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CN114369806B - A method to achieve near-zero running-in ultra-low friction - Google Patents

A method to achieve near-zero running-in ultra-low friction Download PDF

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CN114369806B
CN114369806B CN202210046813.9A CN202210046813A CN114369806B CN 114369806 B CN114369806 B CN 114369806B CN 202210046813 A CN202210046813 A CN 202210046813A CN 114369806 B CN114369806 B CN 114369806B
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silicon
carbon film
doped graphene
friction
graphene nanocrystalline
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CN114369806A (en
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陈成
熊辉
刁东风
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Shenzhen University
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • C23C14/352Sputtering by application of a magnetic field, e.g. magnetron sputtering using more than one target
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0605Carbon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • C23C14/5886Mechanical treatment

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  • Engineering & Computer Science (AREA)
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Abstract

The application discloses a method for realizing near zero running-in ultralow friction, which comprises the following steps: depositing a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film; disposing the silicon-doped graphene nanocrystalline carbon film on an insulating substrate; a metal friction piece is arranged above the insulating substrate and opposite to the silicon-doped graphene nanocrystalline carbon film; applying a direct current electric field between the silicon-doped graphene nanocrystalline carbon film and the metal friction piece; simultaneously, applying a normal load on the silicon-doped graphene nanocrystalline carbon film; and enabling the metal friction piece to be in contact with the silicon-doped graphene nanocrystalline carbon film and carrying out a current-carrying friction test in an atmospheric environment. According to the application, the transfer film is rapidly formed on the metal friction piece by preparing the silicon-doped graphene nanocrystalline carbon film and applying an external electric field in the friction process, so that near zero running-in is induced, and the ultralow friction state of the carbon film can be rapidly realized in the atmospheric environment.

Description

一种实现近零磨合超低摩擦的方法A method to achieve near-zero running-in ultra-low friction

技术领域technical field

本发明涉及固体润滑技术领域,特别是涉及一种实现近零磨合超低摩擦的方法。The invention relates to the technical field of solid lubrication, in particular to a method for realizing near-zero running-in ultra-low friction.

背景技术Background technique

目前,随着航空工业、空间技术等的发展,润滑剂的使用条件更加苛刻,如高温、高速、高真空、超低温和强辐射等,超过了润滑油和润滑脂的使用极限,因此必须选用特殊的润滑剂来润滑。固体润滑是指利用固体粉末、薄膜或整体材料来减少作相对运动两表面的摩擦与磨损并保护表面免于损伤。碳膜作为一种固体润滑涂层已经应用于磁盘保护、模具、刀具的工作表面并起到了良好的作用效果。但在达到低摩擦稳定阶段之前,大多数碳膜仍具有一个高摩擦磨合阶段即磨合期,磨合期的摩擦磨损不仅造成了大量的能源耗散,也严重影响了整个机械系统的稳定性和耐久性。通常情况下传统碳膜与钢材质对磨的摩擦系数在0.20左右,而实际工作过程中两个滑动接触表面之间的摩擦系数越小(达到超低摩擦状态),意味着摩擦过程中产生的摩擦磨损就越小。现有技术对于如何实现碳膜的超低摩擦状态提出的方法是在真空或干燥惰性气体保护下实现的。At present, with the development of the aviation industry and space technology, the conditions of use of lubricants are more stringent, such as high temperature, high speed, high vacuum, ultra-low temperature and strong radiation, etc., which exceed the use limit of lubricating oil and grease, so special lubricants must be selected lubricant for lubrication. Solid lubrication refers to the use of solid powders, films or monolithic materials to reduce friction and wear between two surfaces in relative motion and to protect the surfaces from damage. As a solid lubricating coating, carbon film has been applied to the working surfaces of disk protection, molds and cutters and has played a good role. However, before reaching the low-friction stable stage, most carbon films still have a high-friction running-in stage, that is, the running-in period. The friction and wear during the running-in period not only causes a large amount of energy dissipation, but also seriously affects the stability and durability of the entire mechanical system. sex. Normally, the friction coefficient between the traditional carbon film and steel material is about 0.20, but the smaller the friction coefficient between the two sliding contact surfaces in the actual working process (reaching an ultra-low friction state), it means that the friction generated during the friction process Less friction and wear. The method proposed in the prior art for how to realize the ultra-low friction state of the carbon film is realized under the protection of vacuum or dry inert gas.

但是,现有的实现超低摩擦状态的方法对于环境的依赖性较强,尤其是在大气环境下,水氧分子以及高湿度的存在影响了摩擦界面的稳定,从而很难在大气环境下快速实现碳膜的超低摩擦状态。However, the existing methods for achieving an ultra-low friction state are highly dependent on the environment, especially in the atmospheric environment, where the presence of water, oxygen molecules and high humidity affect the stability of the friction interface, making it difficult to rapidly Realize the ultra-low friction state of the carbon film.

因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.

发明内容Contents of the invention

鉴于上述现有技术的不足,本发明的目的在于提供一种实现近零磨合超低摩擦的方法,旨在解决现有的碳膜很难在大气环境下快速达到超低摩擦状态,影响机械系统的稳定性和耐久性,难以快速实现碳膜的超低摩擦状态的问题。In view of the above deficiencies in the prior art, the purpose of the present invention is to provide a method for achieving near-zero running-in ultra-low friction, aiming to solve the problem that the existing carbon film is difficult to quickly reach the ultra-low friction state in the atmospheric environment, which affects the mechanical system. The stability and durability of the carbon film is difficult to quickly achieve the problem of ultra-low friction state.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种实现近零磨合超低摩擦的方法,其中,包括:A method of achieving near-zero break-in ultra-low friction, comprising:

在导电硅片上沉积碳膜,获得硅掺杂石墨烯纳晶碳膜;Deposit a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film;

将所述硅掺杂石墨烯纳晶碳膜设置于绝缘基底上;The silicon-doped graphene nanocrystalline carbon film is arranged on an insulating substrate;

将金属摩擦件设置在所述绝缘基底上方正对所述硅掺杂石墨烯纳晶碳膜的位置;A metal friction member is arranged on the insulating substrate at a position facing the silicon-doped graphene nanocrystalline carbon film;

在所述硅掺杂石墨烯纳晶碳膜与所述金属摩擦件之间施加直流电场;同时,在所述硅掺杂石墨烯纳晶碳膜上施加法向载荷;Applying a DC electric field between the silicon-doped graphene nanocrystalline carbon film and the metal friction piece; meanwhile, applying a normal load on the silicon-doped graphene nanocrystalline carbon film;

使所述金属摩擦件与所述硅掺杂石墨烯纳晶碳膜接触并在大气环境下进行载流摩擦测试。The metal friction piece is brought into contact with the silicon-doped graphene nanocrystalline carbon film, and a current-carrying friction test is carried out in an atmospheric environment.

所述的实现近零磨合超低摩擦的方法,其中,所述硅掺杂石墨烯纳晶碳膜采用电子回旋共振等离子体纳米表面加工系统制备;所述在导电硅片上沉积碳膜,获得硅掺杂石墨烯纳晶碳膜的步骤,具体包括:The method for realizing near-zero running-in ultra-low friction, wherein, the silicon-doped graphene nanocrystalline carbon film is prepared by an electron cyclotron resonance plasma nano-surface processing system; the carbon film is deposited on a conductive silicon wafer to obtain The step of silicon-doped graphene nanocrystalline carbon film specifically comprises:

提供一导电硅片;providing a conductive silicon wafer;

将所述导电硅片固定于所述电子回旋共振等离子体纳米表面加工系统的基片架上;Fixing the conductive silicon wafer on the substrate frame of the electron cyclotron resonance plasma nanometer surface processing system;

将所述基片架移动至所述电子回旋共振等离子体纳米表面加工系统的预真空腔室内,并抽真空,然后送入所述电子回旋共振等离子体纳米表面加工系统的主真空腔室;Moving the substrate holder into the pre-vacuum chamber of the electron cyclotron resonance plasma nano-surface processing system, and evacuating it, and then sending it into the main vacuum chamber of the electron cyclotron resonance plasma nano-surface processing system;

待所述主真空腔室内的气压降至8×10-5帕,打开循环冷却水,并通入氩气,调节所述主真空腔室内的气压;After the air pressure in the main vacuum chamber drops to 8×10 -5 Pa, turn on the circulating cooling water and introduce argon to adjust the air pressure in the main vacuum chamber;

将所述电子回旋共振等离子体纳米表面加工系统的三个磁线圈的电流分别设置为40安、40安和48安,微波功率设置为500瓦,并设置基片偏压为-50伏,清洗所述导电硅片2-4分钟;Set the currents of the three magnetic coils of the electron cyclotron resonance plasma nanometer surface processing system to 40 amps, 40 amps and 48 amps respectively, set the microwave power to 500 watts, and set the substrate bias to -50 volts, clean 2-4 minutes for the conductive silicon wafer;

打开所述电子回旋共振等离子体纳米表面加工系统的碳靶和硅靶的电源,设置所述碳靶的电压为-500伏,基片偏压为40-80伏,用于在电子照射模式下沉积含有石墨烯纳晶的碳膜,所述硅靶的电流为0.3-0.7安,沉积30-60分钟,获得硅掺杂石墨烯纳晶碳膜。Turn on the power supply of the carbon target and the silicon target of the electron cyclotron resonance plasma nanometer surface processing system, set the voltage of the carbon target to be -500 volts, and the substrate bias voltage to be 40-80 volts for electron irradiation mode A carbon film containing graphene nanocrystals is deposited, the current of the silicon target is 0.3-0.7 amps, and the deposition takes 30-60 minutes to obtain a silicon-doped graphene nanocrystal carbon film.

所述的实现近零磨合超低摩擦的方法,其中,所述调节所述主真空腔室内的气压具体包括:将所述主真空腔室内的气压调节至0.1帕。In the method for realizing near-zero running-in ultra-low friction, the adjusting the air pressure in the main vacuum chamber specifically includes: adjusting the air pressure in the main vacuum chamber to 0.1 Pa.

所述的实现近零磨合超低摩擦的方法,其中,所述硅掺杂石墨烯纳晶碳膜的硅浓度为3%-13%,厚度为150-300纳米,表面粗糙度为0.102纳米。The method for realizing near-zero running-in ultra-low friction, wherein, the silicon concentration of the silicon-doped graphene nanocrystalline carbon film is 3%-13%, the thickness is 150-300 nanometers, and the surface roughness is 0.102 nanometers.

所述的实现近零磨合超低摩擦的方法,其中,所述金属摩擦件为304不锈钢件、铸铁件、碳素钢件中的一种。In the method for realizing near-zero running-in ultra-low friction, the metal friction part is one of 304 stainless steel parts, cast iron parts, and carbon steel parts.

所述的实现近零磨合超低摩擦的方法,其中,所述金属摩擦件在摩擦过程中的滑行速度为0-120毫米/秒,摩擦行程为20毫米。In the method for realizing near-zero running-in ultra-low friction, the sliding speed of the metal friction member during the friction process is 0-120 mm/s, and the friction stroke is 20 mm.

所述的实现近零磨合超低摩擦的方法,其中,所述直流电场的电流为0.5-1.0安。The method for realizing near-zero running-in ultra-low friction, wherein the current of the direct current electric field is 0.5-1.0 A.

所述的实现近零磨合超低摩擦的方法,其中,所述法向载荷的大小为5-7牛。The method for realizing near-zero running-in ultra-low friction, wherein, the magnitude of the normal load is 5-7 N.

本申请还公开了一种摩擦试验装置,用于实现如上任一所述的实现近零磨合超低摩擦的方法,其中,包括绝缘基底、金属摩擦件、电源和砝码盘,所述绝缘基底用于承载硅掺杂石墨烯纳晶碳膜;所述金属摩擦件设于所述绝缘基底的上方正对所述硅掺杂石墨烯纳晶碳膜的位置;所述电源设于所述绝缘基底上,同时与所述金属摩擦件和所述导电硅片连接,用于施加直流电场;所述砝码盘设于所述金属摩擦件的顶端,用于盛放砝码,以向所述硅掺杂石墨烯纳晶碳膜施加法向载荷。The present application also discloses a friction test device, which is used to realize the method for achieving near-zero running-in ultra-low friction as described above, which includes an insulating base, a metal friction piece, a power supply and a weight plate, and the insulating base It is used to carry a silicon-doped graphene nanocrystalline carbon film; the metal friction member is arranged on the top of the insulating substrate facing the position of the silicon-doped graphene nanocrystalline carbon film; the power supply is arranged on the insulating substrate On the substrate, it is connected with the metal friction piece and the conductive silicon sheet at the same time, and is used for applying a direct current electric field; Silicon-doped graphene nanocrystalline carbon film applies a normal load.

所述的摩擦试验装置,其中,所述摩擦试验装置还包括设置于所述绝缘基底上的固定组件,所述固定组件包括导电铜胶带和双面布胶带,所述导电铜胶带与所述电源电连接,所述硅掺杂石墨烯纳晶碳膜固定在所述导电铜胶带上;所述双面布胶带用于固定所述导电铜胶带。The friction test device, wherein, the friction test device also includes a fixing assembly arranged on the insulating substrate, the fixing assembly includes a conductive copper tape and a double-sided cloth tape, and the conductive copper tape is connected to the power supply Electrically connected, the silicon-doped graphene nanocrystalline carbon film is fixed on the conductive copper tape; the double-sided cloth tape is used to fix the conductive copper tape.

与现有技术相比,本发明实施例具有以下优点:Compared with the prior art, the embodiment of the present invention has the following advantages:

本申请公开的方法中,先通过在导电硅片上制备具有超光滑表面的硅掺杂石墨烯纳晶碳膜,有助于降低摩擦接触表面的摩擦系数,再将硅掺杂石墨烯纳晶碳膜安置于绝缘基底上,通过在金属摩擦件上添加法向载荷使金属摩擦件对硅掺杂石墨烯纳晶碳膜产生压力,摩擦的过程中在金属摩擦件与硅掺杂石墨烯纳晶碳膜之间施加一个直流电场,外加电场可促使金属摩擦件上快速形成转移膜,缩短金属摩擦件与硅掺杂石墨烯纳晶碳膜的磨合期,实现近零磨合,迅速达到超低摩擦状态;总体而言,在大气环境下快速实现了碳膜的超低摩擦状态,同时减少了碳膜与金属摩擦件的摩擦损耗,使摩擦界面更快地趋于稳定,从而提升机械系统的稳定性和耐久性,以快速实现碳膜的超低摩擦状态。In the method disclosed in the present application, a silicon-doped graphene nanocrystalline carbon film with an ultra-smooth surface is first prepared on a conductive silicon wafer, which helps to reduce the friction coefficient of the frictional contact surface, and then the silicon-doped graphene nanocrystalline The carbon film is placed on the insulating substrate. By adding a normal load on the metal friction part, the metal friction part exerts pressure on the silicon-doped graphene nanocrystalline carbon film. During the friction process, the metal friction part and the silicon-doped graphene nanocrystalline carbon film A DC electric field is applied between the crystalline carbon films, and the applied electric field can promote the rapid formation of a transfer film on the metal friction parts, shorten the running-in period between the metal friction parts and the silicon-doped graphene nanocrystalline carbon film, achieve near zero running-in, and quickly reach ultra-low Friction state; in general, the ultra-low friction state of the carbon film is quickly realized in the atmospheric environment, and at the same time reduces the friction loss between the carbon film and the metal friction parts, making the friction interface more stable, thereby improving the mechanical system. Stability and durability to quickly achieve the ultra-low friction state of the carbon film.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明中实现近零磨合超低摩擦的方法的流程图;Fig. 1 is the flow chart of the method for realizing near-zero running-in ultra-low friction in the present invention;

图2为本发明中实现近零磨合超低摩擦的方法中制备硅掺杂石墨烯纳晶碳膜的流程图;Fig. 2 is the flow chart of preparing silicon-doped graphene nanocrystalline carbon film in the method for realizing near-zero running-in ultra-low friction in the present invention;

图3为本发明中实现近零磨合超低摩擦的方法的摩擦测试结果图;Fig. 3 is the friction test result diagram of the method for realizing near-zero running-in ultra-low friction in the present invention;

图4为本发明中摩擦试验装置的结构示意图。Fig. 4 is a structural schematic diagram of the friction test device in the present invention.

其中,10、绝缘基底;20、金属摩擦件;30、电源;40、砝码盘;50、固定组件。Wherein, 10, insulating base; 20, metal friction part; 30, power supply; 40, weight plate; 50, fixed component.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

参阅图1,本发明申请的一实施例中,公开了一种实现近零磨合超低摩擦的方法,其中,包括:Referring to Fig. 1, an embodiment of the application of the present invention discloses a method for achieving near-zero running-in ultra-low friction, which includes:

S100、在导电硅片上沉积碳膜,获得硅掺杂石墨烯纳晶碳膜;S100, depositing a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film;

S200、将所述硅掺杂石墨烯纳晶碳膜设置于绝缘基底上;S200, disposing the silicon-doped graphene nanocrystalline carbon film on an insulating substrate;

S300、将金属摩擦件设置在所述绝缘基底上方正对所述硅掺杂石墨烯纳晶碳膜的位置;S300, disposing a metal friction member on the insulating substrate at a position facing the silicon-doped graphene nanocrystalline carbon film;

S400、在所述硅掺杂石墨烯纳晶碳膜与所述金属摩擦件之间施加直流电场;同时,在所述硅掺杂石墨烯纳晶碳膜上施加法向载荷;S400, applying a DC electric field between the silicon-doped graphene nanocrystalline carbon film and the metal friction member; at the same time, applying a normal load on the silicon-doped graphene nanocrystalline carbon film;

S500、使所述金属摩擦件与所述硅掺杂石墨烯纳晶碳膜接触并在大气环境下进行载流摩擦测试。S500, making the metal friction piece contact with the silicon-doped graphene nanocrystalline carbon film and performing a current-carrying friction test in an atmospheric environment.

本实施例公开的方法中,先通过在导电硅片上制备具有超光滑表面的硅掺杂石墨烯纳晶碳膜,有助于降低摩擦接触表面的摩擦系数,再将硅掺杂石墨烯纳晶碳膜安置于绝缘基底上,通过在金属摩擦件上添加法向载荷使金属摩擦件对硅掺杂石墨烯纳晶碳膜产生压力,摩擦的过程中在金属摩擦件与硅掺杂石墨烯纳晶碳膜之间施加一个直流电场,外加电场可促使金属摩擦件上快速形成转移膜,缩短金属摩擦件与硅掺杂石墨烯纳晶碳膜的磨合期,实现近零磨合,迅速达到超低摩擦状态;总体而言,在大气环境下快速实现了碳膜的超低摩擦状态,同时减少了碳膜与金属摩擦件的摩擦损耗,使摩擦界面更快地趋于稳定,从而提升机械系统的稳定性和耐久性,以快速实现碳膜的超低摩擦状态。In the method disclosed in this embodiment, a silicon-doped graphene nanocrystalline carbon film with an ultra-smooth surface is first prepared on a conductive silicon wafer, which helps to reduce the friction coefficient of the frictional contact surface, and then the silicon-doped graphene nanocrystalline carbon film is The crystalline carbon film is placed on the insulating substrate. By adding a normal load on the metal friction part, the metal friction part exerts pressure on the silicon-doped graphene nanocrystalline carbon film. During the friction process, the metal friction part and the silicon-doped graphene A DC electric field is applied between the nanocrystalline carbon films, and the external electric field can promote the rapid formation of a transfer film on the metal friction parts, shorten the running-in period between the metal friction parts and the silicon-doped graphene nanocrystalline carbon film, achieve near-zero running-in, and quickly reach super Low friction state; in general, the ultra-low friction state of the carbon film is quickly realized in the atmospheric environment, and at the same time reduces the friction loss between the carbon film and the metal friction parts, making the friction interface more stable, thereby improving the mechanical system Excellent stability and durability to quickly achieve the ultra-low friction state of the carbon film.

如图2所示,作为本实施例的一种实施方式,公开了所述硅掺杂石墨烯纳晶碳膜采用电子回旋共振(简称ECR)等离子体纳米表面加工系统制备;所述步骤S100具体包括:As shown in Figure 2, as an implementation of this embodiment, it is disclosed that the silicon-doped graphene nanocrystalline carbon film is prepared by an electron cyclotron resonance (abbreviation ECR) plasma nano-surface processing system; the step S100 is specifically include:

S101、提供一导电硅片;S101. Provide a conductive silicon wafer;

S102、将所述导电硅片固定于所述ECR等离子体纳米表面加工系统的基片架上;S102, fixing the conductive silicon wafer on the substrate frame of the ECR plasma nano-surface processing system;

S103、将所述基片架移动至所述ECR等离子体纳米表面加工系统的预真空腔室内,并抽真空,然后送入所述ECR等离子体纳米表面加工系统的主真空腔室;S103. Move the substrate holder into the pre-vacuum chamber of the ECR plasma nano-surface processing system, and evacuate it, and then send it into the main vacuum chamber of the ECR plasma nano-surface processing system;

S104、待所述主真空腔室内的气压降至8×10-5帕,打开循环冷却水,并通入氩气,调节所述主真空腔室内的气压;S104. After the air pressure in the main vacuum chamber drops to 8×10 -5 Pa, turn on the circulating cooling water, and inject argon gas to adjust the air pressure in the main vacuum chamber;

S105、将所述ECR等离子体纳米表面加工系统的三个磁线圈的电流分别设置为40安、40安和48安,微波功率设置为500瓦,并设置基片偏压为-50伏,清洗所述导电硅片2-4分钟;S105. Set the currents of the three magnetic coils of the ECR plasma nano-surface processing system to 40 amps, 40 amps and 48 amps respectively, set the microwave power to 500 watts, and set the substrate bias to -50 volts, and clean 2-4 minutes for the conductive silicon wafer;

S106、打开所述电子回旋共振等离子体纳米表面加工系统的碳靶和硅靶的电源,设置所述碳靶的电压为-500伏,基片偏压为40-80伏,用于在电子照射模式下沉积含有石墨烯纳晶的碳膜,所述硅靶的电流为0.3-0.7安,沉积30-60分钟,获得硅掺杂石墨烯纳晶碳膜。S106, turn on the power supply of the carbon target and the silicon target of the electron cyclotron resonance plasma nanometer surface processing system, set the voltage of the carbon target to -500 volts, and the substrate bias to 40-80 volts, for electron irradiation A carbon film containing graphene nanocrystals is deposited under the mode, the current of the silicon target is 0.3-0.7 amps, and the deposition takes 30-60 minutes to obtain a silicon-doped graphene nanocrystal carbon film.

本实施例中公开的ECR(电子回旋共振)式等离子体纳米表面加工系统是以ECR等离子体源为基础的加工技术,将25×25×0.5毫米规格的导电硅片送入预真空腔室后,先通过抽真空排出预真空腔室内的空气,避免杂质气体对溅射过程产生影响,然后将导电硅片送入主真空腔室内,通入氩气,调节到工作气压0.1帕之后,将三个磁线圈电流分别设置为40、40、48安,微波功率为500瓦,待等离子体稳定后,将基片偏压设置为-50伏,利用等离子体中的氩离子清洗基片3分钟左右,使导电硅片表面无杂质,且电荷排列整齐,通过三个磁线圈产生的磁场,可以均匀地在主真空腔室中产生高密度的等离子体;再在粒子源上施加直流负偏压,吸引等离子流中的正离子溅射靶材,溅射产生的靶材元素与等离子流中作回旋运动的电子碰撞发生电离,得到靶材离子,靶材离子在发散式磁场产生的电场作用下朝基片运动,即可获得高质量的薄膜。The ECR (electron cyclotron resonance) plasma nanometer surface processing system disclosed in this embodiment is a processing technology based on the ECR plasma source. First, the air in the pre-vacuum chamber is exhausted by vacuuming to avoid the influence of impurity gases on the sputtering process, then the conductive silicon wafer is sent into the main vacuum chamber, and argon gas is introduced, and after the working pressure is adjusted to 0.1 Pa, the three The currents of the magnetic coils are set to 40, 40, and 48 amps respectively, and the microwave power is 500 watts. After the plasma is stable, set the substrate bias to -50 volts, and use the argon ions in the plasma to clean the substrate for about 3 minutes. , so that there are no impurities on the surface of the conductive silicon wafer, and the charges are arranged neatly, the magnetic field generated by the three magnetic coils can evenly generate high-density plasma in the main vacuum chamber; then apply a DC negative bias on the particle source, Attract the positive ions in the plasma flow to sputter the target, and the target elements produced by sputtering collide with the electrons in the plasma flow to ionize to obtain target ions. The target ions move towards the base under the electric field generated by the divergent magnetic field. High-quality film can be obtained by controlling the sheet movement.

特别的,本实施例中添加硅靶、碳靶同时溅射,通过设定以上所述的气压8×10-5帕、电流0.3-0.7安、基片偏压40-80伏、沉积时间30-60分钟等等参数,制备硅掺杂石墨烯纳晶碳膜,可以有效获得预期的硅含量的杂化碳膜,相比于普通碳膜,本实施例中生产的硅掺杂石墨烯纳晶碳膜具有更加光滑的表面以及丰富的石墨烯纳晶,用于本实施例公开的方法中,有利于实现超低摩擦状态。In particular, in this embodiment, a silicon target and a carbon target are added and sputtered at the same time, by setting the above-mentioned gas pressure of 8×10 -5 Pa, current of 0.3-0.7 A, substrate bias of 40-80 volts, and deposition time of 30 -60 minutes and other parameters to prepare a silicon-doped graphene nanocrystalline carbon film can effectively obtain a hybrid carbon film with an expected silicon content. Compared with an ordinary carbon film, the silicon-doped graphene nanocrystalline carbon film produced in this embodiment The crystalline carbon film has a smoother surface and abundant graphene nanocrystals, and is used in the method disclosed in this embodiment, which is conducive to realizing an ultra-low friction state.

具体的,作为本实施例的另一种实施方式,公开了所述调节所述主真空腔室内的气压具体包括:Specifically, as another implementation manner of this embodiment, it is disclosed that the adjusting the air pressure in the main vacuum chamber specifically includes:

将所述主真空腔室内的气压调节至0.1帕。Adjust the air pressure in the main vacuum chamber to 0.1 Pa.

本实施例公开的方法在实际实施过程中,通过调节氩气流量大小使主真空腔室内的气压到0.1帕可以更加稳定、快速地实现溅射成膜的过程。In the actual implementation process of the method disclosed in this embodiment, by adjusting the flow rate of argon to make the pressure in the main vacuum chamber to 0.1 Pa, the process of sputtering film formation can be realized more stably and quickly.

具体的,作为本实施例的另一种实施方式,公开了所述硅掺杂石墨烯纳晶碳膜的硅浓度为3%-13%,厚度为150-300纳米,其中,碳膜中引入的硅元素可与碳元素结合形成碳化硅化合物,将石墨烯纳晶的生长方向改为随机取向,促使所述硅掺杂石墨烯纳晶碳膜具有表面粗糙度为0.102纳米的超光滑状态。Specifically, as another implementation of this embodiment, it is disclosed that the silicon concentration of the silicon-doped graphene nanocrystalline carbon film is 3%-13%, and the thickness is 150-300 nanometers, wherein the carbon film introduced Silicon element can combine with carbon element to form silicon carbide compound, change the growth direction of graphene nanocrystal to random orientation, and promote the silicon-doped graphene nanocrystal carbon film to have an ultra-smooth state with a surface roughness of 0.102 nanometers.

本实施例中的硅掺杂石墨烯纳晶碳膜需要达到超光滑状态,所以需要控制成膜过程中硅浓度不能太低,太低了则表面粗糙度不够,无法达到要求;当然,硅浓度也不能过高,会影响硅掺杂石墨烯纳晶碳膜的导电性能、承压能力等物理性能,不利于稳定进行后续的摩擦过程。The silicon-doped graphene nanocrystalline carbon film in this embodiment needs to reach an ultra-smooth state, so it is necessary to control the silicon concentration in the film-forming process not to be too low. If it is too low, the surface roughness is not enough to meet the requirements; of course, the silicon concentration It should not be too high, which will affect the electrical conductivity and pressure bearing capacity of the silicon-doped graphene nanocrystalline carbon film, which is not conducive to the stability of the subsequent friction process.

另一方面,硅掺杂石墨烯纳晶碳膜的厚度不能太小,如果硅掺杂石墨烯纳晶碳膜太薄,容易在摩擦过程中破碎,不利于机械系统稳定长久地运行;硅掺杂石墨烯纳晶碳膜也不宜太厚,溅射膜层太厚则会影响膜层的物理性能,不利于稳定进行后续的摩擦过程。On the other hand, the thickness of the silicon-doped graphene nanocrystalline carbon film should not be too small. If the silicon-doped graphene nanocrystalline carbon film is too thin, it will be easily broken during the friction process, which is not conducive to the stable and long-term operation of the mechanical system; The heterographene nanocrystalline carbon film should not be too thick. If the sputtered film is too thick, the physical properties of the film will be affected, which is not conducive to the stable subsequent friction process.

具体的,作为本实施例的另一种实施方式,公开了所述金属摩擦件为304不锈钢件、铸铁件、碳素钢件中的一种。304不锈钢件、铸铁件、碳素钢件等构件的导电性能好、硬度大、耐磨性好,可以长时间使用,在摩擦过程中保持稳定,而且施加外加电场时,导电性好,可以快速实现在表面形成转移膜的过程,度过摩擦过程的磨合期,加速进入超低摩擦状态。Specifically, as another implementation of this embodiment, it is disclosed that the metal friction part is one of 304 stainless steel parts, cast iron parts, and carbon steel parts. 304 stainless steel parts, cast iron parts, carbon steel parts and other components have good electrical conductivity, high hardness, and good wear resistance. Realize the process of forming a transfer film on the surface, pass the running-in period of the friction process, and accelerate into an ultra-low friction state.

具体的,作为本实施例的另一种实施方式,公开了所述金属摩擦件在摩擦过程中的滑行速度为0-120毫米/秒,摩擦行程为20毫米。Specifically, as another implementation of this embodiment, it is disclosed that the sliding speed of the metal friction member during the friction process is 0-120 mm/s, and the friction stroke is 20 mm.

具体的,作为本实施例的另一种实施方式,公开了所述直流电场的电流为0.5-1.0安。外加的直流电场不宜电流过大,不利于形成均匀性好的转移膜,影响金属摩擦件与硅掺杂石墨烯纳晶碳膜的磨合时间,还可能造成击穿,带来危险,不利于机械系统的稳定运行;外加的直流电池也不宜过小,如果小于0.5安可能导致延缓形成转移膜,甚至无法形成完整的转移膜,不利于实现近零磨合期的目标。Specifically, as another implementation manner of this embodiment, it is disclosed that the current of the direct current electric field is 0.5-1.0 A. The applied DC electric field should not be too large, which is not conducive to the formation of a uniform transfer film, affects the running-in time of the metal friction parts and the silicon-doped graphene nanocrystalline carbon film, and may cause breakdown and bring danger, which is not conducive to mechanical The stable operation of the system; the additional DC battery should not be too small, if it is less than 0.5A, it may delay the formation of the transfer film, or even fail to form a complete transfer film, which is not conducive to achieving the goal of a near-zero run-in period.

具体的,作为本实施例的另一种实施方式,公开了所述法向载荷的大小为5-7牛。在金属摩擦件上施加法向载荷,并传递到硅掺杂石墨烯纳晶碳膜上,以在摩擦过程中产生相应的摩擦力。Specifically, as another implementation manner of this embodiment, it is disclosed that the magnitude of the normal load is 5-7 N. A normal load is applied on the metal friction part and transmitted to the silicon-doped graphene nanocrystalline carbon film to generate corresponding friction force during the friction process.

具体的,作为本实施例的另一种实施方式,公开了一次载流摩擦的测试过程如下:Specifically, as another implementation of this embodiment, a test process of current-carrying friction is disclosed as follows:

确定摩擦参数,金属摩擦件的法向载荷为5牛,摩擦行程为20毫米,滑动速度为5毫米/秒,设置直流电源输出的电流强度为1.0安。Determine the friction parameters, the normal load of the metal friction part is 5 N, the friction stroke is 20 mm, the sliding speed is 5 mm/s, and the output current intensity of the DC power supply is set to 1.0 A.

摩擦测试结果如图3所示,由载流摩擦的实验结果可得到,150纳米厚度的硅掺杂石墨烯纳晶碳膜在法向载荷为5牛,电流为1.0安时的摩擦系数为0.009(≤0.01)为超低摩擦,其磨合期为5个,即达到近零磨合,说明该硅掺杂石墨烯纳晶碳膜可在大气环境下快速实现碳膜的超低摩擦状态的摩擦测试。The friction test results are shown in Figure 3. From the experimental results of current-carrying friction, the silicon-doped graphene nanocrystalline carbon film with a thickness of 150 nanometers has a friction coefficient of 0.009 when the normal load is 5 N and the current is 1.0 ampere. (≤0.01) is ultra-low friction, and its running-in period is 5, that is, it reaches nearly zero running-in, indicating that the silicon-doped graphene nanocrystalline carbon film can quickly realize the friction test of the ultra-low friction state of the carbon film in the atmospheric environment .

如图4所示,为本申请的往复式载流摩擦试验装置,用于实现如上任一所述的实现近零磨合超低摩擦的方法,其中,包括绝缘基底10、金属摩擦件20、电源30和砝码盘40,所述绝缘基底10用于承载硅掺杂石墨烯纳晶碳膜;所述金属摩擦件20设于所述绝缘基底10的上方正对所述硅掺杂石墨烯纳晶碳膜的位置;所述电源30设于所述绝缘基底10上,同时与所述金属摩擦件20和所述硅掺杂石墨烯纳晶碳膜电连接,用于施加直流电场;所述砝码盘40设于所述金属摩擦件20的顶端,用于盛放砝码,以向所述硅掺杂石墨烯纳晶碳膜施加法向载荷。为了使砝码盘40稳定,可以在砝码盘40的中央设置通孔,用于固定金属摩擦杆。As shown in Figure 4, it is the reciprocating current-carrying friction test device of the present application, which is used to realize the method of achieving near-zero running-in ultra-low friction as described above, including an insulating base 10, a metal friction part 20, a power supply 30 and a weight plate 40, the insulating substrate 10 is used to carry a silicon-doped graphene nanocrystalline carbon film; The position of the crystalline carbon film; the power supply 30 is arranged on the insulating substrate 10, and is electrically connected with the metal friction member 20 and the silicon-doped graphene nanocrystalline carbon film simultaneously, for applying a DC electric field; the The weight plate 40 is disposed on the top of the metal friction member 20 and is used for accommodating weights to apply a normal load to the silicon-doped graphene nanocrystalline carbon film. In order to stabilize the weight plate 40, a through hole may be provided in the center of the weight plate 40 for fixing the metal friction rod.

本实施例中的往复式载流摩擦试验装置通过电源30供电提供外加电场、砝码盘40放置砝码提供额外法向载荷,使金属摩擦件20可以按压在硅掺杂石墨烯纳晶碳膜上进行超低摩擦系数的摩擦过程,使得机械系统可以在大气环境中保持超低摩擦的状态并完成工作,降低对工作环境的要求,从而增加超低摩擦结构的应用场合,提高推广应用的价值。The reciprocating current-carrying friction test device in this embodiment is powered by a power supply 30 to provide an external electric field, and the weight plate 40 places weights to provide an additional normal load, so that the metal friction member 20 can be pressed on the silicon-doped graphene nanocrystalline carbon film. The friction process of ultra-low friction coefficient is carried out on the surface, so that the mechanical system can maintain the state of ultra-low friction and complete the work in the atmospheric environment, reducing the requirements for the working environment, thereby increasing the application occasions of ultra-low friction structures and improving the value of popularization and application .

具体的,作为本实施例的一种实施方式,公开了所述摩擦试验装置还包括设置于所述绝缘基底10上的固定组件,所述固定组件包括导电铜胶带和双面布胶带,所述导电铜胶带与所述电源30电连接,所述硅掺杂石墨烯纳晶碳膜固定在所述导电铜胶带上;所述双面布胶带用于固定所述导电铜胶带。Specifically, as an implementation of this embodiment, it is disclosed that the friction test device further includes a fixing component arranged on the insulating substrate 10, the fixing component includes a conductive copper tape and a double-sided cloth tape, and the The conductive copper tape is electrically connected to the power supply 30, and the silicon-doped graphene nanocrystalline carbon film is fixed on the conductive copper tape; the double-sided cloth tape is used to fix the conductive copper tape.

具体的,作为本实施例的一种实施方式,公开了所述摩擦试验装置还包括底座固定架、悬臂梁、上固定单元,绝缘基底10设于底座固定架上,上固定单元固定在所述悬臂梁上,并延伸至所述绝缘基底10上方,上固定单元包括金属摩擦件20、用于固定金属摩擦件20的内螺纹导电夹具以及用于固定在悬臂梁上的外螺纹固定杆,外螺纹固定杆的顶部有内螺纹孔以及底部用于放置金属摩擦件20的凹槽孔。Specifically, as an implementation of this embodiment, it is disclosed that the friction test device further includes a base fixing frame, a cantilever beam, and an upper fixing unit, the insulating base 10 is arranged on the base fixing frame, and the upper fixing unit is fixed on the on the cantilever beam, and extends above the insulating base 10, the upper fixing unit includes a metal friction piece 20, an internal threaded conductive clamp for fixing the metal friction piece 20, and an external threaded fixing rod for fixing on the cantilever beam. The top of the threaded fixing rod has an internal thread hole and a groove hole at the bottom for placing the metal friction part 20 .

综上所述,本申请公开了一种实现近零磨合超低摩擦的方法,其中,包括:In summary, the present application discloses a method for achieving near-zero running-in ultra-low friction, which includes:

S100、在导电硅片上沉积碳膜,获得硅掺杂石墨烯纳晶碳膜;S100, depositing a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film;

S200、将所述硅掺杂石墨烯纳晶碳膜设置于绝缘基底上;S200, disposing the silicon-doped graphene nanocrystalline carbon film on an insulating substrate;

S300、将金属摩擦件设置在所述绝缘基底上方正对所述硅掺杂石墨烯纳晶碳膜的位置;S300, disposing a metal friction member on the insulating substrate at a position facing the silicon-doped graphene nanocrystalline carbon film;

S400、在所述硅掺杂石墨烯纳晶碳膜与所述金属摩擦件之间施加直流电场;同时,在所述硅掺杂石墨烯纳晶碳膜上施加法向载荷;S400, applying a DC electric field between the silicon-doped graphene nanocrystalline carbon film and the metal friction member; at the same time, applying a normal load on the silicon-doped graphene nanocrystalline carbon film;

S500、使所述金属摩擦件与所述硅掺杂石墨烯纳晶碳膜接触并在大气环境下进行载流摩擦测试。S500, making the metal friction piece contact with the silicon-doped graphene nanocrystalline carbon film and performing a current-carrying friction test in an atmospheric environment.

本实施例公开的方法中,先通过在导电硅片上制备具有超光滑表面的硅掺杂石墨烯纳晶碳膜,有助于降低摩擦接触表面的摩擦系数,再将硅掺杂石墨烯纳晶碳膜安置于绝缘基底上,通过在金属摩擦件上添加法向载荷使金属摩擦件对硅掺杂石墨烯纳晶碳膜产生压力,摩擦的过程中在金属摩擦件与硅掺杂石墨烯纳晶碳膜之间施加一个直流电场,外加电场可促使金属摩擦件上快速形成转移膜,缩短金属摩擦件与硅掺杂石墨烯纳晶碳膜的磨合期,实现近零磨合,迅速达到超低摩擦状态;总体而言,在大气环境下快速实现了碳膜的超低摩擦状态,同时减少了碳膜与金属摩擦件的摩擦损耗,使摩擦界面更快地趋于稳定,从而提升机械系统的稳定性和耐久性,以快速实现碳膜的超低摩擦状态。In the method disclosed in this embodiment, a silicon-doped graphene nanocrystalline carbon film with an ultra-smooth surface is first prepared on a conductive silicon wafer, which helps to reduce the friction coefficient of the frictional contact surface, and then the silicon-doped graphene nanocrystalline carbon film is The crystalline carbon film is placed on the insulating substrate. By adding a normal load on the metal friction part, the metal friction part exerts pressure on the silicon-doped graphene nanocrystalline carbon film. During the friction process, the metal friction part and the silicon-doped graphene A DC electric field is applied between the nanocrystalline carbon films, and the external electric field can promote the rapid formation of a transfer film on the metal friction parts, shorten the running-in period between the metal friction parts and the silicon-doped graphene nanocrystalline carbon film, achieve near-zero running-in, and quickly reach super Low friction state; in general, the ultra-low friction state of the carbon film is quickly realized in the atmospheric environment, and at the same time reduces the friction loss between the carbon film and the metal friction parts, making the friction interface more stable, thereby improving the mechanical system Excellent stability and durability to quickly achieve the ultra-low friction state of the carbon film.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise constructions which have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (4)

1. The method for realizing near zero running-in ultralow friction is applied to a friction test device for realizing near zero running-in ultralow friction, and is characterized in that the friction test device comprises:
the insulating substrate is used for bearing the silicon-doped graphene nanocrystalline carbon film;
the metal friction piece is arranged above the insulating substrate and opposite to the position of the silicon-doped graphene nanocrystalline carbon film;
the power supply is arranged on the insulating substrate, is connected with the metal friction piece and the silicon-doped graphene nanocrystalline carbon film and is used for applying a direct-current electric field; and
the weight tray is arranged at the top end of the metal friction piece and used for accommodating weights so as to apply normal load to the silicon-doped graphene nanocrystalline carbon film;
the method for realizing near zero running-in ultralow friction comprises the following steps:
depositing a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film;
disposing the silicon-doped graphene nanocrystalline carbon film on an insulating substrate;
a metal friction piece is arranged above the insulating substrate and opposite to the silicon-doped graphene nanocrystalline carbon film;
applying a direct current electric field between the silicon-doped graphene nanocrystalline carbon film and the metal friction piece; simultaneously, applying a normal load on the silicon-doped graphene nanocrystalline carbon film;
the metal friction piece is contacted with the silicon-doped graphene nanocrystalline carbon film, and a current-carrying friction test is carried out in an atmospheric environment;
the silicon-doped graphene nanocrystalline carbon film is prepared by adopting an electron cyclotron resonance plasma nano surface processing system; the step of depositing a carbon film on a conductive silicon wafer to obtain a silicon-doped graphene nanocrystalline carbon film specifically comprises the following steps:
providing a conductive silicon wafer;
fixing the conductive silicon chip on a substrate frame of the electron cyclotron resonance plasma nano surface processing system;
moving the substrate frame into a pre-vacuum chamber of the electron cyclotron resonance plasma nano surface machining system, pre-vacuumizing, and then feeding the substrate frame into a main vacuum chamber of the electron cyclotron resonance plasma nano surface machining system;
to reduce the air pressure in the main vacuum chamber to 8 multiplied by 10 -5 Pa, opening circulating cooling water, introducing argon, and adjusting the air pressure in the main vacuum chamber;
setting the currents of three magnetic coils of the electron cyclotron resonance plasma nano surface processing system to be 40A, 40A and 48A respectively, setting the microwave power to be 500W, setting the substrate bias voltage to be-50V, and cleaning the conductive silicon wafer for 2-4 minutes;
turning on power supplies of a carbon target and a silicon target of the electron cyclotron resonance plasma nano surface processing system, setting the voltage of the carbon target to be-500V, setting the substrate bias voltage to be 40-80V, and depositing a carbon film containing graphene nanocrystals in an electron irradiation mode, wherein the current of the silicon target is 0.3-0.7A, and depositing for 30-60 minutes to obtain a silicon-doped graphene nanocrystal carbon film;
the silicon concentration of the silicon doped graphene nanocrystalline carbon film is 3% -13%, the thickness is 150-300 nanometers, and the surface roughness is 0.102 nanometer; the sliding speed of the metal friction piece in the friction process is 0-120 mm/s, and the friction stroke is 20 mm; the current of the direct current electric field is 0.5-1.0A; the normal load is 5-7 newtons;
and the silicon element in the silicon-doped graphene nanocrystalline carbon film is combined with the carbon element to form a silicon carbide compound, and the growth direction of the graphene nanocrystalline is randomly oriented, so that the silicon-doped graphene nanocrystalline carbon film is enabled to have an ultra-smooth state.
2. The method for achieving near zero running-in ultra low friction according to claim 1, wherein said adjusting the air pressure in said main vacuum chamber comprises:
and regulating the air pressure in the main vacuum chamber to 0.1 Pa.
3. The method of achieving near zero running-in ultra low friction according to claim 1, wherein the metal friction member is one of a 304 stainless steel member, an iron casting, a carbon steel member.
4. The method for realizing near zero running-in ultra-low friction according to claim 1, wherein the friction test device further comprises a fixing component arranged on the insulating substrate, the fixing component comprises a conductive copper tape and a double-sided cloth tape, the conductive copper tape is electrically connected with the power supply, and the silicon-doped graphene nanocrystalline carbon film is fixed on the conductive copper tape; the double-sided tape is used for fixing the conductive copper tape.
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