CN114319761B - Building unit combined type heat-insulation and decoration integrated exterior wall cladding and installation method - Google Patents
Building unit combined type heat-insulation and decoration integrated exterior wall cladding and installation method Download PDFInfo
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Abstract
本申请涉及一种建筑单元组合式保温装饰一体化外墙挂板及安装方法,外墙挂板包括多个相互拼接的单元挂板,单元挂板包括外层的装饰板、中层的保温板和内层的加固板,保温板的两侧分别与装饰板和加固板固定连接,加固板设置有用于与龙骨架相连的连接组件;单元挂板整体呈矩形,单元挂板的下侧和左侧均向内凹陷有插接槽;插接槽的截面呈梯形;单元挂板的上侧和右侧均向外凸出有插接部;插接部的截面呈与插接槽相契合的梯形;单元挂板的插接槽与相邻单元挂板的插接部卡接;单元挂板还包括用于将插接槽和插接部密封固定的封堵组件。本申请具有提升保温外墙挂板接缝处的密封性的效果。
The application relates to a building unit combined thermal insulation and decoration integrated exterior wall hanging board and its installation method. The outer wall hanging board includes a plurality of unit hanging boards spliced with each other, and the unit hanging board includes an outer decorative board, a middle thermal insulation board and The reinforcement board of the inner layer, the two sides of the insulation board are fixedly connected with the decorative board and the reinforcement board respectively, and the reinforcement board is provided with a connection component for connecting with the keel frame; the unit hanging board is generally rectangular, and the lower side and left side of the unit hanging board Both are recessed inwards with insertion slots; the cross section of the insertion slots is trapezoidal; the upper and right sides of the unit hanging plate protrude outwards with insertion parts; the cross section of the insertion parts is a trapezoid that fits the insertion slots ; The insertion groove of the unit hanging plate is clamped with the insertion portion of the adjacent unit hanging plate; the unit hanging plate also includes a sealing component for sealing and fixing the insertion groove and the insertion portion. The application has the effect of improving the sealing performance of the seams of the thermal insulation external wall hanging boards.
Description
技术领域technical field
本申请涉及建筑外墙技术领域,尤其是涉及一种建筑单元组合式保温装饰一体化外墙挂板及安装方法。The present application relates to the technical field of building exterior walls, in particular to a building unit combined thermal insulation and decoration integrated exterior wall hanging board and an installation method.
背景技术Background technique
随着我国对绿色建造与节能减排要求的提高,以及劳动力市场价格的大幅提升,新型复合保温墙板应运而生。新型复合保温墙板由两侧混凝土面层(内叶板、外叶板)和中间保温板组成,内、外叶墙板通过玻璃纤维拉结件或不锈钢拉结件固定连接,中间保温板采用有机保温板拼接而成。在对复合保温墙板进行拼接安装过程中通常在外叶板接缝处采用填充密封胶的方法封堵墙板间的缝隙。With the improvement of my country's requirements for green construction, energy conservation and emission reduction, and the sharp increase in labor market prices, new composite thermal insulation wall panels have emerged as the times require. The new composite thermal insulation wall panel is composed of concrete surface layers on both sides (inner leaf plate, outer leaf plate) and a middle insulation board. The inner and outer leaf wall panels are fixedly connected by glass fiber anchors or stainless steel anchors, and the middle insulation board is made of Organic insulation boards are spliced together. During the splicing and installation of composite thermal insulation wall panels, the gap between the wall panels is usually sealed by filling the sealant at the joints of the outer leaf plates.
针对现有的缝隙封堵技术,发明人认为外墙板接缝处往往是雨水、污垢的聚集处,而接缝处的密封胶经长期风吹、日晒、雨淋,相较于外墙挂板的外叶板表面更容易老化失效,进而导致墙板接缝处开裂,外界雨水很容易渗入保温外墙内部,进而导致中间保温板吸水变潮,使得外墙板的保温性能和耐久性能下降。In view of the existing gap sealing technology, the inventor believes that the joints of external wall panels are often the places where rainwater and dirt gather, and the sealant at the joints has been exposed to wind, sun and rain for a long time. The surface of the outer leaf board of the hanging board is more prone to aging and failure, which will lead to cracks at the joints of the wall boards, and the external rainwater can easily penetrate into the interior of the thermal insulation external wall, which will cause the middle thermal insulation board to absorb water and become damp, which will make the thermal insulation performance and durability of the external wall board decline.
发明内容Contents of the invention
为了提升保温外墙挂板接缝处的密封性,本申请提供一种建筑单元组合式保温装饰一体化外墙挂板及安装方法。In order to improve the sealing performance of the joints of the heat-insulating exterior wall siding, the present application provides a building unit combined heat preservation and decoration integrated exterior wall siding and an installation method.
第一方面,本申请提供的一种建筑单元组合式保温装饰一体化外墙挂板采用如下的技术方案:In the first aspect, a building unit combined thermal insulation and decoration integrated exterior wall hanging panel provided by the application adopts the following technical scheme:
一种建筑单元组合式保温装饰一体化外墙挂板,包括多个相互拼接的单元挂板,所述单元挂板包括外层的装饰板、中层的保温板和内层的加固板,所述保温板的两侧分别与所述装饰板和所述加固板固定连接,所述加固板设置有用于与主体结构相连的连接组件;所述单元挂板整体呈矩形,所述外墙挂板的下侧和左侧均向内凹陷有插接槽;所述插接槽的截面呈梯形;所述单元挂板的上侧和右侧均向外凸出有插接部;所述插接部的截面呈与所述插接槽相契合的梯形;所述单元挂板的插接槽与相邻所述单元挂板的插接部卡接;所述单元挂板还包括用于将所述插接槽和所述插接部密封固定的封堵组件。A building unit combined thermal insulation and decoration integrated exterior wall hanging board, which includes a plurality of unit hanging boards spliced with each other, and the unit hanging board includes an outer decorative board, a middle thermal insulation board and an inner reinforcement board. Both sides of the insulation board are respectively fixedly connected with the decorative board and the reinforcement board, and the reinforcement board is provided with a connection assembly for connecting with the main structure; Both the lower side and the left side are inwardly recessed to have insertion slots; the section of the insertion slots is trapezoidal; the upper side and the right side of the unit hanging plate protrude outwards with insertion parts; the insertion parts The cross-section is a trapezoid that fits the insertion groove; the insertion groove of the unit hanging plate is engaged with the insertion portion of the adjacent unit hanging plate; the unit hanging plate also includes a The plugging groove and the plugging part are sealed and fixed sealing components.
通过采用上述技术方案,在单元挂板的下侧和左侧均向内凹陷有插接槽、上侧和右侧均向外凸出有插接部;使得相邻两块挂板拼接时可将一块挂板的插接部插入另一块挂板的插接槽中,实现单元挂板组合式无缝拼接,有利于提升外墙挂板整体外表面的美观性;将封堵组件设置在插接槽和插接部相互靠近的侧壁上,封堵组件内藏于两块挂板拼接处的内部,相较于外露的密封条提升了封堵组件的耐用性;此外,插接槽梯形的设置使得外部雨水、冷空气等难以通过曲折的插接槽槽壁和封堵组件渗入单元挂板内部,从而起到了防水、保温、隔热的作用,大大提升了单元挂板接缝处的密封性。By adopting the above-mentioned technical scheme, the lower side and the left side of the unit hanging boards are recessed inwardly to have insertion slots, and the upper side and the right side are both protruding outwards to have insertion parts; so that two adjacent hanging boards can be spliced together. Insert the splicing part of one siding board into the socket slot of another siding board to realize the combined seamless splicing of unit siding boards, which is conducive to improving the aesthetics of the overall outer surface of the external wall siding board; On the side wall where the joint groove and the socket part are close to each other, the sealing component is hidden inside the joint of the two hanging boards, which improves the durability of the sealing component compared with the exposed sealing strip; in addition, the trapezoidal shape of the socket The setting makes it difficult for external rainwater and cold air to penetrate into the interior of the unit hanging plate through the tortuous groove wall and sealing components, thereby playing the role of waterproof, heat preservation and heat insulation, and greatly improving the joints of the unit hanging plate. tightness.
优选的,所述封堵组件包括粘接在所述插接槽两侧槽壁上的第一密封条、以及粘接在所述插接部与插接槽两侧槽壁抵接的侧壁上的第二密封条;所述插接部完全卡接在所述插接槽中时,所述第一密封条和所述第二密封条均处于挤压状态。Preferably, the blocking assembly includes a first sealing strip glued on the groove walls on both sides of the insertion groove, and a side wall glued on the abutment of the insertion part and the groove walls on both sides of the insertion groove The second sealing strip on the top; when the insertion part is completely engaged in the insertion groove, both the first sealing strip and the second sealing strip are in a squeezed state.
通过采用上述技术方案,当插接部完全卡接在所述插接槽中时,第一密封条和第二密封条均处于挤压状态,插接部和插接槽两者之间的间隙被第一密封条和第二密封条紧密填充,相较于在缝隙里填充一条密封条,密封条失效后出现开裂收缩的问题,本申请采用两条密封条紧密抵接的方式封堵缝隙,大大提升了缝隙处的密封性,减少了由于密封条失效对单元挂板密封性的影响。By adopting the above-mentioned technical scheme, when the socket part is completely engaged in the socket groove, both the first sealing strip and the second sealing strip are in a squeezed state, and the gap between the socket part and the socket groove It is tightly filled by the first sealing strip and the second sealing strip. Compared with filling a sealing strip in the gap, cracking and shrinkage will occur after the sealing strip fails. This application uses two sealing strips to seal the gap tightly. The sealing performance of the gap is greatly improved, and the influence of the failure of the sealing strip on the sealing performance of the unit hanging plate is reduced.
优选的,所述封堵组件还包括用于降低所述插接部与插接槽插接时的摩擦阻力的粘结条和磨砂条;所述粘结条粘接在所述第一密封条靠近第二密封条的一侧;所述磨砂条粘接在所述第二密封条靠近所述第一密封条的一侧;所述粘结条由微胶囊拌合料制得,所述微胶囊拌合料包括以下质量份的原料:环氧树脂20-30份、聚酰胺树脂10-15份、羟丙基甲基纤维素5-7份、醋酸戊酯7-9份、分散剂0.5-1份、微胶囊20-25份;其中,所述微胶囊由囊壁包裹囊芯制得,所述囊壁与囊芯的质量比为1:(1.5-2.1);所述囊壁的原料包括聚乙烯醇,所述囊芯包括以下质量份数的原料:酚醛树脂50-60份、四乙烯五胺20-25份、木质纤维素20-25份;所述磨砂条由砂砾拌合料制得;所述砂砾拌合料包括以下质量份的原料:环氧树脂10-20份、聚酰胺树脂8-14份、羟丙基甲基纤维素3-5份、醋酸戊酯4-6份;刚玉15-25份、纳米碳化硅20-30份、煅烧高岭土15-20份、水20-25份。Preferably, the blocking assembly further includes a bonding strip and a frosted strip for reducing the frictional resistance when the socket part is plugged into the socket slot; the bonding strip is bonded to the first sealing strip The side near the second sealing strip; the frosted strip is bonded to the side of the second sealing strip close to the first sealing strip; the bonding strip is made of microcapsule mixture, and the microcapsule The capsule mix includes the following raw materials in parts by mass: 20-30 parts of epoxy resin, 10-15 parts of polyamide resin, 5-7 parts of hydroxypropyl methylcellulose, 7-9 parts of amyl acetate, 0.5 parts of dispersant -1 part, 20-25 parts of microcapsules; wherein, the microcapsules are made by wrapping the capsule core with the capsule wall, and the mass ratio of the capsule wall to the capsule core is 1:(1.5-2.1); the capsule wall The raw materials include polyvinyl alcohol, and the capsule core includes the following raw materials in parts by mass: 50-60 parts of phenolic resin, 20-25 parts of tetraethylenepentamine, and 20-25 parts of lignocellulose; The gravel mixture includes the following raw materials in parts by mass: 10-20 parts of epoxy resin, 8-14 parts of polyamide resin, 3-5 parts of hydroxypropyl methylcellulose, 4-4 parts of amyl acetate 6 parts; corundum 15-25 parts, nano silicon carbide 20-30 parts, calcined kaolin 15-20 parts, water 20-25 parts.
通过采用上述技术方案,由微胶囊拌合料制得的粘结条,其中环氧树脂、聚酰胺树脂、羟丙基甲基纤维素和醋酸戊酯之间共同作用,生成了具有粘结性的基料,微胶囊囊芯中酚醛树脂、四乙烯五胺、木质纤维素协同作用下形成了具有较强粘结力的胶质物,囊芯被包裹在聚乙烯醇形成的薄膜囊壁中,随微胶囊在基料中通过分散剂的作用均匀分散;从而形成微胶囊拌合料;微胶囊拌合料在常温下逐渐固化粘附在第一密封条表面形成粘结条;By adopting the above-mentioned technical scheme, the adhesive strip made by the microcapsule mixture, in which epoxy resin, polyamide resin, hydroxypropyl methyl cellulose and amyl acetate act together to form a cohesive The base material of the microcapsule core, phenolic resin, tetraethylenepentamine, and lignocellulose in the core of the microcapsule form a colloid with strong cohesive force, and the core is wrapped in the film wall formed by polyvinyl alcohol , as the microcapsules are uniformly dispersed in the base material through the action of the dispersant; thereby forming a microcapsule mixture; the microcapsule mixture gradually solidifies and adheres to the surface of the first sealing strip at room temperature to form a bonding strip;
由砂砾拌合料组成的磨砂条中刚玉、纳米碳化硅、高岭土三者协同作用生成了若干具有高硬度的磨砂颗粒,若干磨砂颗粒在环氧树脂、聚酰胺树脂、羟丙基甲基纤维素和醋酸戊酯共同生成的基料中均匀分散,形成砂砾拌合料,砂砾拌合料在常温下逐渐固化粘附在第二密封条表面形成磨砂条;The synergistic action of corundum, nano-silicon carbide and kaolin in the abrasive strip composed of gravel mixture produces several abrasive particles with high hardness. It is evenly dispersed in the base material co-generated with amyl acetate to form a gravel mixture, which gradually solidifies and adheres to the surface of the second sealing strip at room temperature to form a frosted strip;
当插接部与插接槽进行插接时,磨砂条与粘结条抵接摩擦,粘结条中的微胶囊具有一定的润滑性和形变力,从而有利于降低插接槽和插接部插接时受到的摩擦阻力,便于两者插接;插接过程中粘结条表面和内部的微胶囊在磨砂条中磨砂颗粒的摩擦挤压下破裂,微胶囊中的胶质物囊芯流出,填充在粘结条和磨砂条抵接面的空隙处,在常温下固化凝结,实现粘结条和磨砂条之间的粘结固定;进而进一步加强第一密封条和第二密封条之间的连接紧密性,从而使得单元挂板接缝处的密封性得到巩固和提升。When the socket part is plugged into the socket slot, the frosted strip and the bonding strip will rub against each other, and the microcapsules in the bonding strip have certain lubricity and deformation force, which is beneficial to reduce the friction between the socket groove and the socket part. The friction resistance encountered during plugging is convenient for both plugging; during the plugging process, the microcapsules on the surface and inside of the adhesive strip are broken under the friction and extrusion of the frosted particles in the frosted strip, and the colloid core in the microcapsules flows out , fill in the gap between the contact surface of the adhesive strip and the frosted strip, solidify and condense at room temperature to realize the bonding and fixing between the adhesive strip and the frosted strip; further strengthen the gap between the first sealing strip and the second sealing strip The tightness of the connection, so that the sealing of the joints of the unit siding is consolidated and improved.
此外,由于粘结条和磨砂条采用相同的物质形成基料,基料相同,使得粘结条和磨砂条之间的界面阻碍降低,胶质物囊芯可以更好地在粘结条和磨砂条之间扩散流动,进而使胶质物囊芯和高硬度的磨砂颗粒固化凝结后形成的粘结层结构紧密,具有良好的热稳定性和阻隔性,不仅有利于提升单元挂板接缝处的密封性,还有利于提升接缝处的耐火隔热性能。In addition, since the adhesive strip and the frosted strip use the same material to form the base material, the base material is the same, so that the interface barrier between the adhesive strip and the frosted strip is reduced, and the colloidal capsule core can be better bonded between the adhesive strip and the frosted strip. The diffusion and flow between the strips, and then make the colloidal capsule core and the high-hardness abrasive particles solidify and coagulate to form a tight bonding layer, which has good thermal stability and barrier properties, which is not only conducive to lifting the seam of the unit hanging board It is also beneficial to improve the fire resistance and heat insulation performance of the seams.
优选的,所述囊芯还包括以下质量份数的原料:脂肪醇聚氧乙烯醚3-7份。Preferably, the capsule core also includes the following raw materials in parts by mass: 3-7 parts of fatty alcohol polyoxyethylene ether.
通过采用上述技术方案,在囊芯中加入脂肪醇聚氧乙烯醚,有利于提升胶质物囊芯的渗透性,使得胶质物囊芯可以充分渗透入粘结条和磨砂条抵接面的空隙处,甚至可以渗透入基料内部,进而进一步提升粘结条和磨砂条之间的粘结力,提升接缝处的密封性。By adopting the above technical scheme, adding fatty alcohol polyoxyethylene ether in the capsule core is beneficial to improve the permeability of the colloidal capsule core, so that the colloidal capsule core can fully penetrate into the contact surface of the adhesive strip and the frosted strip. The voids can even penetrate into the interior of the base material, thereby further improving the bonding force between the adhesive strip and the frosted strip, and improving the sealing of the seam.
优选的,所述微胶囊拌合料还包括以下质量份数的原料:3-巯丙基三甲氧基硅烷2-5份。Preferably, the microcapsule mixing material further includes the following raw materials in parts by mass: 2-5 parts of 3-mercaptopropyltrimethoxysilane.
通过采用上述技术方案,在微胶囊拌合料中加入3-巯丙基三甲氧基硅烷,3-巯丙基三甲氧基硅烷具有一定的润滑性,有利于使微胶囊拌合料中的各组分在搅拌过程中减少摩擦,从而使微胶囊在基料中混合时不易破裂。By adopting the above-mentioned technical scheme, 3-mercaptopropyltrimethoxysilane is added in the microcapsule mixture, and the 3-mercaptopropyltrimethoxysilane has a certain lubricity, which is beneficial to make the microcapsule mixture The components reduce friction during agitation, making the microcapsules less prone to breakage when mixed in the base.
优选的,所述分散剂为乙烯基双硬脂酰胺和/或聚乙烯蜡。Preferably, the dispersant is vinyl bis stearamide and/or polyethylene wax.
通过采用上述技术方案,乙烯基双硬脂酰胺不但具有很好的外部润滑作用,而且具有很好的内部润滑作用,有利于使微胶囊获得极高的表面光洁性和平滑性;聚乙烯蜡作为润滑剂,其化学性质稳定、电性能良好,对于PVC和其它的外部润滑剂相比,聚乙烯蜡具有更强的内部润滑作用,进而有利于微胶囊在基料中均匀分散;当乙烯基双硬脂酰胺和聚乙烯蜡两者混合使用时,两者协同作用能在粘结条表面形成一个“蜡化”的表层,从而有利于提升粘结条的耐磨性,进而减少磨砂条和粘结条摩擦挤压时对粘结条基料造成的摩擦损耗。By adopting the above-mentioned technical scheme, vinyl bis stearamide not only has good external lubricating effect, but also has good internal lubricating effect, which is conducive to making the microcapsules obtain extremely high surface finish and smoothness; polyethylene wax as Lubricant, with stable chemical properties and good electrical properties. Compared with PVC and other external lubricants, polyethylene wax has a stronger internal lubrication effect, which is conducive to the uniform dispersion of microcapsules in the base material; when vinyl double When stearamide and polyethylene wax are used in combination, the synergistic effect of the two can form a "waxed" surface layer on the surface of the adhesive strip, which is beneficial to improve the wear resistance of the adhesive strip, thereby reducing the abrasive strip and stickiness. The friction loss caused by the adhesive strip base material when the strip is rubbed and extruded.
第二方面,本申请提供一种建筑单元组合式保温装饰一体化外墙挂板的安装方法,采用如下的技术方案:In the second aspect, the present application provides a method for installing a building unit combined thermal insulation and decoration integrated exterior wall hanging board, which adopts the following technical solution:
一种建筑单元组合式保温装饰一体化外墙挂板的安装方法,包括以下步骤:A method for installing a building unit combined thermal insulation and decoration integrated exterior wall hanging board, comprising the following steps:
步骤一,将封堵组件安装在待安装单元挂板的插接槽和插接部;
步骤二,将装有封堵组件的单元挂板的插接部插入已固定安装好的上一块单元挂板的插接槽内,实现两块单元挂板的拼接;
步骤三,将拼接的单元挂板通过连接组件与龙骨架固定连接;
步骤四,重复上述步骤,完成保温单元挂板的安装固定。Step 4, repeat the above steps to complete the installation and fixation of the insulation unit hanging plate.
优选的,所述步骤一中,封堵组件的安装具体包括:在待安装的单元挂板的插接槽和插接部上分别粘贴第一密封条和第二密封条。Preferably, in the first step, the installation of the sealing assembly specifically includes: pasting the first sealing strip and the second sealing strip respectively on the insertion slot and the insertion portion of the unit hanging plate to be installed.
优选的,所述步骤一中,在第一密封条上涂覆微胶囊拌合料、在第二密封条上涂覆砂砾拌合料;Preferably, in said step one, the microcapsule mixture is coated on the first sealing strip, and the gravel mixture is coated on the second sealing strip;
所述微胶囊拌合料的制备方法包括以下步骤:The preparation method of described microcapsule mixture comprises the following steps:
S1-1,将酚醛树脂、四乙烯五胺和木质纤维素混合,升温至55-65℃,搅拌均匀,制得微胶囊芯液;S1-1, mixing phenolic resin, tetraethylenepentamine and lignocellulose, raising the temperature to 55-65°C, stirring evenly, to prepare microcapsule core liquid;
S1-2,将聚乙烯醇溶于质量为2倍聚乙烯醇质量的水中,加热至80-85℃,搅拌均匀,得到聚乙烯醇水溶液;S1-2, dissolving polyvinyl alcohol in water whose mass is twice the mass of polyvinyl alcohol, heating to 80-85°C, and stirring evenly to obtain an aqueous solution of polyvinyl alcohol;
S1-3,将微胶囊芯液与聚乙烯醇水溶液混合、乳化,得到乳化混合液;将乳化混合液在恒温40℃条件下搅拌至凝胶态;静置、筛分得到微胶囊;S1-3, mixing and emulsifying the microcapsule core liquid and polyvinyl alcohol aqueous solution to obtain an emulsified mixed liquid; stirring the emulsified mixed liquid at a constant temperature of 40°C until it reaches a gel state; standing still and sieving to obtain microcapsules;
S1-4,将环氧树脂、聚酰胺树脂、羟丙基甲基纤维素、醋酸戊酯和分散剂混合,升温至90-100℃,搅拌均匀,得到基料;S1-4, mixing epoxy resin, polyamide resin, hydroxypropyl methylcellulose, amyl acetate and dispersant, raising the temperature to 90-100°C, and stirring evenly to obtain a base material;
S1-5,将微胶囊加入基料中,在恒温55-60℃下混合均匀,静置6h后,得到微胶囊拌合料;所述砂砾拌合料的制备方法包括以下步骤:S1-5, adding the microcapsules into the base material, mixing uniformly at a constant temperature of 55-60° C., and standing for 6 hours to obtain a microcapsule mixture; the preparation method of the gravel mixture comprises the following steps:
S2-1,将刚玉、纳米碳化硅、煅烧高岭土和水混合,搅拌、造粒,得到磨砂颗粒;S2-1, mixing corundum, nano-silicon carbide, calcined kaolin and water, stirring and granulating to obtain frosted particles;
S2-2,将环氧树脂、聚酰胺树脂、羟丙基甲基纤维素、醋酸戊酯混合,升温至90-100℃,搅拌均匀,得到基料;S2-2, mixing epoxy resin, polyamide resin, hydroxypropyl methylcellulose, and amyl acetate, heating up to 90-100°C, and stirring evenly to obtain a base material;
S2-3,将磨砂颗粒加入基料中,混合均匀,得到砂砾拌合料。S2-3, adding the frosting particles into the base material and mixing evenly to obtain a gravel mixture.
通过采用上述技术方案,制备粘结条的微胶囊拌合料和磨砂条的砂砾拌合料,在单元挂板拼接安装过程中进行刷涂;涂胶后及时进行拼接,使得拼接时粘结条和磨砂条均处于微固化的状态,有利于减少两块单元挂板拼接时受到的摩擦阻力,便于安装;在拼接过程中即完成了单元挂板之间的粘接固定和密封封堵,减少了其他固定装置的安装,有利于提升外墙挂板安装工作的效率和质量。By adopting the above technical scheme, prepare the microcapsule mixture of the adhesive strip and the gravel mixture of the frosted strip, and brush it during the splicing and installation of the unit hanging board; and frosted strips are in a slightly cured state, which is beneficial to reduce the frictional resistance received when the two unit siding plates are spliced, and is easy to install; during the splicing process, the bonding, fixing and sealing of the unit siding plates are completed, reducing It eliminates the installation of other fixing devices, which is conducive to improving the efficiency and quality of the installation work of the external wall hanging panels.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.本申请在单元挂板的下侧和左侧均向内凹陷有插接槽、上侧和右侧均向外凸出有插接部;使得相邻两块挂板拼接时可将一块挂板的插接部插入另一块挂板的插接槽中,实现单元挂板组合式无缝拼接,有利于提升外墙挂板整体外表面的美观性;将封堵组件设置在插接槽和插接部相互靠近的侧壁上,封堵组件内藏于两块挂板拼接处的内部,相较于外露的密封条提升了封堵组件的耐用性;此外,插接槽梯形的设置使得外部雨水、冷空气等难以通过曲折的插接槽槽壁和封堵组件渗入单元挂板内部,从而起到了防水、保温、隔热的作用,大大提升了单元挂板接缝处的密封性;1. In this application, the lower side and the left side of the unit hanging boards are recessed inwards to have insertion slots, and the upper side and the right side are protruding outwards to have insertion parts; so that when two adjacent hanging boards are spliced together, one The plug-in part of the hanging board is inserted into the slot of another hanging board to realize the combined seamless splicing of the unit hanging board, which is conducive to improving the aesthetics of the overall outer surface of the hanging board on the external wall; the plugging component is set in the slot On the side wall close to the insertion part, the sealing component is hidden inside the joint of the two hanging panels, which improves the durability of the sealing component compared with the exposed sealing strip; in addition, the trapezoidal setting of the insertion groove It makes it difficult for external rainwater and cold air to penetrate into the interior of the unit hanging plate through the tortuous wall of the insertion groove and the sealing component, thus playing the role of waterproof, heat preservation and heat insulation, and greatly improving the sealing of the joint of the unit hanging plate ;
2.本申请中设置有用于降低插接部与插接槽插接时的摩擦阻力的粘接条和磨砂条,粘接条内部掺杂有微胶囊、磨砂条内掺杂有磨砂颗粒,当插接部与插接槽进行插接时,磨砂条与粘结条抵接摩擦,粘结条中的微胶囊具有一定的润滑性和形变力,从而有利于降低插接槽和插接部插接时受到的摩擦阻力,便于两者插接;插接过程中粘结条表面和内部的微胶囊在磨砂条中磨砂颗粒的摩擦挤压下破裂,微胶囊中的胶质物囊芯流出,填充在粘结条和磨砂条抵接面的空隙处,在常温下固化凝结,实现粘结条和磨砂条之间的粘结固定;进而加强第一密封条和第二密封条之间的连接紧密性,从而使得单元挂板接缝处的密封性得到巩固和提升。2. In this application, there are adhesive strips and frosted strips for reducing the frictional resistance when the socket part and the socket are plugged in. The inside of the adhesive strip is doped with microcapsules, and the frosted strip is doped with frosted particles. When the socket part is plugged into the socket slot, the frosted strip and the bonding strip contact and rub, and the microcapsules in the bonding strip have certain lubricity and deformation force, which is beneficial to reduce the friction between the socket groove and the socket part. The frictional resistance received during connection facilitates the insertion of the two; during the insertion process, the microcapsules on the surface and inside of the adhesive strip are broken under the friction and extrusion of the frosted particles in the frosted strip, and the colloid core in the microcapsules flows out. Fill in the gap between the bonding strip and the matte strip, and solidify and condense at room temperature to realize the bonding and fixing between the bonding strip and the frosting strip; thereby strengthening the connection between the first sealing strip and the second sealing strip Tightness, so that the sealing of the joints of the unit siding is consolidated and improved.
附图说明Description of drawings
图1是本申请实施例1单元挂板拼接时的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure when the unit hanging boards are spliced according to
图2是本申请实施例1单元挂板的局部结构剖视图,特别用于展示相邻两块单元挂板之间的封堵组件和单元挂板与主体结构之间的连接组件。Fig. 2 is a cross-sectional view of the partial structure of the unit hanging plate in Example 1 of the present application, especially for showing the blocking component between two adjacent unit hanging plates and the connecting component between the unit hanging plate and the main structure.
图3是图2中A的局部放大图。Fig. 3 is a partially enlarged view of A in Fig. 2 .
图4是图2中B的局部放大图。FIG. 4 is a partially enlarged view of B in FIG. 2 .
图5是本申请实施例2单元挂板拼接后的局部结构剖视图,特别用于展示相邻两块单元挂板之间的拼接结构。Fig. 5 is a cross-sectional view of the partial structure of the spliced unit hanging panels in Example 2 of the present application, especially for showing the splicing structure between two adjacent unit hanging panels.
附图标记说明:Explanation of reference signs:
1、单元挂板;11、装饰板;12、保温板;13、加固板;14、插接槽;15、插接部;2、第一密封条;3、第二密封条;4、粘结条;5、磨砂条;6、连接组件;61、直角连接角码;62、固定螺栓;7、龙骨架。1. Unit hanging board; 11. Decorative board; 12. Insulation board; 13. Reinforcement board; 14. Inserting groove; 15. Inserting part; 2. First sealing strip; 3. Second sealing strip; 4. Knot bar; 5, frosted bar; 6, connecting component; 61, right-angle connection angle code; 62, fixing bolt; 7, dragon skeleton.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.
以下实施例及对比例中所用原料的来源信息详见表1。See Table 1 for the source information of the raw materials used in the following examples and comparative examples.
表1Table 1
实施例Example
实施例1Example 1
本申请实施例公开一种建筑单元组合式保温装饰一体化外墙挂板。参照图1和图2,外墙挂板包括若干相互拼接的单元挂板1,单元挂板1包括外层的装饰板11、中层的保温板12和内层的加固板13,保温板12为轻质保温材料制得,本申请实施例中保温板12由泡沫板制得,在其他实施例中保温板12还可优选苯板、岩棉、聚氨酯、EPS或XPS保温板;保温板12的两侧分别与装饰板11和加固板13固定连接,装饰板11可选用石材板、陶板、水泥纤维板等装饰材料,本申请实施例中装饰板11选用石材板;加固板13可选取轻质水泥板、耐火纤维板等,本申请实施例中加固板13选用轻质水泥板。The embodiment of the present application discloses a building unit combined thermal insulation and decoration integrated exterior wall hanging board. Referring to Fig. 1 and Fig. 2, the exterior wall hanging board comprises several
参照图2和图3,加固板13上设置有用于与龙骨架7相连的连接组件6;连接组件6包括若干直角连接角码61和固定螺栓62,直角连接角码61的两侧分别与龙骨架7和加固板13远离装饰板11的一侧抵接,加固板13和龙骨架7上对应直角连接角码61的位置预先开设有安装孔,固定螺栓62穿过直角连接角码61伸入安装孔中,固定螺栓62通过安装孔分别与加固板13和龙骨架7螺纹连接,拧紧固定螺栓62,实现单元挂板1与主体结构的安装固定。Referring to Fig. 2 and Fig. 3, the reinforcing
参照图2和图4,单元挂板1整体呈矩形,单元挂板1的下侧和左侧均向内凹陷有插接槽14;插接槽14的截面呈开口较宽、槽底较窄的梯形;单元挂板1的上侧和右侧均向外凸出有插接部15;插接部15的截面呈与插接槽14相契合的梯形;对单元挂板1进行安装时,一个单元挂板1的插接槽14与另一个单元挂板1的插接部15卡接,两块单元挂板1实现无缝拼接;单元挂板1还包括用于将插接槽14和插接部15密封固定的封堵组件。Referring to Fig. 2 and Fig. 4, the
封堵组件包括粘接在插接槽14两侧槽壁上的第一密封条2、以及粘接在插接部15与插接槽14两侧槽壁抵接的侧壁上的第二密封条3;本申请实施例中第一密封条2和第二密封条3均采用弹性橡胶条;在其他实施例中第一密封条2和第二密封条3还可采用泡沫条、硅胶条等。当插接部15完全卡接在插接槽14中时,第一密封条2和第二密封条3紧密抵接,两者均处于挤压状态,实现对单元挂板1接缝处的封堵。The sealing assembly includes the
本实施例还公开一种上述建筑单元组合式保温装饰一体化外墙挂板的安装方法,具体包括以下步骤:This embodiment also discloses a method for installing the above-mentioned building unit combined thermal insulation and decoration integrated exterior wall hanging board, which specifically includes the following steps:
步骤一,在待安装的单元挂板1的插接槽14和插接部15上分别粘贴第一密封条2和第二密封条3;
步骤二,将待安装的单元挂板1的插接部15插入已固定安装好的上一块单元挂板1的插接槽14内,插接过程中第一密封条2和第二密封条3均被挤压,实现两块单元挂板1的拼接固定;
步骤三,将固定螺栓62穿过直角连接角码61伸入加固板13预先开设好的安装孔中,拧紧固定螺栓62,将单元挂板1固定安装在主体结构的龙骨架7上;
步骤四,重复上述步骤,完成保温单元挂板1的安装固定。Step 4: Repeat the above steps to complete the installation and fixation of the hanging
实施例2Example 2
参照图5,本实施例与实施例1的不同之处在于封堵组件还包括用于降低插接部15与插接槽14插接时摩擦阻力的粘接条4和磨砂条5。Referring to FIG. 5 , the difference between this embodiment and
粘结条4粘接在第一密封条2靠近第二密封条3的一侧、磨砂条5粘接在第二密封条3靠近第一密封条2的一侧;粘结条4由微胶囊拌合料制得,粘结条4表面和内部填充有微胶囊,微胶囊中包裹有具有较强粘结性的囊芯;磨砂条5由砂砾拌合料制得,磨砂条5中掺杂磨砂颗粒,磨砂颗粒凸出在磨砂条5表面;当插接部15与插接槽14进行插接时,磨砂条5与粘结条4抵接摩擦,粘结条4中的微胶囊具有一定的润滑性和形变力,从而有利于降低插接槽14和插接部15插接时受到的摩擦阻力,便于两者插接;插接过程中粘结条4表面和内部的微胶囊在磨砂条5中磨砂颗粒的摩擦挤压下破裂,微胶囊中的胶质物囊芯流出,填充在粘结条4和磨砂条5抵接面的空隙处,在常温下固化凝结,实现粘结条4和磨砂条5之间的粘结固定,进而实现两块单元挂板1的粘接固定。Adhesive strip 4 is bonded on the side of first sealing strip 2 near second sealing strip 3, and frosted strip 5 is bonded on the side of second sealing strip 3 near first sealing strip 2; Adhesive strip 4 is made of microcapsules Made of mixture, the surface and inside of the adhesive strip 4 are filled with microcapsules, and the microcapsules are wrapped with a capsule core with strong adhesion; the frosted strip 5 is made of gravel mixture, and the frosted strip 5 is doped with The frosted particles protrude on the surface of the frosted strip 5; when the socket part 15 is inserted into the socket groove 14, the frosted strip 5 and the adhesive strip 4 abut and rub against each other, and the microcapsules in the adhesive strip 4 have a certain lubricity and deformation force, which helps to reduce the frictional resistance received when the socket slot 14 and the socket part 15 are plugged in, and facilitates the plugging of the two; The frosted particles in strip 5 break under the friction and extrusion, and the colloid capsule core in the microcapsules flows out, fills the gap between the abutting surfaces of the adhesive strip 4 and the frosted strip 5, and solidifies and condenses at room temperature to realize the bonding strip 4 and the frosted strip 5 are bonded and fixed, thereby realizing the bonding and fixing of the two unit hanging panels 1 .
本实施例还公开一种上述建筑单元组合式保温装饰一体化外墙挂板的安装方法,具体包括以下步骤:This embodiment also discloses a method for installing the above-mentioned building unit combined thermal insulation and decoration integrated exterior wall hanging board, which specifically includes the following steps:
步骤一:step one:
S1,制备微胶囊拌合料:S1, preparation of microcapsule mixture:
S1-1,将50kg酚醛树脂、25kg四乙烯五胺和25kg木质纤维素加入搅拌机中混合,即酚醛树脂、四乙烯五胺和木质纤维素的质量比为2:1:1;升温至55℃并保持恒温30min,在搅拌速度为110r/min的条件下搅拌30min,制得微胶囊芯液;S1-1, add 50kg of phenolic resin, 25kg of tetraethylenepentamine and 25kg of lignocellulose into the mixer and mix, that is, the mass ratio of phenolic resin, tetraethylenepentamine and lignocellulose is 2:1:1; heat up to 55°C And keep the constant temperature for 30min, and stir for 30min under the condition that the stirring speed is 110r/min, and make the microcapsule core liquid;
S1-2,将50kg聚乙烯醇溶于100kg的水中,加入搅拌锅,加热至80℃,在搅拌速度为50r/min的条件下搅拌均匀,得到聚乙烯醇水溶液;S1-2, dissolving 50kg of polyvinyl alcohol in 100kg of water, adding to a stirring pot, heating to 80°C, and stirring evenly at a stirring speed of 50r/min to obtain an aqueous solution of polyvinyl alcohol;
S1-3,取出20kg聚乙烯醇水溶液与30kg微胶囊芯液在乳化锅中混合,即聚乙烯醇水溶液与微胶囊芯液的质量比为1:1.5,在85℃下、速度为2000r/min的条件下乳化10s,得到乳化混合液;将乳化混合液放入搅拌锅中,在恒温35℃条件下、以35r/min的搅拌速度搅拌至凝胶态;保温静置1h后,在湿法筛分机中进行以1500r/min速度进行筛分,得到粒径为200-250微米的微胶囊;S1-3, take out 20kg polyvinyl alcohol aqueous solution and 30kg microcapsule core liquid and mix them in the emulsification pot, that is, the mass ratio of polyvinyl alcohol aqueous solution to microcapsule core liquid is 1:1.5, at 85°C, the speed is 2000r/min emulsified under the condition of 10s to obtain the emulsified mixture; put the emulsified mixture into the stirring pot, and stir it at a constant temperature of 35°C at a stirring speed of 35r/min until it was in a gel state; Sieve at a speed of 1500r/min in the sieving machine to obtain microcapsules with a particle size of 200-250 microns;
S1-4,将20kg环氧树脂、10kg聚酰胺树脂、5kg羟丙基甲基纤维素、7kg醋酸戊酯、0.5kg乙烯基双硬脂酰胺加入搅拌锅中混合,升温至90℃,在搅拌速度为150r/min的条件下搅拌30min,得到基料;S1-4, add 20kg epoxy resin, 10kg polyamide resin, 5kg hydroxypropyl methylcellulose, 7kg pentyl acetate, 0.5kg vinyl bis stearamide into the stirring pot and mix, heat up to 90°C, and stir Stir for 30min under the condition of 150r/min at a speed to obtain the base material;
S1-5,将20kg微胶囊加入基料中,在恒温55℃、搅拌速度为30r/min的条件下搅拌10min,静置6h后,得到微胶囊拌合料;S1-5, adding 20kg of microcapsules into the base material, stirring for 10 minutes at a constant temperature of 55°C and a stirring speed of 30r/min, and standing for 6 hours to obtain a microcapsule mixture;
S2,制备砂砾拌合料:S2, preparation of gravel mixture:
S2-1,将10kg刚玉、8kg纳米碳化硅、7kg煅烧高岭土和20kg水混合加入造粒机中,经过造粒机造粒,得到粒径为100-150微米的磨砂颗粒;S2-1, mixing 10kg of corundum, 8kg of nano-silicon carbide, 7kg of calcined kaolin and 20kg of water into a granulator, and granulating through the granulator to obtain frosted particles with a particle size of 100-150 microns;
S2-2,将20kg环氧树脂、10kg聚酰胺树脂、5kg羟丙基甲基纤维素、7kg醋酸戊酯加入搅拌锅中混合,升温至90℃,在搅拌速度为150r/min的条件下搅拌30min,得到基料;S2-2, add 20kg of epoxy resin, 10kg of polyamide resin, 5kg of hydroxypropyl methylcellulose, and 7kg of amyl acetate into the mixing pot and mix them, raise the temperature to 90°C, and stir at a stirring speed of 150r/min 30min, get base material;
S2-3,将磨砂颗粒加入基料中混合,在常温下、搅拌速度为110r/min的条件下搅拌10min,得到砂砾拌合料;S2-3, adding frosted particles into the base material for mixing, and stirring for 10 minutes at room temperature at a stirring speed of 110 r/min to obtain a gravel mixture;
S3,在待安装的单元挂板1的插接槽14和插接部15上分别粘贴第一密封条2和第二密封条3;S3, paste the
S4,用刷子在单元挂板1的第一密封条2表面将涂覆一层微胶囊拌合料、在待安装的单元挂板1的第二密封条3表面涂覆一层砂砾拌合料;S4, use a brush to coat a layer of microcapsule mixture on the surface of the
步骤二,将涂胶后的单元挂板1的插接部15插入已固定安装好的上一块单元挂板1的插接槽14内,插接过程中第一密封条2和第二密封条3均被挤压,微胶囊拌合料微固化形成的粘结条4和砂砾拌合料微固化形成的磨砂条5摩擦挤压,粘结条4中的微胶囊被磨砂条5的磨砂颗粒挤压摩擦破裂,微胶囊中的胶质物囊芯流出,将粘结条4和磨砂条5粘接,实现两块单元挂板1的拼接固定;
步骤三,将固定螺栓62穿过直角连接角码61伸入加固板13预先开设好的安装孔中,拧紧固定螺栓62,将单元挂板1固定安装在主体结构的龙骨架7上;
步骤四,重复上述S3、S4以及步骤二、三,完成保温单元挂板1的安装固定。Step 4, repeat the above S3, S4 and steps 2 and 3 to complete the installation and fixation of the hanging
实施例3-6Example 3-6
实施例3-6与实施例2的不同之处在于微胶囊拌合料的各组分、组分含量不同、砂砾拌合料的各组分含量不同、以及制备过程中的温度和静置时间不同,实施例1-5中微胶囊拌合料的各组分原料用量、砂砾拌合料的各组分原料用量以及温度、时间参数详见表2。The difference between embodiment 3-6 and
表2Table 2
实施例7-8Example 7-8
本实施例与实施例2的不同之处在于:S1-1中还分别加入有3kg、7kg的脂肪醇聚氧乙烯醚。The difference between this example and Example 2 lies in that: 3kg and 7kg of fatty alcohol polyoxyethylene ether were added to S1-1 respectively.
实施例9-11Examples 9-11
本实施例与实施例2的不同之处在于:S1-4中还分别加入有2kg、3.5kg、5kg的3-巯丙基三甲氧基硅烷。The difference between this example and Example 2 is that 2kg, 3.5kg, and 5kg of 3-mercaptopropyltrimethoxysilane were added to S1-4, respectively.
实施例12Example 12
本实施例与实施例4的不同之处在于:S1-1中还加入有3kg的脂肪醇聚氧乙烯醚;S1-4中还加入有3.5kg的3-巯丙基三甲氧基硅烷。The difference between this example and Example 4 is that: 3kg of fatty alcohol polyoxyethylene ether is added to S1-1; 3.5kg of 3-mercaptopropyltrimethoxysilane is also added to S1-4.
对比例comparative example
对比例1Comparative example 1
与实施例2的区别仅在于:将囊芯中的酚醛树脂替换为等量的聚酰胺树脂。The only difference from Example 2 is that the phenolic resin in the capsule core is replaced by an equivalent amount of polyamide resin.
对比例2Comparative example 2
与实施例2的区别仅在于:将囊芯中的四乙烯五胺替换为等量的十二烷基二甲基叔胺。The only difference from Example 2 is that the tetraethylenepentamine in the capsule core is replaced by an equivalent amount of dodecyldimethyl tertiary amine.
对比例3Comparative example 3
与实施例2的区别仅在于:将囊芯中的木质纤维素替换为等量的甲基纤维素。The only difference from Example 2 is: the lignocellulose in the capsule core is replaced by an equivalent amount of methyl cellulose.
对比例4Comparative example 4
与实施例2的区别仅在于:将囊壁中的聚乙烯醇替换为等量的硅藻土。The only difference from Example 2 is that the polyvinyl alcohol in the capsule wall is replaced by an equivalent amount of diatomaceous earth.
对比例5Comparative example 5
与实施例2的区别仅在于:将磨砂条替换为粘结条。The only difference from Example 2 is that the frosted strips are replaced by adhesive strips.
性能检测试验performance test
1、粘结强度检测:根据GB-T2791-1995《胶粘剂T剥离强度试验方法挠性材料对挠性材料》中的试样制备和试验方法,将实施例2-12和比较例1-5制得的15g微胶囊拌合料和15g砂砾拌合料分别均匀涂刷在两片挠性试片(厚度为3mm、长度为15mm的橡胶片)相互靠近的一侧面上,将两块挠性试片的涂胶面摩擦挤压后,等待30min,使得两块挠性试片之间的微胶囊拌合料和砂砾拌合料粘接固化;然后进行剥离强度试验,记录数据为初始剥离强度;初始剥离强度越大,证明胶粘剂的粘结强度越大,胶粘剂粘结性能越好。1. Detection of bond strength: According to the sample preparation and test method in GB-T2791-1995 "Test Method of Adhesive T-Peel Strength Flexible Material to Flexible Material", the samples prepared in Examples 2-12 and Comparative Examples 1-5 The obtained 15g microcapsule mixture and 15g gravel mixture are evenly painted on the side surfaces of two flexible test pieces (rubber sheets with a thickness of 3mm and a length of 15mm) respectively, and the two flexible test pieces After rubbing and extruding the glue-coated surface of the sheet, wait for 30 minutes, so that the microcapsule mixture and the gravel mixture between the two flexible test pieces are bonded and solidified; then perform the peel strength test, and the recorded data is the initial peel strength; The greater the initial peel strength, the greater the bonding strength of the adhesive and the better the adhesive bonding performance.
2、耐水性检测:将实施例2-12和比较例1-5制得的15g微胶囊拌合料和15g砂砾拌合料分别均匀涂刷在两片挠性试片(厚度为3mm、长度为15mm的橡胶片)相互靠近的一侧面上,将两块挠性试片的涂胶面摩擦挤压后,等待30min,使得两块挠性试片之间的微胶囊拌合料和砂砾拌合料粘接固化;将粘接好的两块挠性试片浸泡在水温为20℃的水中,浸泡7d后进行上述粘结强度检测中的剥离强度试验,记录数据为浸水剥离强度;比较浸水剥离强度与初始剥离强度的差值,差值越小,说明水分渗入粘结剂中的量越少、胶粘剂的耐水性越好。2. Water resistance detection: the 15g microcapsule mixture and the 15g gravel mixture prepared in Examples 2-12 and Comparative Examples 1-5 are evenly painted on two flexible test pieces (thickness is 3mm, length 15mm rubber sheet) on the side close to each other, after rubbing and squeezing the rubberized surfaces of the two flexible test pieces, wait for 30 minutes, so that the microcapsule mixture and gravel between the two flexible test pieces are mixed The mixture is bonded and cured; soak the two bonded flexible test pieces in water with a water temperature of 20°C, and perform the peel strength test in the above-mentioned bond strength test after soaking for 7 days, and the recorded data is the water-immersion peel strength; compare water-immersion The difference between the peel strength and the initial peel strength, the smaller the difference, the less the amount of moisture infiltrated into the adhesive, and the better the water resistance of the adhesive.
检测试验1-2的具体检测数据详见表3。The specific detection data of detection test 1-2 are shown in Table 3.
表3table 3
根据表3中实施例2-6的性能检测数据可得,实施例2-6制得的微胶囊拌合料和砂砾拌合料两者粘接固化后形成的胶体的初始剥离强度均大于8MPa,具有较好的粘接强度;胶体浸水7d后的浸水剥离强度与初始剥离强度之间的差值在6MPa以内,差值较小,胶体的耐水性较好,进而有利于提升单元挂板接缝处的耐水密封性。According to the performance detection data of embodiment 2-6 in table 3, the initial peel strength of the colloid formed after both the microcapsule mixture and the gravel mixture made by embodiment 2-6 are all greater than 8MPa , has good bonding strength; the difference between the water-immersed peel strength and the initial peel strength of the colloid after soaking in water for 7 days is within 6MPa, the difference is small, and the water resistance of the colloid is good, which is conducive to the lifting of the unit. Water-resistant seal at seams.
实施例2、3、5的性能检测数据相近,实施例2、3、5在配比范围内对微胶囊拌合料的原料组分、砂浆拌合料的原料组分和工艺参数进行调整说明对制得胶体的性能影响不大;而实施例4和实施例6在原料组分配比范围内选用乙烯基双硬脂酰胺和聚乙烯蜡两者按照1:1的质量比混合得到的混合分散剂,相较于实施例2、3、5中分散剂只采用乙烯基双硬脂酰胺和聚乙烯蜡两者中的一种,实施例4、6制得的胶体的初始剥离强度较高、浸水剥离强度和初始剥离强度之间的差值为4MPa和5MPa,说明实施例4、6制得的胶体的粘接强度和耐水性得到了提升,更有利于提升单元挂板接缝处的密封性。发明人认为,当乙烯基双硬脂酰胺和聚乙烯蜡两者混合使用时,两者发生协同作用,可能在微胶囊拌合料微固化形成的粘结条表面形成一个“蜡化”的表层,从而减少砂砾拌合料微固化形成的磨砂条和粘结条摩擦挤压时对粘结条基料造成的摩擦损耗,粘结条表面光滑耐磨,进而使得微胶囊破裂流泻出的胶质物囊芯可以将粘结条和磨砂条更好地粘结,进而提升了粘结条和磨砂条两者粘结固化后形成的胶体的粘接强度,胶体粘结紧密牢固,胶体的耐水性能也得到了提升。The performance testing data of Examples 2, 3, and 5 are similar.
实施例7、8在实施例1的基础上于囊芯制备过程中添加了脂肪醇聚氧乙烯醚,实施例7、8制得的微胶囊拌合料和砂砾拌合料两者粘接固化形成的胶体的初始剥离强度得到了较为明显的提升、浸水剥离强度和初始剥离强度的差值有明显缩小,差值缩小至3-4MPa,说明实施例7、8制得的胶体的粘接强度和耐水性能得到较大的提升,进而使得单元挂板接缝处的密封性更加显著。发明人分析,在囊芯中加入脂肪醇聚氧乙烯醚,有利于提升胶质物囊芯的渗透性,使得胶质物囊芯可以充分渗透入粘结条和磨砂条抵接面的空隙处,甚至可以渗透入粘结条和磨砂条基料内部,进而增强粘结条和磨砂条之间的粘结力。Examples 7 and 8 added fatty alcohol polyoxyethylene ethers in the capsule core preparation process on the basis of Example 1, and both the microcapsule mixture and the gravel mixture obtained in Examples 7 and 8 were bonded and solidified The initial peel strength of the formed colloid has been significantly improved, the difference between the water-immersed peel strength and the initial peel strength has been significantly reduced, and the difference has been reduced to 3-4MPa, which shows that the colloids obtained in Examples 7 and 8 have an adhesive strength. The performance and water resistance have been greatly improved, which in turn makes the sealing of the joints of the unit hanging panels more significant. The inventor analyzed that adding fatty alcohol polyoxyethylene ether in the capsule core is beneficial to improve the permeability of the colloidal capsule core, so that the colloidal capsule core can fully penetrate into the gap between the bonding strip and the frosted strip contact surface , It can even penetrate into the base material of the adhesive strip and the frosted strip, thereby enhancing the bonding force between the adhesive strip and the frosted strip.
实施例9-11在实施例2的基础上于微胶囊拌合料中加入了3-巯丙基三甲氧基硅烷,实施例9、10制得胶体的初始剥离强度相较于实施例2制得胶体的初始剥离强度有较小提升,说明微胶囊拌合料中加入了3-巯丙基三甲氧基硅烷有利于使得微胶囊拌合料中的各组分在搅拌过程中减少摩擦,从而使微胶囊在基料中混合时不易破裂,微胶囊拌合料中微胶囊留存率较高,囊粒完整性较好,进而降低了囊芯的流失,更多的囊芯可以在单元挂板拼接时发挥作用,进而有利于单元挂板之间的粘结固定。实施例11制得胶体的初始剥离强度相较于实施例2制得胶体的初始剥离强度有所下降,且浸水剥离强度和初始剥离强度的差值也增加至8MPa,说明实施例11制得胶体的粘结强度和耐水性能下降,发明人分析,实施例11中3-巯丙基三甲氧基硅烷添加量较多,可能使得外胶囊囊壁的润滑性过大,可能导致粘结条和磨砂条在挤压摩擦时有一些微胶囊不会破裂,囊芯无法流出,粘结条与磨砂条之间的粘结力降低、粘结条与磨砂条接触面的空隙缺少了囊芯的填充容易渗入水分子,进而降低了固化胶条的耐水性,同时也不利于单元挂板接缝处的密封性。Embodiment 9-11 has added 3-mercaptopropyltrimethoxysilane in the microcapsule mixing material on the basis of
实施例12采用实施例4的原料组份和工艺参数,并在微胶囊制备过程中加入了5kg的脂肪醇聚氧乙烯醚和3.5kg的3-巯丙基三甲氧基硅烷,实施例12制得的胶体的初始剥离强度明显提升、浸水剥离强度和初始剥离强度的差值缩小至1MPa,说明实施例12制得胶体的粘接强度和耐水性能得到显著提升,实施例12相较于实施例2在原料组份和工艺参数的调整下配合脂肪醇聚氧乙烯醚和3-巯丙基三甲氧基硅烷的增益作用,在配方各组分的共同作用下,使制得的胶体的性能得到了较为合适改善和提升,更加符合单元挂板安装和拼接的工艺要求。Example 12 adopts the raw material components and process parameters of Example 4, and adds 5kg of fatty alcohol polyoxyethylene ether and 3.5kg of 3-mercaptopropyltrimethoxysilane in the microcapsule preparation process, and the preparation of Example 12 The initial peel strength of the obtained colloid is obviously improved, and the difference between the water immersion peel strength and the initial peel strength is reduced to 1MPa, which shows that the adhesive strength and water resistance of the colloid obtained in Example 12 are significantly improved. Compared with Example 12, Example 12 2. Under the adjustment of raw material components and process parameters, with the gain effect of fatty alcohol polyoxyethylene ether and 3-mercaptopropyltrimethoxysilane, under the joint action of each component of the formula, the performance of the prepared colloid is improved. In order to be more suitable for improvement and promotion, it is more in line with the technical requirements of unit hanging board installation and splicing.
对比例1-3分别将囊芯中酚醛树脂、四乙烯五胺、木质纤维素三种物质进行单一替换,对比例1-3制得的胶体的初始剥离强度相较于实施例2制得的胶体的初始剥离强度明显下降,且浸水剥离强度和初始剥离强度的差值大于7Mpa,说明对比例1-3制得胶体的粘接强度和耐水性能较差、发明人分析,微胶囊囊芯中酚醛树脂、四乙烯五胺、木质纤维素三种物质协同作用下形成了具有较强粘结力的胶质物,胶质物与磨砂条之间的粘结性较好,能够将粘结条和磨砂条紧密粘接在一起,若替换了上述三种物质,替换后的物质之间无法产生协同作用,无法生成具有较强粘结力的胶质物或者混合得到的混合物粘接性较差、交联固化较弱,都无法达到上述三种物质协同作用的效果,进而影响了粘接固化后形成胶体的粘接性能和耐水性。In comparative examples 1-3, the three substances of phenolic resin, tetraethylenepentamine, and lignocellulose in the capsule core were replaced individually. The initial peel strength of colloid obviously descends, and the difference of water immersion peel strength and initial peel strength is greater than 7Mpa, illustrates that comparative example 1-3 makes the adhesive strength and water resistance of colloid relatively poor, inventor's analysis, in the microcapsule capsule core Under the synergistic action of phenolic resin, tetraethylenepentamine, and lignocellulose, a colloid with strong cohesive force is formed. The cohesiveness between the colloid and the frosted strip is good, and the adhesive strip It is closely bonded with the frosting strip. If the above three substances are replaced, the replaced substances cannot produce synergistic effects, and cannot form a colloid with strong cohesive force or the mixture obtained by mixing has poor cohesiveness. , cross-linking and curing are weak, and the synergistic effect of the above three substances cannot be achieved, which in turn affects the bonding performance and water resistance of the colloid formed after bonding and curing.
对比例4将形成囊壁的聚乙烯醇替换为等量的硅藻土,对比例4制得的胶体的初始剥离强度较差、浸水剥离强度和初始剥离强度的差值较大,对比例4制得胶体的粘接强度和耐水性较差,发明人分析,硅藻土相较于聚乙烯醇的物理强度较大,形成囊壁的壁厚较厚,难以破裂;且硅藻土破裂后可能分散在粘结条内部以及粘结条和磨砂条接触的界面,阻碍了囊芯的流动和填充,进而导致粘结条与磨砂条之间的粘接力下降,降低了胶体的粘接强度和耐水性。In Comparative Example 4, the polyvinyl alcohol forming the capsule wall was replaced by an equivalent amount of diatomaceous earth. The colloid prepared in Comparative Example 4 had poor initial peel strength, and the difference between the water-immersed peel strength and the initial peel strength was large. Comparative Example 4 The bonding strength and water resistance of the obtained colloid are relatively poor. According to the inventor's analysis, the physical strength of diatomite is larger than that of polyvinyl alcohol, and the wall thickness of the capsule wall is thicker, which is difficult to rupture; It may be dispersed inside the adhesive strip and at the interface between the adhesive strip and the frosted strip, which hinders the flow and filling of the capsule core, which in turn leads to a decrease in the adhesive force between the adhesive strip and the frosted strip, and reduces the adhesive strength of the colloid and water resistance.
对比例5将磨砂条替换为粘结条,对比例5制得的胶体的初始剥离强度较差、浸水剥离强度和初始剥离强度的差值较大,发明人分析,失去了磨砂条的摩擦,两个粘结条之间摩擦力较小,仅通过挤压可能会导致微胶囊无法破裂,囊芯无法流出,一方面导致两个粘结条之间缺少粘结的囊芯从而粘接力下降、另一方面微胶囊破裂分散不均,使得两个粘结条没有囊芯的位置产生空隙,容易使水分渗入影响耐水性。In comparative example 5, the frosted strips are replaced by adhesive strips. The colloid prepared in comparative example 5 has poor initial peel strength, and the difference between the water-immersed peel strength and the initial peel strength is large. The inventor analyzed that the friction of the frosted strips has been lost. The friction between the two adhesive strips is small, and the microcapsules cannot be broken and the capsule core cannot flow out only by extrusion. On the one hand, the lack of bonded capsule core between the two adhesive strips results in a decrease in the adhesive force , On the other hand, the microcapsules are broken and dispersed unevenly, so that there is a gap in the position where the two adhesive strips do not have the capsule core, and it is easy for water to infiltrate and affect the water resistance.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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| CN107384525A (en) * | 2017-06-27 | 2017-11-24 | 泰州市嘉鼎新材料有限公司 | Environment-friendly type microcapsules lubricating ester |
| CN211473177U (en) * | 2019-12-06 | 2020-09-11 | 中国十七冶集团有限公司 | Assembled building interior wall decorative structure |
| CN111502151B (en) * | 2020-05-07 | 2021-08-03 | 中国十七冶集团有限公司 | External wall insulation and decoration integrated plate seepage-proofing structure and construction method |
| CN113137024A (en) * | 2021-03-30 | 2021-07-20 | 马鞍山市新丰建筑安装有限公司 | Building external wall heat-insulation decorative fireproof isolation plate and installation method thereof |
| CN113530114A (en) * | 2021-06-25 | 2021-10-22 | 安庆中凯信息技术咨询有限公司 | Fiber reinforced cement outer wall decoration hanging plate |
-
2021
- 2021-12-27 CN CN202111620953.4A patent/CN114319761B/en active Active
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| CN114319761A (en) | 2022-04-12 |
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Denomination of invention: A combined insulation and decoration integrated exterior wall hanging panel and installation method for building units Granted publication date: 20230523 Pledgee: China Co. truction Bank Corp Guangzhou Panyu branch Pledgor: Guangdong QIANXING Construction Engineering Co.,Ltd. Registration number: Y2025980018182 |
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