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CN114133674B - A kind of chlorosulfonated polyethylene rubber and preparation method thereof - Google Patents

A kind of chlorosulfonated polyethylene rubber and preparation method thereof Download PDF

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CN114133674B
CN114133674B CN202111675151.3A CN202111675151A CN114133674B CN 114133674 B CN114133674 B CN 114133674B CN 202111675151 A CN202111675151 A CN 202111675151A CN 114133674 B CN114133674 B CN 114133674B
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chlorosulfonated polyethylene
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裴友伟
何延钟
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Xiamen Fuste Rubber & Plastic Co ltd
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Abstract

本申请涉及橡胶领域,具体公开了一种氯磺化聚乙烯橡胶及其制备方法。橡胶所用原料包括以下重量份的组分:氯磺化聚乙烯40‑50份、流动剂0.32‑0.4份、邻苯二甲酸二异壬酯8‑8.4份、补强填料35‑45份、硫化剂0.4‑0.5份、促进剂0.7‑0.74份、流动助剂0.3‑0.33份、分散剂1.2‑1.8份。本申请的氯磺化聚乙烯橡胶整体的均匀程度较高,力学性能较强,且表面平整光滑,美观度高。

Figure 202111675151

The application relates to the field of rubber, and specifically discloses a chlorosulfonated polyethylene rubber and a preparation method thereof. The raw materials used for rubber include the following components by weight: 40-50 parts of chlorosulfonated polyethylene, 0.32-0.4 parts of flow agent, 8-8.4 parts of diisononyl phthalate, 35-45 parts of reinforcing filler, vulcanized 0.4-0.5 parts of accelerator, 0.7-0.74 parts of accelerator, 0.3-0.33 parts of flow aid, and 1.2-1.8 parts of dispersant. The overall uniformity of the chlorosulfonated polyethylene rubber of the present application is high, the mechanical properties are strong, the surface is flat and smooth, and the appearance is high.

Figure 202111675151

Description

一种氯磺化聚乙烯橡胶及其制备方法A kind of chlorosulfonated polyethylene rubber and preparation method thereof

技术领域technical field

本申请涉及橡胶领域,更具体地说,它涉及一种氯磺化聚乙烯橡胶及其制备方法。The application relates to the rubber field, more specifically, it relates to a chlorosulfonated polyethylene rubber and a preparation method thereof.

背景技术Background technique

氯磺化聚乙烯(CSM)是由低密度聚乙烯或高密度聚乙烯经过氯化或氯磺化反应制得的,含有高饱和化学结构的含氯特殊弹性体材料。由于其分子结构中含有氯磺酰活性基团,使得其表现出高活性,具有优异的耐化学介质腐蚀能力、抗臭氧氧化能力、耐油侵蚀能力和阻燃性能,同时还具有抗候变、耐热、抗离子辐射、耐低温、抗磨蚀和电绝缘性,属于高性能品质的特种橡胶品种,被广泛的应用于电线电缆、防水卷材、汽车工业等领域。Chlorosulfonated polyethylene (CSM) is made from low-density polyethylene or high-density polyethylene through chlorination or chlorosulfonation. It is a chlorine-containing special elastomer material with a highly saturated chemical structure. Due to the chlorosulfonyl active group contained in its molecular structure, it exhibits high activity, excellent chemical medium corrosion resistance, ozone oxidation resistance, oil erosion resistance and flame retardancy, as well as weather resistance, Heat resistance, ion radiation resistance, low temperature resistance, abrasion resistance and electrical insulation, belong to high-performance special rubber varieties, and are widely used in wire and cable, waterproof membrane, automobile industry and other fields.

为了进一步提高氯磺化聚乙烯橡胶的工艺性能,通常会在其加工过程中加入补强填料。但是目前采用的补强填料通常为无机粉体,由于粉体与橡胶基体之间具有较大表面能差异,使得其与橡胶基体之间的相容性较差,在胶料中不易分散,易发生团聚现象,从而使得胶料整体的均匀性较差,降低了橡胶的力学性能,并且使得制得的橡胶表面粗糙,不光滑。In order to further improve the technical performance of chlorosulfonated polyethylene rubber, reinforcing fillers are usually added during its processing. However, the reinforcing fillers currently used are usually inorganic powders. Due to the large surface energy difference between the powder and the rubber matrix, the compatibility between the powder and the rubber matrix is poor, and it is not easy to disperse in the rubber compound. Agglomeration occurs, which makes the overall uniformity of the rubber compound poor, reduces the mechanical properties of the rubber, and makes the surface of the rubber produced rough and not smooth.

发明内容Contents of the invention

为了解决上述问题,本申请提供一种氯磺化聚乙烯橡胶及其制备方法。In order to solve the above problems, the present application provides a chlorosulfonated polyethylene rubber and a preparation method thereof.

第一方面,本申请提供的一种氯磺化聚乙烯橡胶,采用如下的技术方案:In the first aspect, a kind of chlorosulfonated polyethylene rubber provided by the application adopts the following technical scheme:

一种氯磺化聚乙烯橡胶,所用原料包括以下重量份的组分:A kind of chlorosulfonated polyethylene rubber, raw material used comprises the component of following parts by weight:

氯磺化聚乙烯 40-50份;40-50 parts of chlorosulfonated polyethylene;

流动剂 0.32-0.4份;Flow agent 0.32-0.4 parts;

邻苯二甲酸二异壬酯 8-8.4份;8-8.4 parts of diisononyl phthalate;

补强填料 35-45份;35-45 parts of reinforcing filler;

硫化剂 0.4-0.5份;Vulcanizing agent 0.4-0.5 part;

促进剂 0.7-0.74份;Accelerator 0.7-0.74 parts;

流动助剂 0.3-0.33份;Flow aid 0.3-0.33 parts;

分散剂 1.2-1.8份。Dispersant 1.2-1.8 parts.

通过采用上述技术方案,本申请的流动剂采用流动剂WB222,流动助剂采用流动助剂ST和流动助剂AC中的一种,或以任意比例混合使用。本申请将流动剂WB222、流动助剂ST和流动助剂AC加入胶料中,充分提高了胶料在混炼时的流动性,使得补强填料等组分在胶料中可以充分进行分散,胶料中的所有组分混合得更加均匀,提高了橡胶整体的均匀程度,降低了由于补强填料等组分分布不均而使橡胶出现应力不均的可能性,从而提高了橡胶的力学性能,并使得制得的橡胶表面更加平整光滑。By adopting the above-mentioned technical scheme, the flow agent of the present application adopts flow agent WB222, and the flow aid adopts one of flow aid ST and flow aid AC, or mixed in any proportion. In this application, flow agent WB222, flow aid ST and flow aid AC are added to the rubber compound, which fully improves the fluidity of the compound during mixing, so that components such as reinforcing fillers can be fully dispersed in the compound. All the components in the rubber compound are mixed more evenly, which improves the overall uniformity of the rubber, reduces the possibility of uneven stress in the rubber due to uneven distribution of components such as reinforcing fillers, and thus improves the mechanical properties of the rubber. , and make the rubber surface smoother.

同时,本申请还采用分散剂与流动剂WB222、流动助剂ST、流动助剂AC配合使用,降低了补强填料粒子之间的作用力,提高了补强填料与其他组分之间相容性,从而充分提高了混炼时补强填料在胶料中的分散程度,使得胶料中所有组分混合得更加均匀,提高了橡胶整体的均匀程度,从而提高了橡胶的力学性能。At the same time, this application also uses dispersant in conjunction with flow agent WB222, flow aid ST, and flow aid AC, which reduces the force between the reinforcing filler particles and improves the compatibility between the reinforcing filler and other components. Therefore, the degree of dispersion of the reinforcing filler in the rubber compound is fully improved during mixing, so that all components in the compound are mixed more uniformly, and the overall uniformity of the rubber is improved, thereby improving the mechanical properties of the rubber.

除此之外,本申请的邻苯二甲酸二异壬酯作为增塑剂,提高了橡胶的可塑性和强度,从而提高了橡胶的力学性能。本申请的硫化剂采用硫化剂MC-2。In addition, the diisononyl phthalate of the present application is used as a plasticizer to improve the plasticity and strength of the rubber, thereby improving the mechanical properties of the rubber. The vulcanizing agent of the present application adopts vulcanizing agent MC-2.

综上所述,本申请通过向胶料中加入邻苯二甲酸二异壬酯和补强填料,充分提高了橡胶的力学性能,并且通过采用流动剂WB222、流动助剂ST、流动助剂AC和分散剂配合使用,充分提高了补强填料等组分在胶料中的分散性,使得胶料中所有组分混合得更加均匀,提高了橡胶整体的均匀程度,从而提高了橡胶的力学性能,并且使得制得的橡胶的表面更加平整光滑。In summary, this application fully improves the mechanical properties of the rubber by adding diisononyl phthalate and reinforcing fillers to the rubber compound, and by using flow agent WB222, flow aid ST, flow aid AC Used in conjunction with a dispersant, it fully improves the dispersion of reinforcing fillers and other components in the rubber compound, making all components in the compound more evenly mixed, improving the uniformity of the rubber as a whole, thereby improving the mechanical properties of the rubber , and make the surface of the prepared rubber smoother.

优选的,所述原料包括以下重量份的组分:Preferably, the raw material includes the following components by weight:

氯磺化聚乙烯 45份;45 parts of chlorosulfonated polyethylene;

流动剂 0.36份;Flow agent 0.36 parts;

邻苯二甲酸二异壬酯 8.2份;8.2 parts of diisononyl phthalate;

补强填料 40份;40 parts of reinforcing filler;

硫化剂 0.45份;0.45 parts of vulcanizing agent;

促进剂 0.72份;Accelerator 0.72 parts;

流动助剂 0.315份;0.315 parts of flow aid;

分散剂 1.5份。Dispersant 1.5 parts.

通过采用上述技术方案,本申请进一步控制了各组分的使用量,使得胶料整体的流动性得到进一步的提高,胶料中所有组分混合得更加均匀,从而进一步提高了橡胶整体的均匀程度,增强了橡胶的力学性能。By adopting the above technical solution, the application further controls the usage of each component, so that the fluidity of the rubber as a whole is further improved, and all the components in the rubber are mixed more evenly, thereby further improving the uniformity of the rubber as a whole , enhance the mechanical properties of rubber.

优选的,所述分散剂包括重量比为1:(0.8-1.2):(0.04-0.06):(0.02-0.04)的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100。Preferably, the dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L-12 and dispersant FL with a weight ratio of 1:(0.8-1.2):(0.04-0.06):(0.02-0.04) -100.

通过采用上述技术方案,本申请通过采用分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100混合搭配使用,充分发挥了彼此之间的协同作用,降低了胶料的粘度,提高了胶料整体的流动性和润滑性,使得补强填料等组分得到充分的浸润,降低了补强填料与氯磺化聚乙烯等组份之间的界面张力,使得补强填料更易分散至胶料中,同时还降低了补强填料自身粒子之间的相互作用力,降低了补强填料发生团聚的可能性,从而提高了胶料中各组分混合的均匀程度,提高了橡胶的力学性能。By adopting the above-mentioned technical scheme, this application uses the mixed and matched use of dispersant H60EF, dispersant KT-8A, dispersant L-12 and dispersant FL-100, which fully exerts the synergistic effect between each other and reduces the Viscosity improves the overall fluidity and lubricity of the compound, making the reinforcing filler and other components fully infiltrated, reducing the interfacial tension between the reinforcing filler and chlorosulfonated polyethylene and other components, making the reinforcing filler It is easier to disperse into the rubber compound, and at the same time reduces the interaction force between the particles of the reinforcing filler itself, reduces the possibility of agglomeration of the reinforcing filler, thereby improving the uniformity of mixing of the components in the compound and improving the Mechanical properties of rubber.

优选的,所述补强填料包括重量比为(0.35-2.85):(9.95-12.45):(3.75-6.25):(20.95-23.45)的炭黑、PW-80A、钛白粉和轻钙粉。Preferably, the reinforcing filler includes carbon black, PW-80A, titanium dioxide and light calcium powder in a weight ratio of (0.35-2.85):(9.95-12.45):(3.75-6.25):(20.95-23.45).

通过采用上述技术方案,本申请采用炭黑、PW-80A、钛白粉和轻钙粉混合作为补强填料加入胶料中,可以改善橡胶的工艺性能,提高橡胶的力学性能、耐热性、耐候性、色泽鲜艳度和化学稳定性等多种性能。By adopting the above-mentioned technical scheme, this application uses carbon black, PW-80A, titanium dioxide and light calcium powder mixed as a reinforcing filler to add to the rubber compound, which can improve the process performance of rubber, and improve the mechanical properties, heat resistance and weather resistance of rubber. Sex, color brightness and chemical stability and other properties.

优选的,所述炭黑采用以下方法进行改性:Preferably, the carbon black is modified by the following method:

在温度为60-65℃,转速为250-300r/min的条件下,将重量比为1:(4-5):(15-17):(18-20)的炭黑、水、乙醇和偶联剂混合搅拌1.5-2.0h,然后过滤,洗涤,再在100-105℃的温度下烘干4-5h,得到改性炭黑。At a temperature of 60-65°C and a rotational speed of 250-300r/min, carbon black, water, ethanol and The coupling agent is mixed and stirred for 1.5-2.0 hours, then filtered, washed, and dried at a temperature of 100-105° C. for 4-5 hours to obtain modified carbon black.

通过采用上述技术方案,本申请采用偶联剂对炭黑在上述工艺条件下进行改性处理,降低了炭黑与氯磺化聚乙烯等组分之间的表面能差异,提高了炭黑与氯磺化聚乙烯等组分的相容性,从而增强了炭黑在胶料中分散能力,降低了其在胶料中发生团聚的可能性,进而提高了橡胶的均匀性,增强了橡胶的力学性能。By adopting the above-mentioned technical scheme, the present application uses a coupling agent to modify the carbon black under the above-mentioned process conditions, which reduces the difference in surface energy between carbon black and chlorosulfonated polyethylene and other components, and improves the relationship between carbon black and chlorosulfonated polyethylene. The compatibility of components such as chlorosulfonated polyethylene, thereby enhancing the dispersion ability of carbon black in the rubber compound, reducing the possibility of its agglomeration in the rubber compound, thereby improving the uniformity of the rubber and enhancing the rubber mechanical properties.

优选的,所述偶联剂为硅烷偶联剂KH-570、硅烷偶联剂Si-69和钛酸酯偶联剂201中的一种或多种。Preferably, the coupling agent is one or more of silane coupling agent KH-570, silane coupling agent Si-69 and titanate coupling agent 201.

通过采用上述技术方案,本申请采用硅烷偶联剂KH-570、硅烷偶联剂Si-69和钛酸酯偶联剂201中的任意一种,或者按照任意比例混合使用,提高了炭黑与其他组分之间的相容性,从而提高了炭黑在胶料中分散性和均匀程度。By adopting the above-mentioned technical scheme, the present application adopts any one of silane coupling agent KH-570, silane coupling agent Si-69 and titanate coupling agent 201, or mixes them in any proportion to improve carbon black and The compatibility between other components improves the dispersion and uniformity of carbon black in the compound.

优选的,所述促进剂包括重量比为(0.44-0.46):(0.26-0.28)的促进剂TETD和促进剂TT。Preferably, the accelerator includes accelerator TETD and accelerator TT in a weight ratio of (0.44-0.46):(0.26-0.28).

通过采用上述技术方案,本申请将促进剂TETD和促进剂TT加入胶料中,可以缩短胶料的硫化时间,降低硫化温度,减少硫化剂的用量,同时提高橡胶的力学性能。By adopting the above technical scheme, the present application adds the accelerator TETD and the accelerator TT into the rubber compound, which can shorten the vulcanization time of the rubber compound, lower the vulcanization temperature, reduce the amount of vulcanizing agent, and improve the mechanical properties of the rubber at the same time.

第二方面,本申请提供一种氯磺化聚乙烯橡胶的制备方法,包括以下步骤:In a second aspect, the application provides a method for preparing chlorosulfonated polyethylene rubber, comprising the following steps:

S1.先将氯磺化聚乙烯在120-130℃的温度下,密炼170-190s,然后加入邻苯二甲酸二异壬酯、补强填料和分散剂继续密炼,当温度为90-100℃时,再加入流动剂继续密炼,当温度为120-130℃时,出料得到母胶;S1. First, banbury chlorosulfonated polyethylene at a temperature of 120-130°C for 170-190s, then add diisononyl phthalate, reinforcing filler and dispersant to continue banburying, when the temperature is 90- At 100°C, add flow agent to continue banburying, and when the temperature is 120-130°C, discharge to obtain masterbatch;

S2.控制温度在70℃以下,将硫化剂、促进剂、流动助剂和母胶混合密炼至温度达到80-90℃时出料,得到胶料,再将胶料薄通3-4遍后出条,得到橡胶。S2. Control the temperature below 70°C, mix vulcanizing agent, accelerator, flow aid and masterbatch until the temperature reaches 80-90°C, and discharge to obtain the rubber compound, and then thinly pass the rubber compound for 3-4 times After stripping, rubber is obtained.

通过采用上述技术方案,本申请通过控制流动剂加入时的温度,以及硫化剂、促进剂等组分混合时的初始温度,提高了胶料的流动性,使得各组分更容易混合均匀,提高了橡胶整体的均匀性。并且将胶料薄通多次,进一步提高了橡胶整体的均匀性,使得制得橡胶表面更加平整光滑。By adopting the above-mentioned technical scheme, the application improves the fluidity of the rubber compound by controlling the temperature when the flow agent is added, and the initial temperature when the vulcanizing agent, accelerator and other components are mixed, so that each component is easier to mix evenly, improving The uniformity of the rubber as a whole. In addition, the rubber material is thinly passed several times, which further improves the uniformity of the rubber as a whole and makes the surface of the rubber more even and smooth.

优选的,所述步骤S2中,薄通过程需将胶料放入开炼机中,并控制开炼机的辊距为0.03-0.05mm。Preferably, in the step S2, the rubber material needs to be put into the open mill during the thin pass process, and the roller distance of the open mill is controlled to be 0.03-0.05 mm.

通过采用上述技术方案,本申请进一步控制辊距之间的距离在特定的薄度范围内,可以进一步提高橡胶整体的均匀性,使得制得橡胶表面更加平整光滑。By adopting the above technical solution, the present application further controls the distance between the rollers within a specific thinness range, which can further improve the overall uniformity of the rubber, making the surface of the rubber more even and smooth.

优选的,所述步骤S2中,出条时开炼机的辊距刻度为0刻度。Preferably, in the step S2, the roller distance scale of the open mill is 0 scale when the sliver is produced.

通过采用上述技术方案,本申请将开炼机上的刻度调整到0刻度,并将胶料在该刻度下挤压出条,得到均匀性较高的橡胶。By adopting the above-mentioned technical scheme, the applicant adjusts the scale on the mill to 0 scale, and extrudes the rubber material under this scale to obtain rubber with high uniformity.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.本申请的橡胶的流动性和补强填料等组分的分散性较高,橡胶整体的均匀程度较高,力学性能较强;1. The fluidity of the rubber of this application and the dispersion of components such as reinforcing fillers are relatively high, the overall uniformity of the rubber is relatively high, and the mechanical properties are strong;

2.本申请的橡胶表面粗糙程度较低,平整光滑,美观度较高;2. The rubber surface of the present application has a low degree of roughness, is smooth and smooth, and has a high aesthetic degree;

3.本申请的橡胶的制备方法步骤简单,易操作,适合大规模工业化生产。3. The rubber preparation method of the present application has simple steps, is easy to operate, and is suitable for large-scale industrial production.

附图说明Description of drawings

图1是根据本申请对比例1制得的未加入分散剂时的橡胶的照片;Fig. 1 is the photograph of the rubber when not adding dispersant that is obtained according to comparative example 1 of the application;

图2是根据本申请实施例3制得的加入分散剂后的橡胶的照片。Fig. 2 is a photograph of the rubber prepared according to Example 3 of the present application after adding a dispersant.

具体实施方式Detailed ways

以下结合实施例对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with the examples.

<物料来源><material source>

氯磺化聚乙烯,购自山东力昂新材料科技有限公司,型号TS530;Chlorosulfonated polyethylene, purchased from Shandong Leon New Material Technology Co., Ltd., model TS530;

流动剂WB222,购自广州市力大橡胶原料贸易有限公司;Flow agent WB222 was purchased from Guangzhou Lida Rubber Raw Material Trading Co., Ltd.;

邻苯二甲酸二异壬酯,购自山东辰宇化工有限公司;Diisononyl phthalate, purchased from Shandong Chenyu Chemical Co., Ltd.;

流动助剂ST,购自广州市斯涂源化工有限公司;Flow aid ST, purchased from Guangzhou Situyuan Chemical Co., Ltd.;

流动助剂AC,购自河北倬翔化工科技有限公司;Flow aid AC, purchased from Hebei Zhuoxiang Chemical Technology Co., Ltd.;

硫化剂MC-2,购自济南海源化工有限公司;Vulcanizing agent MC-2, purchased from Jinan Haiyuan Chemical Co., Ltd.;

分散剂H60EF,购自山东阳谷华泰化工股份有限公司;Dispersant H60EF was purchased from Shandong Yanggu Huatai Chemical Co., Ltd.;

分散剂KT-8A,购自广州市叙享化工有限公司;Dispersant KT-8A, purchased from Guangzhou Xuxiang Chemical Co., Ltd.;

分散剂L-12,购自上海亚特曼化工有限公司;Dispersant L-12, purchased from Shanghai Yatman Chemical Co., Ltd.;

分散剂FL-100,购自上海首立股份有限公司;Dispersant FL-100 was purchased from Shanghai Shouli Co., Ltd.;

炭黑,购自广州五森新材料科技有限公司,型号N660;Carbon black, purchased from Guangzhou Wusen New Material Technology Co., Ltd., model N660;

PW-80A,购自上海懋通实业有限公司;PW-80A, purchased from Shanghai Maotong Industrial Co., Ltd.;

钛白粉,购自南阳恒翔化工有限公司;Titanium dioxide, purchased from Nanyang Hengxiang Chemical Co., Ltd.;

轻钙粉,购自灵寿县源通矿产品加工厂;Light calcium powder was purchased from Lingshou County Yuantong Mineral Products Processing Plant;

硅烷偶联剂KH-570,购自广州市中杰新材料有限公司;Silane coupling agent KH-570, purchased from Guangzhou Zhongjie New Material Co., Ltd.;

硅烷偶联剂Si-69,购自广州市力本橡胶原料贸易公司;Silane coupling agent Si-69 was purchased from Guangzhou Liben Rubber Raw Material Trading Company;

钛酸酯偶联剂201,购自济南荣广化工有限公司;Titanate coupling agent 201, purchased from Jinan Rongguang Chemical Co., Ltd.;

促进剂TETD,购自广州市力本橡胶原料贸易公司;The accelerator TETD was purchased from Guangzhou Liben Rubber Raw Material Trading Company;

促进剂TT,购自广州市力本橡胶原料贸易公司。Accelerator TT was purchased from Guangzhou Liben Rubber Raw Material Trading Company.

<实施例><Example>

实施例1Example 1

一种氯磺化聚乙烯橡胶的制备方法,包括以下步骤:A preparation method of chlorosulfonated polyethylene rubber, comprising the following steps:

S1.先将40kg的氯磺化聚乙烯放入密炼机中,在120℃的温度下,密炼170s,然后加入8kg的邻苯二甲酸二异壬酯、45kg的补强填料(2.85kg炭黑、12.45kg PW-80A、6.25kg钛白粉和23.45kg轻钙粉)和1.8kg的分散剂H60EF继续密炼,当温度为90℃时,再加入0.4kg的流动剂WB222继续密炼,当温度为120℃时,出料得到母胶;S1. First put 40kg of chlorosulfonated polyethylene into the internal mixer, and banbury for 170s at a temperature of 120°C, then add 8kg of diisononyl phthalate, 45kg of reinforcing filler (2.85kg carbon black, 12.45kg PW-80A, 6.25kg titanium dioxide and 23.45kg light calcium powder) and 1.8kg dispersant H60EF to continue banburying, when the temperature is 90°C, add 0.4kg flow agent WB222 to continue banburying, When the temperature is 120°C, the material is discharged to obtain the masterbatch;

S2.先将密炼机冷却,控制密炼机的温度在70℃以下,将0.4kg的硫化剂MC-2、0.74kg的促进剂(0.46kg促进剂TETD、0.28kg促进剂TT)、0.3kg的流动助剂ST和母胶放入密炼机中混合密炼至温度达到80℃时出料,得到胶料,然后将开炼机的双辊间的辊距调整为0.5mm以下,将胶料通过双辊之间薄通3遍,之后将开炼机的辊距刻度调节至0刻度,出条,得到橡胶。S2. Cool the internal mixer first, control the temperature of the internal mixer below 70°C, add 0.4kg of vulcanizing agent MC-2, 0.74kg of accelerator (0.46kg of accelerator TETD, 0.28kg of accelerator TT), 0.3 kg of flow aid ST and masterbatch are put into the internal mixer, mixed and mixed until the temperature reaches 80°C, and then the rubber is obtained. The rubber material is thinly passed between the double rollers for 3 times, and then the roller distance scale of the open mill is adjusted to 0 scale, and strips are produced to obtain rubber.

实施例2Example 2

一种氯磺化聚乙烯橡胶的制备方法,包括以下步骤:A preparation method of chlorosulfonated polyethylene rubber, comprising the following steps:

S1.先将50kg的氯磺化聚乙烯放入密炼机中,在130℃的温度下,密炼190s,然后加入8.4kg的邻苯二甲酸二异壬酯、35kg的补强填料(0.35kg炭黑、9.95kg PW-80A、3.75kg钛白粉和20.95kg轻钙粉)和1.2kg的分散剂L-12继续密炼,当温度为100℃时,再加入0.32kg的流动剂WB222继续密炼,当温度为130℃时,出料得到母胶;S1. Put 50kg of chlorosulfonated polyethylene into the internal mixer first, and banbury for 190s at a temperature of 130°C, then add 8.4kg of diisononyl phthalate and 35kg of reinforcing filler (0.35 kg carbon black, 9.95kg PW-80A, 3.75kg titanium dioxide and 20.95kg light calcium powder) and 1.2kg dispersant L-12 to continue banburying, when the temperature is 100°C, add 0.32kg flow agent WB222 to continue Banbury mixing, when the temperature is 130 ° C, the material is discharged to obtain the masterbatch;

S2.先将密炼机冷却,控制密炼机的温度在70℃以下,将0.5kg的硫化剂MC-2、0.7kg的促进剂(0.44kg促进剂TETD、0.26kg促进剂TT)、0.33kg的流动助剂(0.2kg流动助剂ST、0.13kg流动助剂AC)和母胶放入密炼机中混合密炼至温度达到90℃时出料,得到胶料,然后将开炼机的双辊间的辊距调整为0.5mm以下,将胶料通过双辊之间薄通4遍,之后将开炼机的辊距刻度调节至0刻度,出条,得到橡胶。S2. Cool the internal mixer first, control the temperature of the internal mixer below 70°C, add 0.5kg of vulcanizing agent MC-2, 0.7kg of accelerator (0.44kg of accelerator TETD, 0.26kg of accelerator TT), 0.33 kg of flow aid (0.2kg of flow aid ST, 0.13kg of flow aid AC) and masterbatch are put into the internal mixer and mixed until the temperature reaches 90°C, and the material is discharged to obtain the rubber material, and then the mixer The roll distance between the two rollers is adjusted to be below 0.5mm, the rubber material is passed between the two rollers 4 times, and then the roll distance scale of the open mill is adjusted to 0 scale, and the strips are produced to obtain rubber.

实施例3Example 3

一种氯磺化聚乙烯橡胶的制备方法,包括以下步骤:A preparation method of chlorosulfonated polyethylene rubber, comprising the following steps:

S1.先将45kg的氯磺化聚乙烯放入密炼机中,在125℃的温度下,密炼180s,然后加入8.2kg的邻苯二甲酸二异壬酯、40kg的补强填料(1.6kg炭黑、11.2kg PW-80A、5kg钛白粉和22.2kg轻钙粉)和1.5kg的分散剂KT-8A继续密炼,当温度为95℃时,再加入0.36kg的流动剂WB222继续密炼,当温度为125℃时,出料得到母胶;S1. First put 45kg of chlorosulfonated polyethylene into the internal mixer, and banbury for 180s at a temperature of 125°C, then add 8.2kg of diisononyl phthalate and 40kg of reinforcing filler (1.6 kg carbon black, 11.2kg PW-80A, 5kg titanium dioxide and 22.2kg light calcium powder) and 1.5kg dispersant KT-8A to continue banburying, when the temperature is 95°C, add 0.36kg flow agent WB222 to continue banburying Refining, when the temperature is 125 ° C, the masterbatch is obtained from the discharge;

S2.先将密炼机冷却,控制密炼机的温度在70℃以下,将0.45kg的硫化剂MC-2、0.72kg的促进剂(0.45kg促进剂TETD、0.27kg促进剂TT)、0.315kg的流动助剂AC和母胶放入密炼机中混合密炼至温度达到85℃时出料,得到胶料,然后将开炼机的双辊间的辊距调整为0.5mm以下,将胶料通过双辊之间薄通4遍,之后将开炼机的辊距刻度调节至0刻度,出条,得到橡胶。S2. Cool the internal mixer first, control the temperature of the internal mixer below 70°C, add 0.45kg of vulcanizing agent MC-2, 0.72kg of accelerator (0.45kg of accelerator TETD, 0.27kg of accelerator TT), 0.315 kg of flow aid AC and masterbatch were put into the internal mixer and mixed until the temperature reached 85°C, and then the rubber was obtained, and then the roller distance between the double rollers of the open mill was adjusted to be below 0.5mm, and the The rubber material is thinly passed between the double rollers for 4 times, and then the roller distance scale of the open mill is adjusted to 0 scale, and strips are produced to obtain rubber.

实施例4Example 4

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:氯磺化聚乙烯为42kg、邻苯二甲酸二异壬酯为8.1kg、补强填料为38kg(1.52kg炭黑、10.64kg PW-80A、4.75kg钛白粉和21.09kg轻钙粉)、分散剂KT-8A为1.3kg、流动剂WB222为0.34kg、硫化剂MC-2为0.42kg、促进剂为0.71kg(0.444kg促进剂TETD、0.266kg促进剂TT)、流动助剂AC为0.31kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: chlorosulfonated polyethylene is 42kg, diisononyl phthalate is 8.1kg, and reinforcing filler is 38kg (1.52kg Carbon black, 10.64kg PW-80A, 4.75kg titanium dioxide and 21.09kg light calcium powder), dispersant KT-8A is 1.3kg, flow agent WB222 is 0.34kg, vulcanizing agent MC-2 is 0.42kg, accelerator is 0.71 kg (0.444kg accelerator TETD, 0.266kg accelerator TT), flow aid AC 0.31kg.

实施例5Example 5

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:氯磺化聚乙烯为48kg、邻苯二甲酸二异壬酯为8.3kg、补强填料为42kg(1.68kg炭黑、11.76kg PW-80A、5.25kg钛白粉和23.31kg轻钙粉)、分散剂KT-8A为1.7kg、流动剂WB222为0.38kg、硫化剂MC-2为0.47kg、促进剂为0.73kg(0.456kg促进剂TETD、0.274kg促进剂TT)、流动助剂AC为0.32kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: chlorosulfonated polyethylene is 48kg, diisononyl phthalate is 8.3kg, and reinforcing filler is 42kg (1.68kg carbon black, 11.76kg PW-80A, 5.25kg titanium dioxide and 23.31kg light calcium powder), dispersant KT-8A is 1.7kg, flow agent WB222 is 0.38kg, vulcanizing agent MC-2 is 0.47kg, accelerator is 0.73 kg (0.456kg accelerator TETD, 0.274kg accelerator TT), flow aid AC is 0.32kg.

实施例6Example 6

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:分散剂包括重量比为1:0.8:0.04:0.02的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100;其中分散剂H60EF为0.8kg、分散剂KT-8A为0.65kg、分散剂L-12为0.03kg、分散剂FL-100为0.02kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is that the dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L- 12 and dispersant FL-100; dispersant H60EF is 0.8kg, dispersant KT-8A is 0.65kg, dispersant L-12 is 0.03kg, and dispersant FL-100 is 0.02kg.

实施例7Example 7

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:分散剂包括重量比为1:1.2:0.06:0.04的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100;其中分散剂H60EF为0.65kg、分散剂KT-8A为0.78kg、分散剂L-12为0.04kg、分散剂FL-100为0.03kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is that the dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L- 12 and dispersant FL-100; among them, the dispersant H60EF is 0.65kg, the dispersant KT-8A is 0.78kg, the dispersant L-12 is 0.04kg, and the dispersant FL-100 is 0.03kg.

实施例8Example 8

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:分散剂包括重量比为1:0.46:0.03:0.01的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100;其中分散剂H60EF为1kg、分散剂KT-8A为0.46kg、分散剂L-12为0.03kg、分散剂FL-100为0.01kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is that the dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L- 12 and dispersant FL-100; dispersant H60EF is 1kg, dispersant KT-8A is 0.46kg, dispersant L-12 is 0.03kg, and dispersant FL-100 is 0.01kg.

实施例9Example 9

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:分散剂包括重量比为1:1.5:0.25:0.25的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100;其中分散剂H60EF为0.5kg、分散剂KT-8A为0.75kg、分散剂L-12为0.125kg、分散剂FL-100为0.125kg。A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is that the dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L- 12 and dispersant FL-100; 0.5kg of dispersant H60EF, 0.75kg of dispersant KT-8A, 0.125kg of dispersant L-12, and 0.125kg of dispersant FL-100.

实施例10Example 10

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:将炭黑采用以下方法进行改性:A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: the carbon black is modified by the following method:

在温度为60℃,转速为250r/min的条件下,将1.6kg的炭黑、6.4kg的水、24kg的乙醇和28.8kg的硅烷偶联剂KH-570混合搅拌1.5h,然后过滤,洗涤,再在100℃的温度下烘干4h,得到改性炭黑。At a temperature of 60°C and a rotational speed of 250r/min, mix and stir 1.6kg of carbon black, 6.4kg of water, 24kg of ethanol and 28.8kg of silane coupling agent KH-570 for 1.5h, then filter and wash , and then dried at a temperature of 100° C. for 4 hours to obtain modified carbon black.

实施例11Example 11

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:将炭黑采用以下方法进行改性:A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: the carbon black is modified by the following method:

在温度为65℃,转速为300r/min的条件下,将1.6kg的炭黑、8kg的水、27.2kg的乙醇和32kg的硅烷偶联剂Si-69混合搅拌2h,然后过滤,洗涤,再在105℃的温度下烘干5h,得到改性炭黑。At a temperature of 65°C and a rotational speed of 300r/min, mix and stir 1.6kg of carbon black, 8kg of water, 27.2kg of ethanol and 32kg of silane coupling agent Si-69 for 2 hours, then filter, wash, and then Dry at a temperature of 105° C. for 5 hours to obtain modified carbon black.

实施例12Example 12

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:将炭黑采用以下方法进行改性:A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: the carbon black is modified by the following method:

在温度为62.5℃,转速为275r/min的条件下,将1.6kg的炭黑、7.2kg的水、25.6kg的乙醇和30.4kg的钛酸酯偶联剂201混合搅拌1.75h,然后过滤,洗涤,再在102.5℃的温度下烘干4.5h,得到改性炭黑。At a temperature of 62.5°C and a rotational speed of 275r/min, 1.6kg of carbon black, 7.2kg of water, 25.6kg of ethanol and 30.4kg of titanate coupling agent 201 were mixed and stirred for 1.75h, and then filtered. Wash and dry at 102.5°C for 4.5 hours to obtain modified carbon black.

实施例13Example 13

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:将炭黑采用以下方法进行改性:A preparation method of chlorosulfonated polyethylene rubber, the difference from Example 3 is: the carbon black is modified by the following method:

在温度为63℃,转速为280r/min的条件下,将1.6kg的炭黑、7.68kg的水、26.4kg的乙醇和31.2kg的偶联剂(8kg硅烷偶联剂KH-570、10kg硅烷偶联剂Si-69和13.2kg钛酸酯偶联剂201)混合搅拌1.6h,然后过滤,洗涤,再在104℃的温度下烘干4.7h,得到改性炭黑。At a temperature of 63°C and a rotational speed of 280r/min, 1.6kg of carbon black, 7.68kg of water, 26.4kg of ethanol and 31.2kg of coupling agent (8kg silane coupling agent KH-570, 10kg silane Coupling agent Si-69 and 13.2kg titanate coupling agent 201) were mixed and stirred for 1.6h, then filtered, washed, and dried at 104°C for 4.7h to obtain modified carbon black.

实施例14Example 14

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:步骤S2中,开炼机的双辊间的辊距调整为0.03mm。A method for preparing chlorosulfonated polyethylene rubber, the difference from Example 3 is that in step S2, the roll distance between the double rolls of the open mill is adjusted to 0.03mm.

实施例15Example 15

一种氯磺化聚乙烯橡胶的制备方法,与实施例3的不同之处在于:步骤S2中,开炼机的双辊间的辊距调整为0.05mm。A method for preparing chlorosulfonated polyethylene rubber, the difference from Example 3 is that in step S2, the roll distance between the double rolls of the open mill is adjusted to 0.05mm.

<对比例><Comparative example>

对比例1Comparative example 1

与实施例3的不同之处在于:步骤S1中,密炼机中不加入分散剂,其余均相同。The difference from Example 3 is that in step S1, no dispersant is added to the internal mixer, and the rest are the same.

对比例2Comparative example 2

与实施例3的不同之处在于:氯磺化聚乙烯为30kg、邻苯二甲酸二异壬酯为6kg、补强填料为50kg(2kg炭黑、14kg PW-80A、6.25kg钛白粉和27.75kg轻钙粉)、分散剂KT-8A为2kg、流动剂WB222为1kg、硫化剂MC-2为0.2kg、促进剂为1.44kg(0.9kg促进剂TETD、0.54kg促进剂TT)、流动助剂AC为0.2kg,其余均相同。The difference from Example 3 is: 30kg of chlorosulfonated polyethylene, 6kg of diisononyl phthalate, 50kg of reinforcing filler (2kg carbon black, 14kg PW-80A, 6.25kg titanium dioxide and 27.75 kg light calcium powder), dispersant KT-8A is 2kg, flow agent WB222 is 1kg, vulcanizing agent MC-2 is 0.2kg, accelerator is 1.44kg (0.9kg accelerator TETD, 0.54kg accelerator TT), flow aid Agent AC is 0.2kg, and the rest are the same.

对比例3Comparative example 3

与实施例3的不同之处在于:氯磺化聚乙烯为60kg、邻苯二甲酸二异壬酯为10kg、补强填料为30kg(1.2kg炭黑、8.4kg PW-80A、3.75kg钛白粉和16.65kg轻钙粉)、分散剂KT-8A为1kg、流动剂WB222为0.2kg、硫化剂MC-2为1kg、促进剂为0.576kg(0.36kg促进剂TETD、0.216kg促进剂TT)、流动助剂AC为0.5kg,其余均相同。The difference with Example 3 is: chlorosulfonated polyethylene is 60kg, diisononyl phthalate is 10kg, reinforcing filler is 30kg (1.2kg carbon black, 8.4kg PW-80A, 3.75kg titanium dioxide and 16.65kg light calcium powder), dispersant KT-8A is 1kg, flow agent WB222 is 0.2kg, vulcanizing agent MC-2 is 1kg, accelerator is 0.576kg (0.36kg accelerator TETD, 0.216kg accelerator TT), The flow aid AC is 0.5kg, and the rest are the same.

对比例4Comparative example 4

与实施例3的不同之处在于:步骤S1中,加入流动剂WB-222时的温度为110℃,其余均相同。The difference from Example 3 is that in step S1, the temperature when adding flow agent WB-222 is 110° C., and the rest are the same.

对比例5Comparative example 5

与实施例3的不同之处在于:步骤S2中,将密炼机冷却后,密炼机的温度为80℃,其余均相同。The difference from Example 3 is that in step S2, after the internal mixer is cooled, the temperature of the internal mixer is 80° C., and the rest are the same.

<性能检测><performance test>

1、参考GB/T 528-2009《硫化橡胶或热塑性橡胶拉伸应力应变性能的测定》测试实施例1-15和对比例1-5制得的橡胶的拉伸强度和断裂伸长率,测试结果如表1所示;1. With reference to GB/T 528-2009 "Measurement of Tensile Stress-Strain Properties of Vulcanized Rubber or Thermoplastic Rubber", test the tensile strength and elongation at break of the rubber obtained in Examples 1-15 and Comparative Examples 1-5, test results As shown in Table 1;

2、参考GB/T 529-2008《硫化橡胶或热塑性橡胶撕裂强度的测定》采用直角形试样对实施例1-15和对比例1-5制得的橡胶的撕裂强度进行测定,测试结果如表1所示。2. With reference to GB/T 529-2008 "Determination of Tear Strength of Vulcanized Rubber or Thermoplastic Rubber", the tear strength of the rubber prepared in Examples 1-15 and Comparative Examples 1-5 is measured by using a rectangular sample, and the test results As shown in Table 1.

表1 性能测试结果表Table 1 Performance test result table

项目project 拉伸强度(MPa)Tensile strength (MPa) 断裂伸长率(%)Elongation at break (%) 撕裂强度(kN/m)Tear strength (kN/m) 实施例1Example 1 25.2025.20 734.22734.22 64.5064.50 实施例2Example 2 25.0825.08 733.15733.15 63.8763.87 实施例3Example 3 27.5627.56 785.96785.96 69.1169.11 实施例4Example 4 25.4825.48 741.15741.15 65.2765.27 实施例5Example 5 26.3526.35 752.33752.33 66.3566.35 实施例6Example 6 29.1129.11 801.27801.27 75.0875.08 实施例7Example 7 30.7530.75 805.66805.66 76.9776.97 实施例8Example 8 28.8828.88 791.73791.73 73.2873.28 实施例9Example 9 28.1928.19 789.15789.15 72.6572.65 实施例10Example 10 28.0528.05 788.44788.44 71.4871.48 实施例11Example 11 28.7328.73 789.76789.76 73.0673.06 实施例12Example 12 28.5528.55 789.23789.23 72.9872.98 实施例13Example 13 29.0129.01 795.41795.41 74.3774.37 实施例14Example 14 27.8727.87 786.19786.19 70.4670.46 实施例15Example 15 27.9327.93 786.88786.88 70.5370.53 对比例1Comparative example 1 19.1119.11 578.24578.24 48.2248.22 对比例2Comparative example 2 21.3521.35 608.45608.45 55.1455.14 对比例3Comparative example 3 22.0822.08 622.34622.34 54.9754.97 对比例4Comparative example 4 22.6922.69 635.17635.17 56.4956.49 对比例5Comparative example 5 23.0123.01 641.88641.88 57.0157.01

从表1可以看出,本申请实施例1-3制得的橡胶的拉伸强度为25.08-27.56MPa,断裂伸长率为733.15-785.96%,撕裂强度为63.87-69.11kN/m,说明本申请制得的橡胶具有较佳的均匀程度,拉伸强度、断裂伸长率和撕裂强度等力学性能较强。As can be seen from Table 1, the tensile strength of the rubber obtained in Examples 1-3 of the present application is 25.08-27.56MPa, the elongation at break is 733.15-785.96%, and the tear strength is 63.87-69.11kN/m, indicating that The rubber prepared by the present application has better uniformity and stronger mechanical properties such as tensile strength, elongation at break and tear strength.

实施例4-5制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均小于实施例3,说明本申请进一步控制各组分的使用量能使各组分混合的更加均匀,进一步提高了橡胶的均匀性,从而提高了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber that embodiment 4-5 makes are all less than embodiment 3, illustrate that the application further controls the consumption of each component and can make each component mix more evenly, further The uniformity of the rubber is improved, thereby improving the mechanical properties of the rubber.

实施例6-7制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均大于实施例3,说明本申请采用分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100共同使用,能够发挥彼此之间的协同作用,对补强填料等组分起到充分分散作用,提高了橡胶的均匀性,从而提高了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber that embodiment 6-7 makes are all greater than embodiment 3, illustrate that the application adopts dispersant H60EF, dispersant KT-8A, dispersant L-12 and dispersant When FL-100 are used together, they can play a synergistic effect between each other, fully disperse components such as reinforcing fillers, improve the uniformity of the rubber, and thereby improve the mechanical properties of the rubber.

实施例8-9制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均大于实施例3,但实施例8-9制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均小于实施例6-7,说明本申请进一步控制分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100的重量比,可以充分发挥四者之间的协同作用,进一步提高胶料中各组分的分散程度,从而提高橡胶的均匀性,增强了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber that embodiment 8-9 make are all greater than embodiment 3, but the tensile strength, elongation at break and tear strength of the rubber that embodiment 8-9 make The strengths are all lower than those in Examples 6-7, indicating that the application further controls the weight ratio of dispersant H60EF, dispersant KT-8A, dispersant L-12 and dispersant FL-100, and can fully exert the synergistic effect between the four, Further improve the dispersion degree of each component in the rubber compound, thereby improving the uniformity of the rubber and enhancing the mechanical properties of the rubber.

实施例10-13制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均大于实施例3,说明本申请对炭黑进行了改性处理,提高了炭黑在胶料中的分散性,从而提高了橡胶的均匀性,增强了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber that embodiment 10-13 make are all greater than embodiment 3, illustrate that the present application has carried out modification treatment to carbon black, has improved the dispersion of carbon black in rubber compound Sex, thereby improving the uniformity of the rubber and enhancing the mechanical properties of the rubber.

实施例14-15制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均大于实施例3,说明本申请进一步控制了薄通时开炼机的辊距,进一步提高了橡胶整体的均匀性,使橡胶表面更加平整光滑。The tensile strength, elongation at break and tear strength of the rubber that embodiment 14-15 make are all greater than embodiment 3, illustrate that the present application has further controlled the roller distance of thin pass time open mill, has further improved the integral rubber Uniformity, making the rubber surface more flat and smooth.

对比例1制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均小于实施例3,并且结合图1和图2也可以看出,本申请向胶料中加入分散剂,可以与流动剂、流动助剂相配合,提高胶料中各组分的分散性,从而提高橡胶整体的均匀程度,进而提高了橡胶的力学性能,并且使制得的橡胶表面平整光滑。The tensile strength, elongation at break and tear strength of the rubber that comparative example 1 makes are all less than embodiment 3, and also can find out in conjunction with Fig. 1 and Fig. 2, the application adds dispersant in the sizing material, can be compared with The combination of flow agent and flow aid improves the dispersion of each component in the rubber compound, thereby improving the uniformity of the rubber as a whole, thereby improving the mechanical properties of the rubber, and making the rubber surface smooth.

对比例2-3制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均小于实施例3,说明若橡胶中各组分的使用量不在本申请的范围内,会降低橡胶整体的均匀程度,从而降低了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber that comparative example 2-3 makes are all less than embodiment 3, illustrate that if the usage amount of each component in the rubber is not within the scope of the present application, it will reduce the overall strength of the rubber. Uniformity, thereby reducing the mechanical properties of rubber.

对比例4-5制得的橡胶的拉伸强度、断裂伸长率和撕裂强度均小于实施例3,说明若是流动剂加入时的温度,以及硫化剂、促进剂等组分混合时的初始温度过高,会降低胶料的流动性,从而降低了橡胶整体的均匀程度,进而降低了橡胶的力学性能。The tensile strength, elongation at break and tear strength of the rubber obtained in Comparative Example 4-5 are all less than that of Example 3, indicating that if the temperature when the flow agent is added, and the initial temperature when components such as vulcanizing agent and accelerator are mixed, If the temperature is too high, the fluidity of the rubber compound will be reduced, thereby reducing the overall uniformity of the rubber, thereby reducing the mechanical properties of the rubber.

本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The embodiments of this specific implementation mode are all preferred embodiments of the application, and are not intended to limit the scope of protection of the application. Therefore: all equivalent changes made according to the structure, shape, and principle of the application should be covered by the application. Within the protection scope of this application.

Claims (9)

1.一种氯磺化聚乙烯橡胶,其特征在于,所用原料包括以下重量份的组分:1. A chlorosulfonated polyethylene rubber, characterized in that the raw materials used include the following components by weight: 氯磺化聚乙烯40-50份;40-50 parts of chlorosulfonated polyethylene; 流动剂WB2220.32-0.4份;Flow agent WB2220.32-0.4 part; 邻苯二甲酸二异壬酯8-8.4份;8-8.4 parts of diisononyl phthalate; 补强填料35-45份;35-45 parts of reinforcing filler; 硫化剂0.4-0.5份;0.4-0.5 parts of vulcanizing agent; 促进剂0.7-0.74份;Accelerator 0.7-0.74 parts; 流动助剂ST和/或流动助剂AC0.3-0.33份;0.3-0.33 parts of flow aid ST and/or flow aid AC; 分散剂1.2-1.8份;1.2-1.8 parts of dispersant; 所述分散剂包括重量比为1:(0.8-1.2):(0.04-0.06):(0.02-0.04)的分散剂H60EF、分散剂KT-8A、分散剂L-12和分散剂FL-100。The dispersant includes dispersant H60EF, dispersant KT-8A, dispersant L-12 and dispersant FL-100 with a weight ratio of 1:(0.8-1.2):(0.04-0.06):(0.02-0.04). 2.根据权利要求1所述的一种氯磺化聚乙烯橡胶,其特征在于,所述原料包括以下重量份的组分:2. a kind of chlorosulfonated polyethylene rubber according to claim 1, is characterized in that, described raw material comprises the component of following parts by weight: 氯磺化聚乙烯45份;45 parts of chlorosulfonated polyethylene; 流动剂WB2220.36份;Flow agent WB2220.36 parts; 邻苯二甲酸二异壬酯8.2份;8.2 parts of diisononyl phthalate; 补强填料40份;40 parts of reinforcing filler; 硫化剂0.45份;0.45 parts of vulcanizing agent; 促进剂0.72份;Accelerator 0.72 parts; 流动助剂ST和/或流动助剂AC0.315份;0.315 parts of flow aid ST and/or flow aid AC; 分散剂1.5份。Dispersant 1.5 parts. 3.根据权利要求1或2所述的一种氯磺化聚乙烯橡胶,其特征在于,所述补强填料包括重量比为(0.35-2.85):(9.95-12.45):(3.75-6.25):(20.95-23.45)的炭黑、PW-80A、钛白粉和轻钙粉。3. A chlorosulfonated polyethylene rubber according to claim 1 or 2, wherein the reinforcing filler includes a weight ratio of (0.35-2.85): (9.95-12.45): (3.75-6.25) : (20.95-23.45) carbon black, PW-80A, titanium dioxide and light calcium powder. 4.根据权利要求3所述的一种氯磺化聚乙烯橡胶,其特征在于,所述炭黑采用以下方法进行改性:4. a kind of chlorosulfonated polyethylene rubber according to claim 3, is characterized in that, described carbon black adopts following method to modify: 在温度为60-65℃,转速为250-300r/min的条件下,将重量比为1:(4-5):(15-17):(18-20)的炭黑、水、乙醇和偶联剂混合搅拌1.5-2.0h,然后过滤,洗涤,再在100-105℃的温度下烘干4-5h,得到改性炭黑。At a temperature of 60-65°C and a rotational speed of 250-300r/min, carbon black, water, ethanol and The coupling agent is mixed and stirred for 1.5-2.0 hours, then filtered, washed, and dried at a temperature of 100-105° C. for 4-5 hours to obtain modified carbon black. 5.根据权利要求4所述的一种氯磺化聚乙烯橡胶,其特征在于,所述偶联剂为硅烷偶联剂KH-570、硅烷偶联剂Si-69和钛酸酯偶联剂201中的一种或多种。5. a kind of chlorosulfonated polyethylene rubber according to claim 4, is characterized in that, described coupling agent is silane coupling agent KH-570, silane coupling agent Si-69 and titanate coupling agent One or more of 201. 6.根据权利要求1或2所述的一种氯磺化聚乙烯橡胶,其特征在于,所述促进剂包括重量比为(0.44-0.46):(0.26-0.28)的促进剂TETD和促进剂TT。6. A kind of chlorosulfonated polyethylene rubber according to claim 1 or 2, characterized in that, the accelerator comprises an accelerator TETD and an accelerator in a weight ratio of (0.44-0.46): (0.26-0.28) TT. 7.一种权利要求1-6任一项所述的氯磺化聚乙烯橡胶的制备方法,其特征在于,包括以下步骤:7. a preparation method of the chlorosulfonated polyethylene rubber described in any one of claims 1-6, is characterized in that, comprises the following steps: S1.先将氯磺化聚乙烯在120-130℃的温度下,密炼170-190s,然后加入邻苯二甲酸二异壬酯、补强填料和分散剂继续密炼,当温度为90-100℃时,再加入流动剂继续密炼,当温度为120-130℃时,出料得到母胶;S1. First, banbury chlorosulfonated polyethylene at a temperature of 120-130°C for 170-190s, then add diisononyl phthalate, reinforcing filler and dispersant to continue banburying, when the temperature is 90- At 100°C, add flow agent to continue banburying, and when the temperature is 120-130°C, discharge to obtain masterbatch; S2.控制温度在70℃以下,将硫化剂、促进剂、流动助剂和母胶混合密炼至温度达到80-90℃时出料,得到胶料,再将胶料薄通3-4遍后出条,得到橡胶。S2. Control the temperature below 70°C, mix vulcanizing agent, accelerator, flow aid and masterbatch until the temperature reaches 80-90°C, and discharge to obtain the rubber compound, and then thinly pass the rubber compound 3-4 times After stripping, rubber is obtained. 8.根据权利要求7所述的一种氯磺化聚乙烯橡胶的制备方法,其特征在于,所述步骤S2中,薄通过程需将胶料放入开炼机中,并控制开炼机的辊距为0.03-0.05mm。8. the preparation method of a kind of chlorosulfonated polyethylene rubber according to claim 7, is characterized in that, in described step S2, sizing material needs to be put into open mill, and controls open mill The roller pitch is 0.03-0.05mm. 9.根据权利要求8所述的一种氯磺化聚乙烯橡胶的制备方法,其特征在于,所述步骤S2中,出条时开炼机的辊距刻度为0刻度。9. The preparation method of a kind of chlorosulfonated polyethylene rubber according to claim 8, characterized in that, in the step S2, the roller distance scale of the open mill is 0 scale when stripping.
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