(5)钻碗杯孔:用定位销钉加真空吸盘联合定位后,用高速精密机床SZX5540-Ⅱ和天然钻石单刃铣刀钻铣碗杯形孔,天然钻石单刃铣刀的切屑刃与水平面呈2°夹角;(5) Bowl and cup hole drilling: After joint positioning with positioning pins and vacuum suction cups, use high-speed precision machine tool SZX5540-Ⅱ and natural diamond single-edged milling cutters to drill and mill bowl-shaped holes. 2° included angle;
(6)超声波清洗及贴合保护膜:用清洗液RS-1609,在超声波清洗机中清洗钻好碗杯孔的基板,清洗30~60秒后,取出经三级清水洗,再用压力大于等于6Kg/cm2的一级高压水洗,然后过冷风,再过80~90℃的热风烘干,然后在线路面用热压辊贴中粘度保护膜;(6) Ultrasonic cleaning and lamination of protective film: Use cleaning solution RS-1609 to clean the substrate with drilled cup holes in an ultrasonic cleaning machine. It is equal to 6Kg/cm 2 first-level high-pressure water washing, then passes through cold air, and then dries with hot air at 80-90°C, and then sticks a medium-viscosity protective film on the circuit surface with a hot pressing roller;
(7)数控钻铣外形;(7) CNC drilling and milling shape;
(8)检验出货。(8) Inspection and shipment.
作为优化,所述步骤(1)中的步骤(f)涂偶联剂采用的偶联剂为2%~4%的环氧基偶联剂KH-560的无水乙醇溶液,KH-560环氧基偶联剂涂覆于铝基材表面,作为铝基材表面的改性剂,增强了铝基材与绝缘层之间的结合力。As an optimization, the coupling agent used in the step (f) of the step (1) to apply the coupling agent is an absolute ethanol solution of 2% to 4% epoxy coupling agent KH-560, and the KH-560 ring The oxygen-based coupling agent is coated on the surface of the aluminum substrate, and acts as a modifying agent on the surface of the aluminum substrate to enhance the bonding force between the aluminum substrate and the insulating layer.
作为优化,所述步骤(1)中的步骤(h)叠板压合中铜箔为35μm厚度的电解铜箔,绝缘层选用BT(Bismaleimide Triazine,双马来酰亚胺三嗪树脂)树脂半固化片,BT树脂颜色是正白色,芯片封装后发光好,且不会影响光源的色温,BT树脂的Tg高,长期在100度温度下使用,不会发黄变色。As an optimization, the copper foil in step (h) laminated lamination in the step (1) is an electrolytic copper foil with a thickness of 35 μm, and the insulating layer is selected from BT (Bismaleimide Triazine, bismaleimide triazine resin) resin prepreg , The color of BT resin is pure white. After the chip is packaged, it emits light well, and it will not affect the color temperature of the light source. The Tg of BT resin is high, and it will not turn yellow and change color when used at a temperature of 100 degrees for a long time.
作为优化,所述步骤(2)中的步骤(h)蚀刻用的蚀刻液为铜含量为160g/l,酸量为2.5N,氧化还原电位为475mv,温度为51.6℃。As an optimization, the etching solution used in the step (h) of the step (2) has a copper content of 160g/l, an acid content of 2.5N, an oxidation-reduction potential of 475mv, and a temperature of 51.6°C.
作为优化,所述步骤(3)打线焊盘表面处理时采用的化学镀镍钯金工艺,镀层厚度Ni为Ni为5~8μm、Pd为2~8μ"、Au为2~6μ"。As an optimization, the electroless nickel-palladium-gold plating process used in the step (3) surface treatment of the bonding pad, the coating thickness Ni is 5-8 μm for Ni, 2-8 μ" for Pd, and 2-6 μ" for Au.
作为优化,所述步骤(5)钻碗杯孔时,先用定位销钉把铝基板定位在真空吸台上,再用胶带把铝基板四周和真空吸台上未被铝基板覆盖的吸气孔粘贴覆盖,开启真空泵,待铝基板与工作台面充分贴合固定时,再进行钻碗杯孔。As an optimization, when drilling the cup hole in the step (5), first position the aluminum base plate on the vacuum suction table with positioning pins, and then use adhesive tape to seal the air around the aluminum base plate and the suction holes not covered by the aluminum base plate on the vacuum suction table. Paste the cover, turn on the vacuum pump, and drill the bowl and cup holes when the aluminum substrate and the work surface are fully fitted and fixed.
本发明具有积极的效果:BT树脂为正白色且Tg高,玻璃化温度可达到230℃,长期在100℃温度下使用,不会发黄变色而影响光源的色温和光效。钻碗杯孔用莫氏硬度为10的天然钻石单刃铣刀和高速精密机床SZX5540-Ⅱ来切屑加工,保证了铝基材加工面平整光亮无刀纹,且切屑刃与水平面呈2°夹角,切屑过程即可排屑,避免了固晶区出现不平整的现象,待加工产品用定位销钉和真空吸盘联合定位,与工作台面贴合固定的更紧密,钻铣碗杯孔时其深度的一致性得到了很好的控制,其深度误差可以控制在+/-0.015mm之间,本发明的方法工艺合理,实用性强,具有很强市场应用前景。The invention has positive effects: the BT resin is pure white and has a high Tg, its glass transition temperature can reach 230°C, and it can be used at a temperature of 100°C for a long time, without yellowing and discoloration, which will affect the color temperature and light efficiency of the light source. Bowl and cup holes are drilled with a natural diamond single-edged milling cutter with a Mohs hardness of 10 and a high-speed precision machine tool SZX5540-Ⅱ for chip processing, which ensures that the processed surface of the aluminum substrate is smooth and bright without knife lines, and the chip edge and the horizontal plane have a 2° clip The chip can be removed during the chip cutting process, which avoids the uneven phenomenon in the solid crystal area. The product to be processed is positioned with the positioning pin and the vacuum suction cup, and it fits and fixes more closely with the work surface. The depth of the bowl and cup hole when drilling and milling The consistency is well controlled, and the depth error can be controlled between +/-0.015mm. The method of the invention is reasonable in technology, strong in practicability, and has a strong market application prospect.
具体实施方式detailed description
实现本发明一种单晶COB封装碗杯孔状铝基板的制作方法,COB(chip on board板上芯片封装)是裸芯片贴装技术之一,制作方法如下:Realize the manufacture method of a kind of monocrystalline COB packaging cup-shaped aluminum base plate of the present invention, COB (chip on board board package) is one of bare chip placement technology, and manufacture method is as follows:
(1)铝基覆铜箔板准备:(1) Aluminum base copper clad laminate preparation:
(a)一次开料:用电动剪床将整张铝材剪切成生产需要的尺寸规格,选用西南铝业5052H34铝材;(a) One-time cutting: use electric shears to cut the entire aluminum material into the size specifications required for production, and select 5052H34 aluminum material from Southwest Aluminum;
(b)一次刷板:用单面刷板机,将铝材表面的氧化层抛刷掉,刷辊目数为320目;(b) One-time brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the aluminum material, and the mesh number of the brush roller is 320 mesh;
(c)表面除油:用10%~30%的NaOH的水溶液浸泡铝材10~20分钟,温度20~30℃,去除铝材表面的氧化、油脂的杂物;(c) Surface degreasing: Soak the aluminum material with 10% to 30% NaOH aqueous solution for 10 to 20 minutes at a temperature of 20 to 30°C to remove oxidation and grease impurities on the surface of the aluminum material;
(d)阳极氧化:将除油后的铝材放在20%~30%的H2SO4水溶液中,进行20~40分钟的阳极氧化,温度20~25℃,电流密度2~5A/dm2;(d) Anodizing: Put the degreased aluminum material in 20% to 30% H2SO4 aqueous solution for 20 to 40 minutes of anodic oxidation at a temperature of 20 to 25°C and a current density of 2 to 5A/dm 2 ;
(e)清洗烘干:用清水清洗阳极氧化后的铝材,再放在烘干机上烘干,烘干温度80~100℃;(e) Cleaning and drying: wash the anodized aluminum material with clean water, and then dry it on a dryer at a drying temperature of 80-100°C;
(f)涂偶联剂:用环氧基偶联剂KH-560涂覆在铝材的一面,偶联剂为2%~4%的环氧基偶联剂KH-560的无水乙醇溶液,KH-560环氧基偶联剂涂覆于铝基材表面,作为铝基材表面的改性剂,增强了铝基材与绝缘层之间的结合力。;(f) Apply coupling agent: Coat one side of the aluminum material with epoxy-based coupling agent KH-560, and the coupling agent is an absolute ethanol solution of 2% to 4% epoxy-based coupling agent KH-560 , KH-560 epoxy-based coupling agent coated on the surface of the aluminum substrate, as a modifier of the surface of the aluminum substrate, enhances the bonding force between the aluminum substrate and the insulating layer. ;
(g)烘干:将涂覆完偶联剂的铝材置于烘箱中烘烤10分钟,温度为170℃;(g) Drying: put the aluminum coated with the coupling agent in an oven and bake for 10 minutes at a temperature of 170°C;
(h)叠板压合:叠板顺序为铜箔、绝缘层、铝材,压合条件为压力6~12Kg/cm2,温度180~190℃,时间为120分钟,其中铜箔为35μm厚度的电解铜箔,绝缘层选用BT(Bismaleimide Triazine,双马来酰亚胺三嗪树脂)树脂半固化片,BT树脂颜色是正白色,芯片封装后发光好,且不会影响光源的色温,BT树脂的Tg高,长期在100度温度下使用,不会发黄变色;(h) Lamination pressing: the sequence of lamination is copper foil, insulating layer, aluminum material, the pressing conditions are pressure 6-12Kg/cm 2 , temperature 180-190°C, time 120 minutes, of which the thickness of copper foil is 35μm BT (Bismaleimide Triazine, bismaleimide triazine resin) resin prepreg is used as the insulating layer. The color of BT resin is positive white. The chip emits light well after packaging and will not affect the color temperature of the light source. The Tg of BT resin High, long-term use at a temperature of 100 degrees, it will not turn yellow and change color;
(i)剪边:按照产品尺寸,用电动剪床将压合后的压板材边缘部分去除;(i) Edge trimming: according to the size of the product, use an electric shear to remove the edge of the pressed plate after pressing;
(j)贴铝面保护膜:在压合好的铝基覆铜板背面的铝材上,用贴膜机贴上一层保护膜,预防后续加工过程中铝材的损伤;(j) Paste the aluminum surface protective film: on the aluminum material on the back of the laminated aluminum-based copper clad laminate, use a film laminating machine to paste a layer of protective film to prevent damage to the aluminum material during subsequent processing;
(2)铝基板线路图形及阻焊制作:(2) Production of aluminum substrate circuit graphics and solder mask:
(a)二次开料:用电动剪床将整张铝基覆铜板剪切成生产需要的尺寸规格;(a) Secondary cutting: Use an electric shear to cut the entire aluminum-based copper-clad laminate into the size specifications required for production;
(b)二次刷板:用单面刷板机,将覆铜板表面的氧化层抛刷掉,刷辊目数为500目;(b) Secondary brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the copper clad laminate, and the mesh number of the brush roller is 500 mesh;
(c)印湿膜:用丝网印刷的方法,在二次刷板后的覆铜板表面铜箔上均匀涂覆一层感光湿膜;(c) Printing wet film: use the method of screen printing to evenly coat a layer of photosensitive wet film on the copper foil on the surface of the copper clad laminate after the second printing;
(d)一次预烘:将印好湿膜的覆铜板放置在烘箱中烘烤,烘烤温度70~80℃,时间为20~30分钟;(d) One-time pre-baking: place the copper-clad laminate with printed wet film in an oven and bake at a temperature of 70-80°C for 20-30 minutes;
(e)一次曝光:将预先光绘好的线路底片覆盖在预烘后的覆铜板上,用8KW紫外曝光机曝光,使得底片上的线路图形转移到覆铜板上,能量设定值为350毫焦;(e) One-time exposure: Cover the pre-baked copper-clad board with the pre-painted circuit film, and expose it with an 8KW ultraviolet exposure machine, so that the circuit pattern on the film is transferred to the copper-clad board, and the energy setting value is 350 mm coke;
(f)一次显影:将一次曝光后的覆铜板经过显影机显影,显影液1%-3%无水碳酸钠,温度为28~32℃,时间为1~2分钟,喷淋压力为1~5Kg/cm2;(f) One-time development: The copper-clad laminate after one exposure is developed by a developing machine, the developer solution is 1%-3% anhydrous sodium carbonate, the temperature is 28-32°C, the time is 1-2 minutes, and the spray pressure is 1-2 minutes. 5Kg/cm 2 ;
(g)检验:检测线路图形的完整性;(g) Inspection: check the integrity of the circuit graphics;
(h)蚀刻:用酸性氯化铜蚀刻液将没有被湿膜覆盖的铜层腐蚀掉,保留需要的线路铜箔,蚀刻液的条件:铜含量为160g/l,酸量为2.5N,氧化还原电位为475mv,温度为51.6℃;(h) Etching: Use an acidic copper chloride etching solution to etch away the copper layer not covered by the wet film, and retain the required copper foil. The conditions of the etching solution: copper content is 160g/l, acid content is 2.5N, oxidation The reduction potential is 475mv, and the temperature is 51.6°C;
(i)去膜:用3%~5%的氢氧化钠溶液将蚀刻后的线路表面湿膜清除干净;(i) film removal: use 3% to 5% sodium hydroxide solution to remove the wet film on the etched circuit surface;
(j)三次刷板:用单面刷板机,将线路基板表面的氧化层抛刷掉,刷辊目数为500目;(j) Three times of brushing: use a single-sided brushing machine to brush off the oxide layer on the surface of the circuit substrate, and the mesh number of the brush roller is 500 mesh;
(k)印阻焊白油:用丝网印刷的方法,在三次刷板后的线路基板表面均匀涂覆一层在二次刷板后的线路基板表面均匀涂覆一层型号为太阳PSR2000CE800W的感光阻焊白油;(k) Printing solder resist white oil: use screen printing method to evenly coat a layer on the surface of the circuit substrate after the third brushing, and evenly coat a layer on the surface of the circuit substrate after the second brushing. The model is Sun PSR2000CE800W Photosensitive solder resist white oil;
(l)二次预烘:将印好阻焊白油的的线路基板放置在烘箱中烘烤,烘烤温度70~80℃,时间为20~30分钟;(l) Secondary pre-baking: place the circuit substrate printed with solder resist white oil in an oven and bake at a temperature of 70-80°C for 20-30 minutes;
(m)二次曝光:将预先光绘好的阻焊底片,覆盖在二次预烘后的线路基板上,用8KW紫外曝光机曝光,使得底片上的阻焊图形转移到覆铜板上,能量设定值为950毫焦;(m) Secondary exposure: Cover the pre-painted solder resist film on the circuit substrate after the second pre-baking, and expose it with an 8KW ultraviolet exposure machine, so that the solder resist pattern on the film is transferred to the copper clad board, and the energy The set value is 950 mJ;
(n)二次显影:将二次曝光后的线路基板经过显影机显影,显影液1%~3%无水碳酸钠,温度为28~32℃,时间为1~2分钟,喷淋压力为1~5Kg/cm2;(n) Secondary development: the circuit substrate after secondary exposure is developed by a developing machine, the developer solution is 1% to 3% anhydrous sodium carbonate, the temperature is 28 to 32°C, the time is 1 to 2 minutes, and the spray pressure is 1~5Kg/cm 2 ;
(o)后固化:将二次显影后的线路基板放置于烘箱中烘烤,将阻焊白油彻底固化,烘烤温度150℃,时间为60分钟;(o) Post-curing: place the circuit substrate after the second development in an oven and bake, and completely cure the solder resist white oil at a baking temperature of 150°C for 60 minutes;
(3)打线焊盘表面处理:采用了安美特Universal ASF II化学镍钯金体系,在打金线焊盘的表面镀覆一层合金镀层,镀层厚度Ni为5~8μm、Pd为2~8μ"、Au为2~6μ";(3) Surface treatment of wire bonding pads: Atotech Universal ASF II chemical nickel-palladium-gold system is used, and a layer of alloy coating is plated on the surface of the gold wire pads. 8μ", Au is 2~6μ";
(4)钻基准孔:利用全自动影像打孔机先识别线路定位孔的图形,然后钻定位孔,孔径为2.0mm;(4) Drill the reference hole: use the automatic image punching machine to first identify the pattern of the line positioning hole, and then drill the positioning hole with a diameter of 2.0mm;
(5)钻碗杯孔:用定位销钉加真空吸盘联合定位后,用高速精密机床SZX5540-Ⅱ和天然钻石单刃铣刀钻铣碗杯形孔,天然钻石单刃铣刀的切屑刃与水平面呈2°夹角,钻碗杯孔时先用定位销钉把铝基板定位在真空吸台上,再用胶带把铝基板四周和真空吸台上未被铝基板覆盖的吸气孔粘贴覆盖,开启真空泵,待铝基板与工作台面充分贴合固定时,再进行钻碗杯孔。;(5) Bowl and cup hole drilling: After joint positioning with positioning pins and vacuum suction cups, use high-speed precision machine tool SZX5540-Ⅱ and natural diamond single-edged milling cutters to drill and mill bowl-shaped holes. It is at an included angle of 2°. When drilling bowl and cup holes, first use positioning pins to position the aluminum substrate on the vacuum suction table, and then use adhesive tape to cover the surrounding of the aluminum substrate and the suction hole on the vacuum suction table that is not covered by the aluminum substrate. Vacuum pump, when the aluminum substrate and the work surface are fully fitted and fixed, then drill the bowl and cup holes. ;
(6)超声波清洗及贴合保护膜:用清洗液RS-1609,在超声波清洗机中清洗钻好碗杯孔的基板,清洗30~60秒后,取出经三级清水洗,再用压力大于等于6Kg/cm2的一级高压水洗,然后过冷风,再过80~90℃的热风烘干,然后在线路面用热压辊贴中粘度保护膜;(6) Ultrasonic cleaning and lamination of protective film: Use cleaning solution RS-1609 to clean the substrate with drilled cup holes in an ultrasonic cleaning machine. It is equal to 6Kg/cm 2 first-level high-pressure water washing, then passes through cold air, and then dries with hot air at 80-90°C, and then sticks a medium-viscosity protective film on the circuit surface with a hot pressing roller;
(7)数控钻铣外形;(7) CNC drilling and milling shape;
(8)检验出货。(8) Inspection and shipment.
BT树脂为正白色且Tg高,玻璃化温度可达到230℃,长期在100℃温度下使用,不会发黄变色而影响光源的色温和光效。钻碗杯孔用莫氏硬度为10的天然钻石单刃铣刀和高速精密机床SZX5540-Ⅱ来切屑加工,保证了铝基材加工面平整光亮无刀纹,且切屑刃与水平面呈2°夹角,切屑过程即可排屑,避免了固晶区出现不平整的现象,待加工产品用定位销钉和真空吸盘联合定位,与工作台面贴合固定的更紧密,钻铣碗杯孔时其深度的一致性得到了很好的控制,其深度误差可以控制在+/-0.015mm之间,本发明的方法工艺合理,实用性强,具有很强市场应用前景。BT resin is pure white and has a high Tg. The glass transition temperature can reach 230°C. If it is used at a temperature of 100°C for a long time, it will not turn yellow and change color and affect the color temperature and light effect of the light source. Bowl and cup holes are drilled with a natural diamond single-edged milling cutter with a Mohs hardness of 10 and a high-speed precision machine tool SZX5540-Ⅱ for chip processing, which ensures that the processed surface of the aluminum substrate is smooth and bright without knife lines, and the chip edge and the horizontal plane have a 2° clip The chip can be removed during the chip cutting process, which avoids the uneven phenomenon in the solid crystal area. The product to be processed is positioned with the positioning pin and the vacuum suction cup, and it fits and fixes more closely with the work surface. The depth of the bowl and cup hole when drilling and milling The consistency is well controlled, and the depth error can be controlled between +/-0.015mm. The method of the invention is reasonable in technology, strong in practicability, and has a strong market application prospect.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN109729651B (en) * | 2019-01-09 | 2020-07-28 | 深圳市江霖电子科技有限公司 | Solder resist process for reducing ghost of white core material circuit board |
| WO2021026959A1 (en) * | 2019-08-14 | 2021-02-18 | 广州硅能照明有限公司 | Cob encapsulation device |
| CN110641053A (en) * | 2019-09-25 | 2020-01-03 | 贵州天义电器有限责任公司 | Processing technique of thin film part |
| CN111048651B (en) * | 2019-12-27 | 2021-12-17 | 广州市鸿利秉一光电科技有限公司 | High-reflectivity UVLED substrate and production method |
| CN112616265B (en) * | 2020-12-04 | 2021-12-14 | 景旺电子科技(珠海)有限公司 | Printed circuit board and manufacturing method thereof |
| CN112687781A (en) * | 2020-12-22 | 2021-04-20 | 珠海市沃德科技有限公司 | Processing method of LED mirror lamp panel for COB packaging |
| CN114068794A (en) * | 2021-11-11 | 2022-02-18 | 深圳市中美欧光电科技有限公司 | COB (chip on board) packaging mirror surface aluminum substrate and processing technology thereof |
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