CN103948198B - Non-woven fabrics Y type belt automatic maker - Google Patents
Non-woven fabrics Y type belt automatic maker Download PDFInfo
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- CN103948198B CN103948198B CN201410121876.1A CN201410121876A CN103948198B CN 103948198 B CN103948198 B CN 103948198B CN 201410121876 A CN201410121876 A CN 201410121876A CN 103948198 B CN103948198 B CN 103948198B
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- woven fabrics
- ultrasonic
- roller set
- roller
- heat seal
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 238000005219 brazing Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 50
- 239000010985 leather Substances 0.000 claims description 18
- 238000009958 sewing Methods 0.000 claims description 15
- 239000003292 glue Substances 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 4
- 230000002040 relaxant effect Effects 0.000 claims description 2
- 238000002604 ultrasonography Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of non-woven fabrics Y type belt automatic maker, including mainframe, PLC, the top of described mainframe is sequentially provided with ultrasonic brazing unit, cutter, doubler seat, first, second tape producing apparatus.The present invention has the advantages that automaticity height, working stability, structure are firm.Its machine various piece is the most collaborative, the operation such as the system of being automatically performed carries, unfolds, forward (FWD), welding, cutting, has liberated the productivity greatly, has saved production cost, has improve the competitiveness of product in market.
Description
Technical field
The present invention relates to equipment and the device of a kind of automatic heat seal strap, be specifically related to a kind of non-woven fabrics Y type belt automatic
Manufacture machine.
Background technology
In the production of high-grade operating coat, need to use Y type nonwoven fabric belts in a large number as belt.At present Y type belt is entered
Row heat seal, it is generally required to workman has entered the operation of traction, heat seal, cutting etc. by hand.Owing to manual operations is loaded down with trivial details, product quality
Being difficult to ensure that, needing substantial amounts of manpower in production process, material resources coordinate.This is growing labour force, increasingly competitive
Society, be as good as being greatly increased the production cost of factory.The most how to improve efficiency, reduce production cost be one urgently
Problem to be solved.
Summary of the invention
The purpose of the present invention aims to provide a kind of novel non-woven fabrics Y type belt automatic maker, to solve prior art
The efficiency existed is low, high in cost of production problem.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is: a kind of non-woven fabrics Y type belt manufactures automatically
Machine, including mainframe, PLC, the top of described mainframe is sequentially provided with ultrasonic brazing unit, cutter, conjunction cloth
Support, first, second tape producing apparatus；
Described ultrasonic brazing unit includes that heat seal workbench, wave welding head of ultrasonic wave, described heat seal workbench are positioned at mainframe
Top, heat seal workbench sidepiece is provided with lifting column, and lifting column is arranged with ultrasonic bonding head, ultrasonic welding machine head erect
Being provided with welding compress cylinder, the push rod end of compress cylinder is provided with hot pressing die head；
Described doubler seat is vertically installed in the top of mainframe, doubler seat be provided with first enter cloth roller set, second
Entering cloth roller set, the first right lower quadrant entering cloth roller set is provided with second and enters cloth roller set, and described first enters cloth roller set includes pressure
System upper and lower rubber roll together, first enters cloth roller set left part is provided with the first selvage guide plate, and this first selvage guide plate left end is downward-sloping
Arrange；Described second enters cloth roller set includes upper glue roller and main leather belt roller, secondary leather belt roller, and described upper glue roller is compressed on main leather belt roller
On, described main leather belt roller, secondary leather belt roller are arranged with belt, secondary leather belt roller left part is provided with the second selvage guide plate, described first selvage guide
The left end of plate and the second selvage guide plate are near forming work feed passage, and work feed passage left part is provided with conjunction stringing；Described first enters cloth running roller
Group, the second upper glue roller entering cloth roller set are connected with first, second power output shaft entering cloth motor respectively.
Described cutter is arranged on heat seal workbench and closes between stringing, and cutter upper end is fixed with a cutting gas
Cylinder, is provided with cutting knife in two lateral braces of cutter, the push rod end of described cutting cylinder is connected with cutting knife top；
Described first tape producing apparatus is positioned at the second tape producing apparatus top, and described first, second tape producing apparatus all includes ultrasonic
Ripple sewing machine, flanged plate, stock roll, be provided with flanged plate on the right side of described ultrasonic sawing machine, is provided with stock roll on the right side of flanged plate.
As preferably, described ultrasonic sawing machine comprises one and sews up compress cylinder, sews up the push rod end of compress cylinder
Being connected to a compress frame, compress frame is provided with by sewing up motor-driven ultrasonic wave sewing wheel, and ultrasonic wave sewing wheel is compressed on
On wave welding head of ultrasonic wave.
As preferably, between described doubler seat, first, second tape producing apparatus and doubler frame, it is additionally provided with easypro band frame,
The top of band frame of relaxing is provided with easypro belt wheel, and bottom is provided with lower easypro belt wheel.
As preferably, the top of described mainframe is provided with infrared ray sensor between easypro band frame and doubler seat.
As preferably, on the left of described heat seal workbench, it is additionally provided with out band inclined-plane.
As preferably, described PLC respectively with infrared ray sensor, first, second enter cloth motor, sew up motor,
The electrically-controlled valve of welding compress cylinder, stitching compress cylinder and cutting cylinder connects.
The present invention has the advantages that automaticity height, working stability, structure are firm.Its machine various piece is mutually assisted
With, use PLC to control, the operation such as the system of being automatically performed carries, unfolds, forward (FWD), welding, cutting, liberate production greatly
Power, has saved production cost, improves the competitiveness of product in market.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the partial enlarged drawing of A portion shown in Fig. 1；
Fig. 3 is the heat seal of the present invention, shearing work view；
Fig. 4 is the partial enlarged drawing of B portion shown in Fig. 1；
Fig. 5 is the structural representation of flanged plate 34 shown in Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawings, technical scheme is described in further detail.
Fig. 1 is the structural representation of the present invention, and Fig. 2 is the heat seal of the present invention, shearing work view, Fig. 3, Fig. 4
It it is the close-up schematic view of the present invention.
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, non-woven fabrics Y type belt automatic maker, including mainframe 11, PLC controls
Device 7, the top of mainframe 11 is sequentially provided with ultrasonic brazing unit 1, cutter 4, doubler seat 8, first, second band processed dress
Put 370,37 etc..
Wherein ultrasonic brazing unit 1 includes the heat seal workbench 12 being positioned at mainframe top, bottom heat seal workbench 12
Be provided with wave welding head of ultrasonic wave 130, the left part of heat seal workbench 12 be provided with one tilt go out band inclined-plane 2, the angle going out band inclined-plane 2 is big
In 30 degree.
The sidepiece of heat seal workbench 12 is provided with lifting column 3, and lifting column 3 is arranged with ultrasonic bonding head 35, ultrasound wave
Vertically being provided with welding compress cylinder 14 on welding head 35, the push rod end of welding compress cylinder 14 is provided with hot pressing die head 13.
Doubler seat 8 is vertically installed in the top of mainframe 11, and doubler seat 8 is provided with first and enters cloth roller set 6, second
Entering cloth roller set 60, the first right lower quadrant entering cloth roller set 6 is provided with second and enters cloth roller set 60.First enters cloth roller set 6 includes
Upper and lower rubber roll 18,19 compressed together, upper glue roller 18 is connected with the first power output shaft entering cloth motor 181, and it is enterprising
Drive wheels.First enters cloth roller set 6 left part is provided with the first selvage guide plate 17, the first selvage guide plate 17 downward-sloping setting of left end.
Second enters cloth roller set 60 includes upper glue roller 39 and main leather belt roller 29, secondary leather belt roller 27, and described upper glue roller 39 is suppressed
On main leather belt roller 29, upper glue roller 39 is connected with the second power output shaft entering cloth motor 391.
Being arranged with belt 28 on main leather belt roller 29, secondary leather belt roller 27, secondary leather belt roller 27 left part is provided with the second selvage guide plate 26, the
The left end of one selvage guide plate 17 and the upper surface of the second selvage guide plate 26 are near forming work feed passage 25, and work feed passage left part is provided with conjunction cloth
Pipe 24.
Cutter 4 is arranged on heat seal workbench 12 and closes between stringing 24, and cutter 4 upper end is vertically fixed one
Cutting cylinder 16, is provided with cutting knife 15 in two lateral braces of cutter 4, the push rod end of described cutting cylinder 16 pushes up with cutting knife 15
Portion connects.
First tape producing apparatus 370 is positioned at the second tape producing apparatus 37 top, and first, second tape producing apparatus 370,37 all includes surpassing
Sound wave sewing machine 31, flanged plate 34, stock roll 10, be wherein provided with flanged plate 34 on the right side of ultrasonic sawing machine 31, flanged plate 34 is right
Side is provided with stock roll 10.
Flanged plate 34 uses the parts on existing bar shape cap machine, and its structure chart is as shown in Figure 5.When cloth is through flanged plate 34
After, can be by the doubling of cloth edge.
Ultrasonic sawing machine 31 comprises a vertical stitching compress cylinder 33, and the push rod end sewing up compress cylinder 33 connects
Having a compress frame 30, compress frame 30 is provided with by sewing up the ultrasonic wave sewing wheel 322 that motor 321 drives, and ultrasonic wave sewing is taken turns
322 are compressed on wave welding head of ultrasonic wave 32.
Doubler seat 8, is additionally provided with easypro band frame 41 between first, second tape producing apparatus 370,37, relax band frame 41 upper
Portion is provided with easypro belt wheel 42, and bottom is provided with lower easypro belt wheel 40.The top of mainframe 11, it is positioned at easypro band frame 41 and doubler seat 8
Between be provided with infrared ray sensor 38.
PLC 7 respectively with infrared ray sensor 38, first, second enter cloth motor 181,391, sew up motor 321,
The electrically-controlled valve of welding compress cylinder 14, stitching compress cylinder 33 and cutting cylinder 16 connects.
Work process: open switch, the cloth of stock roll 10 is through tape producing apparatus, and cloth is through flanged plate 34 crimping, super
Sound wave respectively obtains strap 101, lower strap 100 after sewing up wheel 322 seam；Subsequently, upper and lower strap relaxes respectively through upper and lower
Belt wheel 42,40, after adjustment wheel 20,21,22,23 carries out slackness adjustment, upper strap 101 enters first and enters cloth roller set 6, lower cloth
Cloth roller set 60 is entered in band 100 entrance second.First enter cloth roller set 6, second enter cloth roller set provide work feed power, by upper and lower
Strap is fed in sending into conjunction stringing 24 integration work before carrying out heat seal after work feed passage 25, when strap leaves conjunction stringing 24
After, enter on heat seal workbench 12.
During forward (FWD), by PLC control, first enters cloth roller set 6, and second enters the working time of cloth roller set 60 not
With, can accurately control upper and lower strap send strip length.As lower strap can be allowed to send strip length to send strip length longer than upper strap
(seeing Fig. 3).After two cloth take correct position to, first enters cloth roller set 6, and second enters cloth roller set 60 quits work.Then
PLC 7 controls welding compress cylinder 14 and promotes hot pressing die head 13 to carry out compress seam, forms seam district 131, welds subsequently
The rapid return of compress cylinder 14.
When, after welding compress cylinder 14 return, PLC 7 controls the cutting cylinder 16 of cutter 4 and promotes cutting knife 15
Strap rear portion successful to heat seal is cut immediately, and cutting action becomes after completing to Y type belt, now heat seal workbench 12
On the Y type belt that welds, under the effect of self inertia, slided in carton by going out band inclined-plane 2, after all clothes complete, relax
After in band frame 41, infrared ray sensor 38 detects and do not has cloth, PLC 7 controls machine down.It is reinstalled cloth
After, i.e. can proceed with concerned process steps.
Claims (7)
1. a non-woven fabrics Y type belt automatic maker, including mainframe, PLC, is characterized in that the top of described mainframe
Portion is sequentially provided with ultrasonic brazing unit, cutter, doubler seat, first, second tape producing apparatus；
Described ultrasonic brazing unit includes that heat seal workbench, wave welding head of ultrasonic wave, described wave welding head of ultrasonic wave are located at heat seal workbench
Bottom, described heat seal workbench is positioned at mainframe top, and heat seal workbench sidepiece is provided with lifting column, lifting column is arranged with ultrasonic
Ripple welding head, ultrasonic welding machine head erect is provided with welding compress cylinder, and the push rod end of compress cylinder is provided with hot pressing die head；
Described doubler seat is vertically installed in the top of mainframe, and doubler seat is provided with and first enters cloth roller set, second enters cloth
Roller set, the first right lower quadrant entering cloth roller set is provided with second and enters cloth roller set, and described first enters cloth roller set includes being compressed on
Upper and lower rubber roll together, first enters cloth roller set left part is provided with the first selvage guide plate, and the first selvage guide plate left end is downward-sloping sets for this
Put；Described second enters cloth roller set includes upper glue roller and main leather belt roller, secondary leather belt roller, and described upper glue roller is compressed on main leather belt roller
On, described main leather belt roller, secondary leather belt roller are arranged with belt, secondary leather belt roller left part is provided with the second selvage guide plate, described first selvage guide
The left end of plate and the second selvage guide plate are near forming work feed passage, and work feed passage left part is provided with conjunction stringing；Described first enters cloth running roller
Group, the second upper glue roller entering cloth roller set are connected with first, second power output shaft entering cloth motor respectively.
Non-woven fabrics Y type belt automatic maker the most according to claim 1, described cutter is arranged on heat seal workbench
And closing between stringing, cutter upper end is fixed with a cutting cylinder, is provided with cutting knife in two lateral braces of cutter, described
The push rod end of cutting cylinder is connected with cutting knife top；
Described first tape producing apparatus is positioned at the second tape producing apparatus top, and described first, second tape producing apparatus all includes that ultrasound wave stitches
Conjunction machine, flanged plate, stock roll, be provided with flanged plate on the right side of described ultrasonic sawing machine, is provided with stock roll on the right side of flanged plate.
Non-woven fabrics Y type belt automatic maker the most according to claim 2, is characterized in that described ultrasonic sawing machine comprises
Sewing up compress cylinder for one, the push rod end sewing up compress cylinder is connected to a compress frame, and compress frame is provided with by sewing up motor
The ultrasonic wave sewing wheel driven, ultrasonic wave sewing wheel is compressed on wave welding head of ultrasonic wave.
Non-woven fabrics Y type belt automatic maker the most according to claim 1, it is characterized in that described doubler seat and first,
Being additionally provided with easypro band frame between second tape producing apparatus, the top of band frame of relaxing is provided with easypro belt wheel, and bottom is provided with lower easypro belt wheel.
Non-woven fabrics Y type belt automatic maker the most according to claim 1, is characterized in that the top of described mainframe is positioned at
Relax and be provided with infrared ray sensor between band frame and doubler seat.
Non-woven fabrics Y type belt automatic maker the most according to claim 1, is characterized in that going back on the left of described heat seal workbench
It is provided with out band inclined-plane.
Non-woven fabrics Y type belt automatic maker the most according to claim 4, it is characterized in that described PLC respectively with
Infrared ray sensor, first, second enter cloth motor, sew up motor, welding compress cylinder, sew up compress cylinder and cutting cylinder
Electrically-controlled valve connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410121876.1A CN103948198B (en) | 2014-03-28 | 2014-03-28 | Non-woven fabrics Y type belt automatic maker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410121876.1A CN103948198B (en) | 2014-03-28 | 2014-03-28 | Non-woven fabrics Y type belt automatic maker |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103948198A CN103948198A (en) | 2014-07-30 |
| CN103948198B true CN103948198B (en) | 2016-12-07 |
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ID=51325665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410121876.1A Active CN103948198B (en) | 2014-03-28 | 2014-03-28 | Non-woven fabrics Y type belt automatic maker |
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| CN (1) | CN103948198B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106617442B (en) * | 2017-01-22 | 2024-10-15 | 仙桃市中泰防护用品股份有限公司 | Non-woven fabrics clothing production line |
| CN112721185B (en) * | 2020-12-25 | 2025-06-27 | 广东快裕达精密机械有限公司 | T-belt forming device and T-belt welding equipment |
| CN112841792B (en) * | 2021-03-11 | 2025-01-17 | 深圳市佳仕强智能科技有限公司 | Multifunctional trousers waistband manufacturing equipment |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1018080B (en) * | 1974-07-23 | 1977-09-30 | Nastrificio A Spa | PROCEDURE FOR THE MANUFACTURING OF CURLABLE RIBBONS WITH A GUIDE OF COCCARDA AND PRODUCT OBTAINED THUS |
| FR2783191B1 (en) * | 1998-09-16 | 2000-12-15 | Lectra Systemes Sa | AUTOMATIC CUTTING OF PARTS IN SHEET MATERIAL |
| CN2361114Y (en) * | 1999-01-25 | 2000-02-02 | 西宁供电局 | Waistband-forming machine |
| JP2006299427A (en) * | 2005-04-15 | 2006-11-02 | Seiji Kimura | Method for producing belt |
| CN102078043B (en) * | 2010-10-18 | 2013-03-27 | 杭州珂瑞特机械制造有限公司 | Manufacturing device for special shaped side belt of non-woven fabric napkin |
| CN202610521U (en) * | 2012-04-01 | 2012-12-19 | 日照三奇医疗卫生用品有限公司 | Ultrasonic operating gown waistband overlock machine |
| CN103535958B (en) * | 2013-10-14 | 2015-11-25 | 李志刚 | A kind of waistband corium and preparation method thereof |
| CN203860531U (en) * | 2014-03-28 | 2014-10-08 | 湖北欣意无纺布特种制品有限公司 | Automatic manufacturing machine for non-woven fabric Y-type waistbands |
-
2014
- 2014-03-28 CN CN201410121876.1A patent/CN103948198B/en active Active
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| Publication number | Publication date |
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| CN103948198A (en) | 2014-07-30 |
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Address after: 433000 No. 16, South Ring Road, sanfutan Town, Xiantao City, Hubei Province Patentee after: Hongchang biomedical technology (Xiantao) Co.,Ltd. Address before: 433000 No. 16, South Ring Road, sanfutan Town, Xiantao City, Hubei Province Patentee before: HUBEI XINYI NONWOVEN FABRIC SPECIAL PRODUCT Co.,Ltd. |