CN114181629B - A kind of polishing liquid and its preparation method and application - Google Patents
A kind of polishing liquid and its preparation method and application Download PDFInfo
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Abstract
本发明公开了一种抛光液及其制备方法与应用。该抛光液包括CeO2悬浮液和表面活性剂,所述表面活性剂选自离子型表面活性剂或非离子型表面活性剂。用本发明的抛光液对SiO2和Si3N4空白晶圆片进行化学机械抛光,对氮化硅的去除速率可低于
抛光后的SiO2和Si3N4空白晶圆片表面粗糙度均在1nm以下,SiO2膜层和Si3N4膜层的表面划痕数量均小于等于未添加活性剂时的表面划痕数量,表面划痕最大深度也均小于未添加活性剂时的最大划痕深度,分别降低约200pm和250pm,说明用本发明的抛光液抛光,晶圆片能够具有良好的表面质量。The invention discloses a polishing liquid, a preparation method and application thereof. The polishing liquid includes CeO2 suspension and a surfactant, the surfactant is selected from ionic surfactants or nonionic surfactants. Carry out chemical mechanical polishing to SiO 2 and Si 3 N 4 blank wafers with the polishing liquid of the present invention, the removal rate of silicon nitride can be lower than
The surface roughness of the polished SiO 2 and Si 3 N 4 blank wafers are all below 1nm, and the number of surface scratches on the SiO 2 film layer and Si 3 N 4 film layer is less than or equal to the surface scratches when no active agent is added Quantity, the maximum depth of scratches on the surface are also all less than the maximum depth of scratches when no activator is added, and are reduced by about 200pm and 250pm respectively, indicating that the wafer can have good surface quality when polished with the polishing solution of the present invention.Description
技术领域technical field
本发明涉及抛光液的技术领域,特别是涉及一种抛光液及其制备方法与应用。The invention relates to the technical field of polishing liquid, in particular to a polishing liquid and its preparation method and application.
背景技术Background technique
化学机械抛光(Chemical-mechanical polishing,CMP)是超大规模集成电路制造中唯一可同时实现全局平坦化和局部平坦化的技术,其中浅沟槽隔离化学机械抛光(STICMP)是集成电路制造的一个重要工序。Chemical-mechanical polishing (CMP) is the only technology that can simultaneously achieve global planarization and local planarization in VLSI manufacturing, among which shallow trench isolation chemical-mechanical polishing (STICMP) is an important step in integrated circuit manufacturing. process.
STI是用来形成隔离器件的结构,STI结构的形成过程具体为:在硅晶片上先沉积一层较薄(约为10nm)的四乙基正硅酸盐(Tetra-ethyl-ortho-silicate,TEOS)基二氧化硅,再在其上沉积一层厚度约为35nm的氮化硅膜层,这层TEOS二氧化硅是为了缓冲氮化硅膜层和硅晶片之间的应力以减轻或避免对硅晶片带来的损伤。然后在硅晶片的表面进行刻蚀形成隔离沟槽;再用高密度等离子体(High Density Plasma,HDP)二氧化硅涂覆硅晶片表面,以对沟槽进行填充。沟槽被HDP SiO2充分填充后,用抛光液将沟槽外的硅晶片表面的HDP SiO2以CMP的方式去除,并在氮化硅膜层表面停止抛光。然后用高温的磷酸对氮化硅膜层进行刻蚀以将氮化硅去除,HDP SiO2因为不被磷酸刻蚀而被保留,于是在硅晶片表面形成了STI结构。可见,STI CMP要求抛光液在SiO2和Si3N4之间具有高的去除选择性,以保证沟槽外的HDP SiO2层被彻底去除且Si3N4层被保留。STI is a structure used to form isolation devices. The formation process of the STI structure is as follows: first deposit a thin layer (about 10nm) of Tetra-ethyl-ortho-silicate (Tetra-ethyl-ortho-silicate, TEOS)-based silicon dioxide, and then deposit a layer of silicon nitride film with a thickness of about 35nm on it. This layer of TEOS silicon dioxide is to buffer the stress between the silicon nitride film and the silicon wafer to reduce or avoid Damage to silicon wafers. Then etching is performed on the surface of the silicon wafer to form an isolation trench; and then the surface of the silicon wafer is coated with silicon dioxide by high density plasma (High Density Plasma, HDP) to fill the trench. After the groove is fully filled with HDP SiO 2 , the HDP SiO 2 on the surface of the silicon wafer outside the groove is removed by CMP with a polishing solution, and the polishing is stopped on the surface of the silicon nitride film layer. Then use high-temperature phosphoric acid to etch the silicon nitride film layer to remove the silicon nitride, and HDP SiO 2 is retained because it is not etched by phosphoric acid, so an STI structure is formed on the surface of the silicon wafer. It can be seen that STI CMP requires the polishing solution to have high removal selectivity between SiO 2 and Si 3 N 4 to ensure that the HDP SiO 2 layer outside the trench is completely removed and the Si 3 N 4 layer is retained.
STI CMP工艺中使用的抛光液主要成分为CeO2悬浮液,该悬浮液中的二氧化铈(CeO2)颗粒(直径为20nm至1μm)对SiO2和Si3N4具有高的去除选择性。制备CeO2悬浮液的通常过程是将制备得到的CeO2颗粒分散至水中形成CeO2悬浮液。然而,由于CeO2颗粒在空气中的毛细力作用下通常会发生团聚,粘在一起形成结块,很难在水中对结块直接分散,这样得到的CeO2悬浮液一般静置1天就会出现明显沉降,稳定性较差,用于抛光不仅会降低SiO2的去除速率,还会增加表面划痕,导致抛光后SiO2层的表面缺陷多(见Lei H,Lu H,Luo J etal.“Preparation ofα-alumina-g-polyacrylamide composite abrasive and chemicalmechanical polishing behavior”[J].Thin Solid Films,2008,516(10):3005–3008.),抛光后表面质量差。The main component of the polishing fluid used in the STI CMP process is CeO2 suspension, and the cerium oxide (CeO2 ) particles (20nm to 1μm in diameter ) in the suspension have high removal selectivity to SiO2 and Si3N4 . The usual process of preparing CeO2 suspension is to disperse the prepared CeO2 particles into water to form CeO2 suspension. However, because CeO2 particles usually agglomerate under the action of capillary force in the air, they stick together to form agglomerates, and it is difficult to directly disperse the agglomerates in water. Obvious sedimentation and poor stability, used for polishing will not only reduce the removal rate of SiO2 , but also increase surface scratches, resulting in many surface defects of SiO2 layer after polishing (see Lei H, Lu H, Luo J et al. "Preparation ofα-alumina-g-polyacrylamide composite abrasive and chemicalmechanical polishing behavior"[J].Thin Solid Films,2008,516(10):3005–3008.), the surface quality after polishing is poor.
在实际应用中,要求抛光液对氮化硅的去除速率要低于而仅含有CeO2的抛光液对氮化硅的去除速率约为不能满足CMP的要求。最常见的是向CeO2悬浮液中加入表面活性剂以抑制Si3N4的去除。然而,由于CeO2悬浮液的稳定性差,由其制备得到的抛光液稳定性也较差,用于CMP时,抛光后的晶圆片表面质量差。In practical applications, the removal rate of silicon nitride by polishing fluid is required to be lower than However, the removal rate of silicon nitride by the polishing solution containing only CeO2 is about Cannot meet the requirements of CMP. Most commonly, surfactants are added to the CeO2 suspension to inhibit the removal of Si3N4 . However, due to the poor stability of the CeO2 suspension, the polishing fluid prepared from it is also poor in stability, and when used for CMP, the surface quality of the polished wafer is poor.
此外,由表面活性剂和CeO2悬浮液组成的抛光液通常对pH值变化比较敏感,即:仅在某一特殊pH值下才能保证对二氧化硅、氮化硅的去除速率,pH值发生些许变化就会对SiO2和Si3N4的去除速率、去除选择比和/或晶圆片表面的划痕数量、粗糙度等造成较大影响,限制了抛光液的适用范围。In addition, the polishing liquid composed of surfactant and CeO2 suspension is usually sensitive to the change of pH value, that is, the removal rate of silicon dioxide and silicon nitride can only be guaranteed at a certain specific pH value, and the pH value occurs A small change will have a great impact on the removal rate of SiO 2 and Si 3 N 4 , the removal selectivity ratio and/or the number of scratches on the wafer surface, roughness, etc., which limits the scope of application of the polishing fluid.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的技术缺陷,第一方面,提供一种稳定性提高的CMP用抛光液。该抛光液包括表面活性剂和CeO2悬浮液,所述表面活性剂选自离子型表面活性剂或非离子型表面活性剂,离子型表面活性优选哌嗪或2-甲基哌嗪,非离子型表面活性剂优选PEG或PVP(优选分子量不小于50000的PVP,如PVP-K30和/或PVP-K90)。The object of the present invention is to address the technical defects in the prior art. In the first aspect, it provides a polishing solution for CMP with improved stability. This polishing liquid comprises surfactant and CeO Suspension, described surfactant is selected from ionic surfactant or nonionic surfactant, and ionic surfactant is preferably piperazine or 2 -methylpiperazine, nonionic Type surfactants are preferably PEG or PVP (preferably PVP with a molecular weight not less than 50,000, such as PVP-K30 and/or PVP-K90).
所述CeO2的浓度为0.015wt.%-0.15wt.%(优选0.015wt.%-0.075wt%),所述表面活性剂的浓度为0.015wt%-0.075wt.%(优选0.015wt.%-0.045wt.%);可选的,CeO2与表面活性剂的浓度相等。 The CeO2 concentration is 0.015wt.%-0.15wt.% (preferably 0.015wt.%-0.075wt%), the concentration of the surfactant is 0.015wt%-0.075wt.% (preferably 0.015wt.% -0.045wt.%); Optionally, CeO 2 is equal to the concentration of surfactant.
其中的CeO2颗粒的粒径为30-150nm(优选30-120nm或55-150nm,更优选30-90nm或55-60nm);可选的,静置7天无明显沉淀。The particle size of the CeO 2 particles is 30-150nm (preferably 30-120nm or 55-150nm, more preferably 30-90nm or 55-60nm); optionally, there is no obvious precipitation after standing for 7 days.
pH值为4或pH值为7-12(优选10-12)时,所述抛光液对氮化硅的去除速率为(优选);可选的,pH值为4或12时,所述抛光液对二氧化硅和氮化硅的去除选择比为20-30。When the pH value is 4 or the pH value is 7-12 (preferably 10-12), the removal rate of silicon nitride by the polishing solution is (preferred ); Optionally, when the pH value is 4 or 12, the removal selectivity ratio of the polishing solution to silicon dioxide and silicon nitride is 20-30.
用pH值为4-12(优选8-12)的所述抛光液分别对二氧化硅空白晶圆片和氮化硅空白晶圆片抛光后,二氧化硅空白晶圆片表面的划痕数量≤11条(优选≤8条),氮化硅空白晶圆片表面的划痕数量≤4条(优选≤2条)。After polishing the silicon dioxide blank wafer and the silicon nitride blank wafer respectively with the said polishing liquid having a pH value of 4-12 (preferably 8-12), the number of scratches on the surface of the silicon dioxide blank wafer ≤11 (preferably ≤8), and the number of scratches on the surface of the blank silicon nitride wafer is ≤4 (preferably ≤2).
第二方面,本发明提供一种上述抛光液的制备方法,将CeO2颗粒、表面活性剂与水加入球磨机中进行湿磨粉碎,粉碎后得到的液体即为所述抛光液,粉碎时球磨机中的磨球直径为0.5-2mm,优选0.5-1.5mm。Second aspect, the present invention provides a kind of preparation method of above - mentioned polishing fluid, CeO granule, surfactant and water are added in ball mill and carry out wet milling pulverization, the liquid obtained after pulverization is described polishing fluid, during pulverization, in ball mill The diameter of the grinding ball is 0.5-2mm, preferably 0.5-1.5mm.
粉碎时球磨机中的磨球与CeO2颗粒的质量比为2-8,优选5-7。The mass ratio of the balls in the ball mill to the CeO2 particles during pulverization is 2-8 , preferably 5-7.
粉碎时水与CeO2颗粒的质量比为2-32,优选8-32。 The mass ratio of water to CeO2 particles during pulverization is 2-32, preferably 8-32.
粉碎的时间为6-12h,优选10-12h。The crushing time is 6-12h, preferably 10-12h.
第三方面,本发明提供上述抛光液或上述方法制备得到的抛光液在化学机械抛光用抛光液中的应用,尤其是STI CMP用抛光液中的应用。In a third aspect, the present invention provides the application of the above polishing liquid or the polishing liquid prepared by the above method in the polishing liquid for chemical mechanical polishing, especially the application of the polishing liquid for STI CMP.
本发明的抛光液中含有的CeO2悬浮液稳定性较好,该悬浮液使用球磨机湿磨粉碎CeO2颗粒得到,即:将CeO2颗粒和水的混合物置于球磨机中进行粉碎,同时调整球磨过程中的磨球直径、磨球-磨料质量比、水-磨料质量比、球磨时间等参数,使上述参数对CeO2颗粒的粉碎发挥协同作用,将团聚至微米级的CeO2颗粒粉碎至电镜下平均粒径约为100nm的纳米颗粒,显著改善了CeO2颗粒的团聚和板结现象,得到的CeO2悬浮液稳定性好,静置7天后仍无明显沉降。本发明抛光液中含有的表面活性剂为离子型或非离子型,表面活性剂的添加不会降低二氧化铈悬浮液的稳定性,静置7天后仍无明显沉降。 The CeO2 suspension contained in the polishing liquid of the present invention has good stability, and the suspension is obtained by using a ball mill to wet - mill CeO2 particles, that is, the mixture of CeO2 particles and water is placed in a ball mill for pulverization, and the ball mill is adjusted simultaneously. The parameters such as ball diameter, ball-abrasive mass ratio, water-abrasive mass ratio, ball milling time and other parameters in the process make the above parameters play a synergistic effect on the crushing of CeO2 particles, and the CeO2 particles agglomerated to the micron level are crushed to the electron microscope Nanoparticles with an average particle size of about 100nm can significantly improve the agglomeration and hardening of CeO2 particles, and the obtained CeO2 suspension has good stability, and there is still no obvious settlement after standing for 7 days. The surfactant contained in the polishing liquid of the present invention is ionic or nonionic, and the addition of the surfactant will not reduce the stability of the ceria suspension, and there is still no obvious settlement after standing for 7 days.
用本发明的抛光液对SiO2和Si3N4空白晶圆片进行化学机械抛光,对氮化硅的去除速率可低于抛光后氧化硅和氮化硅空白晶圆片的二氧化硅膜层和氮化硅膜层表面划痕最大深度分别比CeO2悬浮液的最大划痕深度降低约200pm和250pm,抛光后的空白晶圆片具有良好的表面质量。Carry out chemical mechanical polishing to SiO 2 and Si 3 N 4 blank wafers with the polishing liquid of the present invention, the removal rate of silicon nitride can be lower than After polishing, the maximum depth of scratches on the silicon dioxide film layer and silicon nitride film layer surface of silicon oxide and silicon nitride blank wafers is about 200pm and 250pm lower than the maximum scratch depth of CeO2 suspension, and the blank wafer after polishing Wafers have good surface quality.
此外,本发明的抛光液对pH值的敏感度降低,即:pH值在一较大范围内均能保证,甚至提高抛光液对二氧化硅和氮化硅的去除速率、氧化硅/氮化硅的去除选择比,降低空白晶圆片上氧化硅、氮化硅膜层的表面划痕数量,如:本发明的抛光液在pH值为10-12时,可保证氮化硅的去除速率低于甚至还可在pH值为4-12内,达到此去除速率;与仅使用CeO2悬浮液抛光相比,在pH值为4或10-12时可显著提高氧化硅/氮化硅的去除选择比,在pH为4或6、10-12时可显著降低空白晶圆片上氧化硅膜层的表面划痕数量,在pH为6-7时可显著降低空白晶圆片上氮化硅膜层的表面划痕数量;即:pH在上述范围内变化时,本发明抛光液在二氧化硅、氮化硅的去除速率,氧化硅/氮化硅的去除选择比和/或晶圆片表面的划痕数量等方面的抛光效果不受影响,甚至能够提高抛光效果,拓宽了抛光液的适用范围。In addition, the sensitivity of the polishing liquid of the present invention to the pH value is reduced, that is, the pH value can be guaranteed in a large range, and even the removal rate of the polishing liquid to silicon dioxide and silicon nitride, silicon oxide/nitridation can be improved. The removal selectivity ratio of silicon can reduce the number of scratches on the surface of silicon oxide and silicon nitride film layers on blank wafers, such as: when the polishing solution of the present invention has a pH value of 10-12, the removal rate of silicon nitride can be guaranteed to be low At This removal rate can even be achieved in the pH range 4-12 ; significantly improved silicon oxide/silicon nitride removal selectivity at
附图说明Description of drawings
图1所示为球磨前后的CeO2纳米颗粒在扫描电镜下的形貌照片;Fig. 1 shows the CeO before and after ball milling The morphology photo of nanoparticles under the scanning electron microscope;
图2所示为实施例4和7的悬浮液中CeO2颗粒的X射线衍射(XRD)图;Fig. 2 shows the CeO in the suspension of
图3所示为实施例4和比较例1-3的CeO2悬浮液中CeO2粒径-光强分布曲线图;Fig. 3 shows that embodiment 4 and comparative example 1-3 CeO in the CeO in the suspension liquid Particle size - light intensity distribution curve;
图4所示为实施例1-3、实施例6-7和比较例4的CeO2悬浮液中CeO2粒径-光强分布曲线图;Fig. 4 shows that embodiment 1-3, embodiment 6-7 and comparative example 4 CeO in the CeO in the suspension liquid Particle size - light intensity distribution curve;
图5所示为实施例4和比较例1-3的CeO2悬浮液的稳定性照片;Fig. 5 shows the CeO of embodiment 4 and comparative example 1-3 Stability photo of the suspension;
图6所示为实施例1-3、实施例6-7和比较例4的CeO2悬浮液的稳定性照片;Fig. 6 is shown as embodiment 1-3, embodiment 6-7 and the CeO of comparative example 4Stability photo of suspension;
图7所示为实施例7、9和比较例6-7的CeO2悬浮液的稳定性照片;Fig. 7 is shown as
图8不同浓度的实施例5的氧化铈悬浮液对氧化硅和氮化硅的去除速率曲线图;The removal rate curve graph of the cerium oxide suspension of
图9不同浓度的实施例5的氧化铈悬浮液对SiO2/Si3N4的去除选择比柱状图;The histogram of the removal selectivity ratio of SiO 2 /Si 3 N 4 by the cerium oxide suspension of
图10不同浓度的实施例5的氧化铈悬浮液抛光SiO2和Si3N4空白晶圆片后的表面粗糙度柱状图;The surface roughness histogram of the cerium oxide suspension of
图11用浓度为0.15wt.%的实施例5的氧化铈悬浮液抛光SiO2和Si3N4空白晶圆片后的2D表面形貌照片;Fig. 11 is the 2D surface topography photo after polishing SiO 2 and Si 3 N 4 blank wafers with the cerium oxide suspension of Example 5 with a concentration of 0.15wt.%;
图12用不同浓度的实施例5的氧化铈悬浮液抛光SiO2和Si3N4空白晶圆片后的膜层厚度分布图;Fig. 12 uses the cerium oxide suspension of
图13所示为含不同分子量PVP抛光液的稳定性照片;Figure 13 shows the stability photos containing different molecular weight PVP polishing fluids;
图14所示为含六种不同离子型表面活性剂抛光液的稳定性照片;Shown in Figure 14 is to contain the stability photo of six kinds of different ionic surfactant polishing liquids;
图15所示为含五种不同非离子型活性剂抛光液的稳定性照片;Figure 15 shows the stability photos containing five different nonionic active agent polishing fluids;
图16所示为实施例2-1和2-2抛光液中CeO2纳米颗粒在扫描电镜下的形貌照片;Fig. 16 shows that CeO in the polishing liquid of embodiment 2-1 and 2-2 The topography photo of nanoparticles under the scanning electron microscope;
图17所示为比较例2-5~2-7抛光液中CeO2纳米颗粒在扫描电镜下的形貌照片;Fig. 17 is shown as comparative example 2-5~2-7 CeO in the polishing solution 2 The morphology photo of the nanoparticles under the scanning electron microscope;
图18所示为不同pH下实施例2-1和2-2抛光液对氮化硅的去除速率和SiO2/Si3N4去除选择比的柱状图;Fig. 18 is a histogram showing the removal rate of silicon nitride and the removal selectivity ratio of SiO 2 /Si 3 N 4 by the polishing solutions of Examples 2-1 and 2-2 at different pH;
图19所示为不同pH下实施例2-1和2-2抛光液抛光SiO2和Si3N4空白晶圆片后的表面划痕数量柱状图;Figure 19 shows the histogram of the number of scratches on the surface of SiO 2 and Si 3 N 4 blank wafers polished by the polishing fluids of Examples 2-1 and 2-2 at different pHs;
图20所示为不同pH下实施例2-3和2-4抛光液对氮化硅的去除速率和SiO2/Si3N4去除选择比的柱状图;Fig. 20 is a histogram showing the removal rate of silicon nitride and the removal selectivity ratio of SiO 2 /Si 3 N 4 by the polishing solutions of Examples 2-3 and 2-4 at different pH;
图21所示为不同pH下实施例2-3和2-4抛光液抛光SiO2和Si3N4空白晶圆片后的表面划痕数量柱状图。Fig. 21 is a histogram showing the number of scratches on the surface of SiO 2 and Si 3 N 4 blank wafers polished by the polishing solutions of Examples 2-3 and 2-4 at different pHs.
具体实施方式Detailed ways
本发明通过研究和探索,发现某些球磨参数(如磨球直径、磨球-磨料质量比、水-磨料质量比、球磨时间)的配合使用可显著改善CeO2颗粒的粉碎效果,从而改善CeO2颗粒在水中的分散性,进而制备出稳定性提高的CeO2悬浮液。将该方法制备得到的CeO2悬浮液用于STI CMP的抛光中,可以实现较高的SiO2和Si3N4去除选择性,抛光后的SiO2和Si3N4空白晶圆片表面粗糙度低、晶圆均匀性好、表面划痕少。Through research and exploration, the present invention finds that the combined use of certain ball milling parameters (such as ball diameter, ball-abrasive mass ratio, water-abrasive mass ratio, and ball milling time ) can significantly improve the pulverization effect of CeO particles, thereby improving CeO 2 dispersibility of particles in water, and then prepare CeO 2 suspension with improved stability. The CeO 2 suspension prepared by this method is used in the polishing of STI CMP, which can achieve high SiO 2 and Si 3 N 4 removal selectivity, and the polished SiO 2 and Si 3 N 4 blank wafers have rough surfaces Low density, good wafer uniformity, and less surface scratches.
制备CeO2悬浮液的方法,具体为: A method for preparing a CeO2 suspension, specifically:
将市售的CeO2纳米颗粒(购自中科雷鸣(北京)科技有限公司,购买的粒径规格为200nm)置于球磨机(QM-3SP4行星球磨机)的球磨罐中,加入水进行球磨粉碎;其中,球磨罐内径为70mm,球磨机转速为400r/min,球磨罐与球磨机太阳盘的旋转方向相反,球磨罐转速与太阳盘转速之比为2,球磨时间(即用球磨机球磨粉碎时的粉碎时间)为6-12h,水-磨料质量比(即:水与CeO2纳米颗粒的质量比,以下简称水料比)为2-32,磨球-磨料质量比(即:球磨罐中的磨球总质量与CeO2纳米颗粒的质量比,以下简称球料比)为2-8,磨球直径为0.5-2mm。磨球数量由球料比和磨球直径这两个因素决定,一般为10-100个。球磨结束后,球磨罐中的液体即为CeO2悬浮液。Commercially available CeO2nanoparticles (purchased from Zhongke Leiming (Beijing) Technology Co., Ltd., the purchased particle size specification is 200nm) are placed in the ball mill jar of a ball mill (QM-3SP4 planetary ball mill), and water is added for ball milling; Wherein, the inner diameter of the ball mill jar is 70mm, the rotating speed of the ball mill is 400r/min, the rotation direction of the ball mill jar and the sun disk of the ball mill is opposite, the ratio of the speed of the ball mill jar to the sun disk speed is 2, and the ball milling time (that is, the crushing time when pulverizing with a ball mill) ) is 6-12h, water-abrasive mass ratio (i.e.: water and CeO The mass ratio of nanoparticle, hereinafter referred to as water-material ratio) is 2-32, grinding ball-abrasive mass ratio (i.e.: the grinding ball in the ball mill tank The mass ratio of the total mass to the CeO2 nanoparticles ( hereinafter referred to as the ball-to-material ratio) is 2-8, and the diameter of the grinding ball is 0.5-2mm. The number of grinding balls is determined by the two factors of ball-material ratio and grinding ball diameter, generally 10-100. After ball milling, the liquid in the ball mill tank is CeO2 suspension.
后续可根据具体需要将制备得到的CeO2悬浮液与去离子水混合,以得到不同浓度的CeO2悬浮液。Subsequently, the prepared CeO 2 suspension can be mixed with deionized water according to specific needs to obtain CeO 2 suspensions with different concentrations.
球磨参数中:Among ball milling parameters:
球磨时间:通常认为,随着球磨时间的增加,磨料的颗粒尺寸会变小,然而有文献报道研磨时间越长,磨料的粒径越大(见A.N.Streletskii and T.H.Courtney,“Kinetic,chemical and mechanical factors affecting mechanical alloying of Ni-bcctransition metal mixtures,”Mater.Sci.Eng.A,vol.282,no.1–2,pp.213–222,2000.)。在本发明的方法中,球磨时间为6-12h,优选10-12h,实验表明,在6-12h这个范围内,球磨时间越长对磨料的粉碎效果越好;球磨时间过短,磨球与磨料(CeO2纳米颗粒)的碰撞不充分,粉碎效果较差;球磨时间过长CeO2纳米颗粒会发生相变,产生新的物质(见Yadav T P,Srivastava O N.“Synthesis of nanocrystalline cerium oxide by high energy ballmilling”[J].Ceramics International,Elsevier Ltd and Techna Group S.r.l.,2012,38(7):5783–5789.当球磨时间为20小时,CeO2纳米颗粒的XRD衍射峰数量发生变化)。Ball milling time: It is generally believed that with the increase of ball milling time, the particle size of the abrasive will become smaller. However, it has been reported in the literature that the longer the grinding time, the larger the particle size of the abrasive (see AN Streletskii and THCourtney, "Kinetic, chemical and mechanical factors affecting mechanical alloying of Ni-bcctransition metal mixtures," Mater. Sci. Eng. A, vol. 282, no. 1–2, pp. 213–222, 2000.). In the method of the present invention, the ball milling time is 6-12h, preferably 10-12h. Experiments show that in the range of 6-12h, the longer the ball milling time is, the better the crushing effect of the abrasive is; The collision of the abrasive (CeO 2 nanoparticles) is not sufficient, and the pulverization effect is poor; if the ball milling time is too long, the CeO 2 nanoparticles will undergo phase transition and produce new substances (see Yadav TP, Srivastava O N. "Synthesis of nanocrystalline cerium oxide by high energy ballmilling”[J]. Ceramics International, Elsevier Ltd and Techna Group Srl, 2012, 38(7):5783–5789. When the ball milling time is 20 hours, the number of XRD diffraction peaks of CeO 2 nanoparticles changes).
磨球-磨料质量比:在本发明的方法中,磨球-磨料质量比为2-8,优选5-7,球料比过小,意味着磨球数量也较少,磨球和磨料之间的碰撞不足,导致球磨粉碎效果差,而当球料比大于8时(如表2中的比较例5),球磨粉碎效果不再随球料比的变化发生显著改变,球料比过大会增加成本。Grinding ball-abrasive mass ratio: In the method of the present invention, the grinding ball-abrasive mass ratio is 2-8, preferably 5-7, and the ball-material ratio is too small, which means that the number of grinding balls is also small, and the ratio of grinding balls and abrasives Insufficient collision between ball mills leads to poor crushing effect of the ball mill, and when the ball-to-material ratio is greater than 8 (as in Comparative Example 5 in Table 2), the ball-mill crushing effect no longer changes significantly with the change of the ball-to-material ratio, and the ball-to-material ratio is too large. increase cost.
水-磨料质量比:在本发明的方法中,水-磨料质量比为2-32,优选8-32,水料比过小时,在球磨过程中磨料不能完全浸没在水中,使得未浸没的磨料与磨球直接接触被干磨粉碎(与背景技术中提到的在分散前,将水热法制备得到的CeO2颗粒置于球磨机中干磨粉碎类似),会加重磨料的板结情况。水料比过大时,单位体积内的磨料质量减少,磨料和磨球之间的碰撞频率降低,降低球磨的粉碎效果。Water-abrasive mass ratio: In the method of the present invention, the water-abrasive mass ratio is 2-32, preferably 8-32, and the water-material ratio is too small, and the abrasive can not be completely submerged in water during the ball milling process, so that the unimmersed abrasive Dry milling and pulverization by direct contact with the grinding balls (similar to putting the CeO2 particles prepared by the hydrothermal method in a ball mill for dry milling and pulverization as mentioned in the background art ) will aggravate the hardening of the abrasive. When the water-to-material ratio is too large, the mass of abrasives per unit volume decreases, the frequency of collisions between abrasives and balls decreases, and the crushing effect of ball milling is reduced.
磨球直径:在本发明的方法中,磨球直径为0.5-2mm,优选0.5-1.5mm,实验中发现磨球直径过大会加重磨料的板结情况,甚至比球磨前板结情况更严重。Grinding ball diameter: In the method of the present invention, the grinding ball diameter is 0.5-2mm, preferably 0.5-1.5mm. It is found in the experiment that the grinding ball diameter is too large to aggravate the compaction of the abrasive, even more serious than the compaction before ball milling.
本发明通过调整步骤(1)中的磨球直径、磨球-磨料质量比、水-磨料质量比、球磨时间这几个参数,并使这些参数协同改善了CeO2颗粒的粉碎效果,从而改善CeO2颗粒在水中的分散性,进而制备出稳定性提高且CeO2颗粒粒径分布更均匀的CeO2悬浮液。The present invention is by adjusting these several parameters of ball diameter in step (1), ball-abrasive mass ratio, water-abrasive mass ratio, ball milling time, and makes these parameters synergistically improve CeO 2 The comminution effect of particle, thereby improves The dispersibility of CeO2 particles in water, and then the preparation of CeO2 suspension with improved stability and more uniform particle size distribution of CeO2 particles.
在此基础上,本发明提供了一种抛光液,按质量百分含量,包括0.015-0.15wt.%的上述CeO2悬浮液和0.015-0.15wt.%的表面活性剂。其中表面活性剂选自离子型活性剂或非离子型活性剂,优选哌嗪、2-甲基哌嗪、聚乙烯吡咯烷酮(Polyvinylpyrrolidone,PVP)或聚乙二醇(Polyethylene Glycol,PEG)。PVP可选用分子量不低于50000的,如分子量在58000左右的PVP-K30或1300000左右的PVP-K90。On this basis, the present invention provides a polishing liquid, which comprises 0.015-0.15wt.% of the above-mentioned CeO 2 suspension and 0.015-0.15wt.% of surfactant in terms of mass percentage. Wherein the surfactant is selected from ionic active agents or non-ionic active agents, preferably piperazine, 2-methylpiperazine, polyvinylpyrrolidone (Polyvinylpyrrolidone, PVP) or polyethylene glycol (Polyethylene Glycol, PEG). PVP can be selected with a molecular weight of not less than 50,000, such as PVP-K30 with a molecular weight of about 58,000 or PVP-K90 with a molecular weight of about 1,300,000.
制备该抛光液的方法,是将市售的CeO2纳米颗粒(购自中科雷鸣(北京)科技有限公司,初始粒径约为200nm)与表面活性剂置于球磨机(QM-3SP4行星球磨机)的球磨罐中,加入水进行球磨;球磨过程的所有参数与上述制备CeO2悬浮液的方法中相同。The method for preparing this polishing solution is to place commercially available CeO2nanoparticles (purchased from Zhongke Leiming (Beijing) Technology Co., Ltd., with an initial particle diameter of about 200nm) and surfactants in a ball mill (QM-3SP4 planetary ball mill) In the ball mill jar, add water and carry out ball milling; All parameters of ball milling process are the same as above - mentioned preparation CeO in the method for suspension.
以下结合具体实施例,更具体地说明本发明的内容,并对本发明作进一步阐述,但这些实施例绝非对本发明进行限制。The content of the present invention will be described in more detail below in conjunction with specific examples, and the present invention will be further elaborated, but these examples are by no means limiting the present invention.
实施例一:CeO2悬浮液的制备Embodiment one: CeO Preparation of suspension
按以下过程制备CeO2悬浮液,球磨时间、水料比、球料比、磨球直径按表1所示,将市售的CeO2纳米颗粒(购自中科雷鸣(北京)科技有限公司,购买的粒径规格为200nm)置于球磨机(QM-3SP4行星球磨机)的球磨罐中,加入水进行球磨粉碎;其中,球磨罐内径为70mm,球磨机转速为400r/min,球磨罐与球磨机太阳盘的旋转方向相反,球磨罐转速与太阳盘转速之比为2;球磨结束后,球磨罐中的液体即为CeO2悬浮液。CeO2 suspension was prepared according to the following process, ball milling time, water - to-material ratio, ball-to-material ratio, and ball diameter were shown in Table 1 , and commercially available CeO2 nanoparticles (purchased from Zhongke Leiming (Beijing) Technology Co., Ltd., The purchased particle size specification is 200nm) is placed in the ball mill tank of the ball mill (QM-3SP4 planetary ball mill), and water is added for ball milling; wherein, the inner diameter of the ball mill tank is 70mm, the ball mill speed is 400r/min, the ball mill tank and the sun disc of the ball mill The direction of rotation is opposite, and the ratio of the rotating speed of the ball milling tank to the rotating speed of the sun disk is 2; after the ball milling, the liquid in the ball milling tank is CeO 2 suspension.
表1实施例1-12的CeO2悬浮液Table 1 CeO suspensions of Examples 1-12
同时按上述方法制备一系列比较例的CeO2悬浮液,仅是球磨时间、水料比、球料比、磨球直径按表2所示。Simultaneously prepare a series of comparative examples according to the CeO suspension, only the ball milling time, water - to-material ratio, ball-to-material ratio, and ball diameter are shown in Table 2.
表2比较例1-7的CeO2悬浮液Table 2 CeO Suspensions of Comparative Examples 1-7
实施例二:抛光液的制备Embodiment two: the preparation of polishing liquid
制备抛光液的具体过程为:将市售的CeO2纳米颗粒(购自中科雷鸣(北京)科技有限公司,购买的粒径规格为200nm)置于球磨机(QM-3SP4行星球磨机)的球磨罐中,加入水进行球磨粉碎;其中,球磨罐内径为70mm,球磨机转速为400r/min,球磨罐与球磨机太阳盘的旋转方向相反,球磨罐转速与太阳盘转速之比为2,球磨时间、、水料比、球料比、磨球直径同实施例一中的实施例4。球磨结束后,球磨罐中的液体即为抛光液。按照该过程制备得到一系列抛光液,抛光液中表面活性剂的选择、表面活性剂和CeO2的终浓度见表3。The specific process of preparing the polishing solution is as follows : commercially available CeO2 nanoparticles (purchased from Zhongke Leiming (Beijing) Technology Co., Ltd., the purchased particle size specification is 200nm) are placed in the ball mill tank of the ball mill (QM-3SP4 planetary ball mill) , add water and carry out ball milling; wherein, the inner diameter of the ball mill tank is 70mm, the speed of the ball mill is 400r/min, the rotation direction of the ball mill tank and the sun disc of the ball mill is opposite, the ratio of the speed of the ball mill tank to the sun disc speed is 2, the ball mill time,, Water-to-material ratio, ball-to-material ratio, and ball diameter are the same as in Example 4 in Example 1. After ball milling, the liquid in the ball mill tank is the polishing liquid. A series of polishing liquids were prepared according to this process. The selection of surfactants in the polishing liquids, the final concentrations of surfactants and CeO2 are shown in Table 3 .
表3实施例的抛光液The polishing liquid of table 3 embodiment
同时按上述过程制备一系列比较例的抛光液,仅是表面活性剂的种类按表4所示,其中,PVP-K15、PVP-K17、PVP-K25分别表示分子量在8000左右、10000左右、24000左右的PVP。Prepare a series of polishing liquids of comparative examples according to the above process at the same time, only the types of surfactants are shown in Table 4, wherein PVP-K15, PVP-K17, and PVP-K25 represent molecular weights of about 8000, 10000, and 24000 respectively. Left and right PVP.
表4比较例的抛光液The polishing liquid of table 4 comparative example
实验一、扫描电镜表征形貌
用2μL的移液枪分别取实施例1-12得到的CeO2悬浮液(CeO2浓度为0.015wt.%),滴在干净的硅片上,自然风干后用扫描电镜(Hitachi,型号为SU8220)观察5kV工作电压下在硅片上的氧化铈颗粒的形貌。Get respectively the CeO2 suspension that embodiment 1-12 obtains with the pipette gun of 2 μ L ( CeO2 concentration is 0.015wt.%), drop on the clean silicon chip, after naturally air-drying, scan electron microscope (Hitachi, the model is SU8220 ) to observe the morphology of the cerium oxide particles on the silicon wafer under the working voltage of 5kV.
以市售的CeO2纳米颗粒(即球磨前的CeO2纳米颗粒,购自中科雷鸣(北京)科技有限公司,购买的粒径规格为200nm)作球磨前的对照,将市售CeO2纳米颗粒分散于水中(CeO2浓度为0.015wt.%),超声5min后得到悬浮液,滴在干净的硅片上,自然风干后用扫描电镜观察5kV工作电压下硅片上的氧化铈颗粒的形貌。With commercially available CeO2nanoparticles (that is, CeO2nanoparticles before ball milling, purchased from Zhongke Leiming (Beijing) Technology Co., Ltd., the particle size specification purchased is 200nm) as a comparison before ball milling, the commercially available CeO2nm Particles are dispersed in water ( CeO2concentration is 0.015wt.%), ultrasonic 5min to obtain a suspension, drop on a clean silicon wafer, after natural air-drying, use a scanning electron microscope to observe the shape of cerium oxide particles on a silicon wafer under a working voltage of 5kV appearance.
以实施例4的结果为例,结果如图1所示。Taking the result of Example 4 as an example, the result is shown in FIG. 1 .
球磨前的CeO2纳米颗粒(即市售的CeO2纳米颗粒)的形貌如图1中的(a)幅所示。该图显示市售的CeO2纳米颗粒虽然声称粒径为200nm,但在空气的毛细作用下已发生了板结和团聚,团聚后的颗粒形状随机、没有规律、且长度达11μm左右。The morphology of CeO 2 nanoparticles before ball milling (that is, commercially available CeO 2 nanoparticles) is shown in panel (a) of Fig. 1 . The figure shows that although commercially available CeO 2 nanoparticles have a particle size of 200nm, they have compacted and agglomerated under the capillary action of air. The agglomerated particles have random and irregular shapes and a length of about 11 μm.
实施例4得到的CeO2纳米颗粒的形貌如图1中的(b)幅所示。该图显示球磨后悬浮液中的CeO2纳米颗粒板结和团聚的现象有了显著的改善,平均粒径仅为100nm左右,且颗粒的粒径均匀性也有了显著的提高。The morphology of the CeO 2 nanoparticles obtained in Example 4 is shown in panel (b) of FIG. 1 . The figure shows that the compaction and agglomeration of CeO2 nanoparticles in the suspension after ball milling have been significantly improved, the average particle size is only about 100nm, and the particle size uniformity of the particles has also been significantly improved.
实验二、X射线衍射表征CeO2悬浮液中CeO2的晶体结构
由于长时间的球磨可能会促进新材料相的生成,为了验证氧化铈晶体结构是否在球磨过程中发生变化,采用配备石墨单色仪的闪烁探测器(Rigaku Smart Lab)对实施例1-12悬浮液中的氧化铈颗粒的晶体结构进行X射线衍射(XRD)表征。具体为:用移液枪分别取5mL实施例1-12的CeO2悬浮液于试管中,自然风干后,取粉末进行X射线衍射(XRD)表征。以实施例4和7为例,结果如图2所示。Since long-time ball milling may promote the generation of new material phases, in order to verify whether the crystal structure of cerium oxide changes during ball milling, a scintillation detector (Rigaku Smart Lab) equipped with a graphite monochromator was used to suspend Examples 1-12 The crystal structure of the cerium oxide particles in the solution was characterized by X-ray diffraction (XRD). Specifically : take 5mL of the CeO2 suspensions of Examples 1-12 in test tubes with a pipette gun, and after natural air drying, take the powder for X-ray diffraction (XRD) characterization. Taking Examples 4 and 7 as examples, the results are shown in Figure 2.
表5CeO2的标准XRD数据Table 5 Standard XRD data of CeO2
表5列出了立方萤石结构的CeO2标准品的XRD数据。图2显示,实施例4和7得到的悬浮液中氧化铈颗粒均出现了9个衍射峰,衍射峰的数量和所对应的角度数值(即出峰位置)均保持一致;将图2的每个衍射峰所对应的角度与CeO2标准品比对可知,每个峰的角度数值相差仅为0.01°-0.02°,可认为经本发明方法制备得到的悬浮液中二氧化铈颗粒仍然保持立方萤石结构,没有产生新的材料相。Table 5 lists the XRD data of the cubic fluorite structured CeO2 standards. Fig. 2 shows that in the suspension that
实验三、多分散性指数(PD.I)
将实施例1-12和比较例1-7得到的氧化铈悬浮液稀释至相同浓度(3.125wt.%),超声5分钟后,以1600r/min的转速在热涡流混合器中振动5分钟,得到悬浮液样品。用马尔文激光粒度仪(Nano-ZS90,Malvern)测得悬浮液样品中氧化铈颗粒的Z-平均粒径,进而计算出多分散性指数(PD.I)。The cerium oxide suspension obtained in Examples 1-12 and Comparative Examples 1-7 was diluted to the same concentration (3.125wt.%), ultrasonicated for 5 minutes, and vibrated in a thermal vortex mixer at a speed of 1600r/min for 5 minutes, Obtain a sample of the suspension. The Z-average particle size of the cerium oxide particles in the suspension sample was measured by a Malvern laser particle size analyzer (Nano-ZS90, Malvern), and the polydispersity index (PD.I) was calculated.
结果显示实施例和比较例的悬浮液的PD.I处于0.08-0.7之间,满足动态光散射法的应用范围,因此可用于后续动态光散射法表征粒径-光强分布的实验。The results show that the PD.I of the suspensions of the examples and the comparative examples are between 0.08-0.7, meeting the application range of the dynamic light scattering method, so they can be used in subsequent experiments to characterize the particle size-light intensity distribution by the dynamic light scattering method.
实验四、CeO2悬浮液的粒径-光强分布
动态光散射法测试得到的是颗粒流体力学粒径,即和样品以相同速度扩散的等效球体直径。粒径-光强分布曲线是用多指数分析模型得到的,表示不同粒径的颗粒对散射光光强的相对贡献率。What the dynamic light scattering method measures is the hydrodynamic particle size of the particle, that is, the equivalent spherical diameter that diffuses at the same speed as the sample. The particle size-light intensity distribution curve is obtained by using a multi-exponential analysis model, which indicates the relative contribution rate of particles with different particle sizes to the scattered light intensity.
用动态光散射法测试得到实施例1-12和比较例1-7的CeO2悬浮液的粒径-光强分布曲线。该实验是测试悬浮液中每一个颗粒的散射光强,散射光强对应该颗粒的粒径,以粒径为横坐标,该粒径下的散射光强占全部粒径散射光强的百分比为纵坐标得到粒径-光强分布曲线,可以反映这个粒径在所有粒径中的占比,占比越大说明悬浮液中该粒径的颗粒越多,即悬浮液中颗粒的粒径分布跨度越小,颗粒越均匀。The particle size - light intensity distribution curves of the CeO suspensions of Examples 1-12 and Comparative Examples 1-7 were obtained by dynamic light scattering. This experiment is to test the scattered light intensity of each particle in the suspension. The scattered light intensity corresponds to the particle size of the particle. Taking the particle size as the abscissa, the scattered light intensity under the particle size accounts for the percentage of the scattered light intensity of all particle sizes. The particle size-light intensity distribution curve obtained by the coordinates can reflect the proportion of this particle size in all particle sizes. The larger the proportion, the more particles of this particle size in the suspension, that is, the particle size distribution span of the particles in the suspension The smaller the particle, the more uniform it is.
(1)、磨球直径的影响(1), the influence of the diameter of the grinding ball
以磨球直径分别为1mm、3mm、5mm和10mm的实施例4、比较例1、比较例2、比较例3为例,其粒径-光强分布曲线如图3所示。Taking Example 4, Comparative Example 1, Comparative Example 2, and Comparative Example 3 with grinding ball diameters of 1 mm, 3 mm, 5 mm, and 10 mm as examples, the particle size-light intensity distribution curves are shown in Figure 3 .
图3的曲线代表了CeO2颗粒粒径对散射光强的相对贡献率。峰1为对散射光强度相对贡献最大的颗粒所对应的散射光强峰。实施例4、比较例1、比较例2、比较例3的二氧化铈悬浮液的峰1值及其对应光强比例见表6,表6中第二列表示CeO2悬浮液在粒度-光强分布曲线中最强峰(峰1)对应的颗粒粒径,第三列示出该曲线中峰1的峰强占整体峰强的百分比。The curve in Fig. 3 represents the relative contribution rate of the CeO2 particle size to the scattered light intensity.
表6CeO2悬浮液最强峰1对应的颗粒粒径以及峰1的峰强百分比Table 6 The particle size corresponding to the
表6和图3的结果显示,实施例4、比较例1、比较例2、比较例3的CeO2悬浮液的峰1对应尺寸的磨粒(即作为磨料的氧化铈颗粒,简称磨粒)峰强所占比例大于94%,可近似认为峰1可以代表悬浮液整体的光强分布峰,即:可认为峰1对应的粒径是整个悬浮液中最主要的粒径。从图3可以看出,随着磨球直径的增大,峰值1对应的粒径值增大。不仅如此,当磨球直径大于1mm时,如直径为3mm、5mm和10mm,峰1的峰型变宽,说明悬浮液中CeO2颗粒粒径分布的范围更宽,粒径分布的范围更宽说明颗粒均匀性变差,会导致悬浮液的稳定性差,进而影响抛光去除速率和表面质量。The result of table 6 and Fig. 3 shows,
(二)、水料比的影响(2) The influence of water to material ratio
以水料比分别为2、4、8、12、16和40的实施例1、实施例2、实施例3、实施例6、实施例7、比较例4为例,其粒径-光强分布曲线如图4所示。实施例1、实施例2、实施例3、实施例6、实施例7、比较例4的二氧化铈悬浮液的峰1值及其对应光强比例见表7。Be respectively 2,4,8,12,16 and 40
表7CeO2悬浮液最强峰1对应的颗粒粒径以及峰1的峰强百分比Table 7 The particle size corresponding to the
表7和图4显示,实施例1、实施例2、实施例3、实施例6、实施例7、比较例4的CeO2悬浮液的峰1对应尺寸的磨粒峰强所占比例大于94%,可近似认为峰1可以代表悬浮液整体的光强分布峰,即:可认为峰1对应的粒径是整个悬浮液中最主要的粒径。峰1所对应的粒径值随水料比的增加而增加;同时,随着水料比的增加,峰1的峰型变宽。不仅如此,当水料比为40(>32)时,峰1的峰型变宽,说明悬浮液中CeO2颗粒粒径分布的范围更宽,粒径分布的范围更宽说明颗粒均匀性变差,会导致悬浮液的稳定性差,进而影响抛光效果和表面质量。Table 7 and Fig. 4 show,
实验五、CeO2悬浮液的稳定性
将实施例1-12和比较例1-7得到的悬浮液静置一段时间,间歇拍照以记录悬浮液的稳定性。以实施例4、比较例1、比较例2和比较例3为例,结果如图5所示;以实施例1、实施例2、实施例3、实施例6、实施例7、比较例4为例,结果如图6所示;以实施例7、实施例9、比较例6、比较例7为例,结果如图7所示。The suspensions obtained in Examples 1-12 and Comparative Examples 1-7 were left to stand for a period of time, and pictures were taken intermittently to record the stability of the suspension. Take
图5显示,刚制备完成的悬浮液颜色是均匀的乳白色。静置数天后,粒径-光强分布曲线中峰1峰型更宽的悬浮液(比较例1-3)可以观察到明显的颗粒沉降;即:比较例1-3悬浮液的分散性、稳定性较差,静置7天后比较例1-3悬浮液分层现象明显。该结果表明磨球直径过大会导致悬浮液的稳定性差。Figure 5 shows that the color of the freshly prepared suspension is uniform milky white. After standing for several days, obvious particle sedimentation can be observed in the suspension (comparative example 1-3) of
图6显示,刚制备完成的悬浮液颜色是均匀的乳白色。静置7天后,粒径-光强分布曲线中峰1峰型更宽的悬浮液(比较例4)可以观察到明显的颗粒沉降,分层现象明显;即:比较例4悬浮液的分散性、稳定性较差。该结果表明水料比过大会导致悬浮液稳定性差。Figure 6 shows that the color of the freshly prepared suspension is uniform milky white. After standing for 7 days, in the particle size-light intensity distribution curve,
图7显示,刚制备完成的悬浮液颜色是均匀的乳白色。静置7天后,比较例6和比较例7的悬浮液均可以观察到明显的颗粒沉降,分层现象明显;而实施例7的悬浮液分层的厚度几乎为零,实施例9的悬浮液基本观察不到明显分层;即:比较例6和比较例7的悬浮液的分散性、稳定性较差;而实施例7和实施例9的悬浮液分散性和稳定性都较好。该结果表明球磨时间过短会导致悬浮液的稳定性差。Figure 7 shows that the color of the freshly prepared suspension is uniform milky white. After standing for 7 days, obvious particle settlement can be observed in the suspensions of Comparative Example 6 and Comparative Example 7, and the layering phenomenon is obvious; while the thickness of the suspension layers of Example 7 is almost zero, the suspension of Example 9 Obvious delamination is basically not observed; that is: the dispersibility and stability of the suspensions of Comparative Example 6 and Comparative Example 7 are poor; while the dispersibility and stability of the suspensions of Example 7 and Example 9 are good. This result indicates that too short ball milling time will lead to poor stability of the suspension.
实验六、CeO2悬浮液在化学机械抛光中的去除速率和去除选择比
将实施例的二氧化铈悬浮液用水稀释至CeO2浓度分别为0.15wt.%、0.03wt.%、0.015wt.%、0.0075wt.%,作为悬浮液样品,然后用于抛光SiO2和Si3N4空白晶圆片。抛光过程中,悬浮液样品在磁力搅拌棒的搅拌下(以保持悬浮液的稳定性),输送到化学机械抛光机(购自华海清科股份有限公司,型号为Universal 150)的抛光垫上,用悬浮液样品分别对2英寸的SiO2和Si3N4空白晶圆片进行抛光。抛光过程的参数参照实际生产中STI CMP的标准。悬浮液样品的流速为150mL/min,抛光垫选用DH3002-T80D30-S20M3S1,对SiO2和Si3N4空白晶圆片的抛光压力约为3psi,每次实验重复3次。采用原子力显微镜(AFM,DimensionICON of Bruker)对抛光前后的SiO2和Si3N4空白晶圆片的表面形貌进行表征。用单位抛光时间下抛光前后SiO2膜层和Si3N4膜层的厚度差作为SiO2和Si3N4的去除速率(例如,SiO2的去除速率=(抛光前SiO2膜层的厚度-抛光后SiO2膜层的厚度)/抛光时间)。SiO2空白晶圆片的结构是以硅作底层,在底层的表面上沉积一层氧化硅膜;Si3N4空白晶圆片同理,是以硅作底层,在底层的表面上沉积一层氮化硅膜,以下实验测试或观察的均是氧化硅膜层和氮化硅膜层的厚度或形貌。以实施例5的悬浮液样品为例,以市售含氧化铈的抛光液(购自ASAHI GLASS CO.,LTD.)作对照,结果如图8所示。Dilute the cerium oxide suspension of the example with water to CeO2 concentrations of 0.15wt.%, 0.03wt.%, 0.015wt.%, 0.0075wt.%, respectively, as a suspension sample, and then used to polish SiO2 and Si 3 N 4 blank wafers. During the polishing process, the suspension sample was transported to the polishing pad of a chemical mechanical polishing machine (purchased from Huahai Qingke Co., Ltd., model Universal 150) under the stirring of a magnetic stirring bar (to maintain the stability of the suspension), and used The suspension samples were polished on 2 - inch SiO2 and Si3N4 blank wafers, respectively. The parameters of the polishing process refer to the standard of STI CMP in actual production. The flow rate of the suspension sample is 150mL/min, the polishing pad is DH3002-T80D30-S20M3S1, the polishing pressure on SiO 2 and Si 3 N 4 blank wafers is about 3 psi, and each experiment is repeated 3 times. The surface morphology of SiO 2 and Si 3 N 4 blank wafers before and after polishing was characterized by atomic force microscopy (AFM, DimensionICON of Bruker). Thickness difference of SiO 2 film layer and Si 3 N 4 film layer before and after polishing with unit polishing time As the removal rate of SiO 2 and Si 3 N 4 ( For example, the removal rate of SiO 2 = (thickness of SiO 2 film before polishing - thickness of SiO 2 film after polishing)/polishing time). The structure of the SiO 2 blank wafer is based on silicon as the bottom layer, and a layer of silicon oxide film is deposited on the surface of the bottom layer; the same is true for the Si 3 N 4 blank wafer, which uses silicon as the bottom layer and deposits a layer of silicon oxide film on the surface of the bottom layer. Silicon nitride film, the thickness or morphology of the silicon oxide film layer and silicon nitride film layer are all tested or observed in the following experiments. Taking the suspension sample in Example 5 as an example, a commercially available polishing solution containing cerium oxide (purchased from ASAHI GLASS CO., LTD.) was used as a control, and the results are shown in FIG. 8 .
图8显示,氧化铈颗粒的浓度越大,单位时间内与SiO2和Si3N4空白晶圆片接触的氧化铈颗粒越多,抛光去除速率越高。浓度为0.15wt.%的氧化铈悬浮液对氧化硅的去除速率约为是市售氧化铈(0.25wt.%)悬浮液(约为 )的7倍,浓度为0.03wt.%的氧化铈悬浮液对氧化硅的去除速率约为 是市售氧化铈(0.25wt.%)悬浮液(约为)的4倍。实际生产要求抛光液对SiO2的去除速率达到左右即可,可见本发明的氧化铈悬浮液在0.03wt.%以上的浓度就可达到该去除速率,在保证去除速率的同时节约了成本。Figure 8 shows that the greater the concentration of cerium oxide particles, the more cerium oxide particles in contact with SiO 2 and Si 3 N 4 blank wafers per unit time, and the higher the polishing removal rate. The concentration of 0.15wt.% cerium oxide suspension to silicon oxide removal rate is about is a commercially available cerium oxide (0.25wt.%) suspension (approx. ) 7 times that of cerium oxide suspension with a concentration of 0.03wt.%, the removal rate of silicon oxide is about is a commercially available cerium oxide (0.25wt.%) suspension (approx. ) 4 times. The actual production requires that the removal rate of SiO2 by the polishing liquid reaches It can be seen that the cerium oxide suspension of the present invention can achieve the removal rate at a concentration above 0.03wt.%, which saves costs while ensuring the removal rate.
根据图8得到的去除速率,可计算出SiO2/Si3N4的去除选择比,即SiO2/Si3N4的去除选择比=SiO2的去除速率/Si3N4的去除速率,结果见图9。According to the removal rate obtained in Figure 8, the removal selectivity ratio of SiO 2 /Si 3 N 4 can be calculated, that is, the removal selectivity ratio of SiO 2 /Si 3 N 4 = removal rate of SiO 2 / removal rate of Si 3 N 4 , The results are shown in Figure 9.
图9显示,随着氧化铈浓度的降低,SiO2和Si3N4的去除速率均相应地下降,且SiO2的去除速率下降得更快,因此SiO2/Si3N4的去除选择比也有所下降,但仍在11以上,与市售氧化铈悬浮液的去除选择比14相当;在氧化铈浓度0.03wt.%时,去除选择比可达到14,与市售氧化铈悬浮液(氧化铈浓度为0.25wt.%)的去除选择比相当;当氧化铈浓度为0.15wt.%时,去除选择比为16,优于市售氧化铈悬浮液(氧化铈浓度为0.25wt.%)的去除选择比。Figure 9 shows that as the concentration of cerium oxide decreases, the removal rates of SiO 2 and Si 3 N 4 decrease correspondingly, and the removal rate of SiO 2 decreases faster, so the removal selectivity ratio of SiO 2 /Si 3 N 4 Also decreased to some extent, but still more than 11, equivalent to 14 of the removal selectivity ratio of commercially available cerium oxide suspension; When the concentration of cerium oxide was 0.03wt.%, the removal selectivity ratio could reach 14, comparable to that of commercially available cerium oxide suspension (oxidized cerium concentration is 0.25wt.%) equivalent; when cerium oxide concentration is 0.15wt.%, removal selectivity is 16, is better than commercially available cerium oxide suspension (cerium oxide concentration is 0.25wt.%) Remove the selection ratio.
实验七、用CeO2悬浮液抛光空白晶圆片后膜层的表面粗糙度
用AFM设备观察实验七抛光后SiO2和Si3N4空白晶圆片表面10×10μm范围内的粗糙度,结果如图10所示。Use AFM equipment to observe the surface roughness of SiO 2 and Si 3 N 4 blank wafers in the range of 10×10 μm after polishing in
图10显示,用不同浓度实施例5的氧化铈悬浮液抛光后,二氧化硅膜层表面的粗糙度均低于0.3nm,远低于许多报道的氧化铈悬浮液抛光后二氧化硅膜层表面的粗糙度(约为1nm,见Lee S H,Lu Z,Babu S V.et al.“Chemical mechanical polishing of thermaloxide films using silica particles coated with ceria”[J].Journal of MaterialsResearch,2002,17(10):2744–2749.),表明用本发明的氧化铈悬浮液抛光后,空白晶圆片二氧化硅膜层的表面光滑平整,划痕少、缺陷少,表面质量高。Figure 10 shows that after polishing with the cerium oxide suspension of different concentrations of Example 5, the roughness of the silicon dioxide film layer surface is all lower than 0.3nm, which is far lower than the silicon dioxide film layer after many reports of cerium oxide suspension polishing Surface roughness (about 1nm, see Lee S H, Lu Z, Babu S V. et al. "Chemical mechanical polishing of thermaloxide films using silica particles coated with ceria" [J]. Journal of Materials Research, 2002, 17 (10 ): 2744-2749.), show that after polishing with the cerium oxide suspension of the present invention, the surface of the silicon dioxide film layer of the blank wafer is smooth and smooth, with few scratches, few defects, and high surface quality.
实验八、用CeO2悬浮液抛光空白晶圆片后膜层的厚度均匀性
使用光学膜厚测量仪Filmetrics 50(F50)测量实验七抛光后的空白晶圆片表面氧化硅膜层和氮化硅膜层的厚度,具体为:测量沿空白晶圆片圆心对称的81个点的氧化硅膜层或氮化硅膜层的厚度,结果如图11所示。同时生成抛光后空白晶圆片表面的氧化硅膜层或氮化硅膜层厚度的分布图,结果如图12所示,该图中,颜色越深,表示厚度越大。Use the optical film thickness measuring instrument Filmetrics 50 (F50) to measure the thickness of the silicon oxide film layer and the silicon nitride film layer on the surface of the blank wafer after
不管是抛光前还是抛光后,每个空白晶圆片表面都存在颗粒残留、镀膜时少量掺杂、抛光不均匀等的个别点。这些个别点会出现抛光后比抛光前的厚度高、测量的拟合优度(GOF)小于0.99、局部区域过抛等不准确的情况,剔除所有这样的数据点,以保证数据测量的准确性在99%以上。Regardless of whether it is before or after polishing, there are individual points on the surface of each blank wafer, such as particle residue, a small amount of doping during coating, and uneven polishing. These individual points will have inaccurate situations such as higher thickness after polishing than before polishing, measured goodness of fit (GOF) less than 0.99, over-polishing in local areas, etc. All such data points will be eliminated to ensure the accuracy of data measurement Above 99%.
图11(a)幅为SiO2空白晶圆片的SiO2膜层表面,该图中的线条即为划痕,可见划痕较少;(b)幅显示的是Si3N4空白晶圆片的Si3N4膜层表面,该图中基本没有线条,说明Si3N4膜层的表面没有划痕,缺陷少,表面质量好。总之,经过本发明的悬浮液抛光后,空白晶圆片的SiO2膜层和Si3N4膜层表面整体比较光滑、平整,划痕少,缺陷少,表面质量好。Figure 11(a) is the SiO 2 film surface of the SiO 2 blank wafer, the lines in this figure are scratches, and there are few visible scratches; (b) shows the Si 3 N 4 blank wafer The surface of the Si 3 N 4 film layer of the wafer, there are basically no lines in the figure, indicating that the surface of the Si 3 N 4 film layer has no scratches, few defects, and good surface quality. In a word, after being polished by the suspension of the present invention, the surface of the SiO 2 film layer and the Si 3 N 4 film layer of the blank wafer is relatively smooth and flat, with few scratches and defects, and good surface quality.
图12显示,用不同浓度的CeO2悬浮液抛光后,SiO2和Si3N4空白晶圆片表面的颜色分布比较均匀,这表示抛光后的空白晶圆片SiO2膜层和Si3N4膜层表面薄膜厚度比较均匀。其中,在氧化铈浓度为0.15wt.%时,视野基本全部呈现蓝色且蓝色的深浅度基本一致,这表明抛光后的SiO2空白晶圆片上有氧化硅膜层,Si3N4空白晶圆片上有氮化硅膜层,且SiO2膜层和Si3N4膜层的厚度分布相当均匀。相比之下,当CeO2浓度下降至0.015wt.%以下时,SiO2膜层的中心和边缘厚度差(即色差)增加,Si3N4膜层的厚度则从边缘到中心,呈现出“薄-厚-薄”的现象(色差出现“浅-深-浅”),即CeO2浓度在0.03wt.%以上的悬浮液用来抛光空白晶圆片的均匀性要优于浓度在0.015wt.%以下的悬浮液。Figure 12 shows that after polishing with different concentrations of CeO 2 suspensions, the color distribution on the surface of SiO 2 and Si 3 N 4 blank wafers is relatively uniform, which means that the polished SiO 2 film layer and Si 3 N 4 The thickness of the film on the surface of the film layer is relatively uniform. Among them, when the concentration of cerium oxide is 0.15wt.%, the visual field is basically blue and the depth of blue is basically the same, which shows that there is a silicon oxide film on the polished SiO 2 blank wafer, and the Si 3 N 4 blank There is a silicon nitride film layer on the wafer, and the thickness distribution of the SiO 2 film layer and the Si 3 N 4 film layer is quite uniform. In contrast, when the CeO 2 concentration drops below 0.015wt.%, the center and edge thickness difference (i.e. color difference) of SiO 2 film increases, and the thickness of Si 3 N 4 film is from the edge to the center, presenting The phenomenon of "thin-thick-thin" (the color difference appears "shallow-deep-shallow"), that is, the uniformity of the suspension with a CeO2 concentration above 0.03wt.% used to polish a blank wafer is better than that at a concentration of 0.015 Suspensions below wt.%.
实验九、抛光液的稳定性实验
(一)(one)
选取实施例二表3中实施例2-1~2-4的抛光液静置,分别在静置第0天、第1天、第3天、第7天时观察抛光液的状态;同时还用与实施例2-1同样的方法制备了实施例二表4中比较例2-1~2-7的抛光液,仅是选用的表面活性剂不同,且进行了同样的实验。其中,比较例2-1~2-4抛光液中的表面活性剂为离子型表面活性剂,分别为SDS(十二烷基硫酸钠)、哌嗪-2-羧酸二盐酸、六偏磷酸钠和甘氨酸盐酸;比较例2-5~2-7抛光液中的表面活性剂为非离子型表面活性剂,分别为PAM(聚丙烯酰胺)、PVA-124(聚乙烯醇PVA-124)、PPG(聚丙二醇)。实施例2-1、实施例2-2、比较例2-1、比较例2-2,比较例2-3、比较例2-4抛光液静置后状态的照片见图14,分别对应图中的B、F、A、C、D、E;实施例2-3、实施例2-4、比较例2-5、比较例2-6、比较例2-7抛光液静置后状态的照片见图15,分别对应图中的C、A、B、D、E。Select the polishing liquid of Examples 2-1 to 2-4 in Table 3 of Example Two to stand still, and observe the state of the polishing liquid on the 0th day, the 1st day, the 3rd day, and the 7th day when standing respectively; The same method as in Example 2-1 was used to prepare the polishing solutions of Comparative Examples 2-1 to 2-7 in Table 4 of Example 2, except that the selected surfactants were different, and the same experiment was carried out. Wherein, the surfactants in the polishing liquids of Comparative Examples 2-1 to 2-4 are ionic surfactants, which are respectively SDS (sodium dodecyl sulfate), piperazine-2-carboxylic acid dihydrochloride, hexametaphosphoric acid Sodium and glycine hydrochloric acid; The surfactant in the polishing liquid of comparative example 2-5~2-7 is nonionic surfactant, is respectively PAM (polyacrylamide), PVA-124 (polyvinyl alcohol PVA-124), PPG (polypropylene glycol). The photographs of Example 2-1, Example 2-2, Comparative Example 2-1, Comparative Example 2-2, Comparative Example 2-3, and Comparative Example 2-4 after the polishing solution is left standing are shown in Figure 14, corresponding to Figure 14 respectively. B, F, A, C, D, E in; embodiment 2-3, embodiment 2-4, comparative example 2-5, comparative example 2-6, comparative example 2-7 state after the polishing liquid is left standstill The photos are shown in Figure 15, corresponding to C, A, B, D, and E in the figure.
图14显示了分别含六种不同离子型表面活性剂的抛光液静置后的状态,即:含有不同离子型表面活性剂的抛光液分别在静置的第0天、第1天、第3天、第7天出现了不同程度的分层,按照上层液体越清澈透明、分层厚度越大、氧化铈颗粒沉降越快、氧化铈颗粒分散性越差,抛光液的稳定性越差这一标准,将这六种抛光液按稳定性从低到高排序为:比较例2-2(哌嗪-2-羧酸二盐酸)<比较例2-1(SDS)<比较例2-4(甘氨酸盐酸)<比较例2-3(六偏磷酸钠)<实施例2-1(哌嗪)<实施例2-1(2-甲基哌嗪)。这一结果表明,实施例2-1和实施例2-2的抛光液稳定性最好,在静置7天后仍未见明显沉降。而含有其他四种离子型表面活性剂的抛光液都在静置后几分钟或者是静置1天内出现了显著的沉降。Figure 14 shows the states of the polishing fluids containing six different ionic surfactants after standing, that is, the polishing fluids containing different ionic surfactants are respectively on the 0th day, the 1st day, and the 3rd day after standing still. Different degrees of delamination occurred on the 7th day and the 7th day. According to the clearer and more transparent upper liquid, the larger the thickness of the layer, the faster the cerium oxide particles settled, the worse the dispersibility of the cerium oxide particles, and the poorer the stability of the polishing solution. Standard, these six kinds of polishing fluids are sorted by stability from low to high as: Comparative Example 2-2 (piperazine-2-carboxylic acid dihydrochloric acid) < Comparative Example 2-1 (SDS) < Comparative Example 2-4 ( Glycine hydrochloride)<Comparative example 2-3 (sodium hexametaphosphate)<Example 2-1 (piperazine)<Example 2-1 (2-methylpiperazine). This result shows that the polishing fluids of Example 2-1 and Example 2-2 have the best stability, and there is no obvious sedimentation after standing for 7 days. However, the polishing fluids containing the other four ionic surfactants all had significant sedimentation after standing for a few minutes or within 1 day.
图15显示了分别含有五种不同非离子型表面活性剂的抛光液静置后的状态,即:含有不同非离子型表面活性剂的抛光液分别在静置第0天、第1天、第3天、第7天出现了不同程度的分层,按照上层液体越清澈透明、分层厚度越大、氧化铈颗粒沉降越快、氧化铈颗粒分散性越差,抛光液的稳定性越差这一标准,将这五种抛光液按稳定性从低到高排序为:比较例2-5(PAM)<比较例2-7(PPG)<比较例2-6(PVA-124)<实施例2-4(PEG)<实施例2-3(PVP-K30)。这一结果表明,实施例2-4和实施例2-3的抛光液稳定性最好,在静置7天后仍未见明显沉降。而含有其他三种非离子型表面活性剂的抛光液都在静置后几分钟或者是静置1天内出现了显著的沉降。Figure 15 shows the states of the polishing fluids containing five different nonionic surfactants after standing, that is, the polishing fluids containing different nonionic surfactants were left standing on the 0th day, the 1st day, and the 1st day respectively. Different degrees of delamination appeared on the 3rd and 7th days. According to the clearer and more transparent upper layer liquid, the greater the thickness of the layer, the faster the cerium oxide particles settle, the worse the dispersibility of the cerium oxide particles, and the worse the stability of the polishing solution. One standard, these five kinds of polishing fluids are sorted by stability from low to high as: Comparative Example 2-5 (PAM) <Comparative Example 2-7 (PPG) <Comparative Example 2-6 (PVA-124) <Example 2-4 (PEG)<Example 2-3 (PVP-K30). This result shows that the polishing fluids of Examples 2-4 and 2-3 have the best stability, and there is no obvious sedimentation after standing for 7 days. However, the polishing solutions containing the other three non-ionic surfactants all showed significant sedimentation after standing for a few minutes or within 1 day.
(二)(two)
选取实施例二表3中的实施例2-3、2-5和表4中的比较例2-8~2-10的抛光液进行上述静置实验,这五种抛光液均选用PVP作表面活性剂,区别仅在于PVP的分子量不同,对应的分子量分别是:58000(PVP-K30)、1300000(PVP-K90)、8000(PVP-K15)、10000(PVP-K17)和24000(PVP-K25)。分别在静置第0天、第1天、第3天、第7天时观察这五种抛光液的状态,结果见图13,分别对应图中的D、E、A、B、C。Select the polishing liquid of embodiment 2-3, 2-5 in the table 3 of embodiment two and the comparative example 2-8~2-10 in the table 4 to carry out above-mentioned standing experiment, these five kinds of polishing liquids all select PVP as surface for use Active agent, the only difference is the molecular weight of PVP, the corresponding molecular weight are: 58000 (PVP-K30), 1300000 (PVP-K90), 8000 (PVP-K15), 10000 (PVP-K17) and 24000 (PVP-K25 ). Observe the states of these five polishing solutions on the 0th day, the 1st day, the 3rd day, and the 7th day respectively. The results are shown in Figure 13, corresponding to D, E, A, B, and C in the figure.
图13显示了分别含五种不同分子量PVP的抛光液静置后的状态,含有不同分子量PVP的抛光液分别在静置第0天、第1天、第3天、第7天出现了不同程度的分层,且随着分子量的降低(从1300000降至8000)上层液体越清澈透明、分层厚度越大,说明氧化铈颗粒沉降越快、氧化铈颗粒分散性越差、抛光液的稳定性越差,当PVP的分子量为58000(即PVP-K30)时,静置7天后抛光液分层的厚度几乎为零;当PVP的分子量增加到130万(即PVP-K90)时,静置7天后抛光液完全观察不到明显分层。该结果表明PVP的分子量在≥50000时,形成的抛光液稳定性良好。Figure 13 shows the states of the polishing fluids containing five different molecular weight PVPs after standing, and the polishing fluids containing different molecular weights of PVP appeared in different degrees on the 0th day, the 1st day, the 3rd day, and the 7th day. The layering, and as the molecular weight decreases (from 1,300,000 to 8,000), the clearer and more transparent the upper layer liquid, the larger the thickness of the layer, indicating that the faster the cerium oxide particles settle, the worse the dispersibility of the cerium oxide particles, and the stability of the polishing liquid Worse, when the molecular weight of PVP was 58000 (i.e. PVP-K30), the thickness of the polishing fluid stratified after standing for 7 days was almost zero; No obvious delamination was observed in Tianhou polishing fluid. The result shows that when the molecular weight of PVP is ≥50000, the stability of the formed polishing liquid is good.
实验十、抛光液的形貌
(一)(one)
分别取实验九中静置7天的实施例2-1~2-4和比较例2-5~2-7的抛光液,用扫描电镜(Hitachi,型号为SU8220)在硅片上观察5kV工作电压下抛光液的形貌(具体过程同实验一),结果见图16和17。Take respectively the polishing liquids of Examples 2-1~2-4 and Comparative Examples 2-5~2-7 left standing for 7 days in
实施例2-1(哌嗪)和实施例2-2(2-甲基哌嗪)抛光液中的磨粒(即作为磨料的氧化铈颗粒,简称磨粒)形貌分别见图16中的(a)幅和(b)幅,未加表面活性剂的CeO2悬浮液中的磨粒形貌见16中的(c)幅。图16显示,实施例2-1(哌嗪)和实施例2-2(2-甲基哌嗪)抛光液中磨粒的粒径接近,分别为30-90nm和50-120nm,略小于CeO2悬浮液中磨粒的粒径(90-150nm),表明本发明抛光液中磨粒之间的间隙比不添加表面活性剂时(即CeO2悬浮液)变大,说明这两种离子型表面活性剂对二氧化铈颗粒起到了分散作用,进而提高了抛光液的稳定性。The morphology of the abrasive grains (that is, cerium oxide particles as abrasive, referred to as abrasive grains) in the polishing liquid of embodiment 2-1 (piperazine) and embodiment 2-2 (2-methylpiperazine) is shown in Fig. 16 respectively. (a) and (b), the morphology of abrasive grains in the CeO suspension without surfactant is shown in (c) in 16 . Figure 16 shows that the particle diameters of the abrasive particles in the polishing fluid of Example 2-1 (piperazine) and example 2-2 (2-methylpiperazine) are close, being 30-90nm and 50-120nm respectively, which are slightly smaller than CeO 2 The particle diameter (90-150nm) of the abrasive grains in the suspension shows that the gap between the abrasive grains in the polishing liquid of the present invention is larger than when no surfactant is added (i.e. CeO 2 suspensions), indicating that the two ionic types The surfactant can disperse the cerium oxide particles, thereby improving the stability of the polishing liquid.
实施例2-3(PVP-K30)和实施例2-4(PEG)抛光液中的磨粒形貌分别见图17中的(d)幅和(e)幅,比较例2-5~2-7抛光液中的磨粒形貌分别见图17中的(a)幅、(b)幅和(c)幅。图17显示,实施例2-3(PVP-K30)抛光液中单个磨粒的粒径为55-60nm,磨粒表面全部被PVP-K30覆盖,单个磨粒之间存在显著的分离,磨粒的分散性好。这是因为PVP-K30通过对磨粒的覆盖,使其与空气阻隔,避免了毛细作用对磨粒的影响。实施例2-4(PEG)抛光液中单个磨粒的粒径为60~150nm,磨粒表面部分被PEG覆盖,尽管部分磨粒仍因毛细作用而团聚,但是磨粒的分散性仍有所改善。对比没有添加表面活性剂的CeO2悬浮液,由于其中没有添加任何表面活性剂,因此颗粒表面未被任何物质覆盖,其单个磨粒的粒径为90~150nm,磨粒因毛细作用而团聚。可以看出,抛光液中加入PVP-K30或PEG可改善CeO2颗粒的分散性。The morphology of abrasive grains in the polishing fluid of Example 2-3 (PVP-K30) and Example 2-4 (PEG) is shown in (d) and (e) panels in Figure 17, respectively, and comparative examples 2-5-2 The morphology of the abrasive particles in the -7 polishing fluid is shown in (a), (b) and (c) of Figure 17, respectively. Figure 17 shows that the particle diameter of a single abrasive grain in the polishing liquid of Example 2-3 (PVP-K30) is 55-60nm, the surface of the abrasive grain is completely covered by PVP-K30, there is a significant separation between the individual abrasive grains, and the abrasive grains Good dispersion. This is because PVP-K30 blocks the abrasive particles from the air by covering them, avoiding the influence of capillary action on the abrasive particles. In Example 2-4 (PEG), the particle size of a single abrasive grain in the polishing liquid is 60-150nm, and the surface of the abrasive grain is partially covered by PEG. Although some abrasive grains are still agglomerated due to capillary action, the dispersion of the abrasive grains is still limited. improve. Compared with the CeO 2 suspension without surfactant, since no surfactant was added, the particle surface was not covered by any substance, and the particle size of a single abrasive particle was 90-150nm, and the abrasive particles were agglomerated due to capillary action. It can be seen that adding PVP - K30 or PEG to the polishing solution can improve the dispersion of CeO2 particles.
图17还显示,比较例2-5(PAM)抛光液中的PAM虽然将二氧化铈颗粒彼此隔离,但二氧化铈表面被凝胶状的粘性物质包裹,且该粘性物质加剧了二氧化铈之间的粘合,导致出现了约3μm的板结,说明磨粒在该抛光液中的分散性较差。比较例2-6(PVA-124)抛光液中,二氧化铈颗粒被条状的PVA-124包裹、分隔,该板结物的长度约为8μm,说明磨粒在该抛光液中的分散性也较差。比较例2-7(PPG)抛光液静置第7天时,CeO2颗粒几乎全部沉降到底部,上层液体中未见CeO2颗粒,只有约11μm的片状物,说明磨粒在该抛光液中的分散性极差。Figure 17 also shows that although the PAM in the polishing fluid of Comparative Example 2-5 (PAM) isolates the ceria particles from each other, the surface of the ceria is wrapped by a gelatinous viscous substance, and the viscous substance aggravates the ceria particles. The bonding between them resulted in a compaction of about 3 μm, indicating that the dispersion of abrasive grains in the polishing solution was poor. In the polishing liquid of comparative example 2-6 (PVA-124), the cerium oxide particles are wrapped and separated by strip-shaped PVA-124, and the length of the hardened object is about 8 μm, which shows that the dispersion of abrasive grains in the polishing liquid is also poor. When the polishing liquid of Comparative Example 2-7 (PPG) was left to stand for 7 days, almost all CeO 2 particles settled to the bottom, and no CeO 2 particles were seen in the upper liquid, only about 11 μm flakes, indicating that the abrasive grains were in the polishing liquid very poor dispersion.
此外,本实验结果还显示,含有相同浓度(3wt.%)表面活性剂的抛光液比较例2-5(PAM)、2-6(PVA-124)和比较例2-7(PPG)中,表面活性剂的分子量(分别为200万~1400万、105000、400~2000)越大,形成的抛光液粘度越大,最低也在50mPa·s左右,抛光液呈凝胶状,CeO2颗粒被“固定”在胶状物中,彼此间不产生静电力,这可能是磨粒在这几种抛光液中分散性差的原因。然而,含有PVP-K30和PEG的抛光液实施例2-3(PVP-K30)和实施例2-4(PEG)在相同浓度(3wt.%)下,分子量分别为58000和9000~12500,形成的抛光液粘度最大在10mPa·s左右,抛光液呈溶液状,未出现变成凝胶状的现象;且PVP的分子量越大、浓度越大,对CeO2颗粒的分散效果越好,这验证了PVP对CeO2的分散机理:当PVP的分子量逐渐增加,PVP的单体数量增加,可以和CeO2形成氢键的“C=O”键也增加,从而将CeO2颗粒更好地分散开来。同理,当PVP的浓度增加,与CeO2形成氢键的“C=O”键的数量也增加,从而提高PVP对CeO2的分散效果。对于PEG而言,PEG“C-O”键上的氧原子和二氧化铈中的氧原子也可以通过氢键连接,最终形成“二氧化铈-PEG-二氧化铈”的结构,可能是这种结构对二氧化铈产生较好的分散效果,虽然其分散效果不及PVP-K30。In addition, the experimental results also show that in the polishing liquid comparative examples 2-5 (PAM), 2-6 (PVA-124) and comparative examples 2-7 (PPG) containing the same concentration (3wt.%) surfactant, The greater the molecular weight of the surfactant (respectively 2 million to 14 million, 105000, 400 to 2000), the greater the viscosity of the formed polishing liquid, the lowest is about 50mPa·s, the polishing liquid is gel - like, and the CeO2 particles are "Fixed" in the jelly, there is no electrostatic force between each other, which may be the reason for the poor dispersion of abrasive particles in these kinds of polishing fluids. However, at the same concentration (3wt.%) of the polishing fluid Example 2-3 (PVP-K30) and Example 2-4 (PEG) containing PVP-K30 and PEG, the molecular weights are 58000 and 9000-12500 respectively, forming The maximum viscosity of the polishing liquid is about 10mPa·s, the polishing liquid is in the form of a solution, and there is no phenomenon of gelation; and the greater the molecular weight and concentration of PVP, the better the dispersion effect on CeO 2 particles, which verifies The dispersion mechanism of PVP to CeO 2 is understood: when the molecular weight of PVP increases gradually, the number of monomers of PVP increases, and the "C=O" bond that can form hydrogen bonds with CeO 2 also increases, so that the CeO 2 particles are better dispersed Come. Similarly, when the concentration of PVP increases, the number of "C=O" bonds that form hydrogen bonds with CeO 2 also increases, thereby improving the dispersion effect of PVP on CeO 2 . For PEG, the oxygen atoms on the PEG "CO" bond and the oxygen atoms in ceria can also be connected by hydrogen bonds, and finally form the structure of "ceria-PEG-ceria", which may be this structure It has a better dispersion effect on ceria, although its dispersion effect is not as good as that of PVP-K30.
(二)(two)
静置第7天时,分别取实施例2-1~2-4抛光液表层和底部的液体,同实验一,自然风干后,用扫描电镜观察5kV工作电压下磨粒的形貌。After standing still for the 7th day, the surface and bottom liquids of the polishing liquids in Examples 2-1 to 2-4 were taken respectively, as in
结果显示实施例2-1(哌嗪)和实施例2-2(2-甲基哌嗪)抛光液位于表层和底部的单个磨粒的粒径都在500nm以下,表层和底部的单个磨粒粒径差均保持在50-300nm以内;实施例2-3(PVP-K30)和实施例2-4(PEG)抛光液位于表层和底部的单个磨粒的粒径也在500nm以下,表层和底部的单个磨粒粒径差均保持在0-210nm以内,特别是实施例2-3(PVP-K30)抛光液表层和底部的单个磨粒粒径差仅为30-110nm,磨粒粒径差较小,表明静置7天后,本发明抛光液中磨粒依然分布均匀,基本没有发生团聚和板结。The result shows that embodiment 2-1 (piperazine) and embodiment 2-2 (2-methylpiperazine) polishing liquid are positioned at the particle diameter of the single abrasive particle of surface layer and bottom all below 500nm, the single abrasive particle of surface layer and bottom The difference in particle diameter all remains within 50-300nm; The particle diameter of the individual abrasive grains that embodiment 2-3 (PVP-K30) and embodiment 2-4 (PEG) polishing liquid is positioned at surface layer and bottom also is below 500nm, surface layer and The single abrasive particle diameter difference at the bottom is kept within 0-210nm, especially the single abrasive particle diameter difference between the surface layer and the bottom of the polishing liquid in Example 2-3 (PVP-K30) is only 30-110nm, and the abrasive particle diameter The difference is small, indicating that after standing for 7 days, the abrasive particles in the polishing solution of the present invention are still evenly distributed, and basically no agglomeration and hardening have occurred.
实验十一:抛光液对二氧化硅和氮化硅的去除速率和去除选择比Experiment 11: The removal rate and removal selectivity ratio of polishing fluid to silicon dioxide and silicon nitride
同实验六,用不同pH值的实施例2-1~2-4抛光液分别抛光SiO2空白晶圆片和Si3N4空白晶圆片。抛光过程中,抛光液在磁力搅拌棒的搅拌下(以保持抛光液的稳定性),被输送到化学机械抛光机(购自华海清科股份有限公司,型号为Universal150)的抛光垫上,用抛光液分别对2英寸的SiO2和Si3N4空白晶圆片进行抛光。抛光过程的参数参照实际生产中STICMP的标准。抛光液的流速为150mL/min,抛光垫选用DH3002-T80D30-S20M3S1,对SiO2和Si3N4空白晶圆片的抛光压力为3psi,每次实验重复3次。采用原子力显微镜(AFM,DimensionICON of Bruker)对抛光前后的SiO2空白晶圆片和Si3N4空白晶圆片的表面形貌进行表征。用单位抛光时间下抛光前后SiO2膜层或Si3N4膜层的厚度差作为SiO2或Si3N4的去除速率(例如,Si3N4的去除速率=(抛光前Si3N4膜层的厚度-抛光后Si3N4膜层的厚度)/抛光时间)。根据上述方法得到的去除速率,计算出SiO2/Si3N4的去除选择比,即SiO2/Si3N4的去除选择比=SiO2的去除速率/Si3N4的去除速率。Same as
实施例2-1(哌嗪)和实施例2-2(2-甲基哌嗪)抛光液的Si3N4去除速率和去除选择比的结果见图18;实施例2-4(PEG)和实施例2-3(PVP-K30)抛光液的Si3N4去除速率和去除选择比的结果见图20。The results of Si 3 N 4 removal rate and removal selectivity ratio of embodiment 2-1 (piperazine) and embodiment 2-2 (2-methylpiperazine) polishing solution are shown in Figure 18; embodiment 2-4 (PEG) The results of Si 3 N 4 removal rate and removal selectivity ratio of the polishing solution of Example 2-3 (PVP-K30) are shown in FIG. 20 .
图18的结果显示,在pH值为4、10、12时,实施例2-1(哌嗪)的抛光液对Si3N4的去除速率均在以下,显著低于CeO2悬浮液,表明哌嗪的加入在酸性和碱性条件下(pH=4或8-12)均可显著抑制氮化硅的去除。在pH值为4、6、10、12时,实施例2-2(2-甲基哌嗪)的抛光液对Si3N4的去除速率均在以下,显著低于CeO2悬浮液,表明2-甲基哌嗪的加入在酸性、弱酸性和碱性条件下(pH=4-6或8-12)均可显著抑制氮化硅的去除。The results in Figure 18 show that when the pH values are 4, 10, and 12, the removal rates of Si 3 N 4 in the polishing solution of Example 2-1 (piperazine) are all within Below, significantly lower than that of the CeO2 suspension, indicating that the addition of piperazine can significantly inhibit the removal of SiN under both acidic and basic conditions (pH = 4 or 8–12). When the pH value is 4, 6, 10, 12, the removal rate of the polishing solution of embodiment 2-2 (2-methylpiperazine) to Si 3 N 4 is in Below, significantly lower than that of the CeO2 suspension, indicating that the addition of 2 -methylpiperazine can significantly inhibit the removal of silicon nitride under acidic, weakly acidic and basic conditions (pH = 4–6 or 8–12).
图20的结果显示,在pH值为4、6、7、10、12时,实施例2-3(PVP-K30)的抛光液对Si3N4的去除速率均在以下,显著低于CeO2悬浮液,表明PVP-K30的加入在酸性、中性和碱性的条件下(pH=4-12)均可显著抑制氮化硅的去除,在酸性和碱性条件下(pH=4或8-12)可显著提高SiO2/Si3N4的去除选择比,进而提高抛光液的抛光效果。在pH值为6、10、12时,实施例2-4(PEG)的抛光液对Si3N4的去除速率均在以下,显著低于CeO2悬浮液,该抛光液在pH值为7-12时的SiO2/Si3N4的去除选择比显著高于CeO2悬浮液,表明PEG的加入在碱性条件下(pH=8-12)可显著抑制氮化硅的去除,从而显著提高SiO2/Si3N4的去除选择比,进而提高抛光液的抛光效果。The results in Figure 20 show that when the pH values are 4, 6, 7, 10, and 12, the removal rates of Si 3 N 4 by the polishing solution of Example 2-3 (PVP-K30) are all in the Below, significantly lower than the CeO2 suspension, indicating that the addition of PVP-K30 can significantly inhibit the removal of silicon nitride under acidic, neutral and alkaline conditions (pH = 4-12), and in acidic and alkaline conditions Under low pH (pH=4 or 8-12), the removal selectivity ratio of SiO 2 /Si 3 N 4 can be significantly increased, thereby improving the polishing effect of the polishing solution. When the pH value is 6, 10, 12, the removal rate of Si 3 N 4 by the polishing solution of embodiment 2-4 (PEG) is all in Below, significantly lower than the CeO2 suspension, the removal selectivity ratio of SiO2 / Si3N4 of the polishing solution at pH 7-12 was significantly higher than that of the CeO2 suspension, indicating that the addition of PEG was in alkaline condition (pH=8-12) can significantly inhibit the removal of silicon nitride, thereby significantly increasing the removal selectivity ratio of SiO 2 /Si 3 N 4 , and further improving the polishing effect of the polishing liquid.
实验十二:抛光液抛光空白晶圆片后膜层的表面质量Experiment 12: The surface quality of the film layer after polishing the blank wafer with polishing liquid
同实验七,用AFM设备观察实验十一抛光后空白晶圆片表面10×10μm范围内氧化硅膜层和氮化硅膜层的划痕数量,结果如图19和21所示。Same as
图19显示,在pH值为6、7、10、12时,用实施例2-1(哌嗪)抛光液抛光后的氧化硅膜层的划痕数量均不超过10条,氮化硅膜层的划痕数量均不超过4条,至少在氧化硅膜层和/或氮化硅膜层的划痕数量方面显著低于CeO2悬浮液,表明哌嗪的加入在弱酸性、中性和碱性条件下(pH=6-12)均可显著减少抛光后SiO2或Si3N4空白晶圆片的表面缺陷,从而显著提高抛光后SiO2或Si3N4空白晶圆片的表面质量,进而提高抛光液的抛光效果。在pH值为6、7、10、12时,用实施例2-2(2-甲基哌嗪)抛光液抛光后的氧化硅膜层的划痕数量均不超过11条,氮化硅膜层的划痕数量均不超过4条,至少在氧化硅膜层和/或氮化硅膜层的划痕数量方面显著低于CeO2悬浮液,表明2-甲基哌嗪的加入在弱酸性、中性和碱性条件下(pH=6-12)均可显著减少抛光后SiO2或Si3N4空白晶圆片的表面缺陷,从而显著提高抛光后SiO2或Si3N4空白晶圆片的表面质量,进而提高抛光液的抛光效果。Figure 19 shows that when the pH values are 6, 7, 10, and 12, the number of scratches on the silicon oxide film layer after polishing with the polishing solution of Example 2-1 (piperazine) is no more than 10, and the silicon nitride film The number of scratches in the layer is no more than 4, and at least the number of scratches in the silicon oxide film layer and/or silicon nitride film layer is significantly lower than that of the CeO2 suspension, indicating that the addition of piperazine is effective in weakly acidic, neutral and Under alkaline conditions (pH=6-12), the surface defects of SiO 2 or Si 3 N 4 blank wafers after polishing can be significantly reduced, thereby significantly improving the surface of SiO 2 or Si 3 N 4 blank wafers after polishing Quality, thereby improving the polishing effect of the polishing liquid. When the pH value was 6, 7, 10, and 12, the number of scratches on the silicon oxide film layer after polishing with the polishing solution of Example 2-2 (2-methylpiperazine) was no more than 11, and the silicon nitride film The number of scratches in the layer is no more than 4, and at least the number of scratches in the silicon oxide film layer and/or silicon nitride film layer is significantly lower than that of the CeO2 suspension, indicating that the addition of 2 -methylpiperazine is effective in weak acidity. , neutral and alkaline conditions (pH=6-12) can significantly reduce the surface defects of polished SiO 2 or Si 3 N 4 blank wafers, thereby significantly improving the polished SiO 2 or Si 3 N 4 blank wafers The surface quality of the wafer can be improved, thereby improving the polishing effect of the polishing solution.
图21显示,在pH值为4、6、7、10、12时,用实施例2-3(PVP-K30)抛光液抛光后的氧化硅膜层的划痕数量均不超过11条,氮化硅膜层的划痕数量均不超过4条,至少在氧化硅膜层和/或氮化硅膜层的划痕数量方面显著低于CeO2悬浮液,表明PVP-K30的加入在酸性、中性和碱性条件下(pH=4-12)均可显著减少抛光后SiO2或Si3N4空白晶圆片的表面缺陷,从而显著提高抛光后SiO2或Si3N4空白晶圆片的表面质量,进而提高抛光液的抛光效果。在pH值为4、6、7、10、12时,用实施例2-4(PEG)抛光液抛光后的氧化硅膜层的划痕数量均不超过11条,氮化硅膜层的划痕数量均不超过3条,至少在氧化硅膜层和/或氮化硅膜层的划痕数量方面显著低于CeO2悬浮液,表明PEG的加入在酸性、中性和碱性条件下(pH=4-12)均可显著减少抛光后SiO2或Si3N4空白晶圆片的表面缺陷,从而显著提高抛光后SiO2或Si3N4空白晶圆片的表面质量,进而提高抛光液的抛光效果。Figure 21 shows that when the pH value is 4, 6, 7, 10, 12, the number of scratches on the silicon oxide film layer after polishing with the polishing solution of Example 2-3 (PVP-K30) is no more than 11, nitrogen The number of scratches in the silicon oxide film layer is no more than 4, at least in the number of scratches in the silicon oxide film layer and/or silicon nitride film layer is significantly lower than that of CeO 2 suspensions, indicating that the addition of PVP-K30 is effective in acidic, Under neutral and alkaline conditions (pH=4-12), the surface defects of SiO 2 or Si 3 N 4 blank wafers after polishing can be significantly reduced, thereby significantly improving the quality of SiO 2 or Si 3 N 4 blank wafers after polishing. The surface quality of the chip can be improved, thereby improving the polishing effect of the polishing liquid. When the pH value was 4, 6, 7, 10, 12, the number of scratches on the silicon oxide film layer after polishing with embodiment 2-4 (PEG) polishing solution was no more than 11, and the scratches on the silicon nitride film layer The number of scratches is no more than 3, at least in the number of scratches in the silicon oxide film layer and/or silicon nitride film layer is significantly lower than that of the CeO2 suspension, indicating that the addition of PEG is under acidic, neutral and alkaline conditions ( pH=4-12) can significantly reduce the surface defects of SiO 2 or Si 3 N 4 blank wafers after polishing, thereby significantly improving the surface quality of SiO 2 or Si 3 N 4 blank wafers after polishing, and then improve the polishing Liquid polishing effect.
此外,pH值为4、6、7、10、12时,用实施例2-3(PVP-K30)和实施例2-4(PEG)抛光液抛光后的SiO2膜层的表面粗糙度都维持在0.20~0.32nm,表明这两种抛光液在酸性、中性和碱性条件下均能达到SiO2膜层表面粗糙度小于1nm的要求和皮米级的光滑表面。在pH值为4、6、10时,实施例2-3(PVP-K30)和实施例2-4(PEG)的抛光液与氧化铈悬浮液相比,抛光后SiO2膜层的表面粗糙度有显著降低,表明PVP-K30和PEG的加入可显著提高抛光后SiO2空白晶圆片的表面质量,进而提高抛光液的抛光效果。In addition, when pH value is 4,6,7,10,12, with the SiO after embodiment 2-3 (PVP-K30) and embodiment 2-4 (PEG) polishing liquid polishing The surface roughness of the film layer all Maintained at 0.20-0.32nm, it shows that these two polishing solutions can meet the requirement of SiO 2 film surface roughness less than 1nm and smooth surface of picometer level under acidic, neutral and alkaline conditions. When pH value is 4,6,10, the polishing liquid of embodiment 2-3 (PVP-K30) and embodiment 2-4 (PEG) are compared with cerium oxide suspension, after polishing SiO 2The surface roughness of film layer The degree is significantly reduced, indicating that the addition of PVP-K30 and PEG can significantly improve the surface quality of the polished SiO2 blank wafer, and then improve the polishing effect of the polishing solution.
pH值为4、6、7、10、12时,用实施例2-3(PVP-K30)和实施例2-4(PEG)抛光液抛光后的Si3N4膜层的表面粗糙度均维持在0.08~0.16nm(分别为0.10~0.16nm和0.08~0.19nm),表明这两种抛光液在酸性、中性和碱性条件下均能达到表面粗糙度小于1nm的要求。特别是在pH值=4时,用实施例2-3(PVP-K30)和实施例2-4(PEG)的抛光液抛光后的Si3N4膜层的表面粗糙度最低,分别为0.11nm和0.08nm,显著低于氧化铈悬浮液,比用CeO2悬浮液抛光的最大划痕深度降低约200pm和250pm,表明PVP-K30和PEG的加入可显著减少抛光后Si3N4空白晶圆片的表面缺陷,从而显著提高抛光后Si3N4空白晶圆片的表面质量,进而提高抛光液的抛光效果。When the pH value was 4, 6, 7, 10, 12, the surface roughness of the Si 3 N 4 film layer after polishing with embodiment 2-3 (PVP-K30) and embodiment 2-4 (PEG) polishing liquid was uniform. Maintained at 0.08-0.16nm (respectively 0.10-0.16nm and 0.08-0.19nm), indicating that the two polishing solutions can meet the requirement of surface roughness less than 1nm under acidic, neutral and alkaline conditions. Especially when the pH value=4, the surface roughness of the Si 3 N 4 film layer after polishing with the polishing liquid of embodiment 2-3 (PVP-K30) and embodiment 2-4 (PEG) is the lowest, is respectively 0.11 nm and 0.08nm, significantly lower than the ceria suspension, about 200pm and 250pm lower than the maximum scratch depth polished with the CeO2 suspension, indicating that the addition of PVP - K30 and PEG can significantly reduce the Si3N4 void crystals after polishing The surface defects of the wafer, thereby significantly improving the surface quality of the Si 3 N 4 blank wafer after polishing, and then improving the polishing effect of the polishing solution.
以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的内容。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be considered as part of the invention.
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