CN114411295B - A superfine fiber/short fiber rotor composite yarn - Google Patents
A superfine fiber/short fiber rotor composite yarn Download PDFInfo
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
- D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/04—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
- D01H4/08—Rotor spinning, i.e. the running surface being provided by a rotor
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2201/01—Natural vegetable fibres
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/04—Linen
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D—TEXTILES; PAPER
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
Description
技术领域technical field
本发明属于纺织技术领域,涉及一种超细纤维/短纤转杯复合纱。The invention belongs to the technical field of textiles and relates to a superfine fiber/short fiber rotor composite yarn.
背景技术Background technique
近年来,高附加值的纺织品愈发在市场上受欢迎。其中,超细纤维纱因其纱线结构蓬松,孔隙多而具有较好的隔热、保暖、吸附、吸声及过滤等功能性效果,从而具有较高的附加值和广阔的市场前景。目前利用超细纤维纺纱的技术方案主要有两种,一是将超细纤维形成化纤束后经纺纱工艺制成超细纤维纱,但超细纤维化纤束基本是由超细纤维网形成,故化纤束中超细纤维取向度差,使得制备的超细纤维纱机械强力也较差;二是将超细纤维与化纤长丝通过机械缠结的方式复合或将超细纤维包覆在化纤长丝和纱线表面,但该法制得的超细纤维复合纱中超细纤维分布不匀且多会附着在纱线表面,影响超细纤维纱的功能效果,同时因超细纤维本身较弱的机械性能其在后续加工过程中极易脱落,故该法纺制的超细纤维复合纱的稳定性和耐用性较差,影响后续纺织品的综合性能。In recent years, textiles with high added value have become more and more popular in the market. Among them, microfiber yarn has better functional effects such as heat insulation, warmth retention, adsorption, sound absorption and filtration because of its fluffy yarn structure and many pores, so it has higher added value and broad market prospects. At present, there are two main technical solutions for using ultra-fine fiber spinning. One is to form ultra-fine fibers into chemical fiber bundles and then spin them to make ultra-fine fiber yarns, but the ultra-fine fiber chemical fiber bundles are basically formed by ultra-fine fiber nets. , so the degree of orientation of the superfine fibers in the chemical fiber bundle is poor, so that the mechanical strength of the prepared superfine fiber yarn is also poor; the second is to compound the superfine fibers and chemical fiber filaments by mechanical entanglement or wrap the superfine fibers in chemical fiber filaments and yarn surface, but the microfibers in the microfiber composite yarn produced by this method are unevenly distributed and mostly adhere to the surface of the yarn, which affects the functional effect of the superfine fiber yarn. Weak mechanical properties are very easy to fall off during subsequent processing, so the stability and durability of the superfine fiber composite yarn spun by this method are poor, which affects the comprehensive performance of subsequent textiles.
发明内容Contents of the invention
本发明的目的是解决现有技术中存在的上述问题,提供一种复合均匀、结构稳定且有较强机械性能和可加工性的超细纤维/短纤转杯复合纱。The purpose of the present invention is to solve the above-mentioned problems in the prior art, and provide a superfine fiber/short fiber rotor composite yarn with uniform composite, stable structure, strong mechanical properties and processability.
为达到上述目的,本发明采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
一种超细纤维/短纤转杯复合纱,超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维和短纤维组成,超细纤维和短纤维之间通过由加捻产生的机械缠结抱合以及由于超细纤维余温产生的热粘合作用进行复合;A superfine fiber/short fiber rotor composite yarn, the superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole, which is composed of superfine fibers and short fibers, and the superfine fibers and short fibers are passed by adding The mechanical entanglement and cohesion produced by twisting and the thermal bonding caused by the residual temperature of ultrafine fibers are combined;
所述超细纤维的直径为1~5μm;所述短纤维的线密度为1.0~5.0dtex,长度为10~50mm。The ultrafine fiber has a diameter of 1-5 μm; the short fiber has a linear density of 1.0-5.0 dtex and a length of 10-50 mm.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种超细纤维/短纤转杯复合纱,所述超细纤维/短纤转杯复合纱的细度为10~100tex,捻度为50~150捻/10cm。The ultrafine fiber/short fiber rotor composite yarn described above has a fineness of 10-100 tex and a twist of 50-150 twists/10cm.
如上所述的一种超细纤维/短纤转杯复合纱,所述超细纤维/短纤转杯复合纱中超细纤维的质量含量为0.1~20.0wt%。According to the ultrafine fiber/short fiber rotor composite yarn as described above, the mass content of the ultrafine fiber in the ultrafine fiber/short fiber rotor composite yarn is 0.1-20.0 wt%.
如上所述的一种超细纤维/短纤转杯复合纱,所述超细纤维是由熔喷纺丝方法制备得到的。According to the above-mentioned ultrafine fiber/short fiber rotor composite yarn, the ultrafine fiber is prepared by a melt blown spinning method.
如上所述的一种超细纤维/短纤转杯复合纱,所述熔喷纺丝的原料为聚丙烯、聚酯、聚酰胺、聚乳酸、聚三氟氯乙烯或聚酰胺酯。As described above, a superfine fiber/short fiber rotor composite yarn, the raw material of the melt-blown spinning is polypropylene, polyester, polyamide, polylactic acid, polychlorotrifluoroethylene or polyamide ester.
如上所述的一种超细纤维/短纤转杯复合纱,所述短纤维为棉、亚麻、粘胶、涤纶或腈纶。A superfine fiber/short fiber rotor composite yarn as described above, the short fiber is cotton, linen, viscose, polyester or acrylic.
如上所述的一种超细纤维/短纤转杯复合纱,所述超细纤维/短纤转杯复合纱是由所述超细纤维和所述短纤维在转杯纺纱器的转杯内混合凝聚随后加捻成纱制得。A superfine fiber/short fiber rotor composite yarn as described above, the superfine fiber/short fiber rotor composite yarn is made of the superfine fiber and the short fiber in the rotor of the rotor spinning device It is produced by internal mixing and coacervation followed by twisting into yarn.
如上所述的一种超细纤维/短纤转杯复合纱,超细纤维/短纤转杯复合纱中超细纤维和短纤维复合均匀,该复合纱条干均匀度好,其条干均匀度变异系数≤12.0%(测试方法参见《纺织材料实验技术》第十章第三节),且该复合纱的机械性能和可加工性强,纱线结构稳定,其断裂强度为13.0~30.0cN/tex,断裂强度变异系数≤8%(测试方法参见《纺织材料实验技术》第十二章第二节),同时该复合纱的耐久性好,其双面弯曲循环次数(测试方法参见《纺织材料学》第十二章第四节)为4000次以上。A kind of superfine fiber/short fiber rotor composite yarn as mentioned above, the superfine fiber and short fiber in the superfine fiber/short fiber rotor composite yarn are evenly combined, the composite yarn has good evenness, and its evenness is even Coefficient of variation ≤ 12.0% (see "Textile Materials Experimental Technology"
本发明的原理如下:Principle of the present invention is as follows:
本发明提供的一种超细纤维/短纤转杯复合纱是通过将熔喷纺丝技术和转杯纺技术结合实现的。熔喷纺丝箱的纺丝部件嵌入到转杯纺纱器中,从而熔喷纺丝制备的超细纤维可直接与由输纤通道输送的短纤维在转杯的凝聚槽混合,并在转杯高速旋转作用下加捻成纱。由于超细纤维是同短纤维在凝聚槽不断的混合后加捻成纱的,故超细纤维会随机均匀地分布在转杯纱体中,且由于加捻作用以及转杯纺气流成纱的特点,形成的转杯复合纱不易解捻,超细纤维不易脱落,转杯复合纱的结构稳定性好,后续可加工性强。同时,由于转杯复合纱中短纤维间、短纤维同超细纤维之间因加捻产生的机械缠结抱合作用以及超细纤维之间和超细纤维同短纤维之间的热粘合作用,本发明的转杯复合纱的机械性能强。并且,由于本发明的转杯复合纱中仅包含短纤维和超细纤维,从而转杯复合纱中的孔隙较多,纱体的比表面积大,纱体结构蓬松,使得该转杯复合纱在后续使用中的功能效果更好。The superfine fiber/short fiber rotor composite yarn provided by the invention is realized by combining melt blown spinning technology and rotor spinning technology. The spinning parts of the melt-blown spinning box are embedded in the rotor spinner, so that the ultra-fine fibers prepared by melt-blown spinning can be directly mixed with the short fibers conveyed by the fiber delivery channel in the coagulation tank of the rotor, and in the rotor Under the action of high-speed rotation of the cup, it is twisted into yarn. Since the superfine fiber is twisted into yarn after being continuously mixed with the short fiber in the condensation tank, the superfine fiber will be randomly and evenly distributed in the rotor yarn body, and due to the twisting effect and the rotor spinning air-spun yarn Features, the formed rotor composite yarn is not easy to untwist, the superfine fiber is not easy to fall off, the structure stability of the rotor composite yarn is good, and the follow-up processability is strong. At the same time, due to the mechanical entanglement and cohesion between the short fibers in the rotor composite yarn, between the short fibers and the superfine fibers due to twisting, and the thermal bonding between the superfine fibers and between the superfine fibers and the short fibers , the rotor composite yarn of the present invention has strong mechanical properties. And, because the rotor composite yarn of the present invention only contains short fibers and superfine fibers, there are many pores in the rotor composite yarn, the specific surface area of the yarn body is large, and the yarn body structure is fluffy, so that the rotor composite yarn is Functions work better in subsequent uses.
有益效果:Beneficial effect:
(1)本发明的一种超细纤维/短纤转杯复合纱,是通过将熔喷法纺制的超细纤维均匀地复合在转杯纱中,超细纤维不易脱落,该复合纱的结构稳定性和耐久性好,且该复合纱的机械性能强,后续可加工性高。(1) A kind of superfine fiber/short fiber rotor composite yarn of the present invention, is that the superfine fiber spun by the melt-blown method is evenly compounded in the rotor yarn, the superfine fiber is not easy to fall off, the composite yarn The structural stability and durability are good, and the composite yarn has strong mechanical properties and high subsequent processability.
(2)本发明的一种超细纤维/短纤转杯复合纱由于复合了超细纤维,可用于制备过滤性能和保暖性能较优的纺织品,故其具有较高的附加值。(2) The superfine fiber/short fiber rotor composite yarn of the present invention can be used to prepare textiles with better filtration performance and heat retention performance due to the composite superfine fiber, so it has higher added value.
(3)本发明的一种超细纤维/短纤转杯复合纱中的超细纤维种类可随熔喷纺丝的高聚物原料变化,故所制备的复合纱具有多样性,从而有较强的实用性和较高的经济价值。(3) The superfine fiber type in a kind of ultrafine fiber/short fiber rotor composite yarn of the present invention can change with the high polymer raw material of melt blown spinning, so the prepared composite yarn has diversity, thus has more Strong practicality and high economic value.
(4)本发明的一种超细纤维/短纤转杯复合纱,通过将熔喷纺丝箱同转杯纺纱器结合即可实现,其生产流程短且生产效率高。(4) A superfine fiber/short fiber rotor composite yarn of the present invention can be realized by combining a melt-blown spinning box with a rotor spinning device, and the production process is short and the production efficiency is high.
附图说明Description of drawings
图1为本发明的一种超细纤维/短纤转杯复合纱的结构示意图,图中虚线为所述超细纤维/短纤转杯复合纱的轮廓;Fig. 1 is a structural schematic diagram of a superfine fiber/short fiber rotor composite yarn of the present invention, and the dotted line in the figure is the profile of the superfine fiber/short fiber rotor composite yarn;
图2为一种超细纤维/短纤转杯复合纱的制备装置的结构示意图;Fig. 2 is a structural representation of a preparation device for superfine fiber/short fiber rotor composite yarn;
图3为一种超细纤维/短纤转杯复合纱的制备装置的截面示意图(正对输纤通道出口方向);Fig. 3 is a schematic cross-sectional view of a preparation device for superfine fiber/short fiber rotor composite yarn (directly facing the exit direction of the fiber delivery channel);
图4为输纤通道示意图;Fig. 4 is a schematic diagram of a fiber transmission channel;
图5为一种超细纤维/短纤转杯复合纱的制备装置的截面示意图(正对熔喷纺丝箱方向)。Fig. 5 is a schematic cross-sectional view of a preparation device for superfine fiber/short fiber rotor composite yarn (directly facing the direction of the melt-blown spinning box).
其中,1-超细纤维;2-短纤维;3-转杯;4-转杯纺纱器盖;5输纤通道;6-假捻盘;7-引纱管;8-凝聚槽;9-螺杆挤压机;10-计量泵;11-熔喷模头;12-喷丝孔;13-热风室;14-热风管;15-冷风室。Among them, 1-microfiber; 2-short fiber; 3-rotor cup; 4-rotor spinning device cover; 5-fiber delivery channel; -screw extruder; 10-metering pump; 11-meltblown die head; 12-spinning hole; 13-hot air chamber; 14-hot air pipe; 15-cold air chamber.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
一种超细纤维/短纤转杯复合纱,采用超细纤维/短纤转杯复合纱的制备装置进行制备。A superfine fiber/short fiber rotor composite yarn is prepared by a superfine fiber/short fiber rotor composite yarn preparation device.
如图2~5所示,超细纤维/短纤转杯复合纱的制备装置包括熔喷纺丝箱和转杯纺纱器,熔喷纺丝箱用于纺制超细纤维,转杯纺纱器用于将超细纤维与短纤维凝聚混合并加捻成纱;熔喷纺丝箱包括螺杆挤压机9、计量泵10、带喷丝孔12的熔喷模头11以及两个用于热牵伸的热风室13和热风管14;喷丝孔12的截面为圆形,喷丝孔孔径为0.1mm;熔喷模头11上喷丝孔12的数量为3个;转杯纺纱器包括内嵌凝聚槽8的转杯3以及转杯纺纱器盖4;转杯纺纱器盖4上带有输纤通道5、假捻盘6和引纱管7;引纱管7和假捻盘6分别位于转杯纺纱器盖4的上下两侧,且引纱管7穿过转杯纺纱器盖4与假捻盘6相连,假捻盘6、引纱管7以及转杯3三者的中心线重合;输纤通道5斜穿转杯纺纱器盖4的上下两侧,其出口位于转杯3内,入口同分梳辊相连接;转杯纺纱器盖4上还具有适配于熔喷纺丝箱中熔喷模头11和热风管14且贯穿转杯纺纱器盖4上下两侧的孔洞;熔喷模头11上的喷丝孔12位于转杯3内且正对凝聚槽8;两个热风管14位于转杯3内部的一端朝向由喷丝孔12喷出的超细纤维,另一端分别连接有一个热风室13;两个热风室13以及两个热风管14均关于熔喷模头对称分布,热风管14与熔喷模头11之间的夹角为15°;熔喷模头11中心线与输纤通道5中心线之间的夹角为20°;螺杆挤压机9和计量泵10均位于转杯纺纱器盖4背对转杯3的一侧,计量泵10分别与螺杆挤压机9和熔喷模头11相连;转杯纺纱器的进气口处连接有冷风室15。As shown in Figures 2 to 5, the preparation device for superfine fiber/short fiber rotor composite yarn includes a melt-blown spinning box and a rotor spinning device. The melt-blown spinning box is used for spinning superfine fibers, and the rotor spinning The yarn device is used to condense and mix superfine fibers and short fibers and twist them into yarns; the melt-blown spinning box includes a
制备工艺参数如下:The preparation process parameters are as follows:
转杯3直径为40mm;转杯的转速为90000r/min;转杯出口负压为-9000Pa;分梳辊转速为10000r/min;螺杆挤压机的熔融温度180℃,最高熔融压力20bar;计量泵输入输出段均配置压力传感器,驱动功率为1.5kW;热风室配有热风加热系统,包括鼓风机和空气加热器,热风室内的压缩空气温度为250℃,喷丝孔的单孔挤出量为0.02ghm,喷丝速度为500m/min。The diameter of the
如图1所示,最终制得的超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维1和短纤维2组成,超细纤维1为直径1μm的聚丙烯纤维,短纤维2为长度25mm、线密度2.0dtex的棉纤维;超细纤维1和短纤维2之间通过机械缠结抱合以及热粘合作用进行复合;超细纤维/短纤转杯复合纱的细度为10tex,捻度为150捻/10cm;超细纤维/短纤转杯复合纱的成纱速度为60m/min;超细纤维/短纤转杯复合纱中超细纤维的质量含量为0.1wt%;超细纤维/短纤转杯复合纱的条干均匀度变异系数为11.9%,断裂强度为24.8cN/tex,断裂强度变异系数为7.9%,双面弯曲循环次数为4250次。As shown in Figure 1, the final superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole, and is composed of
实施例2Example 2
一种超细纤维/短纤转杯复合纱,采用超细纤维/短纤转杯复合纱的制备装置进行制备。A superfine fiber/short fiber rotor composite yarn is prepared by a superfine fiber/short fiber rotor composite yarn preparation device.
超细纤维/短纤转杯复合纱的制备装置包括熔喷纺丝箱和转杯纺纱器,熔喷纺丝箱用于纺制超细纤维,转杯纺纱器用于将超细纤维与短纤维凝聚混合并加捻成纱;熔喷纺丝箱包括螺杆挤压机9、计量泵10、带喷丝孔12的熔喷模头11以及两个用于热牵伸的热风室13和热风管14;喷丝孔12的截面为圆形,喷丝孔孔径为0.1mm;熔喷模头11上喷丝孔12的数量为6个;转杯纺纱器包括内嵌凝聚槽8的转杯3以及转杯纺纱器盖4;转杯纺纱器盖4上带有输纤通道5、假捻盘6和引纱管7;引纱管7和假捻盘6分别位于转杯纺纱器盖4的上下两侧,且引纱管7穿过转杯纺纱器盖4与假捻盘6相连,假捻盘6、引纱管7以及转杯3三者的中心线重合;输纤通道5斜穿转杯纺纱器盖4的上下两侧,其出口位于转杯3内,入口同分梳辊相连接;转杯纺纱器盖4上还具有适配于熔喷纺丝箱中熔喷模头11和热风管14且贯穿转杯纺纱器盖4上下两侧的孔洞;熔喷模头11上的喷丝孔12位于转杯3内且正对凝聚槽8;两个热风管14位于转杯3内部的一端朝向由喷丝孔12喷出的超细纤维,另一端分别连接有一个热风室13;两个热风室13以及两个热风管14均关于熔喷模头对称分布,热风管14与熔喷模头11之间的夹角为15°;熔喷模头11中心线与输纤通道5中心线之间的夹角为60°;螺杆挤压机9和计量泵10均位于转杯纺纱器盖4背对转杯3的一侧,计量泵10分别与螺杆挤压机9和熔喷模头11相连;转杯纺纱器的进气口处连接有冷风室15。The preparation device for superfine fiber/short fiber rotor composite yarn includes a melt blown spinning box and a rotor spinning device, the melt blown spinning box is used for spinning superfine fibers, and the rotor spinning device is used for combining superfine fibers with The short fibers are condensed and mixed and twisted into yarn; the melt-blown spinning box includes a
制备工艺参数如下:The preparation process parameters are as follows:
转杯3直径为46mm;转杯的转速为80000r/min;转杯出口负压为-8000Pa;分梳辊转速为9000r/min;螺杆挤压机的熔融温度180℃,最高熔融压力20bar;计量泵输入输出段均配置压力传感器,驱动功率为1.5kW;热风室配有热风加热系统,包括鼓风机和空气加热器,热风室内的压缩空气温度为250℃,喷丝孔的单孔挤出量为0.02ghm,喷丝速度为500m/min。The diameter of the
最终制得的超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维1和短纤维2组成,超细纤维1为直径1μm的聚丙烯纤维,短纤维2为长度25mm、线密度2.0dtex的棉纤维;超细纤维1和短纤维2之间通过机械缠结抱合以及热粘合作用进行复合;超细纤维/短纤转杯复合纱的细度为30tex,捻度为100捻/10cm;超细纤维/短纤转杯复合纱的成纱速度为80m/min;超细纤维/短纤转杯复合纱中超细纤维的质量含量为5.0wt%;超细纤维/短纤转杯复合纱的条干均匀度变异系数为11.5%,断裂强度为26.4cN/tex,断裂强度变异系数为7.7%,双面弯曲循环次数为4330次。The final superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole and is composed of
实施例3Example 3
一种超细纤维/短纤转杯复合纱,采用超细纤维/短纤转杯复合纱的制备装置进行制备。A superfine fiber/short fiber rotor composite yarn is prepared by a superfine fiber/short fiber rotor composite yarn preparation device.
超细纤维/短纤转杯复合纱的制备装置包括熔喷纺丝箱和转杯纺纱器,熔喷纺丝箱用于纺制超细纤维,转杯纺纱器用于将超细纤维与短纤维凝聚混合并加捻成纱;熔喷纺丝箱包括螺杆挤压机9、计量泵10、带喷丝孔12的熔喷模头11以及两个用于热牵伸的热风室13和热风管14;喷丝孔12的截面为圆形,喷丝孔孔径为0.3mm;熔喷模头11上喷丝孔12的数量为10个;转杯纺纱器包括内嵌凝聚槽8的转杯3以及转杯纺纱器盖4;转杯纺纱器盖4上带有输纤通道5、假捻盘6和引纱管7;引纱管7和假捻盘6分别位于转杯纺纱器盖4的上下两侧,且引纱管7穿过转杯纺纱器盖4与假捻盘6相连,假捻盘6、引纱管7以及转杯3三者的中心线重合;输纤通道5斜穿转杯纺纱器盖4的上下两侧,其出口位于转杯3内,入口同分梳辊相连接;转杯纺纱器盖4上还具有适配于熔喷纺丝箱中熔喷模头11和热风管14且贯穿转杯纺纱器盖4上下两侧的孔洞;熔喷模头11上的喷丝孔12位于转杯3内且正对凝聚槽8;两个热风管14位于转杯3内部的一端朝向由喷丝孔12喷出的超细纤维,另一端分别连接有一个热风室13;两个热风室13以及两个热风管14均关于熔喷模头对称分布,热风管14与熔喷模头11之间的夹角为45°;熔喷模头11中心线与输纤通道5中心线之间的夹角为90°;螺杆挤压机9和计量泵10均位于转杯纺纱器盖4背对转杯3的一侧,计量泵10分别与螺杆挤压机9和熔喷模头11相连;转杯纺纱器的进气口处连接有冷风室15。The preparation device for superfine fiber/short fiber rotor composite yarn includes a melt blown spinning box and a rotor spinning device, the melt blown spinning box is used for spinning superfine fibers, and the rotor spinning device is used for combining superfine fibers with The short fibers are condensed and mixed and twisted into yarn; the melt-blown spinning box includes a screw extruder 9, a metering pump 10, a melt-blown die head 11 with a spinneret hole 12, and two hot air chambers 13 for thermal drawing and The hot air pipe 14; the cross section of the spinneret hole 12 is circular, and the diameter of the spinneret hole is 0.3 mm; the number of the spinneret hole 12 on the meltblown die head 11 is 10; the rotor spinning device includes an embedded condensation groove 8 The rotor 3 and the cover 4 of the rotor spinning device; the cover 4 of the rotor spinning device has a fiber delivery channel 5, a false twist disc 6 and a yarn drawing tube 7; the yarn guiding tube 7 and the false twisting disc 6 are respectively located at the rotating The upper and lower sides of the cup spinning device cover 4, and the yarn guiding tube 7 passes through the rotor spinning device cover 4 and is connected to the false twist disc 6, the center line of the false twisting disc 6, the yarn guiding tube 7 and the rotor 3 overlap; the fiber delivery channel 5 obliquely passes through the upper and lower sides of the rotor spinning device cover 4, its outlet is located in the rotor 3, and the inlet is connected with the carding roller; the rotor spinning device cover 4 also has a The melt blown die head 11 and the hot air pipe 14 in the spinning box run through the holes on the upper and lower sides of the rotor spinner cover 4; the spinneret holes 12 on the melt blown die head 11 are located in the rotor cup 3 and are facing the condensation Slot 8; one end of two hot air pipes 14 located inside the rotor cup 3 faces the microfiber ejected from the spinneret hole 12, and the other end is respectively connected with a hot air chamber 13; two hot air chambers 13 and two hot air pipes 14 are distributed symmetrically about the melt blown die head, the angle between the hot air pipe 14 and the melt blown die head 11 is 45°; the angle between the center line of the melt blown die head 11 and the center line of the fiber delivery channel 5 is 90° °; the screw extruder 9 and the metering pump 10 are located on the side of the rotor spinning device cover 4 facing away from the rotor 3, and the metering pump 10 is connected to the screw extruder 9 and the meltblown die head 11 respectively; The air inlet of the yarn device is connected with a cold air chamber 15 .
制备工艺参数如下:The preparation process parameters are as follows:
转杯3直径为52mm;转杯的转速为70000r/min;转杯出口负压为-7000Pa;分梳辊转速为8000r/min;螺杆挤压机的熔融温度270℃,最高熔融压力20bar;计量泵输入输出段均配置压力传感器,驱动功率为1.5kW;热风室配有热风加热系统,包括鼓风机和空气加热器,热风室内的压缩空气温度为290℃,喷丝孔的单孔挤出量为0.05ghm,喷丝速度为1500m/min。The diameter of the
最终制得的超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维1和短纤维2组成,超细纤维1为直径5μm的聚酯纤维,短纤维2为长度35mm、线密度1.5dtex的粘胶纤维;超细纤维1和短纤维2之间通过机械缠结抱合以及热粘合作用进行复合;超细纤维/短纤转杯复合纱的细度为50tex,捻度为70捻/10cm;超细纤维/短纤转杯复合纱的成纱速度为100m/min;超细纤维/短纤转杯复合纱中超细纤维的质量含量为10.0wt%;超细纤维/短纤转杯复合纱的条干均匀度变异系数为11.6%,断裂强度为27.1cN/tex,断裂强度变异系数为7.2%,双面弯曲循环次数为4480次。The final superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole and is composed of
实施例4Example 4
一种超细纤维/短纤转杯复合纱,采用超细纤维/短纤转杯复合纱的制备装置进行制备。A superfine fiber/short fiber rotor composite yarn is prepared by a superfine fiber/short fiber rotor composite yarn preparation device.
超细纤维/短纤转杯复合纱的制备装置包括熔喷纺丝箱和转杯纺纱器,熔喷纺丝箱用于纺制超细纤维,转杯纺纱器用于将超细纤维与短纤维凝聚混合并加捻成纱;熔喷纺丝箱包括螺杆挤压机9、计量泵10、带喷丝孔12的熔喷模头11以及两个用于热牵伸的热风室13和热风管14;喷丝孔12的截面为圆形,喷丝孔孔径为0.2mm;熔喷模头11上喷丝孔12的数量为40个;转杯纺纱器包括内嵌凝聚槽8的转杯3以及转杯纺纱器盖4;转杯纺纱器盖4上带有输纤通道5、假捻盘6和引纱管7;引纱管7和假捻盘6分别位于转杯纺纱器盖4的上下两侧,且引纱管7穿过转杯纺纱器盖4与假捻盘6相连,假捻盘6、引纱管7以及转杯3三者的中心线重合;输纤通道5斜穿转杯纺纱器盖4的上下两侧,其出口位于转杯3内,入口同分梳辊相连接;转杯纺纱器盖4上还具有适配于熔喷纺丝箱中熔喷模头11和热风管14且贯穿转杯纺纱器盖4上下两侧的孔洞;熔喷模头11上的喷丝孔12位于转杯3内且正对凝聚槽8;两个热风管14位于转杯3内部的一端朝向由喷丝孔12喷出的超细纤维,另一端分别连接有一个热风室13;两个热风室13以及两个热风管14均关于熔喷模头对称分布,热风管14与熔喷模头11之间的夹角为30°;熔喷模头11中心线与输纤通道5中心线之间的夹角为120°;螺杆挤压机9和计量泵10均位于转杯纺纱器盖4背对转杯3的一侧,计量泵10分别与螺杆挤压机9和熔喷模头11相连;转杯纺纱器的进气口处连接有冷风室15。The preparation device for superfine fiber/short fiber rotor composite yarn includes a melt blown spinning box and a rotor spinning device, the melt blown spinning box is used for spinning superfine fibers, and the rotor spinning device is used for combining superfine fibers with The short fibers are condensed and mixed and twisted into yarn; the melt-blown spinning box includes a screw extruder 9, a metering pump 10, a melt-blown die head 11 with a spinneret hole 12, and two hot air chambers 13 for thermal drawing and The hot air pipe 14; the cross section of the spinneret hole 12 is circular, and the diameter of the spinneret hole is 0.2 mm; the number of spinneret holes 12 on the meltblown die head 11 is 40; the rotor spinning device includes an embedded condensation groove 8 The rotor 3 and the cover 4 of the rotor spinning device; the cover 4 of the rotor spinning device has a fiber delivery channel 5, a false twist disc 6 and a yarn drawing tube 7; the yarn guiding tube 7 and the false twisting disc 6 are respectively located at the rotating The upper and lower sides of the cup spinning device cover 4, and the yarn guiding tube 7 passes through the rotor spinning device cover 4 and is connected to the false twist disc 6, the center line of the false twisting disc 6, the yarn guiding tube 7 and the rotor 3 overlap; the fiber delivery channel 5 obliquely passes through the upper and lower sides of the rotor spinning device cover 4, its outlet is located in the rotor 3, and the inlet is connected with the carding roller; the rotor spinning device cover 4 also has a The melt blown die head 11 and the hot air pipe 14 in the spinning box run through the holes on the upper and lower sides of the rotor spinner cover 4; the spinneret holes 12 on the melt blown die head 11 are located in the rotor cup 3 and are facing the condensation Slot 8; one end of two hot air pipes 14 located inside the rotor cup 3 faces the microfiber ejected from the spinneret hole 12, and the other end is respectively connected with a hot air chamber 13; two hot air chambers 13 and two hot air pipes 14 are distributed symmetrically about the melt blown die head, the angle between the hot air pipe 14 and the melt blown die head 11 is 30°; the angle between the center line of the melt blown die head 11 and the center line of the fiber delivery channel 5 is 120° °; the screw extruder 9 and the metering pump 10 are located on the side of the rotor spinning device cover 4 facing away from the rotor 3, and the metering pump 10 is connected to the screw extruder 9 and the meltblown die head 11 respectively; The air inlet of the yarn device is connected with a cold air chamber 15 .
制备工艺参数如下:The preparation process parameters are as follows:
转杯3直径为56mm;转杯的转速为60000r/min;转杯出口负压为-5000Pa;分梳辊转速为6000r/min;螺杆挤压机的熔融温度270℃,最高熔融压力20bar;计量泵输入输出段均配置压力传感器,驱动功率为1.5kW;热风室配有热风加热系统,包括鼓风机和空气加热器,热风室内的压缩空气温度为290℃,喷丝孔的单孔挤出量为0.0315ghm,喷丝速度为1000m/min。The diameter of the
最终制得的超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维1和短纤维2组成,超细纤维1为直径3μm的聚酯纤维,短纤维2为长度30mm、线密度2.5dtex的涤纶纤维;超细纤维1和短纤维2之间通过机械缠结抱合以及热粘合作用进行复合;超细纤维/短纤转杯复合纱的细度为70tex,捻度为50捻/10cm;超细纤维/短纤转杯复合纱的成纱速度为120m/min;超细纤维/短纤转杯复合纱中超细纤维的质量含量为15.0wt%;超细纤维/短纤转杯复合纱的条干均匀度变异系数为11.1%,断裂强度为28.5cN/tex,断裂强度变异系数为6.1%,双面弯曲循环次数为4510次。The final superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole and is composed of
实施例5Example 5
一种超细纤维/短纤转杯复合纱,采用超细纤维/短纤转杯复合纱的制备装置进行制备。A superfine fiber/short fiber rotor composite yarn is prepared by a superfine fiber/short fiber rotor composite yarn preparation device.
超细纤维/短纤转杯复合纱的制备装置包括熔喷纺丝箱和转杯纺纱器,熔喷纺丝箱用于纺制超细纤维,转杯纺纱器用于将超细纤维与短纤维凝聚混合并加捻成纱;熔喷纺丝箱包括螺杆挤压机9、计量泵10、带喷丝孔12的熔喷模头11以及两个用于热牵伸的热风室13和热风管14;喷丝孔12的截面为圆形,喷丝孔孔径为0.1mm;熔喷模头11上喷丝孔12的数量为50个;转杯纺纱器包括内嵌凝聚槽8的转杯3以及转杯纺纱器盖4;转杯纺纱器盖4上带有输纤通道5、假捻盘6和引纱管7;引纱管7和假捻盘6分别位于转杯纺纱器盖4的上下两侧,且引纱管7穿过转杯纺纱器盖4与假捻盘6相连,假捻盘6、引纱管7以及转杯3三者的中心线重合;输纤通道5斜穿转杯纺纱器盖4的上下两侧,其出口位于转杯3内,入口同分梳辊相连接;转杯纺纱器盖4上还具有适配于熔喷纺丝箱中熔喷模头11和热风管14且贯穿转杯纺纱器盖4上下两侧的孔洞;熔喷模头11上的喷丝孔12位于转杯3内且正对凝聚槽8;两个热风管14位于转杯3内部的一端朝向由喷丝孔12喷出的超细纤维,另一端分别连接有一个热风室13;两个热风室13以及两个热风管14均关于熔喷模头对称分布,热风管14与熔喷模头11之间的夹角为15°;熔喷模头11中心线与输纤通道5中心线之间的夹角为160°;螺杆挤压机9和计量泵10均位于转杯纺纱器盖4背对转杯3的一侧,计量泵10分别与螺杆挤压机9和熔喷模头11相连;转杯纺纱器的进气口处连接有冷风室15。The preparation device for superfine fiber/short fiber rotor composite yarn includes a melt blown spinning box and a rotor spinning device, the melt blown spinning box is used for spinning superfine fibers, and the rotor spinning device is used for combining superfine fibers with The short fibers are condensed and mixed and twisted into yarn; the melt-blown spinning box includes a screw extruder 9, a metering pump 10, a melt-blown die head 11 with a spinneret hole 12, and two hot air chambers 13 for thermal drawing and The hot air pipe 14; the cross section of the spinneret hole 12 is circular, and the diameter of the spinneret hole is 0.1 mm; the number of the spinneret hole 12 on the meltblown die head 11 is 50; the rotor spinning device includes an embedded condensation groove 8 The rotor 3 and the cover 4 of the rotor spinning device; the cover 4 of the rotor spinning device has a fiber delivery channel 5, a false twist disc 6 and a yarn drawing tube 7; the yarn guiding tube 7 and the false twisting disc 6 are respectively located at the rotating The upper and lower sides of the cup spinning device cover 4, and the yarn guiding tube 7 passes through the rotor spinning device cover 4 and is connected to the false twist disc 6, the center line of the false twisting disc 6, the yarn guiding tube 7 and the rotor 3 overlap; the fiber delivery channel 5 obliquely passes through the upper and lower sides of the rotor spinning device cover 4, its outlet is located in the rotor 3, and the inlet is connected with the carding roller; the rotor spinning device cover 4 also has a The melt blown die head 11 and the hot air pipe 14 in the spinning box run through the holes on the upper and lower sides of the rotor spinner cover 4; the spinneret holes 12 on the melt blown die head 11 are located in the rotor cup 3 and are facing the condensation Slot 8; one end of two hot air pipes 14 located inside the rotor cup 3 faces the microfiber ejected from the spinneret hole 12, and the other end is respectively connected with a hot air chamber 13; two hot air chambers 13 and two hot air pipes 14 are distributed symmetrically about the melt blown die head, the angle between the hot air pipe 14 and the melt blown die head 11 is 15°; the angle between the center line of the melt blown die head 11 and the center line of the fiber delivery channel 5 is 160 °; the screw extruder 9 and the metering pump 10 are located on the side of the rotor spinning device cover 4 facing away from the rotor 3, and the metering pump 10 is connected to the screw extruder 9 and the meltblown die head 11 respectively; The air inlet of the yarn device is connected with a cold air chamber 15 .
制备工艺参数如下:The preparation process parameters are as follows:
转杯3直径为66mm;转杯的转速为25000r/min;转杯出口负压为-3000Pa;分梳辊转速为4000r/min;螺杆挤压机的熔融温度280℃,最高熔融压力20bar;计量泵输入输出段均配置压力传感器,驱动功率为1.5kW;热风室配有热风加热系统,包括鼓风机和空气加热器,热风室内的压缩空气温度为300℃,喷丝孔的单孔挤出量为0.02ghm,喷丝速度为500m/min。The diameter of the
最终制得的超细纤维/短纤转杯复合纱整体呈转杯纱结构,由超细纤维1和短纤维2组成,超细纤维1为直径1μm的聚酰胺纤维,短纤维2为长度35mm、线密度3.0dtex的腈纶纤维;超细纤维1和短纤维2之间通过机械缠结抱合以及热粘合作用进行复合;超细纤维/短纤转杯复合纱的细度为100tex,捻度为50捻/10cm;超细纤维/短纤转杯复合纱的成纱速度为50m/min;超细纤维/短纤转杯复合纱中超细纤维的质量含量为20.0wt%;超细纤维/短纤转杯复合纱的条干均匀度变异系数为10.8%,断裂强度为29.3cN/tex,断裂强度变异系数为6.4%,双面弯曲循环次数为4640次。The final superfine fiber/short fiber rotor composite yarn has a rotor yarn structure as a whole and is composed of
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