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CN114334664A - Display panel and preparation method thereof - Google Patents

Display panel and preparation method thereof Download PDF

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CN114334664A
CN114334664A CN202111590220.0A CN202111590220A CN114334664A CN 114334664 A CN114334664 A CN 114334664A CN 202111590220 A CN202111590220 A CN 202111590220A CN 114334664 A CN114334664 A CN 114334664A
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layer
insulating layer
gate
display panel
active layer
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曾宪甫
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Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Abstract

本申请提供一种显示面板及制备方法,显示面板的制备方法,包括以下步骤:提供一衬底基板,并在所述衬底基板上形成有源层;依次形成第一绝缘层及第一金属层;图案化所述第一金属层,形成栅极;以所述栅极为掩膜版,对所述第一绝缘层进行图案化处理,形成中间部绝缘层及位于所述中间部绝缘层两侧的侧部绝缘层,所述中间部绝缘层对应设置在所述有源层上面;其中,所述侧部绝缘层的厚度与所述中间部绝缘层的厚度的比值为1/2至1。上述显示面板的制备方法用以解决利用栅极作为掩膜版刻蚀第一绝缘层时,易导致层间介电层爬坡时出现裂纹的技术问题。

Figure 202111590220

The present application provides a display panel and a manufacturing method thereof, and the manufacturing method of the display panel includes the following steps: providing a base substrate, and forming an active layer on the base substrate; forming a first insulating layer and a first metal in sequence patterning the first metal layer to form a gate; using the gate as a mask, patterning the first insulating layer to form an intermediate insulating layer and two layers located in the intermediate insulating layer The side insulating layer on the side, the middle insulating layer is correspondingly arranged on the active layer; wherein, the ratio of the thickness of the side insulating layer to the thickness of the middle insulating layer is 1/2 to 1 . The above-mentioned manufacturing method of the display panel is used to solve the technical problem that cracks may easily occur in the interlayer dielectric layer when the first insulating layer is etched by using the gate electrode as a mask.

Figure 202111590220

Description

显示面板及制备方法Display panel and preparation method thereof

技术领域technical field

本申请涉及显示技术领域,具体涉及一种显示面板及制备方法。The present application relates to the field of display technology, and in particular, to a display panel and a preparation method thereof.

背景技术Background technique

有机发光二极管(OLED)的自发光特性在有源矩阵(AMOLED)平板显示中正在受到越来越多的关注。薄膜晶体管(TFT)为OLED发光器件提供驱动电流,这一特点使得AMOLED对薄膜晶体管的输出电流和迁移率提出了更高的要求。The self-luminous properties of organic light-emitting diodes (OLEDs) are receiving increasing attention in active-matrix (AMOLED) flat-panel displays. Thin-film transistors (TFTs) provide driving current for OLED light-emitting devices, and this feature makes AMOLEDs put forward higher requirements for the output current and mobility of thin-film transistors.

目前,被广泛研究的薄膜晶体管主流技术为低温多晶硅(LTPS)技术和以铟镓锌氧化物(IGZO)为代表的金属氧化物薄膜晶体管技术。在低温多晶硅技术中,由于多晶硅材料的特点使大面积显示屏时存在均匀性不佳的现象,因而低温多晶硅技术主要应用领域为中小尺寸显示屏。而以铟镓锌氧化物为代表的金属氧化物薄膜晶体管技术有着诸多优势,比如宽禁带半导体材料特性使其适应全透明显示的要求,较低的工艺温度可以满足使用玻璃衬底或塑料柔性衬底,大面积均匀性适应大屏显示的要求,以及高载流子迁移率可以满足下一代平板显示高清画质的要求等。At present, the mainstream technologies of thin film transistors that are widely studied are low temperature polysilicon (LTPS) technology and metal oxide thin film transistor technology represented by indium gallium zinc oxide (IGZO). In the low-temperature polysilicon technology, due to the characteristics of polysilicon materials, the uniformity of large-area display screens is poor, so the main application field of low-temperature polysilicon technology is small and medium-sized display screens. The metal oxide thin film transistor technology represented by indium gallium zinc oxide has many advantages, such as the characteristics of wide bandgap semiconductor materials, which make it suitable for the requirements of fully transparent display, and the lower process temperature can meet the requirements of using glass substrate or plastic flexible The substrate, large-area uniformity meets the requirements of large-screen displays, and high carrier mobility can meet the high-definition image quality requirements of next-generation flat-panel displays.

现有技术中绝大多数铟镓锌氧化物薄膜晶体管的研究均采用底栅极层器件结构,其不足之处有:背沟道刻工艺引入的过刻会对器件特性造成影响,同时栅极和源漏极交叠区的存在及交叠寄生电容限制了底栅结构在短沟道高分辨率及高速电路中的应用。而顶栅自对准器件(TGSA)结构可以有效的解决底栅器件结构带来的问题。此外,沟道上方的栅介质层和栅电极有效覆盖在沟道上方,可以对沟道起到保护层的作用。Most of the research on indium gallium zinc oxide thin film transistors in the prior art adopts the bottom gate layer device structure, which has the following disadvantages: the over-etching introduced by the back-channel etching process will affect the device characteristics, and the gate The existence of the source-drain overlapping region and the overlapping parasitic capacitance limit the application of the bottom gate structure in short-channel high-resolution and high-speed circuits. The top gate self-aligned device (TGSA) structure can effectively solve the problems brought by the bottom gate device structure. In addition, the gate dielectric layer and the gate electrode above the channel effectively cover the channel and can function as a protective layer for the channel.

虽然顶栅自对准结构有较低的寄生电容,但是用栅极作为掩膜版刻蚀栅极绝缘层的时候,当栅极或栅极绝缘层的角度过大时,易导致层间介电层爬坡时出现裂纹。Although the top-gate self-aligned structure has lower parasitic capacitance, when the gate is used as a mask to etch the gate insulating layer, when the angle of the gate or gate insulating layer is too large, it is easy to cause interlayer dielectrics. Cracks appear when the electrical layer climbs the slope.

发明内容SUMMARY OF THE INVENTION

本申请提供一种显示面板及制备方法,以解决利用栅极作为掩膜版刻蚀栅极绝缘层时,易导致层间介电层爬坡时出现裂纹的技术问题。The present application provides a display panel and a manufacturing method to solve the technical problem that cracks may easily occur in the interlayer dielectric layer when the gate insulating layer is etched by using the gate electrode as a mask.

本申请提供一种显示面板的制备方法,包括以下步骤:The present application provides a preparation method of a display panel, comprising the following steps:

提供一衬底基板,并在所述衬底基板上形成有源层;providing a base substrate, and forming an active layer on the base substrate;

依次形成第一绝缘层及第一金属层;forming a first insulating layer and a first metal layer in sequence;

图案化所述第一金属层,形成栅极;patterning the first metal layer to form a gate;

以所述栅极为掩膜版,对所述第一绝缘层进行图案化处理,形成中间部绝缘层及位于所述中间部绝缘层两侧的侧部绝缘层,所述中间部绝缘层对应设置在所述有源层上面;Using the gate as a mask, patterning the first insulating layer to form an intermediate insulating layer and side insulating layers on both sides of the intermediate insulating layer, and the intermediate insulating layers are correspondingly arranged on the active layer;

其中,所述侧部绝缘层的厚度与所述中间部绝缘层的厚度的比值为1/2至1。Wherein, the ratio of the thickness of the side insulating layer to the thickness of the middle insulating layer is 1/2 to 1.

可选的,对所述第一绝缘层进行图案化处理步骤之后,还包括以下步骤:Optionally, after the patterning processing step is performed on the first insulating layer, the following steps are further included:

在所述第一绝缘层上形成层间介电层;forming an interlayer dielectric layer on the first insulating layer;

对所述层间介电层进行刻蚀处理,形成一通孔,所述通孔贯穿至所述有源层;etching the interlayer dielectric layer to form a through hole, and the through hole penetrates to the active layer;

形成第二金属层;forming a second metal layer;

对所述第二金属层进行图案化处理,形成源漏极层;所述源漏极层从所述层间介电层的部分表面延伸至所述有源层表面,以形成源漏极接触区。patterning the second metal layer to form a source-drain layer; the source-drain layer extends from a part of the surface of the interlayer dielectric layer to the surface of the active layer to form a source-drain contact Area.

可选的,在所述衬底基板上形成有源层步骤后,包括以下步骤:Optionally, after the step of forming the active layer on the base substrate, the following steps are included:

在所述有源层上形成所述第一绝缘层。The first insulating layer is formed on the active layer.

可选的,在所述衬底基板上形成有源层步骤后,包括以下步骤:Optionally, after the step of forming the active layer on the base substrate, the following steps are included:

利用等离子气体对所述有源层进行半导体化处理;semiconductorizing the active layer with plasma gas;

在对所述层间介电层进行图案化处理,形成一通孔步骤之后,还包括以下步骤:After the step of patterning the interlayer dielectric layer to form a through hole, the following steps are further included:

对裸露于所述通孔内的所述有源层进行导体化处理。Conducting conductive treatment on the active layer exposed in the through hole.

可选的,等离子气体为氦气、氩气、氢气和氧气中的一种或一种以上的混合气体。Optionally, the plasma gas is one or more mixed gases of helium, argon, hydrogen and oxygen.

可选的,在所述衬底基板上形成有源层的步骤之前,还包括以下步骤:Optionally, before the step of forming the active layer on the base substrate, the following steps are further included:

在所述衬底基板上形成遮光层,并对所述遮光层进行图案化处理;forming a light-shielding layer on the base substrate, and patterning the light-shielding layer;

在所述衬底基板上形成缓冲层,且所述缓冲层覆盖于所述遮光层上。A buffer layer is formed on the base substrate, and the buffer layer covers the light shielding layer.

相应的,本申请还提供一种显示面板,适用所述的显示面板的制备方法,包括衬底基板、有源层、第一绝缘层和栅极,有源层制备于所述衬底基板上,所述有源层包括沟道区及位于所述沟道区两侧的源漏极接触区;第一绝缘层位于所述有源层上,并包括中间部绝缘层及位于所述中间部绝缘层两侧的侧部绝缘层,所述中间部绝缘层对应设置在所述有源层上面;栅极对应所述沟道区,并位于所述第一绝缘层上;所述侧部绝缘层的厚度与所述中间部绝缘层的厚度的比值为1/2至1。Correspondingly, the present application also provides a display panel, which is applicable to the preparation method of the display panel, including a base substrate, an active layer, a first insulating layer and a gate electrode, and the active layer is prepared on the base substrate , the active layer includes a channel region and source-drain contact regions located on both sides of the channel region; the first insulating layer is located on the active layer, and includes an intermediate insulating layer and is located in the intermediate portion side insulating layers on both sides of the insulating layer, the middle insulating layer is correspondingly disposed on the active layer; the gate corresponds to the channel region and is located on the first insulating layer; the side insulating layer The ratio of the thickness of the layer to the thickness of the intermediate insulating layer is 1/2 to 1.

可选的,显示面板还包括层间介电层和源漏极,层间介电层制备于所述栅极上,并包括一通孔,所述通孔贯穿至所述有源层;以及源漏极制备于所述层间介电层上,并穿过所述通孔电连接至所述源漏极接触区。Optionally, the display panel further includes an interlayer dielectric layer and a source and drain electrodes, the interlayer dielectric layer is prepared on the gate, and includes a through hole, the through hole penetrates to the active layer; and a source The drain electrode is prepared on the interlayer dielectric layer and is electrically connected to the source-drain contact region through the through hole.

可选的,所述侧部绝缘层的上表面与所述中间部绝缘层的侧面形成一角度,该角度的补角为第一坡角,所述第一坡角的度数小于40°。Optionally, the upper surface of the side insulating layer and the side surface of the middle insulating layer form an angle, the supplementary angle of the angle is a first slope angle, and the degree of the first slope angle is less than 40°.

可选的,所述栅极包括栅极底面及一栅极侧面,所述栅极底面与所述栅极侧面形成第二坡角,所述第二坡角的度数小于50°。Optionally, the gate includes a gate bottom surface and a gate side surface, the gate bottom surface and the gate side surface form a second slope angle, and the degree of the second slope angle is less than 50°.

本申请提供一种显示面板及制备方法,利用栅极做为掩膜版对第一绝缘层进行图案化处理,形成中间部绝缘层及位于其两侧的侧部绝缘层,并且上述侧部绝缘层的厚度小于中间部绝缘层的厚度;由于侧部绝缘层对应源漏极接触区,当在厚度稍小的侧部绝缘层上制备层间介电层时,可以降低第一绝缘层与栅极的倾斜角度,使得层间介电层的坡度较缓,从而减小了层间介电层爬坡时的裂纹。The present application provides a display panel and a manufacturing method thereof. A gate is used as a mask to pattern a first insulating layer to form a middle insulating layer and side insulating layers on both sides thereof, and the side insulating layers are formed. The thickness of the layer is smaller than that of the middle insulating layer; since the side insulating layer corresponds to the source and drain contact regions, when the interlayer dielectric layer is prepared on the side insulating layer with a slightly smaller thickness, the first insulating layer and the gate can be reduced. The inclination angle of the poles makes the gradient of the interlayer dielectric layer relatively gentle, thereby reducing the cracks when the interlayer dielectric layer climbs the slope.

附图说明Description of drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.

图1是本申请提供的实施例一中显示面板方法的流程图;FIG. 1 is a flowchart of a display panel method in Embodiment 1 provided by the present application;

图2是本申请提供的实施例二中显示面板方法的流程图;FIG. 2 is a flowchart of a display panel method in Embodiment 2 provided by the present application;

图3-图10是本申请提供的显示面板的制备流程示意图。3-10 are schematic diagrams of the manufacturing process of the display panel provided by the present application.

附图标记说明:Description of reference numbers:

100、衬底基板;200、遮光层;300、缓冲层;400、有源层;410、源漏极接触区;420、沟道区;500、第一绝缘层;510、侧部绝缘层;520、中间部绝缘层;600、栅极;700、层间介电层;800、通孔;910、源极;920、漏极。100, base substrate; 200, light shielding layer; 300, buffer layer; 400, active layer; 410, source and drain contact region; 420, channel region; 500, first insulating layer; 510, side insulating layer; 520, intermediate insulating layer; 600, gate electrode; 700, interlayer dielectric layer; 800, through hole; 910, source electrode; 920, drain electrode.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。此外,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请,并不用于限制本申请。在本申请中,在未作相反说明的情况下,使用的方位词如“上”、“下”、“左”、“右”通常是指装置实际使用或工作状态下的上、下、左和右,具体为附图中的图面方向。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of this application. In addition, it should be understood that the specific embodiments described herein are only used to illustrate and explain the present application, but not to limit the present application. In this application, unless otherwise stated, the directional words used such as "up", "down", "left" and "right" usually refer to the upper, lower and left of the device in actual use or working state. and right, specifically the direction of the drawing in the drawings.

本申请提供一种显示面板及制备方法,以下分别进行详细说明。需要说明的是,以下实施例的描述顺序不作为对本申请实施例优选顺序的限定。且在以下实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其它实施例的相关描述。The present application provides a display panel and a manufacturing method, which will be described in detail below. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments of the present application. In addition, in the following embodiments, the description of each embodiment has its own emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.

请参阅图1,本申请提供一种显示面板的制备方法,其包括以下步骤:Referring to FIG. 1, the present application provides a method for manufacturing a display panel, which includes the following steps:

S100、提供一衬底基板100,在所述衬底基板100上形成遮光层200,并对所述遮光层200进行图案化处理;S100, providing a base substrate 100, forming a light shielding layer 200 on the base substrate 100, and performing a patterning process on the light shielding layer 200;

结合图3所示,在衬底基板100上以物理气相沉积的方式沉积遮光层200,并经由光刻工艺图案化上述遮光层200;本申请中遮光层200为金属层,其材料可以为钼。As shown in FIG. 3 , the light-shielding layer 200 is deposited on the base substrate 100 by physical vapor deposition, and the above-mentioned light-shielding layer 200 is patterned through a photolithography process; in the present application, the light-shielding layer 200 is a metal layer, and its material can be molybdenum .

S200、在所述衬底基板100上形成缓冲层300,且所述缓冲层300覆盖于所述遮光层200上;S200, forming a buffer layer 300 on the base substrate 100, and the buffer layer 300 covers the light shielding layer 200;

结合图4所示,在衬底基板100上通过化学气相沉积的方式沉积缓冲层300,使得覆盖在遮光层200上,本申请中缓冲层300的材料为二氧化硅或者氮化硅。Referring to FIG. 4 , the buffer layer 300 is deposited on the base substrate 100 by chemical vapor deposition, so as to cover the light shielding layer 200 . In the present application, the material of the buffer layer 300 is silicon dioxide or silicon nitride.

S300、在所述衬底基板100上形成有源层400,具体为在所述缓冲层300上形成有源层400;S300 , forming the active layer 400 on the base substrate 100 , specifically, forming the active layer 400 on the buffer layer 300 ;

结合图5所示,有源层400的材料包括但是不限于氧化铟镓锌(IGZO),也可以是铟镓锌氧化物(IGZTO)等其他氧化物半导体材料。As shown in FIG. 5 , the material of the active layer 400 includes but is not limited to indium gallium zinc oxide (IGZO), and can also be other oxide semiconductor materials such as indium gallium zinc oxide (IGZTO).

S400、在所述衬底基板100上依次形成第一绝缘层500及第一金属层,具体为在有源层400上直接依次形成第一绝缘层500及第一金属层;图案化所述第一金属层,形成栅极600;本申请中第一绝缘层500为栅极绝缘层,第一金属层为栅极层;S400 , forming a first insulating layer 500 and a first metal layer on the base substrate 100 in sequence, specifically, forming a first insulating layer 500 and a first metal layer directly on the active layer 400 in sequence; patterning the first insulating layer 500 a metal layer to form the gate 600; in this application, the first insulating layer 500 is the gate insulating layer, and the first metal layer is the gate layer;

结合图6所示,在有源层400制备结束后,并在第一绝缘层500工序之前,有源层400不利用一氧化二氮(N2O)进行等离子体处理,此时该有源层400呈现导体特性(阻抗较小)。然后直接在上述有源层400上制备第一绝缘层500和第一金属层,在后续形成通孔800的过程中,裸露于通孔800内的有源层400会在干刻过刻时进一步导体化。As shown in FIG. 6 , after the preparation of the active layer 400 is completed and before the first insulating layer 500 process, the active layer 400 is not subjected to plasma treatment with nitrous oxide (N2O), at this time the active layer 400 It exhibits conductor characteristics (smaller impedance). Then, the first insulating layer 500 and the first metal layer are directly prepared on the above-mentioned active layer 400. In the subsequent process of forming the through hole 800, the active layer 400 exposed in the through hole 800 will be further etched during dry etching. Conductive.

本申请中可以利用连续沉积的方式形成第一绝缘层500,其中第一绝缘层500的材料通常为氮化硅、氧化硅、氮氧化硅或者铝的氧化物等。同时,通过干蚀刻制程将第一金属层进行图案化,形成上述栅极600,上述第一金属层的材料通常包括钼、铝钕合金、铝镍合金、钼钨合金、铬或者铜等金属。In the present application, the first insulating layer 500 may be formed by continuous deposition, wherein the material of the first insulating layer 500 is usually silicon nitride, silicon oxide, silicon oxynitride, or aluminum oxide, or the like. Meanwhile, the first metal layer is patterned through a dry etching process to form the gate 600. The material of the first metal layer generally includes molybdenum, aluminum-neodymium alloy, aluminum-nickel alloy, molybdenum-tungsten alloy, chromium or copper.

S500、以所述栅极600为掩膜版,对所述第一绝缘层500进行图案化处理,形成中间部绝缘层520及位于所述中间部绝缘层520两侧的侧部绝缘层510,所述中间部绝缘层520对应设置在所述有源层400上面;其中,所述侧部绝缘层510的厚度与所述中间部绝缘层520的厚度的比值为1/2至1;S500 , using the gate 600 as a mask, patterning the first insulating layer 500 to form a middle insulating layer 520 and side insulating layers 510 on both sides of the middle insulating layer 520 , The middle insulating layer 520 is correspondingly disposed on the active layer 400; wherein, the ratio of the thickness of the side insulating layer 510 to the thickness of the middle insulating layer 520 is 1/2 to 1;

参照图7所示,以栅极600做为掩膜版,通过干蚀刻制程处理第一绝缘层500,并使得第一绝缘层500位于栅极600的两侧区域形成侧部绝缘层510,并上述侧部绝缘层510的厚度至少为第一绝缘层500厚度的一半。Referring to FIG. 7 , using the gate 600 as a mask, the first insulating layer 500 is processed by a dry etching process, and the first insulating layer 500 is located on both sides of the gate 600 to form side insulating layers 510 , and The thickness of the side insulating layer 510 is at least half of the thickness of the first insulating layer 500 .

S600、在所述第一绝缘层500上形成层间介电层700,并且上述层间介电层700覆盖于栅极600上方;S600 , forming an interlayer dielectric layer 700 on the first insulating layer 500 , and the interlayer dielectric layer 700 covers the gate electrode 600 ;

参照图8所示,本申请中层间介电层700的材料包括但是不限于氧化硅等无机材料。Referring to FIG. 8 , the material of the interlayer dielectric layer 700 in the present application includes, but is not limited to, inorganic materials such as silicon oxide.

S700、对所述层间介电层700进行图案化处理,形成一通孔800,所述通孔800贯穿至所述有源层400;S700, patterning the interlayer dielectric layer 700 to form a through hole 800, the through hole 800 penetrating to the active layer 400;

参照图9所示,在第一绝缘层500上制备层间介电层700,并且对该层间介电层700进行图案化处理,因而在栅极600两侧对应源漏极接触区410的位置形成通孔800,上述通孔800由层间介电层700的上表面延伸并贯穿至有源层400。Referring to FIG. 9 , an interlayer dielectric layer 700 is prepared on the first insulating layer 500 , and the interlayer dielectric layer 700 is patterned, so that the two sides of the gate electrode 600 correspond to the source-drain contact regions 410 . A through hole 800 is formed at the position, and the through hole 800 extends from the upper surface of the interlayer dielectric layer 700 and penetrates to the active layer 400 .

S800、形成第二金属层,对所述第二金属层进行图案化处理,形成源漏极层;S800 , forming a second metal layer, and patterning the second metal layer to form a source and drain layer;

参照图10所示,源漏极层包括源极910和漏极920,所述源漏极层从所述层间介电层700的部分表面延伸至所述有源层400表面,以形成源漏极接触区410。此外,在层间介电层700上形成钝化层,上述钝化层能够覆盖层间介电层700、源极910及漏极920;同时在漏极920上设有一过孔,上述过孔用于连接上方的像素电极层。Referring to FIG. 10 , the source and drain layers include a source electrode 910 and a drain electrode 920, and the source and drain layers extend from a part of the surface of the interlayer dielectric layer 700 to the surface of the active layer 400 to form a source Drain contact region 410 . In addition, a passivation layer is formed on the interlayer dielectric layer 700, and the passivation layer can cover the interlayer dielectric layer 700, the source electrode 910 and the drain electrode 920; at the same time, a via hole is provided on the drain electrode 920, and the above-mentioned via hole Used to connect the pixel electrode layer above.

本申请中利用栅极600为掩膜版对第一绝缘层500进行刻蚀处理,形成侧部绝缘层510,并且上述侧部绝缘层510的厚度小于中间部绝缘层520的厚度。本申请中侧部绝缘层510对应源漏极接触区410,当在厚度稍小的侧部绝缘层510上制备层间介电层700时,可以降低第一绝缘层500与栅极600的倾斜角度,使得层间介电层700的坡度较缓,从而减小了层间介电层700爬坡时的裂纹。In this application, the gate 600 is used as a mask to etch the first insulating layer 500 to form a side insulating layer 510 , and the thickness of the side insulating layer 510 is smaller than that of the middle insulating layer 520 . In the present application, the side insulating layer 510 corresponds to the source-drain contact region 410. When the interlayer dielectric layer 700 is formed on the side insulating layer 510 with a slightly smaller thickness, the inclination of the first insulating layer 500 and the gate electrode 600 can be reduced The angle of the interlayer dielectric layer 700 makes the slope of the interlayer dielectric layer 700 relatively gentle, thereby reducing cracks when the interlayer dielectric layer 700 climbs the slope.

一种显示面板,其由上述实施例中所述的显示面板的制备方法制备。上述显示面板包括衬底基板100、有源层400、第一绝缘层500以及栅极600。其中,有源层400制备于所述衬底基板100上,所述有源层400包括沟道区420及位于所述沟道区420两侧的源漏极接触区410。第一绝缘层500位于所述有源层400上,并包括中间部绝缘层520及位于所述中间部绝缘层520两侧的侧部绝缘层510,所述中间部绝缘层520对应设置在所述有源层400上面,所述侧部绝缘层510对应所述源漏极接触区410。栅极600对应所述沟道区420,并位于中间部绝缘层520上。所述侧部绝缘层510的厚度与所述中间部绝缘层520的厚度的比值为1/2至1。A display panel is manufactured by the manufacturing method of the display panel described in the above embodiments. The above-mentioned display panel includes a base substrate 100 , an active layer 400 , a first insulating layer 500 and a gate electrode 600 . The active layer 400 is prepared on the base substrate 100 , and the active layer 400 includes a channel region 420 and source-drain contact regions 410 located on both sides of the channel region 420 . The first insulating layer 500 is located on the active layer 400 , and includes a middle insulating layer 520 and side insulating layers 510 on both sides of the middle insulating layer 520 , and the middle insulating layer 520 is correspondingly disposed on the middle insulating layer 520 . Above the active layer 400 , the side insulating layer 510 corresponds to the source-drain contact region 410 . The gate 600 corresponds to the channel region 420 and is located on the intermediate insulating layer 520 . The ratio of the thickness of the side insulating layer 510 to the thickness of the middle insulating layer 520 is 1/2 to 1.

上述显示面板中由于侧部绝缘层510的厚度与中间部绝缘层520的厚度的比值为1/2至1,侧部绝缘层510对应源漏极接触区410,使得第一绝缘层500和栅极600的坡角减小,当位于第一绝缘层500上方的层间介电层700沿上述栅极600的部分坡度降低,从而减小了层间介电层700爬坡时产生的裂纹。In the above display panel, since the ratio of the thickness of the side insulating layer 510 to the thickness of the middle insulating layer 520 is 1/2 to 1, the side insulating layer 510 corresponds to the source-drain contact region 410, so that the first insulating layer 500 and the gate The slope angle of the electrode 600 is reduced, and the slope of the interlayer dielectric layer 700 located above the first insulating layer 500 along the gate 600 is reduced, thereby reducing cracks generated when the interlayer dielectric layer 700 climbs the slope.

本申请中中间部绝缘层520的上表面与第一绝缘层500的上表面一致,侧部绝缘层510的上表面下凹于第一绝缘层500的上表面,同时两个侧部绝缘层510分别位于中间部绝缘层520的两侧,使得中间部绝缘层520对应有源层400的沟道区420,侧部绝缘层510对应有源层400的源漏极接触区410。In the present application, the upper surface of the middle insulating layer 520 is consistent with the upper surface of the first insulating layer 500 , the upper surface of the side insulating layer 510 is recessed from the upper surface of the first insulating layer 500 , and the two side insulating layers 510 They are located on both sides of the middle insulating layer 520 respectively, so that the middle insulating layer 520 corresponds to the channel region 420 of the active layer 400 , and the side insulating layer 510 corresponds to the source and drain contact regions 410 of the active layer 400 .

进一步的,显示面板还包括层间介电层700和源漏极,层间介电层700制备于所述栅极600上,并包括一通孔800,所述通孔800贯穿至所述有源层400。源漏极制备于所述层间介电层700上,并穿过所述通孔800电连接至所述源漏极接触区410。Further, the display panel further includes an interlayer dielectric layer 700 and a source and drain electrodes. The interlayer dielectric layer 700 is prepared on the gate electrode 600 and includes a through hole 800 which penetrates to the active Layer 400. The source and drain electrodes are prepared on the interlayer dielectric layer 700 and are electrically connected to the source and drain contact regions 410 through the through holes 800 .

进一步的,所述侧部绝缘层510的上表面与所述中间部绝缘层520的侧面形成一角度,该角度的补角为第一坡角,所述第一坡角α1的度数小于40°。Further, the upper surface of the side insulating layer 510 and the side surface of the middle insulating layer 520 form an angle, the supplementary angle of this angle is a first slope angle, and the degree of the first slope angle α1 is less than 40° .

通过限制第一坡度的度数小于40°,可以限定侧部绝缘层510与中间部绝缘层520连接处的角度,从而减小层间介电层700沿栅极600爬坡时产生的裂纹。By limiting the degree of the first slope to be less than 40°, the angle at which the side insulating layer 510 and the middle insulating layer 520 are connected can be limited, thereby reducing cracks generated when the interlayer dielectric layer 700 climbs along the gate 600 .

进一步的,所述栅极600包括栅极600底面及一栅极600侧面,所述栅极600底面与所述栅极600侧面形成第二坡角,所述第二坡角α2的度数小于50°。Further, the gate 600 includes a bottom surface of the gate 600 and a side surface of the gate 600 , the bottom surface of the gate 600 and the side surface of the gate 600 form a second slope angle, and the second slope angle α2 is less than 50 degrees. °.

通过限定栅极600底面与栅极600侧面形成的第二坡角的角度小于50°,使得图案化形成的栅极600形成拖尾,从而降低了层间介电层700沿栅极600爬坡时产生的裂纹。By defining the angle of the second slope angle formed by the bottom surface of the gate 600 and the side surface of the gate 600 to be less than 50°, the gate 600 formed by patterning forms a tail, thereby reducing the slope of the interlayer dielectric layer 700 along the gate 600 cracks produced.

实施例二Embodiment 2

本申请提供一种显示面板的制备方法,参照图2所示,其包括以下步骤:The present application provides a method for preparing a display panel, as shown in FIG. 2 , which includes the following steps:

S100、提供一衬底基板100,在所述衬底基板100上形成遮光层200,并对所述遮光层200进行图案化处理;S100, providing a base substrate 100, forming a light shielding layer 200 on the base substrate 100, and performing a patterning process on the light shielding layer 200;

结合图3所示,在衬底基板100上以物理气相沉积的方式沉积遮光层200,并经由光刻工艺图案化上述遮光层200;本申请中遮光层200为金属层,其材料可以为钼。As shown in FIG. 3 , the light-shielding layer 200 is deposited on the base substrate 100 by physical vapor deposition, and the above-mentioned light-shielding layer 200 is patterned through a photolithography process; in the present application, the light-shielding layer 200 is a metal layer, and its material can be molybdenum .

S200、在所述衬底基板100上形成缓冲层300,且所述缓冲层300覆盖于所述遮光层200上;S200, forming a buffer layer 300 on the base substrate 100, and the buffer layer 300 covers the light shielding layer 200;

结合图4所示,在衬底基板100上通过化学气相沉积的方式沉积缓冲层300,使得覆盖在遮光层200上,本申请中缓冲层300的材料为二氧化硅或者氮化硅。Referring to FIG. 4 , the buffer layer 300 is deposited on the base substrate 100 by chemical vapor deposition, so as to cover the light shielding layer 200 . In the present application, the material of the buffer layer 300 is silicon dioxide or silicon nitride.

S300、在所述衬底基板100上形成有源层400,具体为在所述缓冲层300上形成有源层400;S300 , forming the active layer 400 on the base substrate 100 , specifically, forming the active layer 400 on the buffer layer 300 ;

结合图5所示,有源层400的材料包括但是不限于氧化铟镓锌(IGZO),也可以是铟镓锌氧化物(IGZTO)等其他氧化物半导体材料。As shown in FIG. 5 , the material of the active layer 400 includes but is not limited to indium gallium zinc oxide (IGZO), and can also be other oxide semiconductor materials such as indium gallium zinc oxide (IGZTO).

S400、利用等离子气体对所述有源层400进行半导体化处理;S400, using plasma gas to perform semiconductorization processing on the active layer 400;

上述等离子气体为氦气、氩气、氢气和氧气中的一种或一种以上的混合气体。The above-mentioned plasma gas is one or more mixed gases of helium, argon, hydrogen and oxygen.

S500、在所述衬底基板100上依次形成第一绝缘层500及第一金属层,具体为在有源层400上直接依次形成第一绝缘层500及第一金属层;图案化所述第一金属层,形成栅极600;S500 , forming a first insulating layer 500 and a first metal layer on the base substrate 100 in sequence, specifically, forming a first insulating layer 500 and a first metal layer directly on the active layer 400 in sequence; patterning the first insulating layer 500 a metal layer to form the gate 600;

结合图6所示,在有源层400制备结束后,并在第一绝缘层500工序之前,有源层400不利用一氧化二氮(N2O)进行等离子体处理,此时该有源层400呈现导体特性(阻抗较小)。然后直接在上述有源层400上制备第一绝缘层500和第一金属层,在后续形成通孔800的过程中,裸露于通孔800内的有源层400会在干刻过刻时进一步导体化。As shown in FIG. 6 , after the preparation of the active layer 400 is completed and before the first insulating layer 500 process, the active layer 400 is not subjected to plasma treatment with nitrous oxide (N2O), at this time the active layer 400 It exhibits conductor characteristics (smaller impedance). Then, the first insulating layer 500 and the first metal layer are directly prepared on the above-mentioned active layer 400. In the subsequent process of forming the through hole 800, the active layer 400 exposed in the through hole 800 will be further etched during dry etching. Conductive.

本申请中可以利用连续沉积的方式形成第一绝缘层500,其中第一绝缘层500的材料通常为氮化硅、氧化硅、氮氧化硅或者铝的氧化物等。同时,通过干蚀刻制程将第一金属层进行图案化,形成上述栅极600,上述第一金属层的材料通常包括钼、铝钕合金、铝镍合金、钼钨合金、铬或者铜等金属。In the present application, the first insulating layer 500 may be formed by continuous deposition, wherein the material of the first insulating layer 500 is usually silicon nitride, silicon oxide, silicon oxynitride, or aluminum oxide, or the like. At the same time, the first metal layer is patterned through a dry etching process to form the gate 600. The material of the first metal layer generally includes metals such as molybdenum, aluminum-neodymium alloy, aluminum-nickel alloy, molybdenum-tungsten alloy, chromium or copper.

S600、以所述栅极600为掩膜版,对所述第一绝缘层500进行图案化处理,形成中间部绝缘层520及位于所述中间部绝缘层520两侧的侧部绝缘层510,所述中间部绝缘层520对应设置在所述有源层400上面;其中,所述侧部绝缘层的厚度与所述中间部绝缘层520的厚度的比值为1/2至1;S600, using the gate 600 as a mask, patterning the first insulating layer 500 to form a middle insulating layer 520 and side insulating layers 510 on both sides of the middle insulating layer 520, The middle insulating layer 520 is correspondingly disposed on the active layer 400; wherein, the ratio of the thickness of the side insulating layer to the thickness of the middle insulating layer 520 is 1/2 to 1;

结合图7所示,以栅极600做为掩膜版,通过干蚀刻制程处理第一绝缘层500,并使得第一绝缘层500位于栅极600的两侧区域形成侧部绝缘层510,并上述侧部绝缘层510的厚度至少为第一绝缘层500厚度的一半。Referring to FIG. 7 , using the gate 600 as a mask, the first insulating layer 500 is processed by a dry etching process, and the first insulating layer 500 is located on both sides of the gate 600 to form side insulating layers 510 , and The thickness of the side insulating layer 510 is at least half of the thickness of the first insulating layer 500 .

S700、在所述第一绝缘层500上形成层间介电层700,并且上述层间介电层700覆盖于栅极600上方;对所述层间介电层700进行图案化处理,形成一通孔800,所述通孔800贯穿至所述有源层400;S700 , forming an interlayer dielectric layer 700 on the first insulating layer 500 , and the interlayer dielectric layer 700 covers the gate 600 ; patterning the interlayer dielectric layer 700 to form a pass through a hole 800, the through hole 800 penetrates to the active layer 400;

结合图8和图9所示,本申请中层间介电层700的材料包括但是不限于氧化硅等无机材料。在第一绝缘层500上制备层间介电层700,并且对该层间介电层700进行图案化处理,因而在栅极600两侧对应源漏极接触区410的位置形成通孔800,上述通孔800由层间介电层700的上表面延伸并贯穿至有源层400。As shown in FIG. 8 and FIG. 9 , the material of the interlayer dielectric layer 700 in the present application includes, but is not limited to, inorganic materials such as silicon oxide. An interlayer dielectric layer 700 is prepared on the first insulating layer 500, and the interlayer dielectric layer 700 is patterned, so that through holes 800 are formed on both sides of the gate electrode 600 at positions corresponding to the source and drain contact regions 410, The above-mentioned through hole 800 extends from the upper surface of the interlayer dielectric layer 700 and penetrates to the active layer 400 .

S800、对裸露于所述通孔800内的所述有源层400进行导体化处理;S800 , conducting conductive treatment on the active layer 400 exposed in the through hole 800 ;

利用He气体对裸露于通孔800内的有源层400进行导体化处理,使得源漏极与导体化的有源层400形成欧姆接触。The active layer 400 exposed in the through hole 800 is subjected to conducting treatment by using He gas, so that the source and the drain form an ohmic contact with the conductive active layer 400 .

S900、形成第二金属层,对所述第二金属层进行图案化处理,形成源漏极层;S900 , forming a second metal layer, and patterning the second metal layer to form a source and drain layer;

参照图10所示,源漏极层包括源极910及漏极920,所述源漏极层从所述层间介电层700的部分表面延伸至所述有源层400表面,以形成源漏极接触区410。此外,在层间介电层700上形成钝化层,上述钝化层能够覆盖层间介电层700、源极910及漏极920;同时在漏极920上设有一过孔,上述过孔用于连接上方的像素电极层。10 , the source and drain layers include a source electrode 910 and a drain electrode 920, and the source and drain layers extend from a part of the surface of the interlayer dielectric layer 700 to the surface of the active layer 400 to form a source Drain contact region 410 . In addition, a passivation layer is formed on the interlayer dielectric layer 700, and the passivation layer can cover the interlayer dielectric layer 700, the source electrode 910 and the drain electrode 920; at the same time, a via hole is provided on the drain electrode 920, and the above-mentioned via hole Used to connect the pixel electrode layer above.

本申请中利用栅极600为掩膜版对第一绝缘层500进行刻蚀处理,形成侧部绝缘层510,并且上述侧部绝缘层510的厚度小于中间部绝缘层520的厚度。本申请中侧部绝缘层510对应源漏极接触区410,当在厚度稍小的侧部绝缘层510上制备层间介电层700时,可以降低第一绝缘层500与栅极600的倾斜角度,使得层间介电层700的坡度较缓,从而减小了层间介电层700爬坡时的裂纹。In this application, the gate 600 is used as a mask to etch the first insulating layer 500 to form a side insulating layer 510 , and the thickness of the side insulating layer 510 is smaller than that of the middle insulating layer 520 . In the present application, the side insulating layer 510 corresponds to the source-drain contact region 410. When the interlayer dielectric layer 700 is formed on the side insulating layer 510 with a slightly smaller thickness, the inclination of the first insulating layer 500 and the gate electrode 600 can be reduced The angle of the interlayer dielectric layer 700 makes the slope of the interlayer dielectric layer 700 relatively gentle, thereby reducing cracks when the interlayer dielectric layer 700 climbs the slope.

一种显示面板,其由本实施例二中公开的显示面板的制备制备方法制备而成,上述显示面板的结构与实施例一中显示面板的结构相同,因而具体结构可以参见实施例一中的显示面板的结构,在此不做赘述。A display panel is prepared by the preparation method of the display panel disclosed in the second embodiment. The structure of the above-mentioned display panel is the same as that of the display panel in the first embodiment, so the specific structure can refer to the display panel in the first embodiment. The structure of the panel is not repeated here.

以上对本申请提供一种显示面板及制备方法进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The above provides a detailed introduction to a display panel and a manufacturing method provided by the present application. The principles and implementations of the present application are described with specific examples in this paper. At the same time, for those skilled in the art, according to the idea of the application, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be construed as a limitation to the application. .

Claims (10)

1.一种显示面板的制备方法,其特征在于,包括以下步骤:1. A preparation method of a display panel, characterized in that, comprising the following steps: 提供一衬底基板,并在所述衬底基板上形成有源层;providing a base substrate, and forming an active layer on the base substrate; 依次形成第一绝缘层及第一金属层;forming a first insulating layer and a first metal layer in sequence; 图案化所述第一金属层,形成栅极;patterning the first metal layer to form a gate; 以所述栅极为掩膜版,对所述第一绝缘层进行图案化处理,形成中间部绝缘层及位于所述中间部绝缘层两侧的侧部绝缘层,所述中间部绝缘层对应设置在所述有源层上面;Using the gate as a mask, patterning the first insulating layer to form an intermediate insulating layer and side insulating layers on both sides of the intermediate insulating layer, and the intermediate insulating layers are correspondingly arranged on the active layer; 其中,所述侧部绝缘层的厚度与所述中间部绝缘层的厚度的比值为1/2至1。Wherein, the ratio of the thickness of the side insulating layer to the thickness of the middle insulating layer is 1/2 to 1. 2.根据权利要求1所述的显示面板的制备方法,其特征在于,2. The manufacturing method of the display panel according to claim 1, wherein, 对所述第一绝缘层进行图案化处理步骤之后,还包括以下步骤:After the patterning processing step is performed on the first insulating layer, the following steps are further included: 在所述第一绝缘层上形成层间介电层;forming an interlayer dielectric layer on the first insulating layer; 对所述层间介电层进行图案化处理,形成一通孔,所述通孔贯穿至所述有源层;patterning the interlayer dielectric layer to form a through hole, and the through hole penetrates to the active layer; 形成第二金属层;forming a second metal layer; 对所述第二金属层进行图案化处理,形成源漏极层;所述源漏极层从所述层间介电层的部分表面延伸至所述有源层表面,以形成源漏极接触区。patterning the second metal layer to form a source-drain layer; the source-drain layer extends from a part of the surface of the interlayer dielectric layer to the surface of the active layer to form a source-drain contact Area. 3.根据权利要求1所述的显示面板的制备方法,其特征在于,在所述衬底基板上形成有源层步骤后,包括以下步骤:3. The method for manufacturing a display panel according to claim 1, wherein after the step of forming an active layer on the base substrate, the method comprises the following steps: 在所述有源层上形成所述第一绝缘层。The first insulating layer is formed on the active layer. 4.根据权利要求2所述的显示面板的制备方法,其特征在于,4. The manufacturing method of the display panel according to claim 2, wherein, 在所述衬底基板上形成有源层步骤后,包括以下步骤:After the step of forming the active layer on the base substrate, the following steps are included: 利用等离子气体对所述有源层进行半导体化处理;semiconductorizing the active layer with plasma gas; 在对所述层间介电层进行图案化处理,形成一通孔步骤之后,还包括以下步骤:After the step of patterning the interlayer dielectric layer to form a through hole, the following steps are further included: 对裸露于所述通孔内的所述有源层进行导体化处理。Conducting conductive treatment on the active layer exposed in the through hole. 5.根据权利要求4所述的显示面板的制备方法,其特征在于,等离子气体为氦气、氩气、氢气和氧气中的一种或一种以上的混合气体。5 . The manufacturing method of the display panel according to claim 4 , wherein the plasma gas is one or more mixed gases of helium, argon, hydrogen and oxygen. 6 . 6.根据权利要求2所述的显示面板的制备方法,其特征在于,在所述衬底基板上形成有源层的步骤之前,还包括以下步骤:6. The method for manufacturing a display panel according to claim 2, wherein before the step of forming an active layer on the base substrate, the method further comprises the following steps: 在所述衬底基板上形成遮光层,并对所述遮光层进行图案化处理;forming a light-shielding layer on the base substrate, and patterning the light-shielding layer; 在所述衬底基板上形成缓冲层,且所述缓冲层覆盖于所述遮光层上。A buffer layer is formed on the base substrate, and the buffer layer covers the light shielding layer. 7.一种显示面板,适用权利要求1-6中任一项所述的显示面板的制备方法,其特征在于,包括:7. A display panel, applicable to the preparation method of the display panel according to any one of claims 1-6, characterized in that, comprising: 衬底基板;substrate substrate; 有源层,其制备于所述衬底基板上,所述有源层包括沟道区及位于所述沟道区两侧的源漏极接触区;an active layer, which is prepared on the base substrate, the active layer includes a channel region and source-drain contact regions located on both sides of the channel region; 第一绝缘层,其位于所述有源层上,并包括中间部绝缘层及位于所述中间部绝缘层两侧的侧部绝缘层,所述中间部绝缘层对应设置在所述有源层上面;以及a first insulating layer, which is located on the active layer and includes a middle insulating layer and side insulating layers on both sides of the middle insulating layer, the middle insulating layer is correspondingly arranged on the active layer above; and 栅极,其对应所述沟道区,并位于所述第一绝缘层上;a gate, which corresponds to the channel region and is located on the first insulating layer; 其中,所述侧部绝缘层的厚度与所述中间部绝缘层的厚度的比值为1/2至1。Wherein, the ratio of the thickness of the side insulating layer to the thickness of the middle insulating layer is 1/2 to 1. 8.根据权利要求7所述的显示面板,其特征在于,还包括:8. The display panel according to claim 7, further comprising: 层间介电层,其制备于所述栅极上,并包括一通孔,所述通孔贯穿至所述有源层;以及an interlayer dielectric layer, which is prepared on the gate electrode and includes a through hole that penetrates to the active layer; and 源漏极,其制备于所述层间介电层上,并穿过所述通孔电连接至所述源漏极接触区。A source-drain electrode is prepared on the interlayer dielectric layer and is electrically connected to the source-drain contact region through the through hole. 9.根据权利要求7所述的显示面板,其特征在于,所述侧部绝缘层的上表面与所述中间部绝缘层的侧面形成一角度,该角度的补角为第一坡角,所述第一坡角的度数小于40°。9 . The display panel according to claim 7 , wherein the upper surface of the side insulating layer forms an angle with the side surface of the middle insulating layer, and the supplementary angle of the angle is the first slope angle, so the The degree of the first slope angle is less than 40°. 10.根据权利要求7所述的显示面板,其特征在于,所述栅极包括栅极底面及一栅极侧面,所述栅极底面与所述栅极侧面形成第二坡角,所述第二坡角的度数小于50°。10 . The display panel of claim 7 , wherein the gate comprises a gate bottom surface and a gate side surface, the gate bottom surface and the gate side surface form a second slope angle, and the first The degree of the second slope angle is less than 50°.
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