CN114309008B - Method for promoting conversion of food waste into reducing sugar - Google Patents
Method for promoting conversion of food waste into reducing sugar Download PDFInfo
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- CN114309008B CN114309008B CN202111559989.6A CN202111559989A CN114309008B CN 114309008 B CN114309008 B CN 114309008B CN 202111559989 A CN202111559989 A CN 202111559989A CN 114309008 B CN114309008 B CN 114309008B
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Abstract
Description
技术领域technical field
本发明属于环境工程固废处理领域,具体涉及一种促进餐饮垃圾转化形成还原糖的方法。The invention belongs to the field of environmental engineering solid waste treatment, and in particular relates to a method for promoting the transformation of dining waste into reducing sugar.
背景技术Background technique
随着我国餐饮业的高速发展及垃圾分类政策的推广普及,我国湿垃圾产量逐年提高,其中餐厨垃圾作为湿垃圾的主要组成部分之一,2019年全国餐厨垃圾产生量达到1.2亿吨。餐饮垃圾是具有较强生物转化潜力的有机原料,含有大量的糖类、蛋白类及油脂类营养物,可用于生产沼气、有机肥料、挥发性脂肪酸(VFAs)和生物质燃料乙醇等生物能源,因此将餐饮垃圾资源化具有较大的市场化前景。With the rapid development of my country's catering industry and the promotion and popularization of waste classification policies, my country's wet waste production has increased year by year. Among them, food waste is one of the main components of wet waste. In 2019, the national food waste production reached 120 million tons. Catering waste is an organic raw material with strong biotransformation potential, containing a large amount of sugar, protein and oil nutrients, which can be used to produce bioenergy such as biogas, organic fertilizer, volatile fatty acids (VFAs) and biomass fuel ethanol. Therefore, the recycling of catering waste has a great market prospect.
然而,由于餐厨垃圾颗粒较大、有机质被固相包裹,往往后续难以被微生物利用,限制着餐厨垃圾的资源转化效率。餐饮垃圾中含有大量的不易溶、需要较长时间分解的淀粉和纤维素,这类糖类物质的水解速度制约着的发酵启动时间。在生物转化过程中,糖类比蛋白质和脂质更优先被微生物利用,其中可发酵糖是糖类中微生物最易利用的有机物,可以在短时间内被生物转化,因此,提升餐饮垃圾中还原糖浓度,是增强其可生化性的重要手段之一。However, due to the large size of food waste particles and the organic matter wrapped in a solid phase, it is often difficult to be utilized by microorganisms, which limits the resource conversion efficiency of food waste. Catering waste contains a large amount of starch and cellulose that are not soluble and require a long time to decompose. The hydrolysis rate of such sugars restricts the fermentation start time. In the process of biotransformation, sugars are preferentially utilized by microorganisms compared to proteins and lipids. Among them, fermentable sugars are the most easily available organic substances for microorganisms in sugars, and can be biotransformed in a short time. Sugar concentration is one of the important means to enhance its biodegradability.
为了使大分子糖类物质(淀粉和纤维素等)朝小分子的可发酵糖转化,往往需要对餐饮垃圾采用预处理的方法使垃圾中有机物增溶和水解。餐饮垃圾中丰富的纤维素和半纤维素由于其稳定的结构,对崩解有很强的抵抗力,因此,需要适当的预处理来解构其相互交织的成分及破坏生物质的H键网格,使多糖更易于水解。尽管离子液体由于其特殊的溶剂化特性被认为是理想的预处理剂,但离子液体的高合成成本、毒性和生物降解性制约了其的工业化使用。In order to convert macromolecular sugars (starch and cellulose, etc.) into small molecular fermentable sugars, it is often necessary to pretreat food waste to solubilize and hydrolyze organic matter in the waste. Cellulose and hemicellulose, which are abundant in food waste, are highly resistant to disintegration due to their stable structure, thus, proper pretreatment is required to deconstruct its interwoven components and disrupt the H-bond network of biomass , making polysaccharides easier to hydrolyze. Although ionic liquids are considered ideal pretreatment agents due to their special solvating properties, their high synthesis cost, toxicity, and biodegradability restrict their industrial use.
深共熔溶剂具有与离子液体非常相似的溶剂化特性,且有许多优点,例如与糖化酶的具有良好生物相容性、易于制备、可生物降解等,使深共熔溶剂作为离子液体的绿色和可持续替代品具有很高的使用前景。深共熔溶剂可以在预处理后分离并在后续的预处理循环中重复使用。然而,深共熔溶剂的相对高粘度可能是一个限制因素,可能会阻碍生物质预处理的速度。Deep eutectic solvents have very similar solvation properties to ionic liquids, and have many advantages, such as good biocompatibility with glucoamylase, easy preparation, and biodegradability, which make deep eutectic solvents the green color of ionic liquids. and sustainable alternatives have high prospects for use. Deep eutectic solvents can be separated after pretreatment and reused in subsequent pretreatment cycles. However, the relatively high viscosity of deep eutectic solvents may be a limiting factor that may hamper the speed of biomass pretreatment.
酶解法是也是被广泛运用于增加各种原料中可发酵糖浓度的方法,具有不需要额外设备,节约能源,操作简单,无副产物等优点,能水解包括纤维素在内的多种大分子糖类物质,能进一步增高餐饮垃圾浆液中还原糖浓度。目前研究的比较广泛的产可发酵糖底物包括商业淀粉、农作物秸秆、竹子等,然而存在原料成本高、城市源原料利用少的问题;此外,酶试剂主要采用糖化酶、纤维素酶与半纤维素酶,组成单一、且商业酶价格较高,制约着酶解法的大规模应用。城市餐饮垃圾价格低廉、容易获得,然而其具有成分复杂的特点,目前缺少针对我国餐饮垃圾特性的复配酶试剂。Enzymatic hydrolysis is also widely used to increase the concentration of fermentable sugar in various raw materials. It has the advantages of no need for additional equipment, energy saving, simple operation, and no by-products. It can hydrolyze a variety of macromolecules including cellulose Sugar substances can further increase the concentration of reducing sugar in the food waste slurry. The widely studied fermentable sugar substrates include commercial starch, crop straw, bamboo, etc. However, there are problems of high cost of raw materials and less utilization of raw materials from urban sources; in addition, enzyme reagents mainly use glucoamylase, cellulase and semi Cellulase has a single composition and high commercial enzyme price, which restricts the large-scale application of enzymatic hydrolysis. Urban catering waste is cheap and easy to obtain. However, it has complex components. At present, there is a lack of compound enzyme reagents for the characteristics of catering waste in my country.
发明内容Contents of the invention
针对现有技术存在的上述问题,本发明提供了一种促进餐饮垃圾转化形成还原糖的方法。本发明针对我国餐饮垃圾中固体含量高、具有丰富的淀粉和纤维素类物质的特点,利用黑曲霉生产的混合糖酶外加补充额外蛋白酶,通过分批投加酶的方法,强化餐饮垃圾中不溶性大分子糖的水解,使餐饮垃圾中可发酵糖浓度大幅提升,同时通过控制系统监控实时可发酵糖浓度来控制酶液投加量,对于解决当前餐饮垃圾易生物利用糖类含量低、缺少针对性复合酶的配置及酶促处理成本高的问题提供了可行的方法。Aiming at the above-mentioned problems in the prior art, the present invention provides a method for promoting the conversion of catering waste into reducing sugar. Aiming at the characteristics of high solid content and rich starch and cellulose substances in my country's catering waste, the present invention uses the mixed carbohydrase produced by Aspergillus niger and supplements additional protease, and strengthens the insolubility in catering waste by adding enzymes in batches. The hydrolysis of macromolecular sugars greatly increases the concentration of fermentable sugars in catering waste. At the same time, the real-time concentration of fermentable sugars is monitored by the control system to control the dosage of enzyme solution. It provides a feasible method for the high cost of the configuration of the compound enzyme and the high cost of enzymatic treatment.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明提供了促进餐饮垃圾转化形成还原糖的具体步骤:The invention provides specific steps for promoting the conversion of catering waste to form reducing sugar:
(1)破碎餐饮垃圾,提油制浆,得到高浓度餐饮垃圾浓浆液;(1) Crushing catering waste, extracting oil and making pulp to obtain thick slurry of high-concentration catering waste;
(2)将氯化胆碱与甘油不加水直接混合,将所得混合物加热并搅拌,直到形成均匀透明的液体,制备得到成分为氯化胆碱/甘油的深共熔溶剂;(2) directly mixing choline chloride and glycerin without adding water, heating and stirring the resulting mixture until forming a uniform and transparent liquid, and preparing a deep eutectic solvent whose composition is choline chloride/glycerin;
(3)将步骤(2)得到的深共熔溶剂在使用前冷却至室温,将步骤(1)得到的餐饮垃圾浓浆液与深共熔溶剂混合均匀,将其进行超声预处理,预处理后将其冷却至室温,离心后将含有深共熔溶剂的混合溶液回收进行下一轮的预处理,并收集餐饮垃圾固相沉淀用于后续酶促处理;(3) Cool the deep eutectic solvent obtained in step (2) to room temperature before use, mix the thick slurry of food waste obtained in step (1) with the deep eutectic solvent, and perform ultrasonic pretreatment on it. Cool it to room temperature, and after centrifugation, recover the mixed solution containing deep eutectic solvent for the next round of pretreatment, and collect the solid phase precipitation of food waste for subsequent enzymatic treatment;
(4)将曲霉接种至含产酶培养基的容器内,培养后提取其粗酶液;然后加上蛋白酶,得到混合酶制剂;(4) Inoculate Aspergillus into a container containing an enzyme-producing medium, extract its crude enzyme liquid after culturing; then add protease to obtain a mixed enzyme preparation;
(5)将步骤(3)得到的固相沉淀加入水形成垃圾均质液,调整固体浓度TS,调节其pH,加入步骤(4)所得混合酶制剂,得到第一混合物;(5) adding the solid-phase precipitate obtained in step (3) to water to form a garbage homogeneous liquid, adjusting the solid concentration TS, adjusting its pH, adding the mixed enzyme preparation obtained in step (4) to obtain the first mixture;
(6)将步骤(5)得到的第一混合物置于酶解罐放入恒温摇床中震荡,得到第二混合物,通过控制系统监控第二混合物中可发酵糖浓度,按间歇投加的方式补充混合酶制剂,通过反馈调节酶量。(6) Put the first mixture obtained in step (5) into the enzymatic hydrolysis tank and shake it in a constant temperature shaker to obtain the second mixture, monitor the concentration of fermentable sugar in the second mixture through the control system, and add it intermittently Supplement the mixed enzyme preparation and adjust the amount of enzyme through feedback.
进一步地,所述步骤(1)中餐饮垃圾浓浆液粒径小于1mm;提油制浆后含油量低于4%;TS浓度范围为200~300g/L。Further, in the step (1), the particle size of the concentrated slurry of catering waste is less than 1mm; the oil content after oil extraction and pulping is less than 4%; and the concentration range of TS is 200-300g/L.
进一步地,所述步骤(2)中氯化胆碱与甘油的比例为1mol氯化胆碱加入3~12mol甘油,将所得混合物在50~70℃加热并以120~250rpm搅拌1h~3h,直到形成均匀透明的液体,制备得深共熔溶剂。Further, the ratio of choline chloride to glycerol in the step (2) is 1 mol choline chloride and 3-12 mol glycerin, and the resulting mixture is heated at 50-70°C and stirred at 120-250rpm for 1h-3h until A homogeneous and transparent liquid is formed, and a deep eutectic solvent is prepared.
进一步地,所述步骤(3)中,将步骤(1)得到的餐饮垃圾浓浆液与深共熔溶剂按体积比1:1~5的比例混合均匀;超声预处理的频率为15~30kHz,振幅为30~60%,功率为30~50w,脉冲周期为20~30秒开/10秒关,处理时间为15~30min。Further, in the step (3), the food waste thick slurry obtained in the step (1) is uniformly mixed with the deep eutectic solvent in a ratio of 1:1 to 5 by volume; the frequency of ultrasonic pretreatment is 15 to 30 kHz, The amplitude is 30-60%, the power is 30-50w, the pulse period is 20-30 seconds on/10 seconds off, and the processing time is 15-30 minutes.
进一步地,所述步骤(4)中,曲霉为黑曲霉Aspergillus niger;Further, in the step (4), the Aspergillus is Aspergillus niger;
进一步地,所述培养方式为固态发酵;培养方法为三角瓶中加入10g~20g产酶培养基,于灭菌锅中在在121℃、20min条件下灭菌后,在温度降到30℃后接入1mL~3mL黑曲霉孢子悬液;其中,黑曲霉孢子悬液浓度为0.8~1.2×10-8CFU/mL;Further, the culture method is solid-state fermentation; the culture method is to add 10g to 20g of enzyme-producing medium into the Erlenmeyer flask, sterilize it in a sterilizing pot at 121°C for 20min, and then drop the temperature to 30°C Insert 1mL~3mL of Aspergillus niger spore suspension; wherein, the concentration of Aspergillus niger spore suspension is 0.8~1.2×10 -8 CFU/mL;
进一步地,所述提取粗酶液的方法为,取培养3-6d后的菌液10g,加入40~60mL的pH为4.5~4.7的醋酸钠缓冲液,放入温度为38~45℃,转速为150~180rpm摇床中浸提1~2h,过滤离心后即得到粗酶液;Further, the method for extracting the crude enzyme liquid is as follows: take 10 g of the bacterial liquid after 3-6 days of cultivation, add 40 to 60 mL of sodium acetate buffer solution with a pH of 4.5 to 4.7, put it in at a temperature of 38 to 45 ° C, and rotate Extract in a shaker at 150-180rpm for 1-2 hours, filter and centrifuge to obtain the crude enzyme solution;
进一步地,所述产酶培养基配方为葡萄糖10g/L、MgSO4·7H2O 1.0g/L、(NH4)2SO43.0g/L、KH2PO4 3.0g/L、NaH2PO4·2H2O 1.69g/L、MnSO4·H2O 0.04g/L、ZnCl2 0.02g/L、CaCl2 0.076g/L、CuSO4·5H2O 0.015g/L、CoCl2·6H2O 0.015g/L、FeSO4·7H2O 0.3g/L和EDTA-2Na 0.67g/L;Further, the formulation of the enzyme production medium is glucose 10g/L, MgSO 4 ·7H 2 O 1.0g/L, (NH 4 ) 2 SO 4 3.0g/L, KH 2 PO 4 3.0g/L, NaH 2 PO 4 2H 2 O 1.69g/L, MnSO 4 H 2 O 0.04g/L, ZnCl 2 0.02g/L, CaCl 2 0.076g/L, CuSO 4 5H 2 O 0.015g/L, CoCl 2 6H 2 O 0.015g/L, FeSO 4 7H 2 O 0.3g/L and EDTA-2Na 0.67g/L;
进一步地,所述粗酶液酶活性在14000~22000U/mL,对大分子糖类物质的水解能力强,其中1个酶活单位定义为1h内形成1mg还原糖所需要的酶量;Further, the enzyme activity of the crude enzyme solution is 14,000-22,000 U/mL, and has a strong ability to hydrolyze macromolecular sugars, wherein 1 enzyme activity unit is defined as the amount of enzyme required to form 1 mg of reducing sugar within 1 hour;
进一步地,所述蛋白酶活性为350~700LAPU/g,其中1LAPU即亮氨酸氨基肽酶单位为每分钟水解1毫摩尔L-亮氨酸-对硝基苯胺所需的酶量;Further, the protease activity is 350-700 LAPU/g, wherein 1 LAPU, i.e. leucine aminopeptidase unit, is the amount of enzyme needed to hydrolyze 1 millimole of L-leucine-p-nitroaniline per minute;
进一步地,所述混合酶制剂的比例为:粗酶液:蛋白酶为1g:0.2~0.5g。Further, the ratio of the mixed enzyme preparation is: crude enzyme liquid: protease 1g: 0.2-0.5g.
进一步地,所述步骤(5)中,TS浓度范围为50~200g/L,调节垃圾均质液pH为4.5~5.5。Further, in the step (5), the TS concentration ranges from 50 to 200 g/L, and the pH of the garbage homogeneous liquid is adjusted to 4.5 to 5.5.
进一步地,所述步骤(5)中,混合酶制剂的添加比例为:混合酶制剂添加量:垃圾均质液湿重为1g:100g~250g。Further, in the step (5), the addition ratio of the mixed enzyme preparation is: the added amount of the mixed enzyme preparation: the wet weight of the garbage homogeneous liquid is 1g: 100g-250g.
进一步地,所述步骤(6)中,恒温摇床温度为45℃~55℃;转速为120~200rpm,时间为6h~24h。Further, in the step (6), the temperature of the constant temperature shaker is 45°C-55°C; the rotation speed is 120-200rpm, and the time is 6h-24h.
进一步地,所述步骤(6)中,控制系统采用自动取样的方式,利用与酶解罐相连的全自动还原糖测定仪每15~60min定期测定第二混合物的可发酵糖浓度;Further, in the step (6), the control system uses an automatic sampling method to regularly measure the fermentable sugar concentration of the second mixture every 15 to 60 minutes using a fully automatic reducing sugar analyzer connected to the enzymolysis tank;
进一步地,所述间歇投加酶制剂的方式为:检测垃圾均质液的总糖浓度,设置为可还原糖的上限值T,检测到第二混合物的可发酵糖浓度小于T值的50%时,自动补充混合酶制剂,补充量为初始混合酶制剂添加量的1/4;检测到可发酵糖浓度为T值的50~70%时,补充量为初始混合酶制剂添加量的1/8;检测到可发酵糖浓度为T值的70~90%时,不补充酶,待下一次测定浓度;检测到可发酵糖浓度超过90%T时,酶促过程结束,排出含高可发酵糖浓度的餐饮垃圾浆液,在酶解罐中重新投加新鲜的步骤(5)所述的第一混合物,重复步骤(6),进行多批酶促过程。Further, the method of intermittently adding the enzyme preparation is: detecting the total sugar concentration of the garbage homogeneous liquid, setting it as the upper limit T of reducible sugar, and detecting that the fermentable sugar concentration of the second mixture is less than 50% of the T value. %, the mixed enzyme preparation will be replenished automatically, and the replenishment amount will be 1/4 of the initial mixed enzyme preparation addition amount; when the fermentable sugar concentration is detected to be 50-70% of the T value, the supplement amount will be 1/4 of the initial mixed enzyme preparation addition amount /8; when the concentration of fermentable sugar is detected to be 70% to 90% of T value, the enzyme will not be supplemented until the next time the concentration is measured; Fermenting the catering garbage slurry with sugar concentration, re-dosing the first mixture described in the fresh step (5) in the enzymolysis tank, repeating the step (6), and performing multiple batches of enzymatic processes.
本发明有益的技术效果在于:The beneficial technical effects of the present invention are:
本发明针对我国餐饮垃圾中固体含量高、具有丰富的淀粉和纤维素类物质的特点,利用深共熔溶剂及超声的联合预处理方式降解餐饮垃圾中的纤维素,能有效减短反应时间及降低所需的温度,实现糖从生物质中更快速释放的有效预处理。本方法具有操作简便和促进转化形成还原糖效果显著的优点。Aiming at the characteristics of high solid content and rich starch and cellulose substances in the catering waste in our country, the present invention uses the combined pretreatment method of deep eutectic solvent and ultrasonic to degrade the cellulose in the catering waste, which can effectively shorten the reaction time and Reduce the temperature required for efficient pretreatment to achieve a more rapid release of sugars from the biomass. The method has the advantages of simple operation and remarkable effect of promoting conversion to form reducing sugar.
本发明制备的深共熔溶剂制备方法简单、环境友好、可生物降解,对后续酶促处理不造成抑制性,同时拥有可回收性,能在预处理后分离并在后续的预处理循环中重复使用。实现了原料的重复利用,降低成本。The preparation method of the deep eutectic solvent prepared by the present invention is simple, environmentally friendly, biodegradable, does not cause inhibition to subsequent enzymatic treatment, and has recyclability, and can be separated after pretreatment and repeated in subsequent pretreatment cycles use. Realize the repeated utilization of raw materials and reduce costs.
本发明为减少酶试剂成本,利用黑曲霉生产含有水解多糖能力的粗酶,此外,一部分糖类物质受到蛋白质的包裹无法释放,因此额外添加蛋白酶能进一步提升餐饮垃圾酶解后可发酵糖的浓度。In order to reduce the cost of enzyme reagents, the present invention utilizes Aspergillus niger to produce crude enzymes with the ability to hydrolyze polysaccharides. In addition, some carbohydrates cannot be released due to the encapsulation of proteins, so additional proteases can further increase the concentration of fermentable sugars after enzymatic hydrolysis of food waste .
本发明通过曲霉产粗酶液,能大幅降低酶的成本,产出的粗酶液含有大量丰富的可用于餐饮垃圾中纤维素和淀粉水解的多种糖酶,辅佐加入蛋白酶使被包裹住的糖类得以释放,达到生产大量还原糖的目的。本方法具有促进转化形成还原糖效果显著的优点。The present invention produces crude enzyme liquid through Aspergillus, which can greatly reduce the cost of enzymes. The crude enzyme liquid produced contains a large number of rich carbohydrases that can be used to hydrolyze cellulose and starch in food waste. Sugars are released to achieve the purpose of producing a large amount of reducing sugars. The method has the advantage of remarkable effect of promoting conversion to form reducing sugar.
本发明通过分批补料,以及自动检测还原糖浓度并自动补充混合酶制剂的方式,可以有效减小产物浓度过高造成的酶水解抑制现象,酶的利用率高,同时能减少酶的添加量,节约成本。本方法具有操作简便和促进转化形成还原糖效果显著的优点。The invention can effectively reduce the inhibition of enzyme hydrolysis caused by high product concentration by feeding batches, and automatically detecting the concentration of reducing sugar and automatically replenishing the mixed enzyme preparation. The enzyme utilization rate is high, and the addition of enzymes can be reduced at the same time volume, cost savings. The method has the advantages of simple operation and remarkable effect of promoting conversion to form reducing sugar.
附图说明Description of drawings
图1是促进餐饮垃圾转化形成还原糖的方法的具体步骤。Fig. 1 is the specific steps of the method for promoting the conversion of catering waste to form reducing sugars.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进行具体描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be specifically described below in conjunction with the accompanying drawings and embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
(1)如图1所示,通过料理机将餐饮垃圾破碎至粒径小于0.5mm,蒸煮法提油至含油量为1.8%,加入自来水调节其TS至260g/L。(1) As shown in Figure 1, use a cooking machine to crush the catering waste to a particle size of less than 0.5mm, extract oil by cooking to an oil content of 1.8%, and add tap water to adjust its TS to 260g/L.
(2)按1mol氯化胆碱加入6mol甘油的比例将其不加水混合,将所得混合物在58℃加热并以200rpm搅拌2h,直到形成均匀透明的液体,制备得到成分为氯化胆碱/甘油的深共熔溶剂。(2) Mix 1 mol of choline chloride with 6 mol of glycerol without adding water, heat the resulting mixture at 58°C and stir at 200 rpm for 2 hours until a uniform and transparent liquid is formed, and the prepared composition is choline chloride/glycerin deep eutectic solvent.
(3)将制备的深共熔溶剂冷却至室温,将步骤1得到的餐饮垃圾浓浆液与深共熔溶剂按体积比1:3均匀混合,随后将其进行超声处理,超声预处理的频率为20kHz,振幅为50%,功率为38w,脉冲周期为25秒开/10秒关,处理时间为22min。将其冷却至室温后离心,将含有深共熔溶剂的混合溶液回收进行下一轮的预处理,并收集餐饮垃圾固相沉淀用于后续酶促处理。(3) Cool the prepared deep eutectic solvent to room temperature, uniformly mix the thick slurry of food waste obtained in step 1 with the deep eutectic solvent at a volume ratio of 1:3, and then perform ultrasonic treatment on it, and the frequency of ultrasonic pretreatment is 20kHz, the amplitude is 50%, the power is 38w, the pulse period is 25 seconds on/10 seconds off, and the processing time is 22 minutes. After it was cooled to room temperature, it was centrifuged, and the mixed solution containing deep eutectic solvent was recovered for the next round of pretreatment, and the solid-phase precipitation of food waste was collected for subsequent enzymatic treatment.
(4)在250mL三角瓶中加入15g产酶培养基,于灭菌锅中在在121℃、20min条件下灭菌后,在温度降到30℃后接入2mL孢子悬液;将黑曲霉(Aspergillus niger)接种至含产酶培养基的容器内进行固态发酵,黑曲霉孢子悬液浓度为1.0×10-8CFU/mL;取培养5d后的菌液10g,加入50mL醋酸钠缓冲液(pH4.6),放入温度为40℃,转速为160rpm摇床中浸提1.5h,过滤离心后即得到粗酶液,所得粗酶液酶活性为20000U/mL,其中1个酶活单位定义为1h内形成1mg还原糖所需要的酶量。另准备活性为500LAPU/g的蛋白酶,其中1LAPU(亮氨酸氨基肽酶单位)为每分钟水解1毫摩尔L-亮氨酸-对硝基苯胺所需的酶量。将黑曲霉制备的粗酶液与蛋白酶按一定比例混合成为混合酶制剂,其比例为粗酶液:蛋白酶为1g:0.40g。(4) Add 15g of enzyme-producing medium in a 250mL Erlenmeyer flask, and after sterilizing at 121°C and 20min in a sterilizer, insert 2mL of spore suspension after the temperature drops to 30°C; Aspergillus niger ( Aspergillus niger) was inoculated into the container containing the enzyme-producing medium for solid-state fermentation, and the concentration of the Aspergillus niger spore suspension was 1.0×10 -8 CFU/mL; 10 g of the bacterial liquid after 5 days of cultivation was taken, and 50 mL of sodium acetate buffer solution (pH 4 .6), placed in a shaker with a temperature of 40°C and a rotating speed of 160rpm for 1.5h, filtered and centrifuged to obtain a crude enzyme solution, the enzyme activity of the obtained crude enzyme solution was 20000U/mL, and one enzyme activity unit was defined as The amount of enzyme required to form 1 mg of reducing sugar in 1 h. Also prepare a protease with an activity of 500 LAPU/g, wherein 1 LAPU (leucine aminopeptidase unit) is the amount of enzyme needed to hydrolyze 1 mmol of L-leucine-p-nitroaniline per minute. Mix the crude enzyme solution prepared by Aspergillus niger and protease in a certain ratio to form a mixed enzyme preparation, and the ratio is crude enzyme solution: protease 1g: 0.40g.
(5)将步骤3得到的固相沉淀加入水形成均质液,调整固体浓度(TS)为100g/L,调节垃圾均质液pH为4.8,随后按酶制剂添加量:餐饮垃圾湿重为1g:180g的比例添加步骤3制备的混合酶制剂,得到第一混合物。(5) Add water to the solid phase precipitation obtained in step 3 to form a homogeneous liquid, adjust the solid concentration (TS) to 100g/L, adjust the pH of the garbage homogeneous liquid to 4.8, and then add the amount of enzyme preparation: the wet weight of catering waste is Add the mixed enzyme preparation prepared in step 3 at a ratio of 1g:180g to obtain the first mixture.
(6)将步骤5得到的第一混合物放入50℃,转速为150rpm的恒温摇床,得到第二混合物。通过控制系统定期取样,利用与酶解罐相连的全自动还原糖测定仪每30min定期测定第二混合物的可发酵糖浓度。测定垃圾均质液中的总糖浓度为44.8g/L,设定还原糖目标浓度为40g/L,按间歇投加的方式补充混合酶制剂,具体操作为检测当可发酵糖浓度小于20g/L时,自动补充混合酶制剂,补充量为初始混合酶制剂添加量的1/4;检测当可发酵糖浓度为20g/L~28g/L时,补充量为初始混合酶制剂添加量的1/8;检测当可发酵糖浓度为28g/L~36g/L时,不补充酶,待下一次测定浓度。(6) Put the first mixture obtained in step 5 into a constant temperature shaker at 50° C. with a rotation speed of 150 rpm to obtain a second mixture. Sampling is carried out regularly through the control system, and the fermentable sugar concentration of the second mixture is regularly measured every 30 minutes by means of a fully automatic reducing sugar measuring instrument connected to the enzymatic hydrolysis tank. Measure the total sugar concentration in the garbage homogeneous liquid as 44.8g/L, set the target concentration of reducing sugar as 40g/L, supplement the mixed enzyme preparation by intermittent dosing, the specific operation is to detect when the fermentable sugar concentration is less than 20g/L When the concentration of fermentable sugar is 20g/L-28g/L, the supplementary amount is 1/4 of the initial added amount of the mixed enzyme preparation. /8; detection When the fermentable sugar concentration is 28g/L-36g/L, do not supplement the enzyme until the next time the concentration is measured.
检测当可发酵糖浓度超过40g/L后,酶促过程结束,排出含高可发酵糖浓度的餐饮垃圾浆液。第一轮酶促时间共8h,测定此轮酶促结束后的餐饮垃圾还原糖浓度为41.9g/L,而同等条件下的原始餐饮垃圾浆液中还原糖浓度为8.1g/L,还原糖浓度为其的517%,实现了将餐饮垃圾转化形成还原糖的目标。此轮结束后,重新投加新鲜的第一混合物,重复步骤4,进行多批酶促过程。When the fermentable sugar concentration exceeds 40g/L, the enzymatic process ends, and the food waste slurry containing high fermentable sugar concentration is discharged. The first round of enzymatic catalysis lasted 8 hours, and the concentration of reducing sugar in the catering waste after this round of enzymatic catalysis was determined to be 41.9g/L, while the concentration of reducing sugar in the original catering waste slurry under the same conditions was 8.1g/L. Its 517% achieved the goal of converting catering waste into reducing sugar. After the end of this round, re-dosing fresh first mixture, repeat step 4, for multiple batches of enzymatic process.
实施例2:Example 2:
(1)如图1所示,通过料理机将餐饮垃圾破碎至粒径小于0.5mm,蒸煮法提油至含油量为4%,加入自来水调节其TS至300g/L。(1) As shown in Figure 1, use a cooking machine to crush the catering waste to a particle size of less than 0.5mm, extract the oil by cooking to an oil content of 4%, and add tap water to adjust its TS to 300g/L.
(2)按1mol氯化胆碱加入12mol甘油的比例将其不加水混合,将所得混合物在70℃加热并以120rpm搅拌1h,直到形成均匀透明的液体,制备得到成分为氯化胆碱/甘油的深共熔溶剂。(2) Add 1mol choline chloride to 12mol glycerin and mix it without water, heat the resulting mixture at 70°C and stir at 120rpm for 1h until a uniform and transparent liquid is formed, the prepared composition is choline chloride/glycerin deep eutectic solvent.
(3)将制备的深共熔溶剂冷却至室温,将步骤1得到的餐饮垃圾浓浆液与深共熔溶剂按体积比1:5均匀混合,随后将其进行超声处理,超声预处理的频率为30kHz,振幅为30%,功率为30w,脉冲周期为20秒开/10秒关,处理时间为15min。将其冷却至室温后离心,将含有深共熔溶剂的混合溶液回收进行下一轮的预处理,并收集餐饮垃圾固相沉淀用于后续酶促处理。(3) Cool the prepared deep eutectic solvent to room temperature, uniformly mix the thick slurry of food waste obtained in step 1 with the deep eutectic solvent at a volume ratio of 1:5, and then perform ultrasonic treatment on it, and the frequency of ultrasonic pretreatment is 30kHz, the amplitude is 30%, the power is 30w, the pulse period is 20 seconds on/10 seconds off, and the processing time is 15 minutes. After it was cooled to room temperature, it was centrifuged, and the mixed solution containing deep eutectic solvent was recovered for the next round of pretreatment, and the solid-phase precipitation of food waste was collected for subsequent enzymatic treatment.
(4)在250mL三角瓶中加入20g产酶培养基,于灭菌锅中在在121℃、20min条件下灭菌后,在温度降到30℃后接入3mL孢子悬液;将黑曲霉(Aspergillus niger)接种至含产酶培养基的容器内进行固态发酵,黑曲霉孢子悬液浓度为1.0×10-8CFU/mL;取培养6d后的菌液10g,加入50mL醋酸钠缓冲液(pH4.6),放入温度为40℃,转速为160rpm摇床中浸提1.5h,过滤离心后即得到粗酶液,所得粗酶液酶活性为20000U/mL,其中1个酶活单位定义为1h内形成1mg还原糖所需要的酶量。另准备活性为500LAPU/g的蛋白酶,其中1LAPU(亮氨酸氨基肽酶单位)为每分钟水解1毫摩尔L-亮氨酸-对硝基苯胺所需的酶量。将黑曲霉制备的粗酶液与蛋白酶按一定比例混合成为混合酶制剂,其比例为粗酶液:蛋白酶为1g:0.50g。(4) Add 20g of enzyme-producing medium in a 250mL Erlenmeyer flask, after sterilizing at 121°C and 20min in a sterilizer, insert 3mL of spore suspension after the temperature drops to 30°C; Aspergillus niger ( Aspergillus niger) was inoculated into a container containing an enzyme-producing medium for solid-state fermentation, and the concentration of the Aspergillus niger spore suspension was 1.0×10 -8 CFU/mL; 10 g of the bacterial liquid after 6 days of cultivation was added to 50 mL of sodium acetate buffer (pH 4 .6), put it into a shaker with a temperature of 40°C and a rotation speed of 160rpm for 1.5h, filter and centrifuge to obtain a crude enzyme liquid, and the enzyme activity of the obtained crude enzyme liquid is 20000U/mL, and one enzyme activity unit is defined as The amount of enzyme required to form 1 mg of reducing sugar in 1 h. Also prepare a protease with an activity of 500 LAPU/g, wherein 1 LAPU (leucine aminopeptidase unit) is the amount of enzyme needed to hydrolyze 1 mmol of L-leucine-p-nitroaniline per minute. Mix the crude enzyme solution prepared by Aspergillus niger and protease in a certain ratio to form a mixed enzyme preparation, and the ratio is crude enzyme solution: protease 1g: 0.50g.
(5)将步骤3得到的固相沉淀加入水形成均质液,调整固体浓度(TS)为200g/L,调节垃圾均质液pH为5.5,随后按酶制剂添加量:餐饮垃圾湿重为1g:250g的比例添加步骤3制备的混合酶制剂,得到第一混合物。(5) Add water to the solid phase precipitation obtained in step 3 to form a homogeneous liquid, adjust the solid concentration (TS) to 200g/L, adjust the pH of the garbage homogeneous liquid to 5.5, and then add the amount of enzyme preparation: the wet weight of catering waste is Add the mixed enzyme preparation prepared in step 3 at a ratio of 1g:250g to obtain the first mixture.
(6)将步骤5得到的第一混合物放入55℃,转速为120rpm的恒温摇床,得到第二混合物。通过控制系统定期取样,利用与酶解罐相连的全自动还原糖测定仪每30min定期测定第二混合物的可发酵糖浓度。测定垃圾均质液中的总糖浓度为84.7g/L,设定还原糖目标浓度为80g/L,按间歇投加的方式补充混合酶制剂,具体操作为检测当可发酵糖浓度小于40g/L时,自动补充混合酶制剂,补充量为初始混合酶制剂添加量的1/4;检测当可发酵糖浓度为40g/L~56g/L时,补充量为初始混合酶制剂添加量的1/8;检测当可发酵糖浓度为56g/L~72g/L时,不补充酶,待下一次测定浓度。(6) Put the first mixture obtained in step 5 into a constant temperature shaker at 55° C. with a rotational speed of 120 rpm to obtain a second mixture. Sampling is carried out regularly through the control system, and the fermentable sugar concentration of the second mixture is regularly measured every 30 minutes by means of a fully automatic reducing sugar measuring instrument connected to the enzymatic hydrolysis tank. Measure the total sugar concentration in the garbage homogeneous liquid to be 84.7g/L, set the target concentration of reducing sugar to 80g/L, supplement the mixed enzyme preparation by intermittent dosing, the specific operation is to detect when the fermentable sugar concentration is less than 40g/L When the concentration of fermentable sugar is 40g/L-56g/L, the supplementary amount is 1/4 of the initial added amount of the mixed enzyme preparation; /8; detection When the concentration of fermentable sugar is 56g/L~72g/L, do not supplement the enzyme until the next time the concentration is measured.
检测当可发酵糖浓度超过80g/L后,酶促过程结束,排出含高可发酵糖浓度的餐饮垃圾浆液。第一轮酶促时间共12h,测定此轮酶促结束后的餐饮垃圾还原糖浓度为80.6g/L,而同等条件下的原始餐饮垃圾浆液中还原糖浓度为19.4g/L,还原糖浓度为其的415%,实现了将餐饮垃圾转化形成还原糖的目标。此轮结束后,重新投加新鲜的第一混合物,重复步骤4,进行多批酶促过程。When the fermentable sugar concentration exceeds 80g/L, the enzymatic process ends, and the food waste slurry containing high fermentable sugar concentration is discharged. The first round of enzymatic catalysis took 12 hours in total, and the concentration of reducing sugar in the food waste after this round of enzymatic catalysis was determined to be 80.6g/L, while the concentration of reducing sugar in the original food waste slurry under the same conditions was 19.4g/L. Its 415% achieved the goal of converting food waste into reducing sugar. After the end of this round, re-dosing fresh first mixture, repeat step 4, for multiple batches of enzymatic process.
实施例3:Example 3:
(1)如图1所示,通过料理机将餐饮垃圾破碎至粒径小于0.8mm,蒸煮法提油至含油量为2.5%,加入自来水调节其TS至200g/L。(1) As shown in Figure 1, use a cooking machine to crush the catering waste to a particle size of less than 0.8mm, extract oil by cooking to an oil content of 2.5%, and add tap water to adjust its TS to 200g/L.
(2)按1mol氯化胆碱加入3mol甘油的比例将其不加水混合,将所得混合物在50℃加热并以250rpm搅拌3h,直到形成均匀透明的液体,制备得到成分为氯化胆碱/甘油的深共熔溶剂。(2) Mix 1 mol of choline chloride with 3 mol of glycerol without adding water, heat the resulting mixture at 50°C and stir at 250rpm for 3 hours until a uniform and transparent liquid is formed, the prepared composition is choline chloride/glycerin deep eutectic solvent.
(3)将制备的深共熔溶剂冷却至室温,将步骤1得到的餐饮垃圾浓浆液与深共熔溶剂按体积比1:1均匀混合,随后将其进行超声处理,超声预处理的频率为15kHz,振幅为60%,功率为50w,脉冲周期为30秒开/10秒关,处理时间为30min。将其冷却至室温后离心,将含有深共熔溶剂的混合溶液回收进行下一轮的预处理,并收集餐饮垃圾固相沉淀用于后续酶促处理。(3) Cool the prepared deep eutectic solvent to room temperature, uniformly mix the thick slurry of food waste obtained in step 1 with the deep eutectic solvent at a volume ratio of 1:1, and then perform ultrasonic treatment on it, and the frequency of ultrasonic pretreatment is 15kHz, the amplitude is 60%, the power is 50w, the pulse cycle is 30 seconds on/10 seconds off, and the processing time is 30 minutes. After it was cooled to room temperature, it was centrifuged, and the mixed solution containing deep eutectic solvent was recovered for the next round of pretreatment, and the solid-phase precipitation of food waste was collected for subsequent enzymatic treatment.
(4)在250mL三角瓶中加入15g产酶培养基,于灭菌锅中在在121℃、20min条件下灭菌后,在温度降到30℃后接入2mL孢子悬液;将黑曲霉(Aspergillus niger)接种至含产酶培养基的容器内进行固态发酵,黑曲霉孢子悬液浓度为1.0×10-8CFU/mL;取培养3d后的菌液10g,加入50mL醋酸钠缓冲液(pH4.6),放入温度为40℃,转速为160rpm摇床中浸提1h,过滤离心后即得到粗酶液,所得粗酶液酶活性为20000U/mL,其中1个酶活单位定义为1h内形成1mg还原糖所需要的酶量。另准备活性为500LAPU/g的蛋白酶,其中1LAPU(亮氨酸氨基肽酶单位)为每分钟水解1毫摩尔L-亮氨酸-对硝基苯胺所需的酶量。将黑曲霉制备的粗酶液与蛋白酶按一定比例混合成为混合酶制剂,其比例为粗酶液:蛋白酶为1g:0.20g。(4) Add 15g of enzyme-producing medium in a 250mL Erlenmeyer flask, and after sterilizing at 121°C and 20min in a sterilizing pot, insert 2mL of spore suspension after the temperature drops to 30°C; Aspergillus niger ( Aspergillus niger) was inoculated into a container containing enzyme-producing medium for solid-state fermentation, and the concentration of Aspergillus niger spore suspension was 1.0×10 -8 CFU/mL; 10 g of the bacterial liquid after 3 days of cultivation was added to 50 mL of sodium acetate buffer (pH 4 .6), put it into a shaker with a temperature of 40°C and a rotating speed of 160rpm for 1 hour, filter and centrifuge to obtain a crude enzyme liquid, and the enzyme activity of the obtained crude enzyme liquid is 20000U/mL, and one enzyme activity unit is defined as 1 hour The amount of enzyme required to form 1 mg of reducing sugars. Also prepare a protease with an activity of 500 LAPU/g, wherein 1 LAPU (leucine aminopeptidase unit) is the amount of enzyme needed to hydrolyze 1 mmol of L-leucine-p-nitroaniline per minute. Mix the crude enzyme solution prepared by Aspergillus niger and protease in a certain ratio to form a mixed enzyme preparation, and the ratio is crude enzyme solution: protease 1g: 0.20g.
(5)将步骤3得到的固相沉淀加入水形成均质液,调整固体浓度(TS)为50g/L,调节垃圾均质液pH为4.5,随后按酶制剂添加量:餐饮垃圾湿重为1g:100g的比例添加步骤3制备的混合酶制剂,得到第一混合物。(5) Add water to the solid phase precipitation obtained in step 3 to form a homogeneous liquid, adjust the solid concentration (TS) to 50g/L, adjust the pH of the garbage homogeneous liquid to 4.5, and then add the amount of enzyme preparation: the wet weight of catering waste is Add the mixed enzyme preparation prepared in step 3 at a ratio of 1g:100g to obtain the first mixture.
(6)将步骤5得到的第一混合物放入45℃,转速为200rpm的恒温摇床,得到第二混合物。通过控制系统定期取样,利用与酶解罐相连的全自动还原糖测定仪每15min定期测定第二混合物的可发酵糖浓度。测定垃圾均质液中的总糖浓度为23.5g/L,设定还原糖目标浓度为20g/L,按间歇投加的方式补充混合酶制剂,具体操作为检测当可发酵糖浓度小于10g/L时,自动补充混合酶制剂,补充量为初始混合酶制剂添加量的1/4;检测当可发酵糖浓度为10g/L~14g/L时,补充量为初始混合酶制剂添加量的1/8;检测当可发酵糖浓度为14g/L~18g/L时,不补充酶,待下一次测定浓度。(6) Put the first mixture obtained in step 5 into a constant temperature shaker at 45° C. with a rotation speed of 200 rpm to obtain a second mixture. Sampling is carried out regularly through the control system, and the fermentable sugar concentration of the second mixture is regularly measured every 15 minutes by using a fully automatic reducing sugar measuring instrument connected to the enzymatic hydrolysis tank. Measure the total sugar concentration in the garbage homogeneous liquid as 23.5g/L, set the target concentration of reducing sugar as 20g/L, supplement the mixed enzyme preparation by intermittent dosing, the specific operation is to detect when the fermentable sugar concentration is less than 10g/L When the concentration of fermentable sugar is 10g/L-14g/L, the supplementary amount is 1/4 of the initial added amount of the mixed enzyme preparation. /8; detection When the fermentable sugar concentration is 14g/L~18g/L, do not supplement the enzyme until the next time the concentration is measured.
检测当可发酵糖浓度超过20g/L后,酶促过程结束,排出含高可发酵糖浓度的餐饮垃圾浆液。第一轮酶促时间共6h,测定此轮酶促结束后的餐饮垃圾还原糖浓度为20.2g/L,而同等条件下的原始餐饮垃圾浆液中还原糖浓度为4.31g/L,还原糖浓度为其的469%,实现了将餐饮垃圾转化形成还原糖的目标。此轮结束后,重新投加新鲜的第一混合物,重复步骤4,进行多批酶促过程。When the concentration of fermentable sugar exceeds 20g/L, the enzymatic process ends, and the catering waste slurry containing high fermentable sugar concentration is discharged. The first round of enzymatic catalysis lasted 6 hours, and the concentration of reducing sugar in the catering waste after this round of enzymatic catalysis was determined to be 20.2g/L, while the concentration of reducing sugar in the original catering waste slurry under the same conditions was 4.31g/L. Its 469% achieved the goal of converting food waste into reducing sugar. After the end of this round, re-dosing fresh first mixture, repeat step 4, for multiple batches of enzymatic process.
其中,所述实施例1-3采用的产酶培养基配方为:Wherein, the formula of the enzyme-producing medium adopted in said embodiment 1-3 is:
葡萄糖10g/L、MgSO4·7H2O 1.0g/L、(NH4)2SO4 3.0g/L、KH2PO4 3.0g/L、NaH2PO4·2H2O 1.69g/L、MnSO4·H2O 0.04g/L、ZnCl2 0.02g/L、CaCl2 0.076g/L、CuSO4·5H2O0.015g/L、CoCl2·6H2O 0.015g/L、FeSO4·7H2O 0.3g/L和EDTA-2Na 0.67g/L。Glucose 10g/L, MgSO 4 7H 2 O 1.0g/L, (NH 4 ) 2 SO 4 3.0g/L, KH 2 PO 4 3.0g/L, NaH 2 PO 4 2H 2 O 1.69g/L, MnSO 4 ·H 2 O 0.04g/L, ZnCl 2 0.02g/L, CaCl 2 0.076g/L, CuSO 4 ·5H 2 O 0.015g/L, CoCl 2 ·6H 2 O 0.015g/L, FeSO 4 · 7H 2 O 0.3g/L and EDTA-2Na 0.67g/L.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,对于本领域的普通技术人员而言,在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, for those familiar with the art, for this For those of ordinary skill in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and variations can be made to these embodiments, so without departing from the general concept defined by the claims and the equivalent scope Below, the invention is not limited to the specific details.
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