CN114214936B - A carbon fiber cable with good anchoring effect and uniform force - Google Patents
A carbon fiber cable with good anchoring effect and uniform force Download PDFInfo
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- CN114214936B CN114214936B CN202111393006.6A CN202111393006A CN114214936B CN 114214936 B CN114214936 B CN 114214936B CN 202111393006 A CN202111393006 A CN 202111393006A CN 114214936 B CN114214936 B CN 114214936B
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 87
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 87
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 238000004873 anchoring Methods 0.000 title claims abstract description 47
- 230000000694 effects Effects 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/14—Towers; Anchors ; Connection of cables to bridge parts; Saddle supports
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/16—Suspension cables; Cable clamps for suspension cables ; Pre- or post-stressed cables
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- Engineering & Computer Science (AREA)
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Suspension Of Electric Lines Or Cables (AREA)
Abstract
Description
技术领域Technical field
本发明涉及桥梁碳纤维拉索技术领域,特别涉及一种锚固效果好且受力均匀的碳纤维拉索。The invention relates to the technical field of bridge carbon fiber cables, and in particular to a carbon fiber cable with good anchoring effect and uniform stress.
背景技术Background technique
随着桥梁结构向超大跨度发展,由于钢材比重较大,采用传统钢制拉索将面临极限跨径有限、拉索垂度大、承载效率低等问题,拉索长期服役于高应力状态下,易产生应力腐蚀,使得主缆及斜拉索内钢丝锈蚀十分严重。目前桥梁缆索用钢丝强度级别已达到2100MPa,受钢材和锚固材料自身因素限制,钢丝拉索的强度的提高也已达到极限。而碳纤维拉索材料重量仅为钢丝的1/5左右,抗拉强度可以达到3000MPa,并且耐腐蚀、抗疲劳等优异性能,非常适合用于替换传统的钢制拉索。可以从根本上解决传统拉索易腐蚀、振动疲劳等带来的更换及安全隐患问题。采用碳纤维拉索替换钢制拉索,对提高拉索承载能力和降低大跨度缆索承重桥梁经济指标都具有重要意义。As bridge structures develop towards ultra-large spans, due to the large proportion of steel, the use of traditional steel cables will face problems such as limited ultimate span, large cable sag, and low load-bearing efficiency. The cables have to serve under high stress conditions for a long time. Stress corrosion is prone to occur, causing serious corrosion of the steel wires in the main cables and stay cables. At present, the strength level of steel wires used in bridge cables has reached 2100MPa. Due to the limitations of the steel and anchoring materials themselves, the improvement in the strength of the steel wire cables has also reached its limit. The weight of carbon fiber cable material is only about 1/5 of steel wire, the tensile strength can reach 3000MPa, and it has excellent properties such as corrosion resistance and fatigue resistance. It is very suitable for replacing traditional steel cables. It can fundamentally solve the replacement and safety hazard problems caused by traditional cables being prone to corrosion and vibration fatigue. Replacing steel cables with carbon fiber cables is of great significance to improving the load-bearing capacity of the cables and reducing the economic indicators of long-span cable-bearing bridges.
但是现有技术中的拉索锚具内的碳纤维杆大多呈扇形散开,如专利号为CN202120829005.0所公开的一种碳纤维拉索冷铸锚固结构,该专利锚具内碳纤维复合材料绳呈锥形发散,并通过锚具板固定。在只受轴向力的情况下,碳纤维复合材料本身不存在问题,但是碳纤维杆呈扇形散开时,会形成弯折使碳纤维杆还需要承受多向应力,容易造成锚具内碳纤维杆受力不均匀的现象,使得仅通过锚固板固定,会导致锚固效果差,容易造成拉索锚固失效的问题。However, most of the carbon fiber rods in the cable anchors in the prior art are fan-shaped. For example, the patent number is CN202120829005.0, which discloses a carbon fiber cable cold-cast anchoring structure. The carbon fiber composite ropes in the patented anchor are in a fan-shaped shape. The taper diverges and is secured with anchor plates. When only subjected to axial force, there is no problem with the carbon fiber composite material itself. However, when the carbon fiber rods fan out, they will bend and the carbon fiber rods will need to withstand multi-directional stress, which can easily cause stress on the carbon fiber rods in the anchorage. The uneven phenomenon will lead to poor anchoring effect if only fixed by the anchor plate, which may easily lead to cable anchor failure.
发明内容Contents of the invention
有鉴于此,本发明提供了一种锚固效果好且受力均匀的碳纤维拉索,以解决上述技术问题。In view of this, the present invention provides a carbon fiber cable with good anchoring effect and uniform force to solve the above technical problems.
一种锚固效果好且受力均匀的碳纤维拉索,其包括一个锚杯,一个设置在所述锚杯内的拉索,以及一个设置在所述锚杯内的锚固组件,所述锚杯设有贯通所述锚杯的锚具孔,所述锚具孔包括一个设置在所述锚杯一端的入口,以及一个设置在所述锚杯另一端并位于所述入口相对侧的出口,所述拉索由多根碳纤维杆沿其长度方向排列并集束而成,所述锚固组件包括一个设置在所述锚具孔内的分丝板,多个套设在所述碳纤维杆上的衬套,多个设置在所述碳纤维杆上的楔钉,以及浇注在所述锚具孔内的锚固料,所述分丝板上均匀设置有多个穿孔并且多个所述碳纤维杆分别穿设过多个所述锚具孔,所述穿孔朝向所述衬套的一端的端口设有一圈倒角,所述衬套套设在所述碳纤维杆上,所述衬套一端圆锥设置,另一端水平设置,所述衬套圆锥设置的一端朝向所述分丝板并且设置在所述倒角内,所述楔钉从所述碳纤维杆位于所述出口的一端楔入,并且所述楔钉的尖端与所述衬套水平设置的一端平齐。A carbon fiber cable with good anchoring effect and uniform stress, which includes an anchor cup, a cable arranged in the anchor cup, and an anchoring component arranged in the anchor cup. The anchor cup is provided with There is an anchor hole penetrating the anchor cup. The anchor hole includes an inlet provided at one end of the anchor cup, and an outlet provided at the other end of the anchor cup and located on the opposite side of the inlet. The cable is composed of a plurality of carbon fiber rods arranged and bundled along its length direction. The anchor assembly includes a filament plate arranged in the anchor hole, and a plurality of bushings set on the carbon fiber rods. A plurality of wedge pins are provided on the carbon fiber rods, and anchoring materials are poured into the anchor holes. A plurality of perforations are evenly provided on the filament plate, and the plurality of carbon fiber rods are respectively penetrated through a plurality of holes. The anchor hole is provided with a round chamfer toward the port at one end of the bushing. The bushing is set on the carbon fiber rod. One end of the bushing is conical and the other end is horizontal. One end of the cone of the bushing faces the filament plate and is arranged in the chamfer. The wedge pin is wedged from the end of the carbon fiber rod located at the outlet, and the tip of the wedge pin is in contact with the One end of the bushing that is set horizontally is flush.
进一步地,所述入口的直径大于所述出口的直径,所述锚具孔呈圆台形且在沿所述锚杯的轴截面上呈梯形。Further, the diameter of the inlet is larger than the diameter of the outlet, and the anchor hole is truncated and trapezoidal in cross-section along the axis of the anchor cup.
进一步地,所述衬套呈圆柱状且设有贯通所述衬套的衬套穿孔,所述碳纤维杆穿设过所述衬套穿孔。Further, the bushing is cylindrical and is provided with a bushing through hole penetrating the bushing, and the carbon fiber rod passes through the bushing through hole.
进一步地,多根所述碳纤维杆从所述入口伸入所述锚具孔后,呈放射状逐根分散开。Further, after the plurality of carbon fiber rods extend into the anchor hole from the inlet, they are dispersed radially one by one.
进一步地,所述衬套的外侧壁设有多圈凹槽,所述锚固料与所述凹槽齿合。Furthermore, the outer wall of the bushing is provided with multiple grooves, and the anchoring material is engaged with the grooves.
与现有技术相比,本发明提供的锚固效果好且受力均匀的碳纤维拉索的每一根所述碳纤维杆上都套设有一个所述衬套,所述衬套圆锥设置的一端朝向所述分丝板并且设置在所述倒角内,从而能固定所述衬套,使所述衬套能更好的夹持住所述碳纤维杆。并保证每一根所述碳纤维杆的受力均匀,从而提高所述碳纤维杆的静载性能和疲劳性能。同时所述衬套与所述分丝板贴合,所述衬套能更好的再将载荷传递到所述分丝板上,所述锚固料承受整体挤压后与所述碳纤维杆之间的摩擦力得到提高,从而进一步提高整体承载能力。所述衬套的外侧壁设有多圈凹槽,所述锚固料可以流入所述凹槽并在固化后与所述凹槽齿合,从而使所述衬套无法移动,提高稳定性和锚固效果。所述楔钉从所述碳纤维杆位于所述出口的一端楔入,并且所述楔钉的尖端与所述衬套水平设置的一端平齐,从而将所述碳纤维杆位于所述出口的一端被撑开,使所述碳纤维杆和所述锚固料的连接更牢固。Compared with the prior art, the carbon fiber cable provided by the present invention has good anchoring effect and uniform stress. Each of the carbon fiber rods is covered with a bushing, and one end of the bushing is conically arranged toward The filament plate is disposed in the chamfer, thereby fixing the bushing so that the bushing can better hold the carbon fiber rod. And ensure that the force of each carbon fiber rod is uniform, thereby improving the static load performance and fatigue performance of the carbon fiber rod. At the same time, the bushing is fit with the filament plate, and the bushing can better transfer the load to the filament plate. The anchoring material is between the carbon fiber rod and the carbon fiber rod after being extruded as a whole. The friction force is improved, thereby further improving the overall load-bearing capacity. The outer wall of the bushing is provided with multiple rings of grooves, and the anchoring material can flow into the grooves and engage with the grooves after solidification, thereby making the bushing unable to move and improving stability and anchorage. Effect. The wedge pin is wedged from the end of the carbon fiber rod located at the outlet, and the tip of the wedge pin is flush with the horizontally arranged end of the bushing, so that the end of the carbon fiber rod located at the outlet is Spread out to make the connection between the carbon fiber rod and the anchoring material stronger.
附图说明Description of drawings
图1为本发明提供的一种锚固效果好且受力均匀的碳纤维拉索所具有的棒料的剖视图。Figure 1 is a cross-sectional view of a bar provided by the present invention for a carbon fiber cable with good anchoring effect and uniform stress.
图2为图1的锚固效果好且受力均匀的碳纤维拉索A处的放大示意图。Figure 2 is an enlarged schematic diagram of position A of the carbon fiber cable in Figure 1 with good anchoring effect and uniform stress.
具体实施方式Detailed ways
以下对本发明的具体实施例进行进一步详细说明。应当理解的是,此处对本发明实施例的说明并不用于限定本发明的保护范围。Specific embodiments of the present invention are described in further detail below. It should be understood that the description of the embodiments of the present invention here is not intended to limit the protection scope of the present invention.
如图1至图2所示,其为本发明提供的锚固效果好且受力均匀的碳纤维拉索的结构示意图。所述锚固效果好且受力均匀的碳纤维拉索包括一个锚杯10,一个设置在所述锚杯内的拉索20,以及一个设置在所述锚杯10内的锚固组件30。可以想到的是,所述锚固效果好且受力均匀的碳纤维拉索还包括其他的一些功能模块,如组装组件,夹片,以及密封组件等等,其为本领域技术人员所习知的技术,在此不再赘述。As shown in Figures 1 to 2, they are schematic structural diagrams of the carbon fiber cable with good anchoring effect and uniform stress provided by the present invention. The carbon fiber cable with good anchoring effect and uniform force includes an anchor cup 10 , a cable 20 disposed in the anchor cup, and an anchoring component 30 disposed in the anchor cup 10 . It is conceivable that the carbon fiber cable with good anchoring effect and uniform force also includes other functional modules, such as assembly components, clips, sealing components, etc., which are techniques well known to those skilled in the art. , which will not be described in detail here.
所述锚杯10设有贯通所述锚杯10的锚具孔11,所述锚具孔11包括一个设置在所述锚杯10一端的入口111,以及一个设置在所述锚杯10另一端并位于所述入口111相对侧的出口112。所述入口111的直径大于所述出口112的直径,从而使所述锚具孔11呈圆台形,且在沿所述锚杯10的轴截面上呈梯形,进而便于所述拉索20从所述入口111伸入后在所述锚具孔11内分散。The anchor cup 10 is provided with an anchor hole 11 penetrating the anchor cup 10 . The anchor hole 11 includes an inlet 111 provided at one end of the anchor cup 10 and an inlet 111 provided at the other end of the anchor cup 10 . and is located at the outlet 112 on the opposite side of the inlet 111 . The diameter of the inlet 111 is larger than the diameter of the outlet 112, so that the anchor hole 11 has a truncated cone shape and a trapezoidal shape in the axial cross-section along the anchor cup 10, thereby facilitating the passage of the cable 20 from there. The entrance 111 extends into the anchor hole 11 and is dispersed.
所述拉索20由多根碳纤维杆21沿其长度方向排列并集束而成。多根所述碳纤维杆21从所述入口111伸入所述锚具孔11后,呈放射状逐根分散开,并穿过所述锚固组件30进行锚固。The cable 20 is composed of a plurality of carbon fiber rods 21 arranged and bundled along its length direction. After the plurality of carbon fiber rods 21 extend into the anchor hole 11 from the inlet 111 , they are dispersed radially one by one and pass through the anchor assembly 30 for anchoring.
所述锚固组件30包括一个设置在所述锚具孔11内的分丝板31,多个套设在所述碳纤维杆21上的衬套32,多个设置在所述碳纤维杆21上的楔钉33,以及浇注在所述锚具孔11内的锚固料34。The anchor assembly 30 includes a filament plate 31 disposed in the anchor hole 11 , a plurality of bushings 32 disposed on the carbon fiber rod 21 , and a plurality of wedges disposed on the carbon fiber rod 21 . Nails 33, and anchoring material 34 poured into the anchor hole 11.
所述分丝板31嵌设并固定在所述锚具孔11内,所述分丝板31上均匀设置有多个所述穿孔311并且多个所述碳纤维杆21分别穿设过多个所述锚具孔11,可以想到的是,所述锚具孔11和所述碳纤维杆21之间还应当设有夹片等锚固组件,其本身为现有技术,在此不再赘述。所述穿孔311朝向所述衬套32的一端的端口设有一圈倒角312,所述倒角312用于更好的设置所述衬套32。The filament plate 31 is embedded and fixed in the anchor hole 11. The filament plate 31 is evenly provided with a plurality of the through holes 311 and the plurality of carbon fiber rods 21 are respectively passed through the plurality of holes. Regarding the anchor hole 11 , it is conceivable that anchor components such as clips should be provided between the anchor hole 11 and the carbon fiber rod 21 , which itself is an existing technology and will not be described again here. The through hole 311 is provided with a chamfer 312 toward the port at one end of the bushing 32 , and the chamfer 312 is used to better position the bushing 32 .
所述衬套32呈圆柱状且设有贯通所述衬套32的衬套穿孔321,所述碳纤维杆21穿设过所述衬套穿孔321,从而使所述衬套32套设在所述碳纤维杆21上。每一根所述碳纤维杆21上都套设有所述衬套32,所述衬套32可以夹持住所述碳纤维杆21,保证每一根所述碳纤维杆21的受力均匀,从而提高所述碳纤维杆21的静载性能和疲劳性能。所述衬套32一端圆锥设置,另一端水平设置,所述衬套32圆锥设置的一端朝向所述分丝板31并且设置在所述倒角312内,从而能进一步固定所述衬套32,使所述衬套32能更好的夹持住所述碳纤维杆21。同时所述衬套32与所述分丝板31贴合,使得在所述碳纤维杆21承受载荷时,所述碳纤维杆21所受的载荷会传递到所述衬套32上,所述衬套32能更好的再将载荷传递到所述分丝板31上,所述分丝板31再将载荷传递到整个所述锚固料34上,所述锚固料34承受整体挤压后与所述碳纤维杆21之间的摩擦力得到提高,从而进一步提高整体承载能力。所述衬套32的外侧壁设有多圈凹槽322,在浇注所述锚固料34时,可以使所述锚固料34流入所述凹槽322并在固化后与所述凹槽322齿合,从而使所述衬套32无法移动,提高稳定性和锚固效果。The bushing 32 is cylindrical and is provided with a bushing through hole 321 penetrating the bushing 32. The carbon fiber rod 21 passes through the bushing through hole 321, so that the bushing 32 is sleeved on the bushing. On the carbon fiber pole 21. Each carbon fiber rod 21 is covered with the bushing 32, and the bushing 32 can clamp the carbon fiber rod 21 to ensure that the force of each carbon fiber rod 21 is uniform, thereby improving the overall performance of the carbon fiber rod 21. The static load performance and fatigue performance of the carbon fiber rod 21 are described. One end of the bushing 32 is conically arranged, and the other end is set horizontally. The conical end of the bushing 32 faces the splitting plate 31 and is arranged in the chamfer 312, so that the bushing 32 can be further fixed. This allows the bushing 32 to better hold the carbon fiber rod 21 . At the same time, the bushing 32 fits the filament plate 31 so that when the carbon fiber rod 21 bears a load, the load on the carbon fiber rod 21 will be transmitted to the bushing 32, and the bushing 32 can better transfer the load to the splitting plate 31, and the splitting plate 31 then transfers the load to the entire anchoring material 34. The anchoring material 34 withstands the overall extrusion and the The friction between the carbon fiber rods 21 is improved, thereby further improving the overall load-bearing capacity. The outer wall of the bushing 32 is provided with multiple rings of grooves 322. When the anchoring material 34 is poured, the anchoring material 34 can flow into the grooves 322 and engage with the grooves 322 after solidification. , thereby making the bushing 32 unable to move and improving stability and anchoring effect.
所述楔钉33从所述碳纤维杆21位于所述出口112的一端楔入,并且所述楔钉33的尖端与所述衬套32水平设置的一端平齐,从而将所述碳纤维杆21位于所述出口112的一端被撑开,使所述碳纤维杆21和所述锚固料34的连接更牢固。同时由于所述楔钉33的尖端与所述衬套32水平设置的一端平齐,使得所述碳纤维杆21被撑开部分不会影响所述衬套32。The wedge pin 33 is wedged from the end of the carbon fiber rod 21 located at the outlet 112, and the tip of the wedge pin 33 is flush with the horizontally disposed end of the bushing 32, so that the carbon fiber rod 21 is located at the outlet 112. One end of the outlet 112 is opened to make the connection between the carbon fiber rod 21 and the anchoring material 34 stronger. At the same time, because the tip of the wedge pin 33 is flush with the horizontal end of the bushing 32 , the expanded portion of the carbon fiber rod 21 will not affect the bushing 32 .
与现有技术相比,本发明提供的锚固效果好且受力均匀的碳纤维拉索的每一根所述碳纤维杆21上都套设有一个所述衬套32,所述衬套32圆锥设置的一端朝向所述分丝板31并且设置在所述倒角312内,从而能固定所述衬套32,使所述衬套32能更好的夹持住所述碳纤维杆21。并保证每一根所述碳纤维杆21的受力均匀,从而提高所述碳纤维杆21的静载性能和疲劳性能。同时所述衬套32与所述分丝板31贴合,所述衬套32能更好的再将载荷传递到所述分丝板31上,所述锚固料34承受整体挤压后与所述碳纤维杆21之间的摩擦力得到提高,从而进一步提高整体承载能力。所述衬套32的外侧壁设有多圈凹槽322,所述锚固料34可以流入所述凹槽322并在固化后与所述凹槽322齿合,从而使所述衬套32无法移动,提高稳定性和锚固效果。所述楔钉33从所述碳纤维杆21位于所述出口112的一端楔入,并且所述楔钉33的尖端与所述衬套32水平设置的一端平齐,从而将所述碳纤维杆21位于所述出口112的一端被撑开,使所述碳纤维杆21和所述锚固料34的连接更牢固。Compared with the prior art, the carbon fiber cable provided by the present invention has good anchoring effect and uniform stress. Each of the carbon fiber rods 21 is covered with a bushing 32, and the bushing 32 is conically arranged. One end faces the splitting plate 31 and is arranged in the chamfer 312, so that the bushing 32 can be fixed, so that the bushing 32 can better clamp the carbon fiber rod 21. And ensure that each carbon fiber rod 21 is stressed uniformly, thereby improving the static load performance and fatigue performance of the carbon fiber rod 21 . At the same time, the bushing 32 fits the splitting plate 31, and the bushing 32 can better transfer the load to the splitting plate 31. The anchoring material 34 withstands the overall extrusion and is connected to the splitting plate 31. The friction between the carbon fiber rods 21 is improved, thereby further improving the overall load-bearing capacity. The outer wall of the bushing 32 is provided with multiple rings of grooves 322. The anchoring material 34 can flow into the grooves 322 and engage with the grooves 322 after solidification, so that the bushing 32 cannot move. , improve stability and anchoring effect. The wedge pin 33 is wedged from the end of the carbon fiber rod 21 located at the outlet 112, and the tip of the wedge pin 33 is flush with the horizontally disposed end of the bushing 32, so that the carbon fiber rod 21 is located at the outlet 112. One end of the outlet 112 is opened to make the connection between the carbon fiber rod 21 and the anchoring material 34 stronger.
以上仅为本发明的较佳实施例,并不用于局限本发明的保护范围,任何在本发明精神内的修改、等同替换或改进等,都涵盖在本发明的权利要求范围内。The above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions or improvements within the spirit of the present invention are covered by the claims of the present invention.
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