CN114433250A - Slurry recovery device, slurry preparation system, and slurry recovery method - Google Patents
Slurry recovery device, slurry preparation system, and slurry recovery method Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 245
- 238000011084 recovery Methods 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 70
- 239000007788 liquid Substances 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000001704 evaporation Methods 0.000 claims description 83
- 230000008020 evaporation Effects 0.000 claims description 79
- 238000001816 cooling Methods 0.000 claims description 45
- 238000004537 pulping Methods 0.000 claims description 35
- 239000002245 particle Substances 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 20
- 238000000926 separation method Methods 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims 1
- 239000003054 catalyst Substances 0.000 abstract description 15
- 239000002699 waste material Substances 0.000 abstract description 11
- 238000005406 washing Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 description 15
- 238000010025 steaming Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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Abstract
Description
技术领域technical field
本发明涉及催化剂制备技术领域,具体地涉及一种浆料回收装置、浆料制备系统以及浆料回收方法。The invention relates to the technical field of catalyst preparation, in particular to a slurry recovery device, a slurry preparation system and a slurry recovery method.
背景技术Background technique
以催化剂的制备为例,催化剂是化学工业的核心,催化剂的高质量制备具有非常重要的意义。一般来说,催化剂的制备过程可分为原料预处理、活性组分负载和催化剂活化三个步骤。其中,原料预处理和活性组分负载基本在制浆釜中进行,就是使得催化剂原料以及溶剂如水在一定条件下充分混合形成活性组分浆料,之后,催化剂活性组分负载于载体之上,由此,完成活性组分的负载。Taking the preparation of catalysts as an example, catalysts are the core of the chemical industry, and the high-quality preparation of catalysts is of great significance. Generally speaking, the preparation process of catalyst can be divided into three steps: raw material pretreatment, active component loading and catalyst activation. Among them, the raw material pretreatment and active component loading are basically carried out in the pulping kettle, that is, the catalyst raw materials and solvents such as water are fully mixed under certain conditions to form the active component slurry, and then the catalyst active components are loaded on the carrier. Thus, the loading of the active ingredient is completed.
实际生产中,由于催化剂原料的种类较多,为了获得较好的负载效果,往往要求活性组分浆料具有较高的粘度。由于活性组分浆料的粘度较大,活性组分负载结束后,制浆釜的内壁上往往附着较多的浆料,因此需要用高压水枪进行冲洗,冲洗后产生的浆料一般当作废水处理。In actual production, due to the variety of catalyst raw materials, in order to obtain a better loading effect, the active component slurry is often required to have a higher viscosity. Due to the high viscosity of the active component slurry, after the active component is loaded, there is often a lot of slurry attached to the inner wall of the pulping kettle, so it needs to be washed with a high-pressure water gun, and the slurry generated after washing is generally treated as wastewater. deal with.
然而,由于这些浆料中会含有催化剂原料,若当作废水直接排放会造成较大的浪费,且会对生态环境造成污染。However, since these slurries will contain catalyst raw materials, if they are directly discharged as wastewater, it will cause great waste and cause pollution to the ecological environment.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了提供一种浆料回收装置,该浆料回收装置能够加热浓缩所接收的浆料,以能够对冲洗制浆釜时所产生的浆料进行回收利用。The purpose of the present invention is to provide a slurry recovery device capable of heating and concentrating the received slurry, so as to be able to recycle the slurry generated when the pulping tank is flushed.
为了实现上述目的,本发明一方面提供一种浆料回收装置,所述浆料回收装置包括:In order to achieve the above object, one aspect of the present invention provides a slurry recovery device, the slurry recovery device comprising:
接收单元,所述接收单元设置为能够接收浆料并排放浆料;以及a receiving unit configured to receive and discharge the slurry; and
蒸发单元,所述蒸发单元设置于所述接收单元的下游,并且所述蒸发单元设置为能够接收由所述接收单元排放的浆料并对所述浆料进行加热以得到蒸汽和蒸料。An evaporation unit is arranged downstream of the receiving unit and is arranged to receive the slurry discharged from the receiving unit and heat the slurry to obtain steam and steam.
上述技术方案,通过在浆料回收装置中设置能够加热浆料的蒸发单元,从而能够浓缩浓度较低的浆料以得到浓度较高的蒸料,这样,可将浓度较高的蒸料再次作为原料投入到制备相关产品浆料的制浆釜中,由此对废料进行回收利用,降低了物料的浪费。In the above technical solution, by arranging an evaporation unit capable of heating the slurry in the slurry recovery device, the slurry with a lower concentration can be concentrated to obtain a steaming material with a higher concentration. In this way, the steaming material with a higher concentration can be used again as The raw materials are put into the pulping kettle for preparing the slurry of the related products, thereby recycling the waste materials and reducing the waste of materials.
优选地,所述蒸发单元包括蒸发罐,所述蒸发罐内设置有能够容纳所述浆料的蒸发腔室,所述蒸发单元还包括能够加热所述蒸发腔室内的所述浆料的加热部,其中:Preferably, the evaporation unit includes an evaporation tank, and an evaporation chamber capable of accommodating the slurry is provided in the evaporation tank, and the evaporation unit further includes a heating portion capable of heating the slurry in the evaporation chamber ,in:
所述蒸发罐设置有供所述浆料进入所述蒸发腔室的蒸发进口、供加热所述浆料后产生的蒸汽排出的出汽口以及供加热所述浆料后产生的蒸料排出的出料口。The evaporation tank is provided with an evaporation inlet for the slurry to enter the evaporation chamber, a steam outlet for the steam generated after heating the slurry to discharge, and a steam outlet for the steam generated after heating the slurry to discharge. Outlet.
优选地,所述蒸发罐上设置有分别供所述浆料进出的循环进口和循环出口;Preferably, the evaporation tank is provided with a circulation inlet and a circulation outlet for the slurry to enter and exit respectively;
所述加热部包括第一换热器,所述第一换热器具有分别供第一待加热介质进出的第一加热进口和第一加热出口以及分别供能够与所述第一待加热介质换热的第一换热介质进出的第一冷却进口和第一冷却出口;其中:The heating part includes a first heat exchanger, and the first heat exchanger has a first heating inlet and a first heating outlet for entering and exiting the first medium to be heated, and a first heating outlet that can be exchanged with the first medium to be heated, respectively. A first cooling inlet and a first cooling outlet into and out of the hot first heat exchange medium; wherein:
所述第一加热进口与所述循环出口相连通,所述第一加热出口与所述循环进口相连通,所述第一冷却进口与所述出汽口相连通。The first heating inlet is communicated with the circulation outlet, the first heating outlet is communicated with the circulation inlet, and the first cooling inlet is communicated with the steam outlet.
优选地,所述加热部包括第二换热器,所述第二换热器具有供第二待加热介质进出的第二加热进口和第二加热出口以及分别供能够与所述第二待加热介质换热的第二换热介质进出的第二冷却进口和第二冷却出口;其中:Preferably, the heating part includes a second heat exchanger, and the second heat exchanger has a second heating inlet and a second heating outlet for the second medium to be heated in and out, and a second heating inlet and a second heating outlet respectively for the second medium to be heated. The second cooling inlet and the second cooling outlet of the second heat exchange medium in and out of the medium heat exchange; wherein:
所述第二加热进口接收由所述接收单元排放的所述浆料,所述第二加热出口与所述蒸发进口相连通,所述第二冷却进口与所述第一冷却出口相连通。The second heating inlet receives the slurry discharged from the receiving unit, the second heating outlet communicates with the evaporation inlet, and the second cooling inlet communicates with the first cooling outlet.
优选地,所述浆料回收装置包括:Preferably, the slurry recovery device includes:
收集罐,所述收集罐内设有能够容纳冷凝液的收集腔室,并且所述收集罐上设有能够与所述第二冷却出口相连通的收集罐进口以及供收集的冷凝液排出的收集罐出口;以及A collection tank, which is provided with a collection chamber capable of accommodating condensate, and the collection tank is provided with a collection tank inlet that can communicate with the second cooling outlet and a collection tank for the collected condensate to be discharged tank outlet; and
第一过滤器,所述第一过滤器能够接收由所述收集罐出口排出的冷凝液并能够滤除所述冷凝液中的具有预设粒径的固体颗粒。A first filter, which can receive the condensate discharged from the outlet of the collection tank and can filter out solid particles with a preset particle size in the condensate.
优选地,所述蒸发单元包括气液分离器,所述气液分离器接收由所述出汽口排出的蒸汽并对所述蒸汽进行气液分离,所述气液分离器具有供所述蒸汽进入的分离器进口、供气液分离后得到的蒸汽排出的蒸汽排出口以及供气液分离后得到的液体排出的液体排出口;其中:Preferably, the evaporation unit includes a gas-liquid separator, the gas-liquid separator receives the steam discharged from the steam outlet and performs gas-liquid separation on the steam, and the gas-liquid separator has a supply for the steam The inlet of the incoming separator, the steam outlet for the steam obtained after the gas-liquid separation is discharged, and the liquid outlet for the liquid discharged after the gas-liquid separation; wherein:
所述分离器进口与所述出汽口相连通,所述第一冷却进口通过所述蒸汽排出口与所述出汽口相连通。The separator inlet is communicated with the steam outlet, and the first cooling inlet is communicated with the steam outlet through the steam discharge port.
优选地,所述蒸发单元包括连通所述第一冷却进口和所述蒸汽排出口的第一连通管以及设置于所述第一连通管的压缩机,所述压缩机能够压缩所述第一连通管内的所述蒸汽;和/或Preferably, the evaporation unit includes a first communication pipe that communicates the first cooling inlet and the vapor discharge port, and a compressor disposed in the first communication pipe, the compressor being capable of compressing the first communication the steam in the tube; and/or
所述蒸发单元包括连通所述第一加热进口与所述循环出口的第二连通管以及设置于所述第二连通管的第一输送泵,所述第一输送泵能够泵送所述第二连通管内的浆料。The evaporation unit includes a second communication pipe that communicates the first heating inlet and the circulation outlet, and a first delivery pump arranged in the second communication pipe, and the first delivery pump can pump the second Connect the slurry in the pipe.
优选地,所述浆料回收装置包括旋流分离器,所述旋流分离器能够接收由所述出料口排出的蒸料并对所述蒸料进行固液分离。Preferably, the slurry recovery device includes a cyclone separator, which can receive the steam material discharged from the discharge port and perform solid-liquid separation on the steam material.
优选地,所述旋流分离器具有供固液分离后得到的二次浆料排出的排浆口;Preferably, the cyclone separator has a slurry outlet for discharging the secondary slurry obtained after solid-liquid separation;
所述浆料回收装置包括浆料处理单元,所述浆料处理单元包括分散器,所述分散器能够接收由所述排浆口排出的二次浆料并对所述二次浆料进行分散处理;或者The slurry recovery device includes a slurry processing unit including a disperser capable of receiving the secondary slurry discharged from the slurry outlet and dispersing the secondary slurry processing; or
所述浆料处理单元包括分散器以及设置于所述分散器下游的第二过滤器,其中:所述分散器能够接收由所述排浆口排出的二次浆料并对所述二次浆料进行分散处理,所述第二过滤器能够滤除由所述分散器排放的二次浆料中的具有预设粒径的固体颗粒。The slurry processing unit includes a disperser and a second filter disposed downstream of the disperser, wherein: the disperser is capable of receiving the secondary slurry discharged from the slurry outlet and distributing the secondary slurry to the secondary slurry. The material is dispersed, and the second filter can filter out the solid particles with a preset particle size in the secondary slurry discharged from the disperser.
本发明第二方面提供一种浆料制备系统,所述浆料制备系统包括制浆釜以及本发明所提供的浆料回收装置,所述浆料回收装置设置于所述制浆釜的下游并能够接收由所述制浆釜排放的浆料。通过在浆料制备系统中设置本发明所提供的浆料回收装置,从而能够对冲洗制浆釜时所产生的浆料进行回收利用,提高了物料的利用率,大大减少了物料的浪费,避免了直接排放物料对生态环境的污染。A second aspect of the present invention provides a slurry preparation system, the slurry preparation system includes a pulping kettle and a slurry recovery device provided by the present invention, the slurry recovery device is arranged downstream of the pulping kettle and The pulp discharged from the pulping kettle can be received. By arranging the slurry recovery device provided by the present invention in the slurry preparation system, the slurry generated when the pulping kettle is flushed can be recovered and utilized, the utilization rate of materials is improved, the waste of materials is greatly reduced, and the avoidance of It avoids the pollution of the direct discharge materials to the ecological environment.
本发明第三方面提供一种浆料回收方法,所述浆料回收方法包括以下步骤:A third aspect of the present invention provides a slurry recovery method, the slurry recovery method comprising the following steps:
步骤S10:收集浆料;Step S10: collecting slurry;
步骤S20:加热所述步骤S10中所收集的浆料,以得到蒸汽和蒸料。Step S20: Heating the slurry collected in the step S10 to obtain steam and steaming material.
优选地,在所述步骤S20中,加热温度为80℃-95℃;或者Preferably, in the step S20, the heating temperature is 80°C-95°C; or
逐步加热所述步骤S10中所收集的浆料。The slurry collected in the step S10 is gradually heated.
优选地,所述浆料回收方法包括以下步骤:步骤S40:冷却所述蒸汽以得到冷凝液;优选地,在所述步骤S40中,逐步冷却所述蒸汽以得到冷凝液。Preferably, the slurry recovery method includes the following steps: step S40: cooling the steam to obtain a condensate; preferably, in the step S40, gradually cooling the steam to obtain a condensate.
优选地,冷却所述蒸汽得到的冷凝液的体积为V2,在所述步骤S10中所收集的浆料的体积为V1,其中:V2/V1≥0.95时,排放所述步骤S20中获得的蒸料。Preferably, the volume of the condensate obtained by cooling the steam is V 2 , and the volume of the slurry collected in the step S10 is V 1 , wherein: when V 2 /V 1 ≥ 0.95, the step S20 is discharged. steam obtained from.
附图说明Description of drawings
图1是本发明优选实施方式的浆料制备系统的整体结构示意图,其中,设置有本发明优选实施方式的浆料回收装置。1 is a schematic diagram of the overall structure of a slurry preparation system according to a preferred embodiment of the present invention, wherein a slurry recovery device according to a preferred embodiment of the present invention is provided.
附图标记说明Description of reference numerals
12-接收单元;120-接收罐;14-蒸发单元;140-蒸发罐;144-蒸发腔室;150-气液分离器;152-第一换热器;153a-第一连通管;153b-第二连通管;154-压缩机;155a-第一输送泵;155b-第二输送泵;155c-第三输送泵;155d-第四输送泵;155e-第五输送泵;155f-第六输送泵;155g-第七输送泵;155h-第八输送泵;16-第二换热器;18a-收集罐;18b-第一过滤器;19a-旋流分离器;19b-二次浆料收集罐;19c-分散器;19d-第二过滤器;20-浆料制备系统;22-制浆釜;24-喷嘴。12-receiving unit; 120-receiving tank; 14-evaporating unit; 140-evaporating tank; 144-evaporating chamber; 150-gas-liquid separator; 152-first heat exchanger; 153a-first communication pipe; 153b- 154-compressor; 155a-first delivery pump; 155b-second delivery pump; 155c-third delivery pump; 155d-fourth delivery pump; 155e-fifth delivery pump; 155f-
具体实施方式Detailed ways
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指结合附图和实际应用中所示的方位理解,“内、外”是指部件的轮廓的内、外。In the present invention, unless otherwise stated, the use of orientation words such as "up, down, left and right" generally refers to the understanding in conjunction with the orientation shown in the accompanying drawings and practical applications, and "inside and outside" are Refers to the inside and outside of the outline of the part.
本发明提供了一种浆料回收装置,如图1中所示,浆料回收装置包括接收单元12,接收单元12设置为能够接收浆料并排放浆料,其中,接收单元12可包括接收罐120,接收罐120内设置有能够容纳浆料的接收腔室,接收罐120上设置有分别供浆料进出接收腔室的接收罐进口和接收罐出口,待需要排放浆料时,可通过接收罐出口排出浆料;浆料回收装置还包括蒸发单元14,蒸发单元14设置于接收单元12的下游,并且蒸发单元14设置为能够接收由接收单元12排放的浆料并对所述浆料进行加热以得到蒸汽和蒸料,接收罐120将浆料排放到蒸发单元14中,蒸发单元14加热浆料,以得到蒸汽如水蒸汽和蒸料,需要说明的是,蒸料中所含有的固体成分与浆料中所含有的固体成分相同,但是蒸料的浓度大于浆料的浓度。通过在浆料回收装置中设置能够加热浆料的蒸发单元14,从而能够浓缩浓度较低的浆料以得到浓度较高的蒸料,这样,可将浓度较高的蒸料再次作为原料投入到制备相关产品浆料的制浆釜22中,由此对废料进行回收利用,降低了物料的浪费。还需要指出的是,浆料为冲洗制浆釜22后产生的浆料,由此,浆料的浓度比原料的浓度低,但浆料所含有的固体成分与原料所含有的固体成分相同,浆料蒸发后获得的蒸料的浓度与原料的浓度相近。The present invention provides a slurry recovery device, as shown in FIG. 1 , the slurry recovery device includes a receiving
该浆料回收装置尤其适用于对催化剂浆料的回收利用,例如,催化剂浆料在制浆釜22中制备完成后,可排出制浆釜22,之后,可利用设置于制浆釜22内的喷嘴24冲洗残留于制浆釜22的内壁的催化剂浆料,以形成浆料,该浆料的浓度较低,浆料可排入到接收罐120中进行收集,然后收集完成的浆料可排入到蒸发单元14中进行加热浓缩。The slurry recovery device is especially suitable for the recovery and utilization of the catalyst slurry. For example, after the catalyst slurry is prepared in the
如图1中所示,蒸发单元14可包括蒸发罐140,蒸发罐140内可设置有能够容纳浆料的蒸发腔室144,蒸发单元14还可包括能够加热蒸发腔室144内的浆料的加热部,其中,对加热部的结构形式并没有特别的限制,只要能够加热蒸发腔室144内的浆料即可。另外,可在蒸发罐140上设置供浆料进入蒸发腔室144的蒸发进口、供加热浆料后产生的蒸汽排出的出汽口以及供加热浆料后产生的蒸料排出的出料口。其中,蒸发进口可设置于蒸发罐140的侧壁,出汽口可设置于蒸发罐140的顶壁。As shown in FIG. 1 , the
可在蒸发罐140上设置分别供所述浆料进出的循环进口和循环出口,循环进口和循环出口均可设置于蒸发罐140侧壁,其中,循环进口可位于循环出口的上方,可以理解的是,由蒸发进口进入蒸发腔室144内的浆料可通过循环出口排出,在加热之后,再通过循环进口进入到蒸发腔室144内;加热部可包括第一换热器152,第一换热器152具有分别供第一待加热介质进出的第一加热进口和第一加热出口以及分别供能够与第一待加热介质换热的第一换热介质进出的第一冷却进口和第一冷却出口;其中:第一加热进口与循环出口相连通,第一加热出口与循环进口相连通,第一冷却进口与出汽口相连通。由此,在蒸发单元14中加热得到蒸汽可作为第一换热介质对第一待加热介质即浆料进行加热,可以明白的是,在蒸发单元14中加热获得的蒸汽可作为第一换热介质,而在蒸发单元14中加热获得的蒸料则可作为第一待加热介质。由此,充分利用了各物质的能量,而无需过多的额外的热量作为热源。可在蒸发罐140内设置温度感应器,当温度感应器检测到蒸发罐140内的温度大于90℃以上时,可将浆料截止于蒸发罐140内,不再被第一换热器152所加热。The
另外,加热部可包括第二换热器16,第二换热器16具有供第二待加热介质进出的第二加热进口和第二加热出口以及分别供能够与第二待加热介质换热的第二换热介质进出的第二冷却进口和第二冷却出口;其中:第二加热进口接收由接收单元12排放的浆料,第二加热出口与蒸发进口相连通,第二冷却进口与第一冷却出口相连通,由第一换热器152排出的蒸汽可作为第二换热介质对接收单元12排放的浆料进行预热,也就是说,接收单元12所排放的浆料作为第二待加热介质。这样,可利用蒸发单元14蒸发浆料所产生的蒸汽在第一换热器152中进行一次降温后,再通入到第二换热器16中对进入蒸发单元14之前的浆料进行预热,由此,不仅能够使得浆料在蒸发单元14中被快速加热至预设温度如90℃以上,而且也能够充分利用蒸汽的热能,降低了能源浪费。In addition, the heating part may include a
浆料回收装置可包括收集罐18a,收集罐18a内设有能够容纳冷凝液的收集腔室,并且收集罐18a上设有能够与第二冷却出口相连通的收集罐进口以及供收集的冷凝液排出的收集罐出口,可以理解的是,蒸汽经过第二换热器16进行二次降温后形成冷凝液,冷凝液由第二冷却出口排出,并被收集罐18a所收集。需要说明的是,蒸汽二次降温至50℃以下,变成冷凝液,冷凝液被收集罐18a所收集。The slurry recovery device may include a
另外,可在收集罐18a下游设置第一过滤器18b。第一过滤器18b能够接收由所述收集罐出口排出的冷凝液并能够滤除所述冷凝液中的具有预设粒径的固体颗粒,可以理解的是,第一过滤器18b能够滤除冷凝液中的具有预设粒径的固体颗粒,由此,得到净化后的冷凝液。可设置第五输送泵155e,第五输送泵155e能够将第一过滤器18b排出的冷凝液泵送至制浆釜22,可作为制浆时所需的溶剂,也可泵送至设置于制浆釜22内的喷嘴24,对制浆釜22的内壁进行冲洗以冲掉残留物,由此无需额外的溶剂如水进行冲洗,减少了资源浪费。此外,可设置第六输送泵155f,第六输送泵155f能够将收集罐18a内所收集的冷凝液泵送至第一过滤器18b内,以提高冷凝液的输送效率。Additionally, a
为了便于将接收单元12如接收罐120中的浆料输送至第二换热器16中,可设置第二输送泵155b,第二输送泵155b能将接收罐120中的浆料泵送至第二换热器16中。In order to facilitate the delivery of the slurry in the receiving
另外,可设置气液分离器150,气液分离器150接收由出汽口排出的蒸汽并对蒸汽进行气液分离,以除去蒸汽中所携带的液体,可以理解的是,气液分离器150具有供蒸汽进入的分离器进口、供气液分离后得到的蒸汽排出的蒸汽排出口以及供气液分离后得到的液体排出的液体排出口,蒸汽排出口可设置于气液分离器150的顶部,液体排出口可设置于气液分离器150的底部,需要说明的是,可在蒸发罐140上设置与液体排出口相连通的回液口,也就是说,气液分离后得到的液体可通过回液口返回到蒸发罐140中,其中:分离器进口与出汽口相连通,第一冷却进口可通过蒸汽排出口与出汽口相连通。也就是说,由蒸发罐140排出的蒸汽首先经过气液分离器150进行气液分离,之后再进入第一换热器152进行换热降温。In addition, a gas-
可设置连通第一冷却进口和蒸汽排出口的第一连通管153a以及设置于第一连通管153a的压缩机154,压缩机154能够压缩第一连通管153a内的蒸汽,由此,压缩机154能够使得蒸汽在进入第一换热器152之前受到压缩升温,例如蒸汽可升温至95℃以上,由此可使得蒸汽更好的与浆料进行换热。A
蒸发单元14可包括连通第一加热进口与循环出口的第二连通管153b以及设置于第二连通管153b的第一输送泵155a,第一输送泵155a能够泵送第二连通管153b内的浆料,由此,能够将浆料及时泵送到第一换热器152内进行加热,提高了作业效率。The
可设置旋流分离器19a,旋流分离器19a能够接收由出料口排出的蒸料并对蒸料进行固液分离,旋流分离器19a具有供固液分离后得到的二次浆料排出的排浆口,通过设置旋流分离器19a,可对蒸发得到的蒸料再次浓缩以提高二次浆料的固含量。另外,旋流分离器19a具有供固液分离后得到的液体排出的二次排液口,二次排液口可与回液口相连通,以使得液体再次返回到蒸发罐140内。A
另外,可设置第三输送泵155c,第三输送泵155c能够将出料口排出的浆料泵送至旋流分离器19a。In addition, a
可设置浆料处理单元,浆料处理单元可包括分散器19c,分散器19c能够接收由排浆口排出的二次浆料并对所述二次浆料进行分散处理,由此,使得二次浆料中的固体颗粒均匀分散,从而能够作为原料投入到制浆釜22中,以使得二次浆料在制浆釜22中进行更好的反应,例如当二次浆料为催化剂浆料时,可更好的完成活性组分负载。其中,可选用超声分散器作为分散器19c。A slurry processing unit may be provided, and the slurry processing unit may include a
为了提高作业效率,可设置二次浆料收集罐19b,二次浆料收集罐19b内设置有能够容纳二次浆料的二次浆料收集腔室,可在二次浆料收集罐19b上设置分别供二次浆料进出的二次浆料进口和二次浆料出口,其中,分散器19c可通过二次浆料收集罐19b与旋流分离器19a相连通,这样,旋流分离器19a的排浆口排出的二次浆料可先被收集于二次浆料收集罐19b中,待收集至预设量时,可排入到分散器19c中进行分散处理,由此提高了作业效率。另外,可设置第四输送泵155d,第四输送泵155d能够将二次浆料收集罐19b排出的二次浆料泵送至分散器19c。In order to improve the working efficiency, a secondary
另外,可在分散器19c下游设置第二过滤器19d,第二过滤器19d能够滤除由分散器19c排放的二次浆料中的具有预设粒径的固体颗粒,通过设置第二过滤器19d,可滤除二次浆料中的具有预设粒径的固体颗粒,也就是将具有预设粒径的固体颗粒从二次浆料中滤除,由此二次浆料可作为可用的原料投入到制浆釜22中进行反应。In addition, a
可设置第七输送泵155g,第七输送泵155g能够将分散器19c内的二次浆料泵送至第二过滤器19d,此外,可设置第八输送泵155h,第八输送泵155h能够将由第二过滤器19d过滤后的二次浆料泵送至制浆釜22。A
需要说明的是,可在接收罐120内设置第一液位计,通过第一液位计能够获取接收罐120内的浆料的体积量V1,此外,可在收集罐18a内设置第二液位计,通过第二液位计能够获取收集罐18a内的冷凝液的体积V2。经发明人研究发现,当V2/V1≥0.95后,表明蒸发罐140内的蒸料达到所需的浓度,由此可启动第三输送泵155c,将蒸料泵送至旋流分离器19a。此外,可在二次浆料收集罐19b内设置第三液位计,通过第三液位计能够获取二次浆料收集罐19b内的二次浆料的体积V3。It should be noted that a first liquid level gauge can be set in the receiving
另外,当接收罐120和蒸发罐140内均没有物料时,可停止第一输送泵155a、第二输送泵155b和压缩机154。In addition, when there is no material in the receiving
本发明还提供了一种浆料制备系统,浆料制备系统20包括制浆釜22以及本发明所提供的浆料回收装置,浆料回收装置设置于制浆釜22的下游并能够接收由制浆釜22排放的浆料。通过在浆料制备系统20中设置本发明所提供的浆料回收装置,从而能够对冲洗制浆釜22所产生的浆料进行回收利用,提高了物料的利用率,大大减少了物料的浪费。其中,制浆釜22的排浆口可与接收罐120的接收罐进口相连通。The present invention also provides a slurry preparation system. The
本发明还提供了一种浆料回收方法,优选地,可利用本发明所提供的浆料回收装置回收浆料,所述浆料回收方法包括以下步骤:步骤S10:收集浆料,其中,可利用接收单元12中的接收罐120接收浆料,待浆料收集到预设量时,可进行下一步处理;步骤S20:加热所述步骤S10中所收集的浆料,以得到蒸汽和蒸料,利用步骤S20可浓缩浆料,使得浆料达到所需浓度,之后可作为原料投入到制浆釜22中,例如冲洗制浆釜22所产生的浆料的浓度较低,加热之后得到浓度较高的蒸料,蒸料可作为原料再次投入到制浆釜22中进行反应以制备产品浆料。可以明白的是,可利用蒸发单元14的蒸发罐140对浆料进行加热浓缩。The present invention also provides a slurry recovery method, preferably, the slurry recovery device provided by the present invention can be used to recover the slurry, and the slurry recovery method includes the following steps: Step S10: Collecting the slurry, wherein the slurry can be recovered. The receiving
在所述步骤S20中,加热温度为80℃-95℃,选择在上述温度范围内加热浆料,不仅保证了加热的效率,使得浆料及时被浓缩至预设浓度,而且保证了浆料的质量。In the step S20, the heating temperature is 80°C-95°C, and the slurry is heated within the above-mentioned temperature range, which not only ensures the heating efficiency, so that the slurry is concentrated to the preset concentration in time, but also ensures that the slurry is heated. quality.
另外,在所述步骤S20中,可采用逐步加热的方式加热所述步骤S10中所收集的浆料。优选地,可采用两个步骤加热所述步骤S10中所收集的浆料,首先可将所收集的浆料预热至50℃-70℃,之后,再将预热完成的浆料加热至90℃以上,利用逐步加热的方式加热所述步骤S10中所收集的浆料,不仅保证了加热效率,而且充分利用了物料的能量,由此无需过多的额外的热量用来加热所收集的浆料。In addition, in the step S20, the slurry collected in the step S10 may be heated in a stepwise heating manner. Preferably, the slurry collected in the step S10 can be heated in two steps. First, the collected slurry can be preheated to 50°C-70°C, and then the preheated slurry can be heated to 90°C. Above ℃, the slurry collected in the step S10 is heated by a gradual heating method, which not only ensures the heating efficiency, but also fully utilizes the energy of the material, so that excessive heat is not needed to heat the collected slurry. material.
浆料回收方法可包括以下步骤:步骤S40:冷却所述蒸汽以得到冷凝液,对蒸汽冷却得到的冷凝液可进行回收利用,例如,冷凝液可作为制浆时所需的溶剂,也可泵送至设置于制浆釜22内的喷嘴24,对制浆釜22的内壁进行冲洗以冲掉残留物,由此无需额外的溶剂如水进行冲洗,减少了物料浪费。其中,冷却的方式并不受到特别的限制,例如可使得蒸汽自然冷却至50℃以下,也可选用冷却介质对蒸汽进行降温的方式将蒸汽冷却至50℃以下。The slurry recovery method may include the following steps: Step S40: cooling the steam to obtain a condensate, and the condensate obtained by cooling the steam may be recycled. For example, the condensate can be used as a solvent required for pulping, or pump It is sent to the
优选地,可采用逐步冷却的方式冷却蒸汽以得到冷凝液,例如,可选用两个步骤对蒸汽进行冷却,首先可将蒸汽冷却至50℃-70℃,之后,再使得蒸汽冷却至50℃以下,最终得到冷凝液,其中,冷凝液包括冷却水。利用逐步冷却的方式冷却蒸汽,不仅保证了冷却效率,而且使得蒸汽冷却至适度的温度以得到冷凝液。Preferably, the steam can be cooled in a stepwise cooling manner to obtain the condensate. For example, the steam can be cooled in two steps. First, the steam can be cooled to 50°C-70°C, and then the steam can be cooled to below 50°C. , and finally a condensate is obtained, wherein the condensate includes cooling water. The use of stepwise cooling to cool the steam not only ensures the cooling efficiency, but also cools the steam to a moderate temperature to obtain condensate.
为了使得冷凝液能够被充分利用,可过滤冷凝液,以将冷凝液中的固体颗粒滤除。In order to make full use of the condensate, the condensate can be filtered to filter out the solid particles in the condensate.
可实时监测所得到的冷凝液的体积和所述步骤S10中所收集的浆料的体积,至于获取体积的方式如可通过液位计获取相应的体积的方式在前述内容中已被描述,此处不再赘述。其中,冷却所述蒸汽得到的冷凝液的体积为V2,在所述步骤S10中所收集的浆料的体积为V1,当V2/V1≥0.95时,排放所述步骤S20中获得的蒸料,也就是将蒸发罐140中的蒸料排出。The volume of the obtained condensate and the volume of the slurry collected in the step S10 can be monitored in real time. As for the way to obtain the volume, such as the way to obtain the corresponding volume through the liquid level meter, it has been described in the foregoing content. It is not repeated here. Wherein, the volume of the condensate obtained by cooling the steam is V 2 , the volume of the slurry collected in the step S10 is V 1 , and when V 2 /V 1 ≥ 0.95, the volume of the condensate obtained in the step S20 is discharged The steaming material is discharged, that is, the steaming material in the
此外,还可对所得到的蒸料进行二次浓缩以得到二次浆料,例如可选用旋流分离器19a对蒸料进行固液分离,由此实现对蒸料的浓缩,以使得蒸料达到预设浓度,这样,可作为原料再次投入到制浆釜22中进行反应。In addition, the obtained steamed material can also be subjected to secondary concentration to obtain a secondary slurry. For example, a
为了提高反应效率,可对二次浆料进行分散处理,由此使得二次浆料中的固体颗粒分散均匀,其中,可选用超声分散器对二次浆料进行分散处理。优选地,可对二次浆料分散5-15分钟,由此,可使得二次浆料中的固体颗粒分散均匀。In order to improve the reaction efficiency, the secondary slurry can be dispersed, so that the solid particles in the secondary slurry are uniformly dispersed, wherein an ultrasonic disperser can be used to disperse the secondary slurry. Preferably, the secondary slurry can be dispersed for 5-15 minutes, whereby the solid particles in the secondary slurry can be uniformly dispersed.
另外,可对分散后的二次浆料进行过滤,以滤除二次浆料中的具有预设粒径的固体颗粒,由此,可将二次浆料中的较大的杂质去除,这样,过滤后的二次浆料可作为原料加入到制浆釜22中进行反应。In addition, the dispersed secondary slurry can be filtered to filter out solid particles with a preset particle size in the secondary slurry, so that larger impurities in the secondary slurry can be removed, so that , the filtered secondary slurry can be added to the
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail with reference to the accompanying drawings, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, including the combination of various specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present invention will not describe various possible combinations. However, these simple modifications and combinations should also be regarded as the contents disclosed in the present invention, and all belong to the protection scope of the present invention.
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