CN114053485B - Single cell structure for biological stent and application thereof - Google Patents
Single cell structure for biological stent and application thereof Download PDFInfo
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Abstract
本发明属于生物质结构相关技术领域,更具体地,涉及一种用于生物支架的单胞结构及其应用。单胞结构由多个双锥状杆件连接形成Diamond结构构型,其中,所述双锥状杆件包括两个圆台,该两个圆台的底部重合,以此形成两头小中间大的形态,该形态一方面降低结构的刚度和强度,避免生物支架的应力屏蔽效应,另一方面,当营养液通过中间突出的部位时,形成湍流现象,物质流动速度快,加速新陈代谢。通过本发明,解决传统的点阵结构设计无法同时满足力学和传质性能与自然骨骼相匹配的技术问题。
The invention belongs to the technical field related to biomass structure, and more specifically relates to a unit cell structure used for a biological scaffold and its application. The unit cell structure is connected by a plurality of biconical rods to form a Diamond structure configuration, wherein the biconical rods include two circular frustums, and the bottoms of the two circular frustums overlap to form a shape with two small ends and a large middle, On the one hand, this shape reduces the rigidity and strength of the structure, avoiding the stress shielding effect of the biological scaffold, on the other hand, when the nutrient solution passes through the protruding part in the middle, a turbulent flow phenomenon is formed, the material flows quickly, and the metabolism is accelerated. The invention solves the technical problem that the traditional lattice structure design cannot simultaneously satisfy the mechanical and mass transfer performances and match the natural bones.
Description
技术领域technical field
本发明属于生物质结构相关技术领域,更具体地,涉及一种用于生物支架的单胞结构及其应用。The invention belongs to the technical field related to biomass structure, and more specifically relates to a unit cell structure used for a biological scaffold and its application.
背景技术Background technique
随着生物工程技术的发展,医生对于外科骨植入体的生物支架提出了迫切的需求和要求。点阵结构是近年来随着材料加工领域中增材制造技术的迅速发展而出现的一类新型多功能超材料,具有可实现材料-结构-功能一体化的优势特征。With the development of bioengineering technology, doctors have put forward urgent needs and requirements for bioscaffolds of surgical bone implants. Lattice structure is a new type of multifunctional metamaterial that has emerged with the rapid development of additive manufacturing technology in the field of material processing in recent years. It has the advantage of realizing the integration of material-structure-function.
点阵结构具有较高的相对密度,通过对杆件位置、尺寸和材料分布的设计使点阵结构具有适合于人类骨骼的相对密度、弹性模量和屈服强度以及传质性能等,使得与骨缺失部分具有完美的匹配,以促进植入体生物支架的成骨细胞繁殖和修复。另外,人体的骨骼具有非均匀的力学性能分布,通过对点阵结构周期性/非周期性排布的特征,可以设计结构梯度来满足相对密度、弹性模量和强度的力学性能要求,但是梯度设计的构件会出现渗透率分布不均,从而使传质性能大打折扣,尤其是相对密度最大的梯度层会大幅度降低其传质性能。这不仅不利于骨骼的修复,而且也可能产生应力遮蔽效应,导致其植入体失效,危害人体健康。The lattice structure has a high relative density. Through the design of the position, size and material distribution of the rods, the lattice structure has a relative density, elastic modulus, yield strength and mass transfer performance suitable for human bones, making it compatible with bone The missing part has a perfect fit to promote osteoblast proliferation and repair of the implant bioscaffold. In addition, human bones have non-uniform distribution of mechanical properties. Through the periodic/non-periodic arrangement of the lattice structure, the structural gradient can be designed to meet the mechanical performance requirements of relative density, elastic modulus and strength, but the gradient The designed components will have uneven permeability distribution, which will greatly reduce the mass transfer performance, especially the gradient layer with the highest relative density will greatly reduce its mass transfer performance. This is not only detrimental to bone repair, but also may produce a stress shielding effect, leading to failure of the implant and endangering human health.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种用于生物支架的单胞结构及其应用,通过对其单胞结构的双锥状杆件结构的设计和整体单胞结构构型的设计,以解决传统的点阵结构设计无法同时满足力学和传质性能与自然骨骼相匹配的技术问题。In view of the above defects or improvement needs of the prior art, the present invention provides a unit cell structure for biological scaffolds and its application, through the design of the biconical rod structure of the unit cell structure and the overall unit cell structure structure In order to solve the technical problem that the traditional lattice structure design cannot satisfy the mechanical and mass transfer properties at the same time and match the natural bone.
为实现上述目的,按照本发明的一个方面,提供了一种用于生物支架的单胞结构,其特征在于,该单胞结构由多个双锥状杆件连接形成Diamond结构构型,其中,所述双锥状杆件包括两个圆台,该两个圆台的底部重合,以此形成两头小中间大的形态,该形态一方面降低结构的刚度和强度,避免生物支架的应力屏蔽效应,另一方面,当营养液通过中间突出的部位时,形成湍流现象,物质流动速度快,加速新陈代谢。In order to achieve the above object, according to one aspect of the present invention, there is provided a unit cell structure for a biological scaffold, characterized in that the unit cell structure is connected by a plurality of biconical rods to form a Diamond structure configuration, wherein, The biconical rod includes two circular frustums, and the bottoms of the two circular frustums overlap to form a shape with two small ends and a large middle. This shape reduces the rigidity and strength of the structure on the one hand, avoiding the stress shielding effect of the biological scaffold, and on the other hand On the one hand, when the nutrient solution passes through the protruding part in the middle, a turbulent flow phenomenon is formed, and the material flow speed is fast, which accelerates metabolism.
进一步优选地,所述圆台的顶面直径为d,底面直径为D,对于在底面和顶面之间的截面,其直径的变化呈线性或二次函数的趋势逐渐减小。Further preferably, the diameter of the top surface of the truncated cone is d, the diameter of the bottom surface is D, and for the section between the bottom surface and the top surface, the change of the diameter gradually decreases in a linear or quadratic function.
进一步优选地,所述单胞结构通过调整双锥状杆件圆台的顶面直径和底面直径形成Diamond结构的衍生构型。Further preferably, the unit cell structure forms a derivative configuration of the Diamond structure by adjusting the diameter of the top surface and the diameter of the bottom surface of the biconical bar truncated.
进一步优选地,该点阵结构通过3D打印成型。Further preferably, the lattice structure is formed by 3D printing.
按照本发明的另一个方面,提供了一种利用上述所述的单胞结构呈周期性或非周期性排布形成的生物质支架。According to another aspect of the present invention, there is provided a biomass scaffold formed by arranging the above-mentioned unit cell structures periodically or aperiodically.
进一步优选地,所述生物质结构优选设置在骨骼和骨组织之间,以此减小骨骼和骨组织之间界面处的刚度。Further preferably, the biomass structure is preferably arranged between the bone and the bone tissue, so as to reduce the stiffness at the interface between the bone and the bone tissue.
进一步优选地,所述生物质结构在人骨股骨柄、松质骨和皮质骨中的应用。Further preferably, the application of the biomass structure in human femoral stem, cancellous bone and cortical bone.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具备下列有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
1.本发明的点阵结构包括多个均匀重复或梯度重复排列的单胞,每个点阵结构单胞由多个双锥状杆件和多个相邻杆件间的节点连接而成,能够降低结构的刚度和强度,从而避免生物支架的应力遮蔽效应,促进骨骼处的成骨细胞繁殖;双锥杆中间区域突出的体积部分,当营养液通过时,能够形成湍流现象,加速成骨细胞的新陈代谢和骨缺损部位的恢复;1. The lattice structure of the present invention includes a plurality of unit cells that are uniformly repeated or repeated in gradients, and each unit cell of the lattice structure is formed by connecting multiple biconical rods and nodes between multiple adjacent rods, It can reduce the stiffness and strength of the structure, thereby avoiding the stress shielding effect of the biological scaffold, and promoting the proliferation of osteoblasts in the bone; the protruding volume part of the middle area of the double cone rod, when the nutrient solution passes through, can form a turbulent flow phenomenon and accelerate osteogenesis Cell metabolism and restoration of bone defects;
2.本发明提供的生物支架点阵结构的构件,其结构力学性能和传质性能与自然骨骼具有良好的匹配性能,与被移植部位的周围骨组织具有应力一致性,协同调控的力学与传质性能提高了植入体的可靠性和安全性;2. The components of the biological scaffold lattice structure provided by the present invention have good structural mechanical properties and mass transfer properties with natural bones, and have stress consistency with the surrounding bone tissue of the transplanted site, and the coordinated regulation of mechanics and transfer properties The qualitative performance improves the reliability and safety of the implant;
3.本发明中提供的双锥状杆件相比于圆柱状而言,其顶面直径的减小和可调控,使得双锥状杆件的力学性能可调控,其底面直径的可调控使得双锥状杆件的传质性能可调控;3. Compared with the cylindrical biconical rod provided in the present invention, the reduction and controllability of the top surface diameter makes the mechanical properties of the biconical rod adjustable, and the adjustable bottom diameter makes it The mass transfer performance of the biconical rod can be adjusted;
4、本发明中的单胞结构采用Diamond构型,它作为弯曲变形为主的点阵结构,具有与人体骨骼接近的力学性能,且力学性能呈现正交各向同性的性质;另外,Diamond构型内部的杆件都是为与底面倾斜成54.5°夹角的斜杆,这种由倾斜杆件组成的点阵结构,便于3D打印成形。4. The unit cell structure in the present invention adopts the Diamond configuration. As a lattice structure based on bending deformation, it has mechanical properties close to human bones, and the mechanical properties present orthotropic properties; in addition, the Diamond structure The rods inside the model are oblique rods with an angle of 54.5° with the bottom surface. This lattice structure composed of inclined rods is convenient for 3D printing.
附图说明Description of drawings
图1是按照本发明的优选实施例所构建的双锥状Diamond单胞示意图;Fig. 1 is a schematic diagram of a bipyramidal Diamond unit cell constructed according to a preferred embodiment of the present invention;
图2是按照本发明的优选实施例所构建的双锥状Diamond单胞不同视角方向的Diamond单胞结构组成;Fig. 2 is the composition of the Diamond unit cell structure in different viewing directions of the biconical Diamond unit cell constructed according to the preferred embodiment of the present invention;
图3是按照本发明的优选实施例所构建的不同锥度杆件示意图;Fig. 3 is a schematic diagram of different taper bars constructed according to a preferred embodiment of the present invention;
图4是按照本发明的优选实施例所构建的不同锥度的Diamond单胞示意图;Fig. 4 is the Diamond unit cell schematic diagram of the different tapers constructed according to the preferred embodiment of the present invention;
图5是按照本发明的优选实施例所构建的双锥状Diamond单胞组成得到的生物支架结构;Fig. 5 is the bioscaffold structure that the bipyramidal Diamond unit cell composition that is constructed according to the preferred embodiment of the present invention obtains;
图6是按照本发明的优选实施例所构建的不同双锥状Diamond生物支架构件传质渗透率比较;Fig. 6 is the comparison of the mass transfer permeability of different biconical Diamond bio-stent components constructed according to the preferred embodiment of the present invention;
图7是按照本发明的优选实施例所构建的一种双锥状杆件的结构示意图;Fig. 7 is a structural schematic diagram of a biconical rod constructed according to a preferred embodiment of the present invention;
图8是按照本发明的优选实施例所构建的具有应力遮蔽效应的Diamond生物支架构件。Fig. 8 is a Diamond bioscaffold structure with stress shielding effect constructed according to a preferred embodiment of the present invention.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numerals are used to designate the same elements or structures, wherein:
1-点阵多胞结构,2-单胞结构,3-双锥状杆件,4-节点,11-传统均质结构。1-lattice multicellular structure, 2-unit cell structure, 3-biconical rod, 4-node, 11-traditional homogeneous structure.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
参见图1至图5,本发明提供的单胞结构2,该单胞结构包括多个双锥状杆件3,如图2所示,分别在[001],[100]和[010]三个晶体方向上(对应于笛卡尔坐标系的X,Y和Z)进行阵列分布;另一方面,还可以通过改变单胞的杆件3中d与D的直径比例形成多个不同拓扑形状的Diamond单胞构型与对应的杆件单元,其中它们的直径比分别为1/2,1/3,1/4,1/5,1/6,1/10。在这个不同拓扑杆件的设计过程中,原类型单胞中杆件与杆件之间的相对位置不发生改变,即节点4的空间位置不变。但由于杆件的中间凸形程度越来越高,单胞的结构复杂度增加,提高了该支架的传质性能,具有较高的渗透率特性;其次,节点4位置作为应力集中位置,其体积减少必然会减低应力强度,促进与植入处骨骼的强度匹配。Referring to Fig. 1 to Fig. 5, the
多个单胞结构2之间呈现周期性/非周期性排布,形成点阵多胞结构1,即生物质支架。The multiple
将相同节点空间位置、不同杆件直径的本实施例的双锥状Diamond生物支架结构与现有的均质杆Diamond生物支架结构分别进行渗透率的流动性能测试。具体地,选用7组点阵结构进行流动性能测试,其杆件3的直径比例(d/D)分别为1,1/2,1/3,1/4,1/5,1/6,1/10,详细对应的均质杆件3直径大小为0.3mm;双锥状杆件3直径D为0.3mm,直径d分别为0.15mm,0.10mm,0.075mm,0.06mm,0.05mm,0.03mm。对上述7组的7个点阵结构分别进行流动性能仿真测试,经过测试后得到的渗透率数值如图6所示,图中:横坐标是不同直径比例,纵坐标为渗透率大小。由此仿真测试结果可看出,在同等情况下,本实施例的点阵结构渗透率大幅度提高,并且由流动传质云图来看,本发明的点阵结构在孔隙处具有更好的流动速度,也就意味着更高效的传质能力,基本上克服了均质杆Diamond生物支架结构传质能力较低、不能满足人体骨骼细胞快速修复的问题,能够充分发挥生物支架结构的传质能力。The biconical Diamond bioscaffold structure of this embodiment and the existing homogeneous rod Diamond bioscaffold structure with the same node spatial position and different rod diameters were tested for flow performance of permeability respectively. Specifically, seven groups of lattice structures were selected for flow performance testing, and the diameter ratios (d/D) of the
如图7所示,在上述方案的基础上,在一些优选地实施方案中,双锥状杆件3的两端直径最小,两端之间的中部的位置直径最大。As shown in FIG. 7 , on the basis of the above solutions, in some preferred embodiments, the two ends of the
优选地,双锥状杆件3的直径变化是由中部位置向两边的端部逐渐变小,形成中部位置的直径最大,两个端部的直径最小,即任一处中间区域的位置的直径尺寸均大于两端处的直径大小,且小于或等于中部的直径。Preferably, the diameter of the
杆件中部直径向端部减小的变化趋势可为线性、二次函数等,其变化趋势基于机械性能和传质性能要求。优选地,变化趋势选用线性函数。The change trend of the rod diameter decreasing from the middle to the end can be linear, quadratic function, etc., and the change trend is based on the requirements of mechanical properties and mass transfer performance. Preferably, the change trend is a linear function.
需要说明的是,本发明中的双锥状杆件其直径大小是在垂直于横截面的方向上发生直径的逐渐变化,并且杆件之间的两端直径小于中部至两端这一区域内的直径。It should be noted that the diameter of the biconical rod in the present invention gradually changes in diameter in the direction perpendicular to the cross section, and the diameter of the two ends between the rods is smaller than that in the region from the middle to the two ends. diameter of.
上述Diamond单胞中,多个点阵单胞2之间呈空间笛卡尔坐标系阵列排布,相邻单胞间存在相连接的特征,且相邻单胞间的连接方式为共用节点4,此种周期性阵列排布的方式为点阵结构现有技术,在此不做过多赘述。In the above-mentioned Diamond unit cells,
将上述的单胞结构及其阵列方式应用在不同的生物支架部位中,如人骨股骨柄、松质骨和皮质骨等。The above-mentioned unit cell structure and its array method are applied to different biological scaffold parts, such as human femoral stem, cancellous bone and cortical bone.
如图8所示一种包含实施例一点阵结构的生物支架构件,该构件的内部区域为常规的传统均质结构11,对于“较硬的”骨骼与“较软的”骨组织的界面采用实施例一点阵结构的生物支架,由于双锥状的点阵结构具有较低的刚度,因此在骨组织和骨骼之间设计双锥状结构,减少了界面处的支架刚度,减弱了应力遮蔽效应,提高了生物支架结构的安全性和可靠性。As shown in Figure 8, a kind of bio-scaffold component comprising the lattice structure of the embodiment, the internal region of the component is a conventional traditional
优选地,本实施例中的点阵结构单胞选为Diamond结构。Preferably, the lattice structure unit cell in this embodiment is selected as a Diamond structure.
另外,所有生物支架构件部分的组成都可以通过3D打印技术制作完成,主要工艺过程如下:In addition, the composition of all biological scaffold components can be completed by 3D printing technology. The main process is as follows:
设计与植入位置匹配的生物支架构件模型,并利用Materialise Magics软件离散成层,并将离散后的文件导入3D打印设备中去。Design a bioscaffold component model that matches the implantation position, and use Materialize Magics software to discretize into layers, and import the discretized files into the 3D printing device.
3D打印装备进行层层打印加工,每层完成后,基板下降一层,再继续完成第二层的打印,以此循序,层层叠加,直至零件的所有离散层打印完毕。3D printing equipment performs layer-by-layer printing processing. After each layer is completed, the substrate is lowered by one layer, and then the printing of the second layer is continued. In this order, layer by layer is superimposed until all discrete layers of the part are printed.
从基板取出零件,必要时,采用喷丸和打磨等后处理改善构件表面质量与改善打印材料的内部组织结构。Take out the parts from the substrate, and if necessary, use post-processing such as shot peening and grinding to improve the surface quality of the component and improve the internal structure of the printed material.
综上所示,本发明采用的双锥状Diamond结构设计,具有连续直径变化特征,增大了内部结构的复杂度,从而提高了生物支架结构的传质能力;另外,由于节点处具有较小的直径,克服了生物支架中常见的应力遮蔽效应,能够完美的匹配骨组织和骨骼的界面物理性质。In summary, the biconical Diamond structure design adopted in the present invention has the characteristics of continuous diameter change, which increases the complexity of the internal structure, thereby improving the mass transfer capacity of the biological scaffold structure; in addition, because the nodes have smaller The diameter overcomes the common stress shielding effect in biological scaffolds, and can perfectly match the interface physical properties of bone tissue and bone.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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