CN114543972B - Rotating shaft three-dimensional vibration displacement measuring device and method based on area-array camera - Google Patents
Rotating shaft three-dimensional vibration displacement measuring device and method based on area-array camera Download PDFInfo
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Abstract
本发明涉及一种基于面阵相机的转轴三维振动位移测量装置和方法,该装置包括:转轴系统,用于安装转轴并驱动转轴旋转;面阵相机,用于对转轴端面的轮廓特征进行连续的图像采集,并将采集的转轴端面轮廓特征图像序列传输至计算机;计算机,通过数据线与面阵相机连接,用于对面阵相机进行控制,包括采样的帧率、数量,以及对传输至计算机的转轴端面轮廓特征图像序列进行处理;所述计算机中设有数据处理模块,用于处理转轴端面轮廓特征图像序列,得到转轴的三维振动信息。该装置和方法有利于提高测量效率,且装置简单,实现成本低。
The present invention relates to a three-dimensional vibration displacement measurement device and method of a rotating shaft based on an area array camera. The device includes: a rotating shaft system, used for installing the rotating shaft and driving the rotating shaft to rotate; Image acquisition, and transmit the collected image sequence of the end surface profile of the rotating shaft to the computer; the computer is connected to the area array camera through a data line, and is used to control the area array camera, including the frame rate and quantity of sampling, and the data transmitted to the computer. The end surface profile feature image sequence of the rotating shaft is processed; the computer is provided with a data processing module for processing the end face profile feature image sequence of the rotating shaft to obtain the three-dimensional vibration information of the rotating shaft. The device and method are conducive to improving the measurement efficiency, and the device is simple and the realization cost is low.
Description
技术领域technical field
本发明属于机器视觉测量领域,具体涉及一种基于面阵相机的转轴三维振动位移测量装置和方法。The invention belongs to the field of machine vision measurement, and in particular relates to a device and method for measuring three-dimensional vibration displacement of a rotating shaft based on an area array camera.
背景技术Background technique
转轴是各种旋转机械的重要组成部分,在机械工作运转的过程中,转轴的振动监健康监测对于整个旋转机械结构有这重要的意义。而对于转轴而言,其故障特征常表现出轴系的窜动,使得转轴出现三维振动位移,因此对于旋转机械转轴的三维位移检测研究具有十分重要的现实意义。传统的转轴振动位移测量方法大多数是利用加速度传感器、电涡流传感器等,然而,当被测物体体积较小、重量较轻的时候,采用加速度传感器会引入附加质量,对于物体振动的模态影响很大;而目前采样电涡流传感器测量转轴的振动位移,大多数只能测量转轴的两个维度信息,如果需要测量转轴三维的振动信息,大多数研究工作者则是利用在转轴端面增加一定的结构特征,来获取检测转的三维振动信息,但此种方法显然对于一些不方便增加结构的转轴系统,是难以实现的。同时以上方法大都需要在转轴的不同的空间位置布置多个传感器来采集信号,因此,采用传统接触式测量方法具有很大的局限性。The rotating shaft is an important part of all kinds of rotating machinery. During the operation of the machine, the vibration monitoring and health monitoring of the rotating shaft is of great significance to the entire rotating machinery structure. As for the rotating shaft, its fault characteristics often show the movement of the shaft system, which causes the three-dimensional vibration displacement of the rotating shaft. Therefore, the research on the three-dimensional displacement detection of the rotating shaft of rotating machinery has very important practical significance. Most of the traditional shaft vibration displacement measurement methods use acceleration sensors, eddy current sensors, etc. However, when the measured object is small in size and light in weight, using an acceleration sensor will introduce additional mass, which will affect the modal effect of the object’s vibration However, most current sampling eddy current sensors can only measure the two-dimensional information of the rotating shaft when measuring the vibration displacement of the rotating shaft. If it is necessary to measure the three-dimensional vibration information of the rotating shaft, most researchers use a certain Structural features are used to obtain three-dimensional vibration information of the detected rotation, but this method is obviously difficult to realize for some rotating shaft systems that are inconvenient to increase the structure. At the same time, most of the above methods need to arrange multiple sensors at different spatial positions of the rotating shaft to collect signals. Therefore, the traditional contact measurement method has great limitations.
近年来,对于旋转机械的故障诊断,许多研究人员提出引入基于机器视觉测量的旋转机械故障诊断方法,即机器视觉的方法。与传统测量方式相比,基于机器视觉的测量方法可以进行非接触式测量,适用于机械结构复杂、高温高压工作环境下的诊断。In recent years, for the fault diagnosis of rotating machinery, many researchers have proposed to introduce the method of fault diagnosis of rotating machinery based on machine vision measurement, that is, the method of machine vision. Compared with the traditional measurement method, the measurement method based on machine vision can carry out non-contact measurement, which is suitable for diagnosis in complex mechanical structure, high temperature and high pressure working environment.
机器视觉测量技术不断发展完善,其中二维图像传感器在成像精度、速度及数字图像处理技术等方面的快速发展,相关研究者提出了多种基于机器视觉的非接触式振动测量技术用于结构的动态测量。该类方法将不同的目标图案附于被测结构表面,并采用相机对目标图案进行连续成像,再采用不同的图像处理技术提取结构的动态信息。但是以上的大多数测量技术主要采用单目视觉测量系统实现结构沿垂直于成像光轴平面的二维振动位移测量,并不能实现结构成像光轴方向位移的测量。Machine vision measurement technology continues to develop and improve, among which the two-dimensional image sensor has developed rapidly in terms of imaging accuracy, speed and digital image processing technology. Relevant researchers have proposed a variety of non-contact vibration measurement technologies based on machine vision for structural inspection. dynamic measurement. This type of method attaches different target patterns to the surface of the measured structure, and uses a camera to continuously image the target patterns, and then uses different image processing techniques to extract the dynamic information of the structure. However, most of the above measurement technologies mainly use the monocular vision measurement system to realize the two-dimensional vibration displacement measurement of the structure along the plane perpendicular to the imaging optical axis, and cannot realize the measurement of the displacement of the structural imaging optical axis.
基于以上局限性,相关研究者采用类似于二维干涉位感条纹形式的非干涉式单密度位感条纹作为单目视觉测量系统中的特征目标图案,实现了沿成像光轴方向位移和垂直于成像光轴方向二维位移的同步测量。将单密度位感条纹进一步应用于旋转机械。但是目前利用位感条纹的机器视觉的方法测量旋转机械振动信息,通常是在旋转机械的轴的表面上安装位感条纹,但其局限性在于有些应用场合,如齿轮箱结构、大型的旋转机械的主轴等,因其旋转的轴系在机械结构的内部,只有其端面部分展露出,因而这些应用旋转机械结构特征不允许在轴的表面直接安装传感器以及粘贴上述的位感条纹,测量的范围以及场合带来不便。Based on the above limitations, relevant researchers adopted non-interferential single-density position-sensing fringes similar to two-dimensional interferometric position-sensing fringes as the characteristic target pattern in the monocular vision measurement system, and achieved displacement along the imaging optical axis and perpendicular to Simultaneous measurement of two-dimensional displacement in the direction of imaging optical axis. The single-density position-sensing stripes are further applied to rotating machinery. However, the current machine vision method using position-sensing stripes to measure the vibration information of rotating machinery is usually to install position-sensing stripes on the surface of the shaft of the rotating machinery, but its limitations lie in some applications, such as gearbox structures, large-scale rotating machinery Because the rotating shaft system is inside the mechanical structure, only its end face is partially exposed. Therefore, the structural characteristics of these rotating machines do not allow the sensor to be directly installed on the surface of the shaft and the above-mentioned position-sensing stripes to be pasted. The measurement range and occasional inconvenience.
发明内容Contents of the invention
本发明的目的在于提供一种基于面阵相机的转轴三维振动位移测量装置和方法,该装置和方法有利于提高测量效率,且装置简单,实现成本低。The object of the present invention is to provide a three-dimensional vibration displacement measurement device and method based on an area array camera, which is conducive to improving the measurement efficiency, and the device is simple and the implementation cost is low.
为实现上述目的,本发明采用的技术方案是:一种基于面阵相机的转轴三维振动位移测量装置,包括:In order to achieve the above object, the technical solution adopted by the present invention is: a three-dimensional vibration displacement measurement device of a rotating shaft based on an area array camera, comprising:
转轴系统,用于安装转轴并驱动转轴旋转;The shaft system is used to install the shaft and drive the shaft to rotate;
面阵相机,用于对转轴端面的轮廓特征进行连续的图像采集,并将采集的转轴端面轮廓特征图像序列传输至计算机;以及an area array camera, configured to continuously collect images of the contour features of the end face of the rotating shaft, and transmit the acquired image sequence of the contour features of the end face of the rotating shaft to a computer; and
计算机,通过数据线与面阵相机连接,用于对面阵相机进行控制,包括采样的帧率、数量,以及对传输至计算机的转轴端面轮廓特征图像序列进行处理;所述计算机中设有数据处理模块,用于处理转轴端面轮廓特征图像序列,得到转轴的三维振动信息。The computer is connected with the area array camera through the data line, and is used to control the area array camera, including the frame rate and quantity of sampling, and processing the characteristic image sequence of the end face profile of the rotating shaft transmitted to the computer; the computer is equipped with data processing The module is used to process the profile feature image sequence of the end surface of the rotating shaft to obtain the three-dimensional vibration information of the rotating shaft.
进一步地,所述转轴系统包括支撑转轴旋转的轴承和轴承座,以及驱动转轴旋转的驱动电机。Further, the rotating shaft system includes a bearing and a bearing seat supporting the rotating shaft to rotate, and a driving motor driving the rotating shaft to rotate.
进一步地,所述面阵相机包括相机镜头、成像传感器以及传感线路,所述面阵相机的帧率根据转轴的转速进行调整,以使图像成像清晰完整。Further, the area array camera includes a camera lens, an imaging sensor, and a sensing circuit, and the frame rate of the area array camera is adjusted according to the rotation speed of the rotating shaft, so as to make the image imaging clear and complete.
进一步地,所述面阵相机对转轴端面进行连续成像,并将拍摄得到的转轴端面特征图像传输至计算机;所述面阵相机对转轴端面进行连续成像时,使转轴端面所在平面与相机镜头平行,并使转轴端面在成像传感器的中心区域。Further, the area array camera performs continuous imaging on the end face of the rotating shaft, and transmits the captured characteristic image of the end face of the rotating shaft to the computer; when the area array camera performs continuous imaging on the end face of the rotating shaft, the plane where the end face of the rotating shaft is located is parallel to the camera lens , and make the end face of the rotating shaft in the central area of the imaging sensor.
进一步地,所述计算机中的数据处理模块获取转轴边缘的轮廓信号,并对获得的转轴边缘轮廓信号进行圆拟合,得到转轴端面的轮廓圆信息,包括转轴端面的轮廓圆半径和圆心坐标信息;识别出的轮廓圆圆心坐标用于定位图像的水平和竖直方向上的位移信息,即通过定位每帧图像中对应的轮廓圆的圆心横、纵坐标值的变化,进而获得转轴水平和竖直方向的振动位移信息;每帧图像中轮廓圆半径值大小随着转轴沿成像光轴方向的振动而改变,通过计算半径值的变化,获得转轴沿成像光轴方向的振动位移信息。Further, the data processing module in the computer obtains the contour signal of the edge of the rotating shaft, and performs circle fitting on the obtained contour signal of the rotating shaft edge to obtain the contour circle information of the end face of the rotating shaft, including the contour circle radius and center coordinate information of the end face of the rotating shaft ; The identified coordinates of the center of the contour circle are used to locate the displacement information in the horizontal and vertical directions of the image, that is, by locating the changes in the horizontal and vertical coordinates of the center of the corresponding contour circle in each frame of image, and then obtain the horizontal and vertical axis of rotation The vibration displacement information in the vertical direction; the radius value of the contour circle in each frame of image changes with the vibration of the rotation axis along the imaging optical axis, and the vibration displacement information of the rotation axis along the imaging optical axis is obtained by calculating the change of the radius value.
本发明还提供了一种基于面阵相机的转轴三维振动位移测量方法,包括以下步骤:The present invention also provides a method for measuring the three-dimensional vibration displacement of a rotating shaft based on an area array camera, comprising the following steps:
步骤S1:调整面阵相机的位姿,使相机镜头与转轴端面所在平面平行,让转轴端面清晰完整地处于面阵相机的成像传感器中;Step S1: Adjust the pose of the area array camera so that the camera lens is parallel to the plane where the end face of the rotating shaft is located, so that the end face of the rotating shaft is clearly and completely in the imaging sensor of the area array camera;
步骤S2:通过面阵相机对转轴端面进行连续成像,随着转轴的振动,在成像传感器上,获取的转轴端面图案也随之振动,轮廓圆表征的振动信号也随之变化;Step S2: Continuously image the end surface of the rotating shaft with an area array camera. With the vibration of the rotating shaft, the acquired end surface pattern of the rotating shaft on the imaging sensor also vibrates accordingly, and the vibration signal represented by the contour circle also changes accordingly;
步骤S3:将面阵相机连续拍摄得到的一系列转轴端面轮廓特征图像传输至计算机;Step S3: Transmitting a series of profile feature images of the end surface of the rotating shaft obtained by the continuous shooting of the area array camera to the computer;
步骤S4:计算机中的数据处理模块对转轴端面轮廓特征图像序列进行处理,获取转轴水平方向、竖直方向及沿成像光轴方向,即X、Y、Z三个方向的三维振动位移信息。Step S4: The data processing module in the computer processes the profile feature image sequence of the end surface of the rotating shaft to obtain three-dimensional vibration displacement information of the rotating shaft in the horizontal direction, vertical direction and along the imaging optical axis, ie X, Y and Z directions.
进一步地,转轴沿水平方向和竖直方向,即X、Y方向的振动信息的获取方法为:Further, the method of obtaining the vibration information of the rotating shaft along the horizontal direction and the vertical direction, that is, the X and Y directions is as follows:
步骤A1:选取第一帧拍摄得到的转轴端面图像作为参考帧,拟合出转轴端面的轮廓圆,从而得到转轴端面轮廓圆对应的圆心坐标和半径信息;Step A1: Select the image of the end face of the rotating shaft captured in the first frame as a reference frame, and fit the contour circle of the end face of the rotating shaft, so as to obtain the center coordinates and radius information corresponding to the contour circle of the end face of the rotating shaft;
步骤A2:重复步骤A1,计算出每帧转轴端面图像中轮廓圆的圆心坐标和半径的精确值;Step A2: Repeat step A1 to calculate the exact values of the center coordinates and radius of the outline circle in each frame of the end face image of the rotating shaft;
步骤A3:计算每帧转轴端面轮廓圆的圆心横坐标相对于参考帧转轴端面轮廓圆的圆心横坐标的变化值,再根据系统的成像比例关系,获得转轴水平方向的振动位移信息;Step A3: Calculate the change value of the abscissa of the center abscissa of the contour circle of the end surface of the rotating shaft in each frame relative to the abscissa of the center abscissa of the contour circle of the end surface of the rotating shaft in the reference frame, and then obtain the vibration displacement information in the horizontal direction of the rotating shaft according to the imaging ratio of the system;
步骤A4:计算每帧转轴端面轮廓圆的圆心纵坐标相对于参考帧转轴端面轮廓圆的圆心纵坐标的变化值,再根据系统的成像比例关系,获得转轴竖直方向的振动位移信息。Step A4: Calculate the change value of the vertical coordinate of the center of the contour circle of the end surface of the rotating shaft in each frame relative to the vertical coordinate of the center of the contour circle of the end surface of the rotating shaft in the reference frame, and then obtain the vibration displacement information in the vertical direction of the rotating shaft according to the imaging ratio of the system.
进一步地,转轴沿水平方向的位移计算公式为:Further, the calculation formula for the displacement of the rotating shaft along the horizontal direction is:
其中,Δ x( t)为转轴第 t帧沿水平方向的位移, a x 为 t时刻转轴端面轮廓圆的圆心横坐标相对于参考帧轮廓圆的圆心横坐标的变化值, D为初始物距, F为相机的焦距; R( t)和 R(0)分别为 t帧和参考帧的轮廓圆的半径值; Among them, Δ x ( t ) is the horizontal displacement of the t -th frame of the rotating shaft, a x is the change value of the abscissa of the center of the contour circle of the end face of the rotating shaft at time t relative to the abscissa of the center of the contour circle of the reference frame, and D is the initial object distance , F is the focal length of the camera; R ( t ) and R (0) are the radius values of the contour circles of frame t and reference frame respectively;
转轴沿竖直方向的位移计算公式为:The formula for calculating the displacement of the rotating shaft along the vertical direction is:
其中,Δ y( t)为转轴第 t帧沿竖直方向的位移, a y 为 t时刻转轴端面轮廓圆的圆心纵坐标相对于参考帧轮廓圆的圆心纵坐标的变化值。 Among them, Δ y ( t ) is the vertical displacement of the t -th frame of the rotating shaft, and a y is the change value of the center ordinate of the contour circle of the end surface of the rotating shaft at time t relative to the center ordinate of the reference frame contour circle.
进一步地,转轴沿成像光轴方向,即Z方向的振动信息的获取方法为:Further, the acquisition method of the vibration information along the direction of the imaging optical axis, that is, the Z direction, is as follows:
步骤B1:根据步骤A1获得的转轴端面图像中轮廓圆的半径值,将第一帧图像求得半径值作为参考半径;Step B1: According to the radius value of the contour circle in the end face image of the rotating shaft obtained in step A1, use the radius value obtained from the first frame image as the reference radius;
步骤B2:重复步骤B1,计算出每帧转轴端面图像中轮廓圆的圆心坐标和半径的精确值;Step B2: Repeat step B1 to calculate the exact values of the center coordinates and radius of the contour circle in each frame of the end face image of the rotating shaft;
步骤B3:随着转轴沿光轴方向的位移,获得的转轴端面的轮廓圆半径值的大小发生变化,计算各帧图像中轮廓圆的半径值变化信息,获得转轴沿成像光轴方向的振动位移信息。Step B3: With the displacement of the rotating shaft along the direction of the optical axis, the obtained value of the radius value of the contour circle on the end surface of the rotating shaft changes, and the change information of the radius value of the contour circle in each frame of image is calculated to obtain the vibration displacement of the rotating shaft along the direction of the imaging optical axis information.
进一步地,转轴沿成像光轴方向的位移计算公式为:Further, the formula for calculating the displacement of the rotating shaft along the direction of the imaging optical axis is:
其中,Δ z( t)为转轴 t帧沿成像光轴方向的位移, R( t)和 R(0)分别为第 t帧和参考帧的轮廓圆的半径值, D为初始物距。 Among them, Δ z ( t ) is the displacement of the rotation axis frame t along the imaging optical axis, R ( t ) and R (0) are the radius values of the outline circles of the t -th frame and the reference frame, respectively, and D is the initial object distance.
与现有技术相比,本发明具有以下有益效果:提出了一种基于面阵相机的转轴三维振动位移测量装置和方法,该装置和方法只需要利用面阵相机对转轴端面进行连续成像并对采集特征图像进行处理,即可以实现转轴的三维振动的测量。相对于现有的测量方法而言,本装置和方法不仅降低了硬件成本,也降低了采集数据量,使振动信号提取更加快捷高效,提高了振动测量的效率。因此,本发明具有很强的实用性和广阔的应用前景。Compared with the prior art, the present invention has the following beneficial effects: A device and method for measuring the three-dimensional vibration displacement of a rotating shaft based on an area array camera is proposed. The device and method only need to use the area array camera to continuously image the end face of the rotating shaft and The characteristic image is collected and processed, that is, the measurement of the three-dimensional vibration of the rotating shaft can be realized. Compared with the existing measuring method, the device and the method not only reduce the hardware cost, but also reduce the amount of collected data, make the vibration signal extraction faster and more efficient, and improve the efficiency of the vibration measurement. Therefore, the present invention has strong practicability and wide application prospect.
附图说明Description of drawings
图1是本发明实施例的装置结构示意图。Fig. 1 is a schematic diagram of the device structure of the embodiment of the present invention.
图2是本发明实施例中转轴端面轮廓特征图像处理流程图。其中,(a)为待测转轴的端面图,(b)为获取的边缘图像,(c)为识别出的转轴端面轮廓圆。Fig. 2 is a flow chart of image processing of the profile feature image of the end surface of the rotating shaft in the embodiment of the present invention. Among them, (a) is the end surface view of the rotating shaft to be tested, (b) is the acquired edge image, and (c) is the recognized contour circle of the end surface of the rotating shaft.
图3是本发明实施例中X方向位移测量成像原理图。Fig. 3 is a principle diagram of X-direction displacement measurement and imaging in an embodiment of the present invention.
图4是本发明实施例中Y方向位移测量成像原理图。Fig. 4 is a schematic diagram of the imaging principle of displacement measurement in the Y direction in the embodiment of the present invention.
图5是本发明实施例中Z方向位移测量成像原理图。Fig. 5 is a principle diagram of Z-direction displacement measurement and imaging in an embodiment of the present invention.
图6是本发明实施例中Z方向位移和真实位移之间的转化关系图。Fig. 6 is a conversion relationship diagram between the displacement in the Z direction and the real displacement in the embodiment of the present invention.
图中,1-驱动电机,2-左轴承支座,3-转轴,4-右轴承支座,5-转轴端面,6-面阵相机,7-数据线,8-计算机,61-相机镜头,62-成像传感器。In the figure, 1-drive motor, 2-left bearing support, 3-revolving shaft, 4-right bearing support, 5-end face of rotating shaft, 6-area array camera, 7-data cable, 8-computer, 61-camera lens , 62-imaging sensor.
具体实施方式Detailed ways
下面结合附图及实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
应该指出,以下详细说明都是示例性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and is intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
如图1所示,本实施例提供了一种基于面阵相机的转轴三维振动位移测量装置,包括转轴系统、面阵相机6和计算机8。As shown in FIG. 1 , this embodiment provides a three-dimensional vibration displacement measurement device for a rotating shaft based on an area array camera, which includes a rotating shaft system, an
转轴系统用于安装转轴3并驱动转轴旋转。在本实施例中,转轴系统包括支撑转轴3旋转的轴承和轴承座2、4,以及驱动转轴3旋转的驱动电机1。The rotating shaft system is used for installing the
面阵相机6用于对转轴端面5的轮廓特征进行连续的图像采集,并将采集的转轴端面轮廓特征图像序列传输至计算机8。The
在本实施例中,面阵相机6包括相机镜头61、成像传感器62以及传感线路等,面阵相机6的帧率根据转轴的转速进行调整,以使图像成像清晰完整。面阵相机6对转轴端面进行连续成像,并将拍摄得到的转轴端面特征图像传输至计算机;面阵相机对转轴端面进行连续成像时,使转轴端面所在平面与相机镜头平行,并尽量使转轴端面在成像传感器的中心区域。In this embodiment, the
计算机8通过数据线7与面阵相机6连接,用于对面阵相机6进行控制,包括采样的帧率、数量等,以及对传输至计算机8的转轴端面轮廓特征图像序列进行处理。计算机中设有数据处理模块,用于处理转轴端面轮廓特征图像序列,得到转轴的三维振动信息。The
采集的转轴端面测振信号由转轴边缘的轮廓信号组成。计算机中的数据处理模块获取转轴边缘的轮廓信号,并对获得的转轴边缘轮廓信号进行圆拟合,得到转轴端面的轮廓圆信息,包括转轴端面的轮廓圆半径和圆心坐标信息;识别出的轮廓圆圆心坐标用于定位图像的水平和竖直方向上的位移信息,即通过定位每帧图像中对应的轮廓圆的圆心横、纵坐标值的变化,进而获得转轴水平和竖直方向的振动位移信息;每帧图像中轮廓圆半径值大小随着转轴沿成像光轴方向的振动而改变,通过计算半径值的变化,获得转轴沿成像光轴方向的振动位移信息。The collected vibration signal of the end face of the rotating shaft is composed of the contour signal of the edge of the rotating shaft. The data processing module in the computer obtains the contour signal of the edge of the rotating shaft, and performs circle fitting on the obtained contour signal of the rotating shaft edge, and obtains the contour circle information of the end face of the rotating shaft, including the contour circle radius and the center coordinate information of the end face of the rotating shaft; the identified contour The coordinates of the center of the circle are used to locate the displacement information in the horizontal and vertical directions of the image, that is, by locating the changes in the horizontal and vertical coordinates of the center of the corresponding contour circle in each frame of image, and then obtain the vibration displacement in the horizontal and vertical directions of the rotating shaft Information; the radius value of the contour circle in each frame of image changes with the vibration of the rotating shaft along the direction of the imaging optical axis, and the vibration displacement information of the rotating shaft along the direction of the imaging optical axis is obtained by calculating the change of the radius value.
图2是本实施例中转轴端面轮廓特征图像处理流程图。如图2所示,图2(a)为待测转轴的端面图;图2(b)为通过数据处理模块对转轴端面进行边缘检测后,得到的轮廓圆信息;图2(c)为通过转轴端面的轮廓圆数据拟合出的转轴端面轮廓圆。获得轮廓圆的圆心坐标和半径值后,通过定位轮廓圆的圆心坐标值中横、纵坐标值的变化即可得到转轴3水平方向和竖直方向的位移信号,通过半径值的变化信息即可得到转轴3沿光轴方向的振动位移信息。Fig. 2 is a flow chart of image processing of the contour feature image of the end face of the rotating shaft in this embodiment. As shown in Figure 2, Figure 2(a) is the end view of the rotating shaft to be tested; Figure 2(b) is the contour circle information obtained after the edge detection of the end face of the rotating shaft through the data processing module; Figure 2(c) is the The contour circle of the end face of the shaft is fitted by the contour circle data of the end face of the shaft. After obtaining the center coordinates and radius values of the contour circle, the horizontal and vertical displacement signals of the
本实施例还提供了基于上述装置的转轴三维振动位移测量方法,包括以下步骤:This embodiment also provides a method for measuring the three-dimensional vibration displacement of the rotating shaft based on the above device, including the following steps:
步骤S1:调整面阵相机的位姿,使相机镜头与转轴端面所在平面平行,让转轴端面清晰完整地处于面阵相机的成像传感器中;Step S1: Adjust the pose of the area array camera so that the camera lens is parallel to the plane where the end face of the rotating shaft is located, so that the end face of the rotating shaft is clearly and completely in the imaging sensor of the area array camera;
步骤S2:通过面阵相机对转轴端面进行连续成像,随着转轴的振动,在成像传感器上,获取的转轴端面图案也随之振动,轮廓圆表征的振动信号也随之变化;Step S2: Continuously image the end surface of the rotating shaft with an area array camera. With the vibration of the rotating shaft, the acquired end surface pattern of the rotating shaft on the imaging sensor also vibrates accordingly, and the vibration signal represented by the contour circle also changes accordingly;
步骤S3:将面阵相机连续拍摄得到的一系列转轴端面轮廓特征图像传输至计算机;Step S3: Transmitting a series of profile feature images of the end surface of the rotating shaft obtained by the continuous shooting of the area array camera to the computer;
步骤S4:计算机中的数据处理模块对转轴端面轮廓特征图像序列进行处理,获取转轴水平方向、竖直方向及沿成像光轴方向,即X、Y、Z三个方向的三维振动位移信息。Step S4: The data processing module in the computer processes the profile feature image sequence of the end surface of the rotating shaft to obtain three-dimensional vibration displacement information of the rotating shaft in the horizontal direction, vertical direction and along the imaging optical axis, ie X, Y and Z directions.
基于如图3、4所示的成像原理,转轴沿水平方向和竖直方向,即X、Y方向的振动信息的获取方法为:Based on the imaging principle shown in Figures 3 and 4, the method of obtaining the vibration information along the horizontal and vertical directions of the rotation axis, that is, the X and Y directions is as follows:
步骤A1:选取第一帧拍摄得到的转轴端面图像作为参考帧,拟合出转轴端面的轮廓圆,从而得到转轴端面轮廓圆对应的圆心坐标和半径信息;Step A1: Select the image of the end face of the rotating shaft captured in the first frame as a reference frame, and fit the contour circle of the end face of the rotating shaft, so as to obtain the center coordinates and radius information corresponding to the contour circle of the end face of the rotating shaft;
步骤A2:重复步骤A1,计算出每帧转轴端面图像中轮廓圆的圆心坐标和半径的精确值;Step A2: Repeat step A1 to calculate the exact values of the center coordinates and radius of the outline circle in each frame of the end face image of the rotating shaft;
步骤A3:计算每帧转轴端面轮廓圆的圆心横坐标相对于参考帧转轴端面轮廓圆的圆心横坐标的变化值,再根据系统的成像比例关系,获得转轴水平方向的振动位移信息;Step A3: Calculate the change value of the abscissa of the center abscissa of the contour circle of the end surface of the rotating shaft in each frame relative to the abscissa of the center abscissa of the contour circle of the end surface of the rotating shaft in the reference frame, and then obtain the vibration displacement information in the horizontal direction of the rotating shaft according to the imaging ratio of the system;
步骤A4:计算每帧转轴端面轮廓圆的圆心纵坐标相对于参考帧转轴端面轮廓圆的圆心纵坐标的变化值,再根据系统的成像比例关系,获得转轴竖直方向的振动位移信息。Step A4: Calculate the change value of the vertical coordinate of the center of the contour circle of the end surface of the rotating shaft in each frame relative to the vertical coordinate of the center of the contour circle of the end surface of the rotating shaft in the reference frame, and then obtain the vibration displacement information in the vertical direction of the rotating shaft according to the imaging ratio of the system.
转轴沿水平方向的位移计算公式为:The formula for calculating the displacement of the rotating shaft along the horizontal direction is:
其中,Δ x( t)为转轴第 t帧沿水平方向的位移, a x 为 t时刻转轴端面轮廓圆的圆心横坐标相对于参考帧轮廓圆的圆心横坐标的变化值, D为初始物距, F为相机的焦距; R( t)和 R(0)分别为 t帧和参考帧的轮廓圆的半径值。 Among them, Δ x ( t ) is the horizontal displacement of the t -th frame of the rotating shaft, a x is the change value of the abscissa of the center of the contour circle of the end face of the rotating shaft at time t relative to the abscissa of the center of the contour circle of the reference frame, and D is the initial object distance , F is the focal length of the camera; R ( t ) and R (0) are the radius values of the contour circles of frame t and reference frame, respectively.
转轴沿竖直方向的位移计算公式为:The formula for calculating the displacement of the rotating shaft along the vertical direction is:
其中,Δ y( t)为转轴第 t帧沿竖直方向的位移, a y 为 t时刻转轴端面轮廓圆的圆心纵坐标相对于参考帧轮廓圆的圆心纵坐标的变化值。 Among them, Δ y ( t ) is the vertical displacement of the t -th frame of the rotating shaft, and a y is the change value of the center ordinate of the contour circle of the end surface of the rotating shaft at time t relative to the center ordinate of the reference frame contour circle.
基于如图5所示的成像原理,转轴沿成像光轴方向,即Z方向的振动信息的获取方法为:Based on the imaging principle shown in Figure 5, the method for obtaining the vibration information along the direction of the imaging optical axis, that is, the Z direction, is as follows:
步骤B1:根据步骤A1获得的转轴端面图像中轮廓圆的半径值,将第一帧图像求得半径值作为参考半径;Step B1: According to the radius value of the contour circle in the end face image of the rotating shaft obtained in step A1, use the radius value obtained from the first frame image as the reference radius;
步骤B2:重复步骤B1,计算出每帧转轴端面图像中轮廓圆的圆心坐标和半径的精确值;Step B2: Repeat step B1 to calculate the exact values of the center coordinates and radius of the contour circle in each frame of the end face image of the rotating shaft;
步骤B3:随着转轴沿光轴方向的位移,获得的转轴端面的轮廓圆半径值的大小发生变化,计算各帧图像中轮廓圆的半径值变化信息,获得转轴沿成像光轴方向的振动位移信息。本实施例中Z方向位移和真实位移之间的转化关系如图6所示。Step B3: With the displacement of the rotating shaft along the direction of the optical axis, the obtained value of the radius value of the contour circle on the end surface of the rotating shaft changes, and the change information of the radius value of the contour circle in each frame of image is calculated to obtain the vibration displacement of the rotating shaft along the direction of the imaging optical axis information. The conversion relationship between the displacement in the Z direction and the real displacement in this embodiment is shown in FIG. 6 .
转轴沿成像光轴方向的位移计算公式为:The formula for calculating the displacement of the rotating shaft along the direction of the imaging optical axis is:
其中,Δ z( t)为转轴 t帧沿成像光轴方向的位移, R( t)和 R(0)分别为第 t帧和参考帧的轮廓圆的半径值, D为初始物距。 Among them, Δ z ( t ) is the displacement of the rotation axis frame t along the imaging optical axis, R ( t ) and R (0) are the radius values of the outline circles of the t -th frame and the reference frame, respectively, and D is the initial object distance.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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